EP3472275B1 - Schmiermittelpolymere - Google Patents
Schmiermittelpolymere Download PDFInfo
- Publication number
- EP3472275B1 EP3472275B1 EP17729882.5A EP17729882A EP3472275B1 EP 3472275 B1 EP3472275 B1 EP 3472275B1 EP 17729882 A EP17729882 A EP 17729882A EP 3472275 B1 EP3472275 B1 EP 3472275B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monomers
- alkyl methacrylate
- lubricant
- copolymer
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000314 lubricant Substances 0.000 title claims description 98
- 229920000642 polymer Polymers 0.000 title claims description 24
- 239000000203 mixture Substances 0.000 claims description 140
- 239000000178 monomer Substances 0.000 claims description 138
- -1 alkyl methacrylate Chemical compound 0.000 claims description 117
- 229920001577 copolymer Polymers 0.000 claims description 61
- 239000003599 detergent Substances 0.000 claims description 42
- 238000003892 spreading Methods 0.000 claims description 35
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 30
- 239000000654 additive Substances 0.000 claims description 23
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 claims description 19
- 230000007480 spreading Effects 0.000 claims description 19
- 239000002199 base oil Substances 0.000 claims description 18
- 230000000996 additive effect Effects 0.000 claims description 11
- 230000007935 neutral effect Effects 0.000 claims description 11
- 150000001412 amines Chemical class 0.000 claims description 9
- 239000007866 anti-wear additive Substances 0.000 claims description 8
- 230000003254 anti-foaming effect Effects 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 36
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 21
- 229910052751 metal Inorganic materials 0.000 description 21
- 239000002184 metal Substances 0.000 description 21
- 238000006116 polymerization reaction Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 18
- 125000004432 carbon atom Chemical group C* 0.000 description 17
- 230000001050 lubricating effect Effects 0.000 description 16
- 239000003999 initiator Substances 0.000 description 15
- 229910052757 nitrogen Inorganic materials 0.000 description 15
- 150000003839 salts Chemical class 0.000 description 15
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 13
- 238000000518 rheometry Methods 0.000 description 11
- 239000004094 surface-active agent Substances 0.000 description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 10
- 229920006395 saturated elastomer Polymers 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000002585 base Substances 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 150000002430 hydrocarbons Chemical group 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 8
- 229910052717 sulfur Inorganic materials 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- PPASLZSBLFJQEF-RKJRWTFHSA-M sodium ascorbate Substances [Na+].OC[C@@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RKJRWTFHSA-M 0.000 description 7
- 229960005055 sodium ascorbate Drugs 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 6
- 239000002480 mineral oil Substances 0.000 description 6
- 238000010926 purge Methods 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- 235000010378 sodium ascorbate Nutrition 0.000 description 6
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 239000000443 aerosol Substances 0.000 description 5
- 239000011575 calcium Substances 0.000 description 5
- 229910052791 calcium Inorganic materials 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 239000011777 magnesium Substances 0.000 description 5
- 229910052749 magnesium Inorganic materials 0.000 description 5
- 235000010755 mineral Nutrition 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 125000005609 naphthenate group Chemical class 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000003381 stabilizer Substances 0.000 description 5
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000005864 Sulphur Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 150000001342 alkaline earth metals Chemical class 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- 229920001400 block copolymer Polymers 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 125000005842 heteroatom Chemical group 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 239000000693 micelle Substances 0.000 description 4
- 238000000569 multi-angle light scattering Methods 0.000 description 4
- 229920005604 random copolymer Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical group O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 3
- 239000003945 anionic surfactant Substances 0.000 description 3
- 239000008346 aqueous phase Substances 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 239000010727 cylinder oil Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000007720 emulsion polymerization reaction Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 239000003879 lubricant additive Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920013639 polyalphaolefin Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000012966 redox initiator Substances 0.000 description 3
- 150000003873 salicylate salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 2
- 125000006686 (C1-C24) alkyl group Chemical group 0.000 description 2
- RNAMYOYQYRYFQY-UHFFFAOYSA-N 2-(4,4-difluoropiperidin-1-yl)-6-methoxy-n-(1-propan-2-ylpiperidin-4-yl)-7-(3-pyrrolidin-1-ylpropoxy)quinazolin-4-amine Chemical compound N1=C(N2CCC(F)(F)CC2)N=C2C=C(OCCCN3CCCC3)C(OC)=CC2=C1NC1CCN(C(C)C)CC1 RNAMYOYQYRYFQY-UHFFFAOYSA-N 0.000 description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- SAPGBCWOQLHKKZ-UHFFFAOYSA-N 6-(2-methylprop-2-enoyloxy)hexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCCCOC(=O)C(C)=C SAPGBCWOQLHKKZ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical class OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 150000001450 anions Chemical group 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- 239000011668 ascorbic acid Substances 0.000 description 2
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000002902 bimodal effect Effects 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- GNBHRKFJIUUOQI-UHFFFAOYSA-N fluorescein Chemical compound O1C(=O)C2=CC=CC=C2C21C1=CC=C(O)C=C1OC1=CC(O)=CC=C21 GNBHRKFJIUUOQI-UHFFFAOYSA-N 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- WVLDCUJMGWFHGE-UHFFFAOYSA-L iron(2+);sulfate;hexahydrate Chemical compound O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O WVLDCUJMGWFHGE-UHFFFAOYSA-L 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical class [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 2
- 229960001860 salicylate Drugs 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical class O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- 239000010729 system oil Substances 0.000 description 2
- ATZHWSYYKQKSSY-UHFFFAOYSA-N tetradecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C(C)=C ATZHWSYYKQKSSY-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- PSMAFHYZQLOGMG-MDZDMXLPSA-N 2-[(e)-2-aminopropan-2-yldiazenyl]propan-2-amine Chemical compound CC(C)(N)\N=N\C(C)(C)N PSMAFHYZQLOGMG-MDZDMXLPSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- CDOUZKKFHVEKRI-UHFFFAOYSA-N 3-bromo-n-[(prop-2-enoylamino)methyl]propanamide Chemical compound BrCCC(=O)NCNC(=O)C=C CDOUZKKFHVEKRI-UHFFFAOYSA-N 0.000 description 1
- RREANTFLPGEWEN-MBLPBCRHSA-N 7-[4-[[(3z)-3-[4-amino-5-[(3,4,5-trimethoxyphenyl)methyl]pyrimidin-2-yl]imino-5-fluoro-2-oxoindol-1-yl]methyl]piperazin-1-yl]-1-cyclopropyl-6-fluoro-4-oxoquinoline-3-carboxylic acid Chemical compound COC1=C(OC)C(OC)=CC(CC=2C(=NC(\N=C/3C4=CC(F)=CC=C4N(CN4CCN(CC4)C=4C(=CC=5C(=O)C(C(O)=O)=CN(C=5C=4)C4CC4)F)C\3=O)=NC=2)N)=C1 RREANTFLPGEWEN-MBLPBCRHSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 239000004322 Butylated hydroxytoluene Substances 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 239000004129 EU approved improving agent Substances 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 229940072107 ascorbate Drugs 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 150000001552 barium Chemical class 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-M benzenesulfonate Chemical compound [O-]S(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-M 0.000 description 1
- 229940077388 benzenesulfonate Drugs 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 235000021028 berry Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 229940095259 butylated hydroxytoluene Drugs 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 1
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- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
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- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
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- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
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- 239000001384 succinic acid Substances 0.000 description 1
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- 150000003871 sulfonates Chemical class 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- WYKYCHHWIJXDAO-UHFFFAOYSA-N tert-butyl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)C WYKYCHHWIJXDAO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000004867 thiadiazoles Chemical class 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
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- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
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Images
Classifications
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/10—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
- C10M145/12—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
- C10M145/14—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/52—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
- C10M133/54—Amines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M161/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/041—Mixtures of base-materials and additives the additives being macromolecular compounds only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/003—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/26—Amines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/069—Linear chain compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/071—Branched chain compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/52—Base number [TBN]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/56—Boundary lubrication or thin film lubrication
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/04—Aerosols
Definitions
- This invention relates to the use of a lubricant composition comprising a copolymer.
- lubricants One of the primary function of lubricants is to decrease friction. Frequently, however, lubricating oils need additional properties to be used effectively. For example, lubricants used in large diesel engines, such as, for example, marine diesel engines, are often subjected to operating conditions requiring special considerations.
- Two-stroke marine engines are of crosshead design also named slow-speed engines, they are used for the largest, deep ocean going vessels and certain other industrial applications.
- Two-stroke Slow-speed engines are unique in size and method of operation. The output of these engines can be as high as 100,000 horsepower (84MW) with engine revolutions of 80 to about 200 revolutions per minute (rpm).
- Two-stroke Slow-speed marine engines have a high to very high power range (600 to 6000 kW per cylinder).
- These engines always consist of two separately lubricated parts, namely the piston/cylinder assembly lubricated with a highly viscous cylinder oil, generally of SAE 50 or 60 grade, and the crankshaft, crossheads, conrods, lubricated by a less viscous system oil, generally of SAE 30 grade.
- the cylinders are lubricated on a total loss basis with the cylinder oil being injected separately into each cylinder by means of lubricators positioned around the cylinder liner. Oil is distributed to the lubricators by means of pumps, which are, in modern engine designs, actuated to apply the oil directly onto the rings to reduce oil wastage.
- the unique design of these engines creates the need for lubricants with enhanced rheological properties. Accordingly, lubricants used in a marine engine must protect the engine parts from corrosion which can reduce engine efficiency and lifetime. Also, the residual fuels commonly used in these diesel engines typically contain significant quantities of sulfur. During the combustion process, the sulfur oxide can combine with water to form sulfuric acid, the presence of which leads to corrosive wear. In particular, areas around the cylinder liners and piston rings can be corroded and worn by the acid. Therefore, it is important for marine engine to resist such corrosion and wear by being properly lubricated.
- the lubricant is applied to the cylinder wall, typically by a pulse lubricating system or by spraying the lubricant onto the piston's rings pack through an injector.
- the lubrication in a two-stroke marine engine differs significantly from any other type of engine.
- a defined volume per x stroke of lubricant is injected or sprayed on the piston's rings pack and spread most of the time horizontally by the sprayer or injector and also spread vertically by the piston rings when the piston is in its upward motion onto the cylinder liner.
- said system may not guarantee accessibility of the lubricant over the entire cylinder liner surface because the lubricant is not sufficiently well spread on the liner surface after its delivery. Further, the use of said system for spraying lubricant over the liner surface underlines that although the lubricant is not well spread, the property of well self-spreading of the lubricant is not sufficient. This induces a large efficiency drop of the lubrication process and an increase the corrosion of the corrosion process in marine engines.
- a lubricant additive that will provide effective corrosion resistance. Additionally, there is a need for a lubricant additive that will provide any rheology improvements, notably spreading and self-spreading rheology, in order to enhance lubricating efficacy and reduce the corrosion.
- the term "spreading rheology property" of the lubricant means the rheological property of the lubricant after its spreading on the cylinder liner surface.
- US4438005 discloses polyoxyethylene esters spreadability improving agents for marine diesel engine cylinder lubricants.
- marine engine lubricating oils comprising the copolymers of the disclosure as an additive, surprisingly allows increasing the spreading of the lubricant and its self-spreading on the liner surface after its delivery with respect to prior art oils, thereby leading to better lubrication and less engine cylinder wear and corrosion. It has been also shown that marine engine lubricating oils comprising the copolymers of the disclosure as an additive surprisingly allows increasing of the self-spreading of the lubricant on the liner surface.
- the present disclosure provides the use of a lubricant composition comprising :
- monomers (B) comprise at least one C12 alkyl methacrylate monomer.
- the present disclosure provides a method for increasing the spreading of the lubricant on the surface liner after its delivery said method comprising formulating the marine lubricant according to the invention.
- the present disclosure provides the use of a lubricant according to the invention for increasing the self-spreading of the lubricant on the liner surface after its delivery.
- the present disclosure provides a method for increasing the self-spreading of the lubricant on the surface liner after its delivery said method comprising formulating the marine lubricant according to the invention.
- the present disclosure provides the use of a lubricant according to the invention for increasing the spreading and the self-spreading of the lubricant on the liner surface after its delivery.
- the present disclosure provides a method for increasing the spreading and self-spreading of the lubricant on the surface liner after its delivery said method comprising formulating the lubricant according to the invention.
- the application discloses the use of a lubricant composition
- a lubricant composition comprising a base oil and a copolymer of alkyl methacrylate monomers, wherein said alkyl methacrylate monomers comprise at least:
- the copolymer used in the lubricant composition according to the invention is prepared from a mixture of monomers that comprises at least two monomers: one monomer (A) and one monomer (B), distinct from one another.
- monomers (B) comprise at least one C12 alkyl methacrylate monomer.
- monomers (B) comprise 50 to 80% by weight of C12 alkyl methacrylate as compared to the total weight of monomers (B), even more preferably 55 to 70% by weight.
- monomers (B) further comprise at least one C14 alkyl methacrylate monomer.
- monomers (B) comprise 15 to 40% by weight of C14 alkyl methacrylate as compared to the total weight of monomers (B), even more preferably 20 to 30% by weight.
- Such copolymers can comprise units derived from other monomers.
- Other monomers can be selected for example from C1-C5 alkyl methacrylates and C16-C24 alkyl methacrylates, cross-linking monomers, C1-C24 alkyl acrylates, styrene...
- Monomer (A) which is 2-ethyl hexyl methacrylate
- monomers (B) selected from C10-C18 alkyl methacrylate monomers represent at least 75% by weight of the total weight of monomers used to prepare the copolymer, advantageously they represent at least 90%, even more preferably at least 95 %, or better 99% by weight.
- the weight ratio of monomers (B) to monomer (A) in the copolymer is 99:1 ⁇ 10% to 10:90 ⁇ 10%.
- monomers (B) comprise a mixture of at least C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate.
- monomers (B) comprise a mixture of at least:
- monomers (B) comprise a mixture of at least:
- monomers (B) are linear, like for example n-C10-alkyl methacrylate, n-C11-alkyl methacrylate, lauryl methacrylate (n-C12-alkym methacrylate), n-C13-alkyl methacrylate, myristyl methacrylate (n-C14-alkyl methacrylate), n-C15-alkyl methacrylate, n-C16-alkyl methacrylate, n-C17-alkyl methacrylate, n-C18-alkyl methacrylate.
- the ratio of monomers in all aspects of the disclosure can be adjusted to manipulate the characteristics of the copolymer as desired.
- the monomers can be present in ratios of C10-C18-alkyl methacrylate to 2-ethyl hexyl methacrylate of 10:90, 15:85, 20:80, 25:75, 30:70, 35:65, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, 80:20, 85:15, 90:10, 95:5, and 99:1.
- the copolymer is a copolymer of 2-ethyl hexyl methacrylate and a mixture of monomers comprising C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate.
- the copolymer is a copolymer of a mixture of monomers comprising C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate and 2-ethyl hexyl methacrylate, wherein the mass ratio of the mixture in the copolymer to 2-ethyl hexyl methacrylate monomers in the copolymer is about 99:1 to about 10:90 by weight.
- the copolymer is a copolymer of a mixture of monomers comprising at least, or even more preferably consisting of: 2-ethyl hexyl methacrylate, a C12 alkyl methacrylate, a C14 alkyl methacrylate, and a C16 alkyl methacrylate, and they are present in the mixture in weight ratio of:
- copolymers according to the disclosure have an average Root Mean Square Radius of Gyration (Rg) as measured by Hydrodynamic Column Chromatography-Multi Angle Light Scattering (HCC-MALS) from about 100 to about 200 (nm) Rg, from about 120 to about 190 (nm), from about 130 to 180, or from about 140 to about 170 (nm) Rg.
- Rg Root Mean Square Radius of Gyration
- HCC-MALS Hydrodynamic Column Chromatography-Multi Angle Light Scattering
- the copolymer may be synthesized by conventional methods for vinyl addition polymerization known to those skilled in the art, such as, but not limited to, solution polymerization, precipitation polymerization, and dispersion polymerizations, including suspension polymerization and emulsion polymerization.
- the polymer is formed by suspension polymerization, wherein monomers that are insoluble in water or poorly soluble in water are suspended as droplets in water.
- the monomer droplet suspension is maintained by mechanical agitation and the addition of stabilizers.
- Surface active polymers such as cellulose ethers, poly(vinyl alcohol-co-vinyl acetate), poly(vinyl pyrrolidone) and alkali metal salts of (meth)acrylic acid containing polymers and colloidal (water insoluble) inorganic powders such as tricalcium phosphate, hydroxyapatite, barium sulfate, kaolin, and magnesium silicates can be used as stabilizers.
- surfactants such as sodium dodecylbenzene sulfonate can be used together with the stabilizer(s).
- Polymerization is initiated using an oil soluble initiator. Suitable initiators include peroxides such as benzoyl peroxide, peroxy esters such as tert -butylperoxy-2-ethylhexanoate, and azo compounds such as 2,2'-azobis(2-methylbutyronitrile).
- solid polymer product can be separated from the reaction medium by filtration and washed with water, acid, base, or solvent to remove unreacted monomer or free stabilizer.
- the polymer is formed by emulsion polymerization, one or more monomers are dispersed in an aqueous phase and polymerization is initiated using a water soluble initiator.
- the monomers are typically water insoluble or very poorly soluble in water, and a surfactant or soap is used to stabilize the monomer droplets in the aqueous phase.
- Polymerization occurs in the swollen micelles and latex particles.
- Other ingredients that might be present in an emulsion polymerization include chain transfer agents such as mercaptans (e.g.
- dodecyl mercaptan to control molecular weight, electrolytes to control pH, and small amounts of organic solvent, preferably water soluble organic solvents, including but not limited acetone, 2-butanone, methanol, ethanol, and isopropanol, to adjust the polarity of the aqueous phase.
- organic solvent preferably water soluble organic solvents, including but not limited acetone, 2-butanone, methanol, ethanol, and isopropanol, to adjust the polarity of the aqueous phase.
- Suitable initiators include alkali metal or ammonium salts of persulfate such as ammonium persulfate, watersoluble azo compounds such as 2,2'-azobis(2-aminopropane)dihydrochloride, and redox systems such as Fe(II) and cumene hydroperoxide, and tert-butyl hydroperoxide-Fe(II)-sodium ascorbate.
- Suitable surfactants include anionic surfactants such as fatty acid soaps (e.g. sodium or potassium stearate), sulfates and sulfonates (e.g. sodium dodecyl 20 benzene sulfonate), sulfosuccinates (e.g.
- dioctyl sodium sulfosuccinate dioctyl sodium sulfosuccinate
- non-ionic surfactants such as octylphenol ethoxylates and linear and branched alcohol ethoxylates
- cationic surfactants such as cetyl trimethyl ammonium chloride
- amphoteric surfactants Anionic surfactants and combinations of anionic surfactants and non-ionic surfactants are most commonly used.
- Polymeric stabilizers such as poly(vinyl alcohol-co-vinyl acetate) can also be used as surfactants.
- the solid polymer product free of the aqueous medium can be obtained by a number of processes including destabilization/coagulation of the final emulsion followed by filtration, solvent precipitation of the polymer from latex, or spray drying of the latex.
- the polymer can be isolated by conventional methods known to those skilled in the art, such as, but not limited to, solvent exchange, evaporation of solvent, spray drying and freeze-drying.
- An initiator system can be a single initiator compound (e.g., a persulfate salt) or a mixture of two or more components (e.g., hydrogen peroxide and sodium ascorbate).
- the initiator system can include an oxidant, a reductant, and optionally a metal salt.
- the oxidant can be a persulfate, such as, for example, ammonium persulfate, or a peroxide, such as, for example, hydrogen peroxide (H 2 O 2 ) or tert-butyl hydroperoxide (TBHP).
- a desirable copolymer may be obtained, for example, when the polymerization mixture includes tert-butyl hydroperoxide in about 0.01 to about 0.06 mass percent of all monomers in the mixture.
- the mixture may include tert-butyl hydroperoxide in about 0.01 to about 0.03 mass percent of the monomers in the mixture.
- the mixture further comprises tert-butyl hydroperoxide in about 0.013 mass percent of the monomers in the mixture.
- Useful initiators for the copolymers of the present disclosure include any conventional initiator, including any conventional redox initiator.
- the reductant of the redox initiator system can be ascorbic acid or a salt thereof.
- the polymerization mixture can include sodium ascorbate in about 0.04 to about 0.1 mass percent of the monomers in the mixture. In other examples, the sodium ascorbate may be present in about 0.08 to about 0.1 mass percent of the monomers in the mixture. In some embodiments, the polymerization mixture includes sodium ascorbate in about 0.098 mass percent of the monomers in the mixture.
- the initiator system may also include a metal salt.
- the metal may be any suitable transition metal, such as, for example, iron.
- the metal salt of the initiator system can be ferrous sulfate (FeSO 4 ).
- the metal salt is present in the polymerization mixture in about 0.0005 to about 0.1 mass percent of the monomers in the mixture. In some examples, the metal salt is added to the polymerization mixture as a solution.
- the copolymer may also be under the form of a mixture further including a surfactant.
- the surfactant may contain a sulfonate group.
- the surfactant may include a dialkyl sulfosuccinate, such as, for example, dioctyl sulfosuccinate sodium salt.
- the surfactant may be Aerosol® OT.
- the copolymer can be a random copolymer, a block copolymer, or mixture thereof.
- the copolymer is a substantially random copolymer ( e.g., greater than 90, 95, 98, or 99 mass percent).
- the copolymer is partially a random copolymer and partially a block copolymer.
- the weight percent ratio of random copolymer to block copolymer is generally 90:10, 80:20, 70: 30, 60:40, 50:50, 40:60, 30:70, 20:80 or 10:90.
- the copolymer may also be a substantially block copolymer ( e.g., greater than 90, 95, 98, or 99 weight percent).
- the copolymer can contain additional monomers in addition to the monomer (A), which is 2-ethyl hexyl methacrylate, and monomers (B) selected from C10-C18 alkyl methacrylate monomers.
- additional monomers can be present in an amount less than 25 weight percent, preferably less than 10 weight percent. In some embodiments, the additional monomers are present in an amount from about 0.5 to 10 weight percent, or about 1 to 10 weight percent or about 1 to 5 weight percent or about 5 to 10 weight percent. In other embodiments, the additional monomers are present in an amount less than about 10, 9, 8, 7, 6, 5, 4, 3, 2, 1 or about 0.5 weight percent.
- the additional monomers can include, for example, C1-C5 alkyl methacrylates and C16-C24 alkyl methacrylates, cross-linking monomers, C1-C24 alkyl acrylates, styrene, and other similar monomers.
- the copolymer may also be crosslinked. That is, the copolymer can contain monomeric units that connect one or more of the backbone chains of the polymer. In some examples, the copolymer contains crosslinked monomeric units present in up to about 5% by weight of the copolymer.
- the crosslinked copolymer may be obtained by the addition of a crosslinking agent.
- the crosslinking agent is a diacrylate or dimethacrylate crosslinking agent, such as, for example, 1,6-hexanediol dimethacrylate.
- the mixture includes a crosslinking agent in up to about 0.005 mass percent of the monomers in the mixture.
- Example copolymers are shown in Table 1.
- Table 1 shows the ratio of the mixture of methacrylate monomer (e.g. a mixture of monomers comprising C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate) to C8 alkyl methacrylate monomer i.e. , 2-ethylhexyl methacrylate), the amount of acetone, the components of the redox initiator system, the surfactant used, the molecular weight, Rg and viscosity of each example copolymer.
- methacrylate monomer e.g. a mixture of monomers comprising C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate
- C8 alkyl methacrylate monomer i.
- a method of making a copolymer as described above includes the polymerization of monomer (A)which is 2-ethyl hexyl methacrylate, and monomers (B) selected from C10-C18 alkyl methacrylate monomers, advantageously polymerization of a mixture of monomers comprising C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate, and 2-ethyl hexyl methacrylate monomer, wherein the mass ratio of monomers (B) to monomer (A) in the copolymer is about 99:1 to about 10:90 by weight ( e.g., 10:90, 15:85, 20:80, 25:75, 30:70, 35:65, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, 80:
- the method includes: combining monomer (A) which is 2-ethyl hexyl methacrylate, and monomers (B) selected from C10-C18 alkyl methacrylate monomers, advantageously combining a mixture of monomers comprising C10 alkyl methacrylate, C12 alkyl methacrylate, C14 alkyl methacrylate, C16 alkyl methacrylate and C18 alkyl methacrylate, and C8 alkyl methacrylate monomers in a ratio of about 10:90, 15:85, 20:80, 25:75, 30:70, 35:65, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, 80:20, 85:15, 90:10, 95:5, 99:1 and initiating the polymerization of the monomers to provide a copolymer.
- monomer (A) which is 2-ethyl hexyl methacrylate
- the ratio of monomers and the initiator, or initiator system can be selected as described above.
- the method may include further components to provide a copolymer with desirable properties.
- the method may also include a surfactant, such as, for example, Aerosol® OT, or a crosslinker, such as, for example, 1,6-hexanediol dimethacrylate.
- Polymerization can occur in an aqueous mixture or a mixture that comprises both aqueous and organic solvents.
- the polymerization mixture can include a mixture of water and acetone.
- the polymerization mixture may require an organic solvent.
- Organic solvents for use in such polymerization reactions are known and routinely selectable by those of ordinary skill in the field of polymer synthesis. Suitable organic solvents include, for example and without limitation, acetone, 2-butanone, methanol, ethanol, and isopropanol.
- the quantity of copolymer in the lubricant composition of the invention is from 0.01% to 10% by weight relative to the total weight of the lubricant composition, preferably from 0.01% to 5%, more preferably from 0.01% to 4%, further preferably from 0.01% to 3%.
- This quantity is to be construed as quantity of polymer dry matter.
- the copolymer used in the present invention is sometimes contained in dilution in a synthetic or mineral oil (most often a Group 1 oil according to the API classification).
- oils also called "base oils” used for formulating lubricant composition according to the present invention may be oils of mineral, synthetic or plant origin as well as their mixtures.
- the mineral or synthetic oils generally used in the application belong to one of the classes defined in the API classification as summarized below: Saturated substance content (weight percent) Sulfur content (weight percent) Viscosity Index Group 1 Mineral oils ⁇ 90% >0.03% 80 ⁇ VI ⁇ 120 Group 2 Hydrocracked oils ⁇ 90% ⁇ 0.03% 80 ⁇ VI ⁇ 120 Group 3 Hydroisomerized oils ⁇ 90% ⁇ 0.03% ⁇ 120 Group 4 PAOs Group 5 Other bases not included in the base Groups 1 to 4
- These mineral oils of Group 1 may be obtained by distillation of selected naphthenic or paraffinic crude oils followed by purification of these distillates by methods such as solvent extraction, solvent or catalytic dewaxing, hydrotreating or hydrogenation.
- the oils of Groups 2 and 3 are obtained by more severe purification methods, for example a combination of hydrotreating, hydrocracking, hydrogenation and catalytic dewaxing.
- Examples of synthetic bases of Groups 4 and 5 include poly-alpha olefins, polybutenes, polyisobutenes, alkylbenzenes.
- base oils may be used alone or as a mixture.
- a mineral oil may be combined with a synthetic oil.
- the lubricant compositions of the invention have a viscosity grade of SAE-20, SAE-30, SAE-40, SAE-50 or SAE-60 according to the SAEJ300 classification.
- Grade 20 oils have a kinematic viscosity at 100° C. of between 5.6 and 9.3 mm 2 /s.
- Grade 30 oils have a kinematic viscosity at 100° C. of between 9.3 and 12.5 mm 2 /s.
- Grade 40 oils have a kinematic viscosity at 100° C. of between 12.5 and 16.3 mm 2 /s.
- Grade 50 oils have a kinematic viscosity at 100° C. of between 16.3 and 21.9 mm 2 /s.
- Grade 60 oils have a kinematic viscosity at 100° C. of between 21.9 and 26.1 mm 2 /s.
- the lubricant composition used according to the invention is a cylinder lubricant.
- the cylinder oils for two-stroke diesel marine engines have a viscosimetric grade SAE-40 to SAE-60, generally preferentially SAE-50 equivalent to a kinematic viscosity at 100° C comprised between 16.3 and 21.9 mm 2 /s.
- a conventional formulation of cylinder lubricant for two-stroke marine diesel engines is of grade SAE 40 to SAE 60, preferentially SAE 50 (according to the SAE J300 classification) and comprises at least 50% by weight of a lubricating base oil of mineral and/or synthetic origin, adapted to the use in a marine engine, for example of the API Group 1 class.
- Their viscosity index (VI) is comprised between 80 and 120; their sulfur content is greater than 0.03% and their saturated substance content is less than 90%.
- the system oils for two-stroke diesel marine engines have a viscosimetric grade SAE-20 to SAE-40, generally preferentially SAE-30 equivalent to a kinematic viscosity at 100° C comprised between 9.3 and 12.5 mm 2 /s.
- These viscosities may be obtained by mixing additives and base oils for example containing mineral bases of Group 1 such as Neutral Solvent (for example 150 NS, 500 NS or 600 NS) bases and brightstock. Any other combination of mineral, synthetic bases or bases of plant origin, having, as a mixture with the additives, a viscosity compatible with the chosen SAE grade, may be used.
- mineral bases of Group 1 such as Neutral Solvent (for example 150 NS, 500 NS or 600 NS) bases and brightstock.
- Neutral Solvent for example 150 NS, 500 NS or 600 NS
- the quantity of base oil in the lubricant composition of the invention is from 30% to 90% by weight relative to the total weight of the lubricant composition, preferably from 40% to 90%, more preferably from 50% to 90%.
- the lubricant composition has a Base Number (BN) determined according to the standard ASTM D-2896 of at most 50, preferably at most 40, advantageously at most 30 milligrams of potassium hydroxide per gram of the lubricating composition, in particular ranging from 10 to 40, preferably 15 to 40 milligrams of potassium hydroxide per gram of the lubricant composition.
- BN Base Number
- the lubricant composition has a BN determined according to the standard ASTM D-2896 of at least 50, preferably at least 60, more preferably at least 70, advantageously 70 to 100.
- the lubricant composition of the invention may comprise at least one optional additive, chosen in particular from among those frequently used by persons skilled in the art.
- the lubricant of the invention further comprises an optional additive chosen amongst a neutral detergent, an overbased detergent, an anti-wear additive, an oil soluble fatty amine, a polymer, a dispersing additive, an anti-foaming additive or a mixture thereof.
- Detergents are typically anionic compounds containing a long lipophilic hydrocarbon chain and a hydrophilic head, wherein the associated cation is typically a metal cation of an alkali metal or alkaline earth metal.
- the detergents are preferably selected from alkali metal salts or alkaline earth metal (particularly preferably calcium, magnesium, sodium or barium) salts of carboxylic acids, sulphonates, salicylates, naphthenates, as well as the salts of phenates. These metal salts may contain the metal in an approximately stoichiometric amount relative to the anion group(s) of the detergent. In this case, one refers to non-overbased or "neutral" detergents, although they also contribute to a certain basicity.
- neutral detergents typically have a BN measured according to ASTM D2896, of less than 150 mg KOH/g, or less than 100 mg KOH/g, or less than 80 mg KOH/g of detergent.
- This type of so-called neutral detergent may contribute in part to the BN of lubricating compositions.
- neutral detergents are used such as carboxylates, sulphonates, salicylates, phenates, naphthenates of the alkali and alkaline earth metals, for example calcium, sodium, magnesium, barium.
- the metal is in excess (amount greater than the stoichiometric amount relative to the anion groups(s) of the detergent), then these are so-called overbased detergents.
- BN is high, higher than 150 mg KOH/g of detergent, typically from 200 to 700 mg KOH/g of detergent, preferably from 250 to 450 mg KOH/g of detergent.
- the metal in excess providing the character of an overbased detergent is in the form of insoluble metal salts in oil, for example carbonate, hydroxide, oxalate, acetate, glutamate, preferably carbonate.
- the metals of these insoluble salts may be the same as, or different from, those of the oil soluble detergents. They are preferably selected from calcium, magnesium, sodium or barium.
- the overbased detergents are thus in the form of micelles composed of insoluble metal salts that are maintained in suspension in the lubricating composition by the detergents in the form of soluble metal salts in the oil.
- These micelles may contain one or more types of insoluble metal salts, stabilised by one or more types of detergent.
- the overbased detergents comprising a single type of detergent-soluble metal salt are generally named according to the nature of the hydrophobic chain of the latter detergent. Thus, they will be called a phenate, salicylate, sulphonate, naphthenate type when the detergent is respectively a phenate, salicylate, sulphonate or naphthenate.
- the overbased detergents are called mixed type if the micelles comprise several types of detergents, which are different from one another by the nature of their hydrophobic chain.
- the overbased detergent and the neutral detergent may be selected from carboxylates, sulphonates, salicylates, naphthenates, phenates and mixed detergents combining at least two of these types of detergents.
- the overbased detergent and the neutral detergent include compounds based on metals selected from calcium, magnesium, sodium or barium, preferably calcium or magnesium.
- the overbased detergent may be overbased by metal insoluble salts selected from the group of carbonates of alkali and alkaline earth metals, preferably calcium carbonate.
- the lubricating composition may comprise at least one overbased detergent and at least a neutral detergent as defined above.
- Polymers are typically polymers having a low molecular weight of from 2000 to 50 000 dalton (Mn).
- the polymers are selected amongst PIB (of from 2000 Dalton), polyacrylates or polymetacrylates (of from 30 000 Dalton), distinct from the copolymer based on monomers A and B, olefin copolymers, olefin and alpha-olefin copolymers, EPDM, polybutenes, poly alpha-olefin having a high molecular weight (viscosity 100°C > 150), hydrogenated or non-hydrogenated styrene-olefin copolymers.
- Anti-wear additives protect the surfaces from friction by forming a protective film adsorbed on these surfaces.
- the most commonly used is zinc dithiophosphate or DTPZn.
- DTPZn zinc dithiophosphate
- anti-wear additives there are various phosphorus, sulphur, nitrogen, chlorine and boron compounds.
- the most widely used category is that of the sulphur phospho additives such as metal alkylthiophosphates, especially zinc alkylthiophosphates, more specifically, zinc dialkyl dithiophosphates or DTPZn.
- the preferred compounds are those of the formula Zn((SP(S)(OR 1 )(OR 2 )) 2 , wherein R 1 and R 2 are alkyl groups, preferably having 1 to 18 carbon atoms.
- the DTPZn is typically present at levels of about 0.1 to 2% by weight relative to the total weight of the lubricating composition.
- the amine phosphates, polysulphides, including sulphurised olefins are also widely used anti-wear additives.
- nitrogen and sulphur type anti-wear and extreme pressure additives in lubricating compositions such as, for example, metal dithiocarbamates, particularly molybdenum dithiocarbamate.
- Glycerol esters are also anti-wear additives.
- the content of anti-wear additives ranges from 0.01 to 6%, preferably from 0.1 to 4% by weight relative to the total weight of the lubricating composition.
- Dispersants are well known additives used in the formulation of lubricating compositions, in particular for application in the marine field. Their primary role is to maintain in suspension the particles that are initially present or appear in the lubricant during its use in the engine. They prevent their agglomeration by playing on steric hindrance. They may also have a synergistic effect on neutralisation. Dispersants used as lubricant additives typically contain a polar group, associated with a relatively long hydrocarbon chain, generally containing 50 to 400 carbon atoms. The polar group typically contains at least one nitrogen, oxygen, or phosphorus element. Compounds derived from succinic acid are particularly useful as dispersants in lubricating additives.
- succinimides obtained by condensation of succinic anhydrides and amines
- succinic esters obtained by condensation of succinic anhydrides and alcohols or polyols.
- These compounds can then be treated with various compounds including sulphur, oxygen, formaldehyde, carboxylic acids and boron-containing compounds or zinc in order to produce, for example, borated succinimides or zinc-blocked succinimides.
- Mannich bases obtained by polycondensation of phenols substituted with alkyl groups, formaldehyde and primary or secondary amines, are also compounds that are used as dispersants in lubricants.
- the dispersant content may be greater than or equal to 0.1%, preferably 0.5 to 2%, advantageously from 1 to 1.5% by weight relative to the total weight of the lubricating composition. It is possible to use a dispersant from the PIB succinimide family, e.g. boronated or zinc-blocked.
- additives may be chosen from defoamers, for example, polar polymers such as polydimethylsiloxanes, polyacrylates. They may also be chosen from antioxidant and/or anti-rust additives, for example organometallic detergents or thiadiazoles. These additives are known to persons skilled in the art. These additives are generally present in a weight content of 0.1 to 5% based on the total weight of the lubricating composition.
- the lubricant composition according to the invention may further comprise an oil soluble fatty amine.
- the fatty amine is of a general formula (I): R 1 -[(NR 2 )-R 3 ] n -NR 4 R 5 , (I) wherein,
- the fatty amine is of a general formula (I), wherein:
- the fatty amine of general formula (I) represents of from 0.5 to 10%, preferably of from 0.5 to 8% by weight with respect to the total weight of the lubricant composition.
- the optional additives such as defined above contained in the lubricant compositions of the present invention can be incorporated in the lubricant composition as separate additives, in particular through separate addition thereof in the base oils. However, they may also be integrated in a concentrate of additives for marine lubricant compositions.
- the lubricant composition comprises:
- the lubricant composition comprises:
- the present disclosure provides the use of a lubricant as above defined for increasing the self-spreading of the lubricant on the liner surface after its delivery.
- the use of a lubricant as above defined is for increasing the spreading and the self-spreading of the lubricant on the liner surface after its delivery.
- the increasing of the spreading of the lubricant on the surface liner after its delivery results from the enhancement of the rheology properties of the lubricant, notably the spreading rheology properties of the lubricant.
- the term "spreading rheology properties" of the lubricant means the rheological properties of the lubricant after its spreading on the cylinder liner surface.
- the increasing of the self-spreading of the lubricant on the surface liner after its delivery results from the enhancement of the rheology properties of the lubricant, notably the self-spreading rheology properties of the lubricant.
- self-spreading rheology properties of the lubricant means the rheological properties of the lubricant after its spreading on the cylinder liner surface.
- the polymers have a molecular weight superior than 20000 D.
- the polymers have a bimodal molecular weight distribution.
- Copolymers having a molecular weight (Mw), average root mean square radius of gyration (Rg) and viscosity correlation in a certain range are particularly suitable as an oil additive to enhance the performance of oil as a lubricant while maintaining the ability to handle and pump the oil.
- a performance X value between 500 and 900, more preferably between 550 and 800, and most preferably between 600 and 750 is indicative of a copolymer having properties that are particularly suitable to enhance the performance of oil as a lubricant, notably the spreading and/or the self-spreading of the lubricant.
- C10-C18 alkyl methacrylate is a mixture of C10 alkyl methacrylate, C12 alkyl methacrylate ( CAS 142-90-5 ), C14 alkyl methacrylate ( CAS 2549-53-3 ), C16 alkyl methacrylate ( CAS 2495-27-4 ) and C18 alkyl methacrylate.
- this mixture comprises of about- 0.1 to 2% by weight of C10 alkyl methacrylate, 50 to 80% by weight of C12 alkyl methacrylate, 15 to 40% by weight of C14 alkyl methacrylate, 2 to 12% by weight of C16 alkyl methacrylate and 0.1 to 1% by weight of C18 alkyl methacrylate as compared to the total weight of the mixture, such as commercially available methacrylic ester 13.0 (Evonik trade name: VISIOMER® Terra C13,0-MA).
- the term "about” refers to the given value ⁇ 10 % of the value.
- C8 alkyl refers 2-ethylhexyl.
- Curve (- ⁇ -) represents the evolution of the spreadability of a first composition according to the invention (composition C3).
- Curve (- ⁇ -) represents the evolution of the spreadability of a second composition according to the invention (Composition C4).
- Curve (- ⁇ -) represent the evolution of the spreadability of a reference lubricant composition (Composition R).
- C10-C18 alkyl methacrylate as used in Examples 1 and 2 was provided as methacrylic ester 13.0, which is commercially available as VISIOMER Terra C13,0-MA from Evonik Industries.
- reaction reached 43 °C, 0.04 g of t-butyl hydroperoxide in 7.5g of water was added. After 5 minutes, 0.29 g of sodium ascorbate dissolved in 7.5 g of water and 0.60 g of a 0.25% solution of iron sulfate hexahydrate was added. The nitrogen purge was then changed to a nitrogen blanket. The reaction was held an additional 5 hours, cooled to room temperature and isolated.
- reaction reached 43 °C, 0.04 g of t-butyl hydroperoxide in 7.5g of water was added. After 5 minutes, 0.29 g of sodium ascorbate dissolved in 7.5 g of water and 0.60 g of a 0.25% solution of iron sulfate hexahydrate was added. The nitrogen purge was then changed to a nitrogen blanket. The reaction was held an additional 5 hours, cooled to room temperature and isolated.
- test lubricant composition comprising 5% Solids Solution of Copolymer in Oil
- test lubricant was submitted to the above disclosed finger pull test. Method for Determining Molecular Weight and Radius of Gyration
- Lubricant compositions C1, C2, C3 and C4 have been prepared with the following compounds:
- compositions C1, C2, C3 and C4 are disclosed in Table 2.
- the percentages disclosed in Table 2 correspond to weight percent.
- Table 2 Composition C1 C2 C3 C4 Base oil 1 18,0 18,0 - 10,0 Base oil 2 54,6 49,6 72,50 64,3 Detergent package 1 26,9 26,9 - - Detergent package 2 - - 25,5 25,5 Fatty amine 0 5,0 - - Polymer from example 2 0,5 0,5 2 0,2
- the value of the spreadability of several lubricant oil compositions is determined by submitting a drop of each composition to a repeated ring movement at a given temperature, surface roughness and radial load and by determining the surface occupied by the drop at the end of the experiment.
- compositions according to the invention are compositions according to the invention:
- compositions according to the invention are Composition C3 and Composition C4 disclosed in Table 2.
- Composition R lubricating oil commercially available as TALUSIA HR70® from TOTAL.
- Fluorescein commercially available from Sigma Aldrich.
- the spreadability of the oil compositions is determined by using a Liner Guardian Test Rig.
- the Liber Average Roughness of the support has been determined by dividing the surface of the support in elemental quadrangles thus defining a matrix. The roughness of each quadrangle of the matrix has been then determined by using a rugosimeter. The average value for the Roughness of the support has been calculated.
- the radial load value has been determined by positioning a strain gauge on the structure supporting the ring.
- the strain gauge was calibrated before the experiments by using weights of known value.
- the temperature of the liner is set by using electrical resistances and was measured at two different locations (at opposite ends of the structure).
- the Liner temperature considered is the average value.
- Temperature and radial load value are controlled all along the experiments by a LabVIEW program in order to ensure that the operational conditions would remain constant.
- the Experimenter could thus check the variables value at any time and, if necessary, make any adjustment to the apparatus so that radial load and temperature would remain constant at the required value.
- the radial load can be adjusted by actuating a valve situated on the strain gauge.
- Test parameters are disclosed in Table 3.
- Table 3 Compositions C3 C4 R Average oil drop weight (mg) 11,2 11,1 11,0 Radial Load (N/cm 2 ) 4 4 4 Ring speed (cm/s) 2,9 2,9 2,9 Liner temperature (°C) 70 70 70 Average Surface Roughness of the support ( ⁇ m) 0,72 0,72 0,72
- fluorescein is added to each oil compositions in a content of 0,10% by weight, based on the total oil composition weight.
- images of the oil compositions spreading profiles are collected by using a dark (UV) light of at most 490 nm and a high-resolution camera.
- the spreadability of each composition is finally obtained by dividing the area occupied by the drop by the weight of the drop introduced.
- Curve (- ⁇ -) relates to composition C3. Curve (- ⁇ -) relates to composition C14 and curve (- ⁇ -) relates to composition R.
- composition C4 with about 2.40 cm 2 /mg.
- compositions C3 and R are similar and of about respectively 1.40 cm 2 /mg and 1.37 cm 2 /mg.
- composition C4 with about 2.96 cm 2 /mg.
- compositions C3 and R are similar and of about respectively 1.90 cm 2 /mg and 1.82 cm 2 /mg.
- composition C4 with about 2.96 cm 2 /mg.
- composition C3 is about 2.51 cm 2 /mg and spreadability of composition R is about 1.88 cm 2 /mg.
- lubricant compositions according to the invention have an improved value of spreadability after 3 and 5 cycles when compared to the reference lubricant composition.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Claims (11)
- Verwendung einer Schmiermittelzusammensetzung, umfassend:- 0,01 bis 10 Gew.-%, bezogen auf das Gesamtgewicht der Schmiermittelzusammensetzung, eines Copolymers von Alkylmethacrylat-Monomeren, wobei das Copolymer aus einer Mischung von Monomeren hergestellt wird, die mindestens zwei Monomere umfasst: ein Monomer (A) und ein Monomer (B), die voneinander verschieden sind,
wobei die Alkylmethacrylat-Monomere mindestens Folgendes umfassen:a. Monomer (A), bei dem es sich um 2-Ethylhexylmethacrylat handelt,b. Monomere (B), die aus C10-C18-Alkylmethacrylat-Monomeren ausgewählt sind, wobei das Monomer (A) und die Monomere (B) mindestens 75 Gew.-% des Gesamtgewichts der zur Herstellung des Copolymers verwendeten Monomere, ausmachen,wobei das Gewichtsverhältnis von Monomeren (B) zu Monomer (A) in dem Copolymer 99:1 ± 10 % bis 10:90 ± 10 % beträgt.- ein Grundöl,zur Verbesserung der Ausbreitung des Schmiermittels auf der Motorzylinderlaufbüchsenoberfläche nach seiner Zuführung. - Verwendung nach Anspruch 1, wobei das Monomer (A) und die Monomere (B) mindestens 90 Gew.-% des Gesamtgewichts der zur Herstellung des Copolymers verwendeten Monomere ausmachen.
- Verwendung nach Anspruch 1 und 2, wobei die Monomere (B) linear sind.
- Verwendung nach einem der Ansprüche 1 bis 3, wobei die Monomere (B) ein Gemisch von mindestens C10-Alkylmethacrylat, C12-Alkylmethacrylat, C14-Alkylmethacrylat, C16-Alkylmethacrylat und C18-Alkylmethacrylat umfassen.
- Verwendung nach einem der Ansprüche 1 bis 4, wobei es sich bei dem Copolymer um ein Copolymer aus einem Gemisch von mindestens C10-Alkylmethacrylat, C12-Alkylmethacrylat, C14-Alkylmethacrylat, C16-Alkylmethacrylat und C18-Alkylmethacrylat und 2-Ethylhexylmethacrylat handelt.
- Verwendung nach einem der Ansprüche 1 bis 5, wobei das Massenverhältnis von Monomeren (B) zu Monomer (A) 90:10 ± 10 % bis 80:20 ± 10 % beträgt.
- Verwendung nach einem der Ansprüche 1 bis 6, wobei das Schmiermittel ferner ein Additiv umfasst, das aus einem neutralen Detergens, einem überalkalisierten Detergens, einem Verschleißschutzadditiv, einem schmiermittellöslichen Fettamin, einem Polymer, einem Dispergieradditiv, einem Antischaumadditiv oder einer Mischung davon ausgewählt ist.
- Verwendung nach einem der Ansprüche 1 bis 7, wobei es sich bei der Schmiermittelzusammensetzung um ein Marineschmiermittel mit einer gemäß der Norm ASTM D-2896 bestimmten BN von höchstens 50 Milligramm Kaliumhydroxid pro Gramm der Schmiermittelzusammensetzung handelt.
- Verwendung nach einem der Ansprüche 1 bis 7, wobei es sich bei der Schmiermittelzusammensetzung um ein Marineschmiermittel mit einer gemäß der Norm ASTM D-2896 bestimmten BN von mindestens 50 Milligramm Kaliumhydroxid pro Gramm der Schmiermittelzusammensetzung handelt.
- Verwendung nach einem der Ansprüche 1 bis 9 für Zweitakt-Marinemotoren.
- Verwendung nach einem der Ansprüche 1 bis 10 zur Verbesserung der Ausbreitung des Schmiermittels auf der Motorzylinderlaufbüchsenoberfläche nach seiner Zuführung.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP16305740.9A EP3257920A1 (de) | 2016-06-17 | 2016-06-17 | Schmiermittelpolymere |
PCT/EP2017/064736 WO2017216327A1 (en) | 2016-06-17 | 2017-06-16 | Lubricant polymers |
Publications (2)
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EP3472275A1 EP3472275A1 (de) | 2019-04-24 |
EP3472275B1 true EP3472275B1 (de) | 2021-02-24 |
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EP16305740.9A Withdrawn EP3257920A1 (de) | 2016-06-17 | 2016-06-17 | Schmiermittelpolymere |
EP17729882.5A Active EP3472275B1 (de) | 2016-06-17 | 2017-06-16 | Schmiermittelpolymere |
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EP16305740.9A Withdrawn EP3257920A1 (de) | 2016-06-17 | 2016-06-17 | Schmiermittelpolymere |
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US (1) | US20190177643A1 (de) |
EP (2) | EP3257920A1 (de) |
JP (2) | JP2019518122A (de) |
KR (1) | KR20190018700A (de) |
CN (1) | CN109328226A (de) |
AR (1) | AR108746A1 (de) |
BR (1) | BR112018076024A2 (de) |
RU (1) | RU2018144257A (de) |
SG (1) | SG11201810869SA (de) |
TW (1) | TW201809241A (de) |
WO (1) | WO2017216327A1 (de) |
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US20190330553A1 (en) * | 2016-06-17 | 2019-10-31 | Akzo Nobel Chemicals International B.V. | Lubricant spray polymers |
FR3095209B1 (fr) * | 2019-04-18 | 2021-10-22 | Total Marketing Services | Procede de reduction et/ou controle de la combustion anormale du gaz dans un moteur marin ou un moteur a allumage commande |
FR3108620B1 (fr) * | 2020-03-25 | 2022-09-09 | Total Marketing Services | Utilisation de polymère styrène diène hydrogéné pour réduire les émissions de particules |
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GB1009197A (en) * | 1961-08-30 | 1965-11-10 | Lubrizol Corp | Stable water-in-oil emulsion |
US4438005A (en) * | 1981-01-12 | 1984-03-20 | Texaco Inc. | Marine diesel engine lubricant of improved spreadability |
US5817606A (en) * | 1996-08-08 | 1998-10-06 | Rohm And Haas Company | Viscosity index improving additives for phosphate ester-containing hydraulic fluids |
DE69827653T2 (de) * | 1997-08-22 | 2006-04-27 | Rohmax Additives Gmbh | Additivmischungen mit hohem und niedrigem molekulargewicht zur verbesserung der fliessfähigkeit von schmierölen bei tiefen temperaturen |
US6124249A (en) * | 1998-12-22 | 2000-09-26 | The Lubrizol Corporation | Viscosity improvers for lubricating oil compositions |
US6767871B2 (en) * | 2002-08-21 | 2004-07-27 | Ethyl Corporation | Diesel engine lubricants |
US20040092409A1 (en) * | 2002-11-11 | 2004-05-13 | Liesen Gregory Peter | Alkyl (meth) acrylate copolymers |
DE102004018094A1 (de) * | 2004-04-08 | 2005-11-03 | Rohmax Additives Gmbh | Polymere mit H-Brücken bildenden Funktionalitäten zur Verbesserung des Verschleißschutzes |
US7648950B2 (en) * | 2005-04-22 | 2010-01-19 | Rohmax Additives Gmbh | Use of a polyalkylmethacrylate polymer |
CN101100514A (zh) * | 2006-07-07 | 2008-01-09 | 戈尔德施米特股份公司 | 具有良好的铺展性能的含硅氧烷的油品组合物 |
FR2932813B1 (fr) * | 2008-06-18 | 2010-09-03 | Total France | Lubrifiant cylindre pour moteur marin deux temps |
WO2010053890A1 (en) * | 2008-11-05 | 2010-05-14 | The Lubrizol Corporation | Composition containing a block copolymer and a method of lubricating an internal combustion engine |
JP5528693B2 (ja) * | 2008-12-17 | 2014-06-25 | コスモ石油ルブリカンツ株式会社 | エンジン油組成物 |
CN106010746A (zh) * | 2009-11-24 | 2016-10-12 | 路博润公司 | 含有粘度改进剂组合的润滑组合物 |
DE102010001040A1 (de) * | 2010-01-20 | 2011-07-21 | Evonik RohMax Additives GmbH, 64293 | (Meth)acrylat-Polymere zur Verbesserung des Viskositätsindexes |
CN102295972B (zh) * | 2010-06-24 | 2013-06-05 | 中国石油化工股份有限公司 | 聚甲基丙烯酸酯型粘度指数改进剂及制备方法 |
EP2663622A1 (de) * | 2011-01-10 | 2013-11-20 | The Lubrizol Corporation | Schmiermittel und funktionelle fluidzusammensetzungen mit einem viskositätsindexverbesserer |
CN103459569B (zh) * | 2011-03-25 | 2018-01-19 | 巴斯夫欧洲公司 | 具有改进的非牛顿粘度特性的润滑剂组合物 |
CN102199469A (zh) * | 2011-04-18 | 2011-09-28 | 巴鲁德(天津)石油化工有限公司 | 一种润滑油添加剂及其制备方法和含有该添加剂的润滑油 |
DK2762551T3 (da) * | 2011-09-27 | 2020-09-14 | Jx Nippon Oil & Energy Corp | Systemoliesammensætning til krydshoveddieselmotor |
EP2607465A1 (de) * | 2011-12-21 | 2013-06-26 | Infineum International Limited | Schiffsmotorschmierung |
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2016
- 2016-06-17 EP EP16305740.9A patent/EP3257920A1/de not_active Withdrawn
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- 2017-06-15 AR ARP170101642A patent/AR108746A1/es unknown
- 2017-06-16 WO PCT/EP2017/064736 patent/WO2017216327A1/en unknown
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- 2017-06-16 BR BR112018076024-2A patent/BR112018076024A2/pt not_active IP Right Cessation
- 2017-06-16 JP JP2018565308A patent/JP2019518122A/ja active Pending
- 2017-06-16 US US16/310,691 patent/US20190177643A1/en not_active Abandoned
- 2017-06-16 TW TW106120270A patent/TW201809241A/zh unknown
- 2017-06-16 KR KR1020197001301A patent/KR20190018700A/ko not_active Application Discontinuation
- 2017-06-16 CN CN201780037544.7A patent/CN109328226A/zh active Pending
- 2017-06-16 EP EP17729882.5A patent/EP3472275B1/de active Active
- 2017-06-16 RU RU2018144257A patent/RU2018144257A/ru not_active Application Discontinuation
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2021
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Also Published As
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BR112018076024A2 (pt) | 2019-04-02 |
JP2021169633A (ja) | 2021-10-28 |
US20190177643A1 (en) | 2019-06-13 |
WO2017216327A1 (en) | 2017-12-21 |
EP3257920A1 (de) | 2017-12-20 |
CN109328226A (zh) | 2019-02-12 |
JP2019518122A (ja) | 2019-06-27 |
SG11201810869SA (en) | 2019-01-30 |
RU2018144257A (ru) | 2020-07-17 |
RU2018144257A3 (de) | 2020-08-12 |
KR20190018700A (ko) | 2019-02-25 |
TW201809241A (zh) | 2018-03-16 |
EP3472275A1 (de) | 2019-04-24 |
AR108746A1 (es) | 2018-09-19 |
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