EP3453234A1 - Multi-led system - Google Patents

Multi-led system

Info

Publication number
EP3453234A1
EP3453234A1 EP17718834.9A EP17718834A EP3453234A1 EP 3453234 A1 EP3453234 A1 EP 3453234A1 EP 17718834 A EP17718834 A EP 17718834A EP 3453234 A1 EP3453234 A1 EP 3453234A1
Authority
EP
European Patent Office
Prior art keywords
metallizations
led system
embedded
led
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP17718834.9A
Other languages
German (de)
English (en)
French (fr)
Inventor
Thomas Feichtinger
Franz Rinner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TDK Electronics AG
Original Assignee
TDK Electronics AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TDK Electronics AG filed Critical TDK Electronics AG
Publication of EP3453234A1 publication Critical patent/EP3453234A1/de
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/167Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits comprising optoelectronic devices, e.g. LED, photodiodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0201Thermal arrangements, e.g. for cooling, heating or preventing overheating
    • H05K1/0203Cooling of mounted components
    • H05K1/0204Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
    • H05K1/0206Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate by printed thermal vias
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0254High voltage adaptations; Electrical insulation details; Overvoltage or electrostatic discharge protection ; Arrangements for regulating voltages or for using plural voltages
    • H05K1/0257Overvoltage protection
    • H05K1/0259Electrostatic discharge [ESD] protection
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/181Printed circuits structurally associated with non-printed electric components associated with surface mounted components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/182Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • H05K1/185Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10106Light emitting diode [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10151Sensor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10174Diode
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a multi-LED system, which is designed, for example, to generate a flashlight.
  • Such multi-LED systems are needed in particular for mobile applications such as smart phones or digital cameras.
  • multi-LED systems comprising a hybrid construction of a substrate and a passive assembly
  • LEDs Light emitting diodes
  • the publication DE 10 2014 101 092 AI shows a chip with varistor function, on which an LED can be mounted. It is an object of the present invention to provide a multi-LED system with improved properties.
  • the multi-LED system according to the invention has a carrier on which a plurality of light-emitting diodes are arranged.
  • the carrier has a base body in which a plurality of electrical
  • Flash module designed in mobile applications.
  • the multi-LED system has exactly four
  • it can be a quadruple LED flash module.
  • the LEDs are arranged, for example, at the vertices of a rectangle, for example a square.
  • the module size can be significantly reduced or more LEDs in the same module size can be integrated, whereby the flash output can be significantly increased.
  • the integration of the components also prevents that in the lateral emission by reflection on the
  • the embedded electrical components are, for example, one or more sensors and / or protective components.
  • the components may comprise a ceramic material.
  • at least one ESD protection component for protection against electrostatic discharges (ESD) is present. It may be a varistor, in particular a multilayer varistor, or a TVS diode. Alternatively or additionally, a
  • the main body has, for example, a resin material and / or a polymer material.
  • Polymer material may have fillers.
  • the fillers for example, the hardness, the
  • Conductivity of the body can be influenced.
  • the parent body is one
  • the resin or polymer material may comprise, for example, ceramic fillers.
  • the main body can be multi-layered. All
  • Layers of the main body can be the resin or
  • the components can be found in the
  • the components may be embedded in the middle layer.
  • the components may be arranged only in the middle layer and be covered by the upper and lower layers.
  • the carrier may have a plurality of upper and lower metallizations, respectively, on the top and the bottom of the
  • first upper metallizations for contacting the LEDs can be applied to the upper side of the main body.
  • the LEDs are disposed on the first upper metallizations and fixed to the first upper metallizations by soldering.
  • each LED is connected to two first upper metallizations, wherein one of the metallizations is designed for contacting two LEDs.
  • two LEDs each share a first upper metallization.
  • One or more embedded devices may also be connected to the first top metallizations.
  • the embedded components are for example by means of
  • Connected metallizations are one or more ESD protection components.
  • Metallizations in particular no component is arranged.
  • the embedded components are connected, for example, by means of plated-through holes with the metallizations.
  • the second upper metallizations are for example as
  • the second upper metallizations are arranged, for example, between first upper metallizations.
  • the multi-LED system includes a temperature sensor that is connected to the second upper
  • Temperature sensor is arranged for example in the supervision in a central region of the multi-LED system. Furthermore, lower metallizations for the electrical connection of the multi-LED system, in particular the LEDs and / or the embedded components may be arranged on the underside of the base body.
  • each LED is connected to two first lower metallizations, one of which
  • Metalizations for contacting all LEDs can be formed.
  • the first lower metallizations are, for example, via first vias with the first upper ones
  • thermal vias which is characterized by a high thermal conductivity.
  • the first via contacts extend, for example, without interruption from the first upper metallization to the first lower metallization.
  • the second lower metallizations are arranged only in lateral edge regions on the underside of the carrier.
  • a first lower metallization is arranged between the second lower metallizations.
  • the second lower metallizations are connected, for example, to the second upper metallizations by fourth through-contacts.
  • the fourth vias lead from the second upper metallizations to the second lower metallizations.
  • the fourth vias may be uninterrupted from the second upper metallizations to the second lower ones
  • the second lower metallizations are designed for the electrical connection of a temperature sensor.
  • the embedded device may be connected to two upper metallizations by a via, respectively, and the two upper metallizations may be connected to two lower ones
  • Metallizations be connected by one via each.
  • the embedded component is in particular only above the upper metallizations with lower
  • one or more metallic structures for reducing the thermal resistance are embedded in the main body.
  • it is about Metal blocks or metal strips.
  • the metallic structures have, for example, copper.
  • the vias may be interrupted by the metallic structures or pass through the metallic structures.
  • an LED system is provided. Unlike the above
  • the LED system can have even a single LED. There may also be only a single embedded component. Alternatively, the LED system has a plurality of light-emitting diodes and / or a plurality of embedded components. All the features described above in relation to the multi-LED system
  • the carrier may have at least one upper
  • Metallization for connecting the embedded device, wherein the embedded device is connected to the upper metallization through a via and wherein the upper metallization with the lower
  • the embedded device may be connected to two upper metallizations by two vias and the two upper metallizations by two
  • Vias be connected to two lower metallizations.
  • a support for a multi-LED system is provided.
  • the carrier may be formed as described above.
  • the carrier has a base body in which a plurality of electrical
  • the carrier is designed to arrange a plurality of LEDs.
  • a plurality of ESD protection components and at least one temperature sensor are embedded in the base body.
  • the main body has, for example, a resin or polymer material.
  • FIG. 1A shows an embodiment of a multi-LED system in a plan view
  • FIG. 1B shows the embodiment of the multi-LED system from FIG. 1B
  • FIG. 1D shows the embodiment of the multi-LED system from FIG. 1A in horizontal section in a perspective view
  • Figure 2A shows another embodiment of a multi-LED
  • FIG. 2B shows the embodiment of the multi-LED system from FIG.
  • FIG. 1A shows a multi-LED system 1 in a plan view.
  • FIG. 1B shows the multi-LED system 1 in a perspective view.
  • the multi-LED system 1 has a carrier 2, on which a plurality of light-emitting diodes 3, 3 ', 3' 'are arranged.
  • the lower right quarter of the system 1 is not shown. This quarter is formed, for example, axis mirrored to the lower left quarter.
  • the light-emitting diodes 3, 3 ', 3' ' are indicated by dashed lines
  • the light emitting diodes 3, 3 ', 3 " may be covered by optical structures, for example lenses and / or light conversion layers, and / or protective structures.
  • the multi-LED system 1 has, for example, exactly four LEDs.
  • the multi-LED system 1 is used, for example, to generate a flash.
  • the LED system 1, apart from the LEDs 3, 3 ', 3 ", has no further discrete components on the carrier 2. This allows a particularly good miniaturization of the LED system 1.
  • the light output and the homogeneity of the emitted light can be improved.
  • the carrier 2 has a main body 4 (FIG. 1B), which in the present case is made transparent for reasons of representability.
  • the main body 4 may be multi-layered, z. B. be constructed in three layers.
  • the main body 4 has
  • a resin material in particular a glass fiber resin material.
  • the resin material may include ceramic fillers
  • the main body 4 may also comprise a polymer material, in particular a filled polymer material.
  • the base body 4 may comprise at least one material from a group consisting of resin, in particular bismaleimide-triazine resin, polymers, glass, in particular
  • the main body 4 in addition to a base material, such. As resin or a polymer, further fillers.
  • FR4 denotes a class of composites consisting of epoxy resin and glass fiber fabric. Resin-glass fiber laminates are characterized by a high dielectric strength and a high mechanical strength.
  • the material of the base body 4 may be selected such that soldering processes are enabled at higher temperatures. For example, the LEDs 3, 3 ', 3''are soldered to the carrier 2.
  • the material of the base body 4 is particularly suitable for soldering processes at 320 ° C, for example, occur during reflow soldering with a gold-tin solder paste.
  • the gold-tin solder paste has 80% gold and 20% tin.
  • a SnAgCu solder paste can be used which is soldered at temperatures around 260 ° C.
  • the lower metallizations 7, 7 x are as
  • FIGS. 1A and 1B the local thermal resistance in K / W determined by thermal simulation is plotted in a range from 1 K / W to 12 K / W. It turns out that the thermal resistance in the vicinity of a gap 9 between the first upper metallizations 5, 5 'is greatest.
  • Figure IC shows the multi-LED system 1 of Figures 1A and 1B in a horizontal section in a plan view.
  • Figure 1D shows the multi-LED system 1 in horizontal section in a perspective view.
  • a plurality of electrical components 11, 11 ', 11' ', 12 are embedded in the main body 4, in particular in a middle layer of the base body 4, a plurality of electrical components 11, 11 ', 11' ', 12 are embedded.
  • the components 11, 11 ', 11' ', 12 are completely embedded in the carrier 2.
  • the components 11, 11 ', 11 ", 12 are completely embedded in the middle layer of the main body 4 and arranged between the upper and lower layers of the main body 4.
  • the electrical components 11, 11 ', 11' ', 12 are
  • the height can be, for example, less than or equal to 0.33 mm.
  • a plurality of ESD protection components 11, 11 ', 11 "and a temperature sensor 12 are embedded in the carrier 2.
  • the ESD protection components 11, 11 ', 11 "have, for example, a ceramic.
  • the ceramics are
  • varistor ceramic for example
  • the temperature sensor 12 is designed as an NTC component.
  • the temperature sensor 12 comprises a ceramic.
  • the temperature sensor 12 is arranged in the top view in the center of the multi-LED system 1.
  • the LEDs 3, 3 ', 3'' are arranged on the first upper Metalli ⁇ sticianen 5, 5' and electrically with these
  • the first upper metallizations 5, 5 ' are connected to the first lower metallizations 7, 7' by first plated-through holes 13, 13 '. In this case, four first plated-through holes 13, 13 'are present for each LED 3, 3', 3 ".
  • the first vias 13, 13 ' extend without interruption from the first upper metallizations 5, 5' to the first lower metallizations 7, 7 '.
  • two of the LEDs 3, 3 ', 3' ' share a first upper metallization 5'.
  • the first plated-through holes 13, 13 ' have, for example, diameters between 100 and 200 ⁇ m, preferably between 130 and 170 ⁇ m. In particular, the diameters can be at 150 ym.
  • the first plated-through holes 13, 13 ' are formed for example as thermal vias, which reduce the thermal resistance of the carrier 2.
  • Through holes 13, 13 ' have, for example, copper.
  • the plated-through holes 13, 13 ' are in particular completely filled thermal copper vias.
  • the varistors 11, 11 ', 11'' are connected to the first upper and second through-contacts 14, 14' (FIG first lower metallizations 5, 5 '7, 7' connected.
  • the temperature sensor 12 is connected to the second upper metallizations 6, 6 'by third plated-through holes 15, 15'.
  • the third vias 15, 15 ' are connected to the second upper metallizations 6, 6 'by third plated-through holes 15, 15'.
  • the second upper metallizations 6, 6 ' are through fourth plated-through holes 16, 16' with the second lower
  • the fourth plated-through holes 16, 16 ' are arranged in the plan view in an edge region of the carrier 2.
  • the second upper metallizations 6, 6 ' run as a gap interrupted by a strip of the strip
  • the second lower metallizations 8, 8 ' are each arranged only in an edge region of the carrier 2. Between the second lower metallizations 8, 8 ', a first lower metallization 7' is arranged.
  • the second, third and fourth vias 14, 14 '15, 15' 16, 16 ' may have a smaller one Diameter than the first vias 13, 13 ', for example, diameter between 40 and 100 ym, in particular between 40 and 70 ym.
  • the LED system 1 has, for example, dimensions of 2.6 ⁇ 2, 6 mm 2 .
  • the thickness of the LED system 1 without LEDs is for example 300 ym.
  • the varistors 11, 11 ', 11''and the temperature sensor 12 each have, for example, a thickness of 100 .mu.m.
  • FIGS. 1A and 2B show a further embodiment of a multi-LED system 1 in perspective view and in horizontal section in a perspective view.
  • metallic structures 17, 17 ', 17 are embedded in the carrier 2 for reducing the thermal resistance.
  • the metallic structures 17, 17 '17' ' are in the form of
  • the metallic structures 17, 17 ', 17 " are, for example, embedded in a middle layer of the main body 4.
  • the metallic structures 17, 17 '17 do not extend through the upper and lower layers of the
  • the metallic structures 17, 17 ', 17'' are connected to the first upper and first lower metallizations 5, 5', 7 'by first plated-through holes 18, 18'.
  • the plated-through holes 18, 18 ' may pass through the metallic structures 17, 17', 17 '' or be interrupted by the metallic structures 17, 17 ', 17''.
  • the plated-through holes 18, 18 ' can with the metallic structures 17, 17 '17''also in one piece
  • the first vias 18, 18 ' are formed corresponding to the first vias 13, 13' of the embodiment of FIGS. 1A to 1D. In contrast, however, only two plated-through holes 18, 18 'lead away from the first upper metallizations 5, 5' for each LED 3, 3 ', 3 ". Each via 18, 18 'is with a
  • the LED system may have only a single LED.
  • the contacting of the LED and the contacting of one or more embedded components according to the embodiments of FIGS. 1A to 2B may be formed.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Led Device Packages (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
EP17718834.9A 2016-05-06 2017-03-30 Multi-led system Pending EP3453234A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016108427.1A DE102016108427A1 (de) 2016-05-06 2016-05-06 Multi-LED System
PCT/EP2017/057600 WO2017190895A1 (de) 2016-05-06 2017-03-30 Multi-led system

Publications (1)

Publication Number Publication Date
EP3453234A1 true EP3453234A1 (de) 2019-03-13

Family

ID=58609349

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17718834.9A Pending EP3453234A1 (de) 2016-05-06 2017-03-30 Multi-led system

Country Status (7)

Country Link
US (1) US10714458B2 (zh)
EP (1) EP3453234A1 (zh)
JP (1) JP6874022B2 (zh)
CN (1) CN109479370B (zh)
DE (1) DE102016108427A1 (zh)
TW (1) TWI726087B (zh)
WO (1) WO2017190895A1 (zh)

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US10714458B2 (en) 2020-07-14
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DE102016108427A1 (de) 2017-11-09
CN109479370A (zh) 2019-03-15
JP2019515507A (ja) 2019-06-06
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TW201743429A (zh) 2017-12-16
JP6874022B2 (ja) 2021-05-19

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