EP3450603A1 - Procédé de formation d'un non-tissé profilé - Google Patents
Procédé de formation d'un non-tissé profilé Download PDFInfo
- Publication number
- EP3450603A1 EP3450603A1 EP17189022.1A EP17189022A EP3450603A1 EP 3450603 A1 EP3450603 A1 EP 3450603A1 EP 17189022 A EP17189022 A EP 17189022A EP 3450603 A1 EP3450603 A1 EP 3450603A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profiled
- feed
- nonwoven
- web
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000004745 nonwoven fabric Substances 0.000 title claims description 7
- 239000000835 fiber Substances 0.000 claims abstract description 106
- 239000013067 intermediate product Substances 0.000 claims abstract description 49
- 238000004090 dissolution Methods 0.000 claims description 18
- 239000000047 product Substances 0.000 claims description 10
- 238000007596 consolidation process Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 description 13
- 239000002657 fibrous material Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000035508 accumulation Effects 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 6
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 230000007704 transition Effects 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009960 carding Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/736—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
- D01G23/02—Hoppers; Delivery shoots
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/105—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/08—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of fibres or yarns
Definitions
- the present invention relates to a method for forming a profiled web.
- a delivery device for feeding dissolved fibers to a transport device having a plurality of horizontally juxtaposed feed segments.
- Each feeder segment is associated with a separately controllable feed roller, which feeds the respective fiber base material, which is then dissolved by means of a ⁇ ffnerwalze to individual fibers or fiber flakes and scattered onto the transport device.
- a profiled nonwoven web can be produced by different activation of the feed rollers in the feed segments.
- the present invention has for its object to provide a method for forming a profiled nonwoven, with which a nonwoven fabric with a high stability in both the longitudinal and in the transverse direction of the web is ensured and can be achieved with the soft transitions between different high areas of the produced nonwoven.
- the dissolution unit has at least one opening roller provided with teeth or pins.
- the opening roller can dissolve the profiled nonwoven intermediate particularly well again in fibers or fiber flakes in this embodiment.
- the at least one opening roller preferably spreads the dissolved fibers or fiber flakes of the nonwoven intermediate product onto the base web or the conveying device. During the scraping process, transitions between nonwoven sections created by adjacent feed segments are softened. In addition, fiber bridges are formed in all directions.
- the at least one opening roller has a speed of at least 200 rpm, preferably at least 500 rpm, more preferably at least 1000 rpm, more preferably at least 2000 rpm, even more preferably at least 3000 rpm , Such high numbers of revolutions cause a particularly high resolution of the profiled nonwoven intermediate product into individual fibers or fiber flakes.
- the dissolution unit also has at least one feed roller.
- the feed roller causes a targeted feeding of the non-woven intermediate product to be dissolved to the opening roller.
- the break-up unit in the region of the at least one draw-in roll, preferably has a trough.
- the trough supports the at least one feed roller in the targeted feeding of the nonwoven intermediate product to the dissolution unit.
- the profiled nonwoven intermediate product is fed to the dissolving unit at a speed which essentially corresponds to the speed with which the profiled nonwoven is conveyed to the dissolving unit. In this way, mass flow constancy is realized.
- an additional nonwoven can also be deposited from above onto the fibers or fiber flakes supplied by the supply device to form the nonwoven intermediate product before the dissolving unit.
- the feed device comprises horizontally juxtaposed feed segments, which are preferably arranged in a direction transverse to a transport direction of the output web or the transport device side by side.
- a desired transverse profile of the nonwoven intermediate can be generated transversely to the transport direction in a simple manner.
- each feed segment has a width of between 5 and 100 mm, more preferably between 10 and 50 mm, even more preferably between 20 and 25 mm.
- These ranges have been found to be preferred ranges in that a high Abstreugenautechnik is achieved, while the mechanical implementation of Zustockedsegmente is still quite possible.
- the feed device preferably has a plurality of individually controllable, driven feed rollers and at least one cooperating with the feed rollers driven ⁇ ffnerwalze, wherein each feed segment is assigned its own feed roller.
- a particularly exact profiling of the nonwoven intermediate product is achieved if each draw-in roll is fed with its own roving or its own nonwoven strip.
- the profiled nonwoven intermediate product and the profiled nonwoven are each transported on a suctioned sieve belt.
- the profiled web is subsequently consolidated in a consolidation apparatus, preferably in a needleletter, more preferably in a double needle machine, thereby forming a profiled, consolidated nonwoven product.
- nonwoven intermediate also includes discontinuous fiber aggregates.
- the nonwoven intermediate can be formed by spaced non-woven strips.
- a profiled nonwoven intermediate product 78 is formed on a transport device 10, which is preferably moved continuously in the transport direction T.
- the transport device 10 can be designed as a conveyor belt and preferably as a vacuumed screen belt.
- the speed of the transport device 10 is preferably in the range of 0.2 to 20 m / min, more preferably in the range of 0.5 to 10 m / min.
- the profiled nonwoven intermediate product 78 can be profiled as desired both transversely to the transport direction T and in the transport direction T.
- the profiling of the fleece intermediate product 78 is merely indicated by a schematically represented step shape.
- the feed device 22 which preferably has a plurality of horizontally juxtaposed feed segments 23 (see FIG Fig. 2 ), different amounts of fibers or fiber flakes per feed segment 23 selectively fed to the transport device 10. Details of the feeder 22 will be described below with reference to FIG Fig. 2 to 4 described.
- a measuring device 14 can measure the basis weight of the formed nonwoven intermediate product 78 over its transverse to the transport direction T extending width, thus the cross profile and due to the movement of the transport device 10 and the longitudinal profile of the to form formed nonwoven intermediate product 78.
- the measuring device 14 preferably comprises a plurality of measuring segments transversely to the transport direction T of the transport device 10, and a separate measurement is carried out in each measuring segment. In this way, the profile can be determined two-dimensionally, ie in the longitudinal and in the transverse direction.
- the width of such a measuring segment is between 5 and 100 mm, preferably between 15 and 50 mm, more preferably between 20 and 25 mm.
- a belt scale can be used.
- the measuring device 14 may be designed in the form of a mechanical measuring device. It is also possible to design the measuring device 14 as a radiometric measuring device. In this case, a radiometric measuring probe is arranged either in each measuring segment, which determines the basis weight of the nonwoven intermediate product 78 in the respective measuring segment by means of radiometric measurements, or a single radiometric measuring probe is provided which can be moved transversely across the width of the nonwoven intermediate product 78 and continuously or at certain measuring distances the basis weight of the nonwoven intermediate product 78 receives. Likewise, a combined use of both a radiometric and a mechanical measuring device 14 is possible.
- the results of the measuring device 14 are communicated to a controller 20 which controls the feeding device 22 based on the results of the measuring device 14 to provide the desired non-uniform cross-sectional and / or longitudinal profile of the nonwoven intermediate product 78.
- the profiled nonwoven intermediate product 78 is subsequently fed to a dissolving unit 40, which dissolves the profiled nonwoven intermediate product 78 into fibers or fiber flakes.
- the disintegration unit 40 comprises at least one toothed or stylized disengaging roller 42, preferably as a turbo roller with a speed of at least 200 revolutions / min, preferably at least 500 revolutions / min, more preferably at least 1,000 revolutions / min, more preferably at least 2,000 revolutions / min, more preferably at least 3,000 revolutions / min is configured.
- the opening roller 42 is preferably formed throughout the entire width of the profiled nonwoven intermediate product 78, but may also consist of several juxtaposed segments.
- the rotational speed of the opening roller 42 is at least 200 m / min, preferably at least 500 m / min, more preferably at least 1000 m / min , and more preferably at least 2,000 m / min.
- the dissolution unit 40 comprises at least one feed roller 43, which serves for conveying the incoming profiled nonwoven intermediate product 78 toward the opening roller 42.
- the feed roller 43 and the opening roller 42 have an opposite direction of rotation.
- exactly one feed roller 43 is present, which extends over the entire width of the profiled nonwoven intermediate product 78. But it can also be arranged side by side several feed rollers 43, which can be driven together or separately.
- a trough 44 supports the targeted feeding of the profiled nonwoven intermediate product 78 by the feed roller 43. In the present case, the trough 44 is formed as an overhead trough, but it can also be arranged below the feed roller 43.
- the feed roller 43 preferably runs at the same speed as the transport device 10. In the transition between the transport device 10 and the feed roller 43, an auxiliary roller 45 may be arranged.
- the fibers or fiber flakes dissolved by the dissolution unit 40 are sprinkled as a profiled fiber accumulation 50 onto a base fleece 66, which is transported below the dissolving unit 40 on a conveying device 16 in a conveying direction F.
- the base fabric 66 is preferably provided on a base web roll 68 in the form of a roll and is withdrawn therefrom in the direction of the dissolution unit 40.
- the conveying direction F and the transporting direction T are preferably identical, but may also be different.
- the speed of the unrolling of the base web 66 preferably corresponds to the speed of the conveying device 16.
- the conveying device 16 is preferably designed as a sieve belt, which is equipped with a lower suction 70.
- the sub-suction 70 must be present in the area of the feed point of the fibers or fiber flakes supplied by the dissolving unit 40, but is preferably along the entire conveying path of the conveying device 16 present to ensure a safe transport of the pulps without blowing.
- a cover fleece 72 can additionally be deposited from above onto the fibers or fiber flakes dissolved and supplied by the dissolving unit 40 after the dissolving unit 40.
- the cover fleece 72 is in turn preferably mounted in the form of a roll on a Abdeckvliesabrollung 74 and from there in the conveying direction F deducted.
- the speed of the unwinding of the cover fleece 72 preferably corresponds to the conveying speed of the conveying device 16.
- the formed profiled nonwoven 80 can be measured by a measuring unit 84.
- the measuring unit 84 is preferably configured as previously described with regard to the measuring device 14.
- the results of the measuring unit 84 are preferably transferred to the control or regulating device 20.
- the profiled nonwoven 80 can be solidified in a solidifying device 88, whereby a profiled, consolidated nonwoven product 90 is produced.
- the solidification device 88 is preferably designed as a needle machine, more preferably as a double needle machine. Usually, such a solidification device 88 has a feed roller pair 92 and a take-off roller pair 93.
- the profiled, consolidated nonwoven product 90 formed during solidification can then be wound up again into a roll 86, for example by means of a circumferential winder 94.
- the solidification device 88 it is also possible for the solidification device 88 to apply thermal consolidation. Likewise, a chemical impregnation with subsequent drying would be conceivable. In addition to the described winding of the final product, it is also possible to cut the profiled, consolidated nonwoven product 90 in a punch into individual parts. It is likewise conceivable to supply the profiled, consolidated nonwoven product 90 to a thermoforming device. Finally, it is also conceivable to feed already the profiled web 80 without solidification of any other processing, for example in a carding machine.
- an additional fleece (not shown) can also be laid from above onto the fibers or fiber flakes supplied by the feeder 22 in order to form the nonwoven intermediate product 78.
- the feed unit 22 can apply the fibers to an initial nonwoven 12 (see FIG Fig. 2 ) and thus form the profiled nonwoven intermediate product 78.
- the fiber material can also be sprinkled directly onto the conveyor device 16.
- the profiled nonwoven intermediate product 78 can be formed solely by shearing or feeding fibers or fiber flakes in a 3D profile onto a transport device 10.
- the profiled nonwoven intermediate product 78 can be formed by feeding fibers or fiber ribs in a 3D profile an already existing starting fleece 12. In both cases mentioned above, in each case additionally an additional fleece can be deposited from above onto the profiled fiber accumulation.
- the profiled nonwoven intermediate product 78 may also be formed by feeding fibers or fiber flakes in a feeder 22 which uniformly feeds fibers or fiber flakes, and by later selectively removing (eg, evacuating) fibers or fluff at particular locations to create the profile fiber extraction.
- the profiled nonwoven 80 it is initially possible to directly dissolve the profiled nonwoven intermediate product 78 as a profiled fiber accumulation 50 onto a conveying device 16.
- the exists in Fig. 1 shown possibility to deposit the dissolved in the dissolving unit 40 fibers or fiber flakes of the profiled nonwoven intermediate product 78 on a base fabric 66.
- the nonwoven intermediate product 78, the base nonwoven 66 and / or the cover fleece 72 may differ from each other in terms of material properties, thickness, staple lengths, etc. By selecting them, the profiled nonwoven 80 can be assigned specifically specific properties.
- nonwoven intermediate product 78 may already consist of different layers, which then mix with each other during the dissolution process in the dissolution unit 40.
- a constructive embodiment of the alternative is shown, in which the feeder 22 deposits fibers or fiber flakes onto an already supplied starting fleece 12.
- a fiber flake feeder 2 for producing the output fleece 12 (here in the form of a fiber flake mat) is provided in front of the feed device 22.
- the Faserflockenspeiser 2 can be configured in any commercial variant and has in the example shown at the lower end on the width of the transport device 10 extending discharge roller 48.
- the transport device 10 moves the output web 12 produced to the feed device 22.
- the feed device 22 is in the case of Fig. 2 also designed as a fiber flake feeder.
- This Faserflockenspeiser can be any commercially available Faserflockenspeiser, but has at its lower end a plurality of transverse to the transport direction T and horizontally juxtaposed Zustorysegmente 23, which are controlled separately.
- Each feed segment 23 is assigned one of a plurality of discharge metering rollers 52 arranged side by side over the width of the output web 12, which can be controlled separately from one another.
- the width of the feed segments 23, which essentially corresponds to the width of the discharge metering rollers 52, is preferably between 5 mm and 100 mm, more preferably between 15 and 50 mm, even more preferably between 20 and 25 mm.
- the filling of the feeder device 22 with fiber flake material takes place via a feed tube 54, which, as in the illustrated example, as well as the feed tube 58 of the fiber flake feeder 2, can branch off from a main feed line 60.
- An alternate flap 56 may provide for switching between the two feed tubes 54, 58.
- the two feed tubes 54, 58 but also be filled via separate ways with fiber flake material.
- the discharge dosing rollers 52 now give - possibly also on the basis of the measurement results of the measuring device 14 (FIG. Fig. 1 ) and / or the measuring unit 84 ( Fig. 1 ) - each fiber flake material at the desired locations of the starting mat 12 from to form a fiber mass profile.
- Each Austragsdosierwalze 52 is for this purpose connected to its own servo motor 62.
- any desired profiling of the nonwoven intermediate product 78 is selectively generated.
- each feed segment 23 is a dispensing device 24 associated with the storage and delivery of a roving 26 or a non-woven strip.
- the dispensing device 24 is designed as a coil, but it can also be designed as a spinning can or the like.
- the roving 26 or the nonwoven strip extends from the dispenser 24, for example, to a preferably rubberized storage roller 28 which extends transversely to the transport direction T and horizontally preferably across all feed segments 23 and one turn of each of the dispenser 24 provided roving 26 or each non-woven strip wound side by side around the storage roller 28.
- the storage roller 28 is driven in one direction of rotation (see the corresponding arrow in the drawing), preferably by means of a servomotor 30 and also preferably continuously at a relatively slow speed. In certain embodiments, the storage roller 28 may also be omitted.
- a one-piece storage roller 28 which simultaneously receives the different strands of the roving 26 and the nonwoven strip of all feed segments side by side. Likewise, however, there may be a separate storage roller per feed segment.
- Each feed segment 23 is also associated with a driven with a servo motor 34, also in the same direction of rotation rotating feed roller 32 assigned.
- the feed roller 32 pulls the respective provided by the associated dispenser 24 roving 26 or the nonwoven strip, either with the interposition of the storage roller 28 or directly.
- each feed segment 23 has its own feed roller 32, only one feed roller 32 can be seen due to the series arrangement in the drawing.
- Each feed roller 32 preferably has a clothing with respect to the direction of rotation rearwardly projecting teeth.
- a particular advantage of the interposition of the storage roller 28 is that the storage roller 28 slips under those fiber ends 26 or non-woven fabric strips, which are only loosely wound around them. This applies accordingly to all Zupublishedsegmente in which the feed roller 32 is not driven at all or slower than the storage roller 28. Only when a feed roller 32 runs faster than the storage roller 28, the corresponding winding of the roving 26 or the nonwoven strip to the Storage roller 28 pulled tight and retracted the material accordingly.
- the feed rollers 32 may have all possible speed profiles, including a plateau profile (e.g., in the form of a truncated pyramid) with equal but different length plateaus, depending on the desired output of fiber material.
- a plateau profile e.g., in the form of a truncated pyramid
- the co-moving from the feed rollers 32 roving 26 or the nonwoven fabric strip is preferably transported by means of a trough 33 to a ⁇ ffnerwalze 36, which is preferably integrally formed and extends transversely to the transport direction T and horizontally across all Zupublishedsegmente 23. Likewise, however, a separate ⁇ ffnerwalze per feed segment 23 may be present.
- the opener roller 36 is driven in the same direction as the feed rollers 32 in the example shown.
- the opener roller 36 preferably has a set of teeth projecting forward with respect to the direction of rotation, thereby opening the twisted or compressed fiber flake material of the roving 26 or the nonwoven strip particularly well. so that loose fiber flakes or even fine fibers are peeled off. These fall into a corresponding discharge chute 38 and from there guided on the transport device 10. It can also be several discharge shafts 38 are provided side by side for the different ZuSciencesegmente.
- the centers of the feed rollers 32 and the ⁇ ffnerwalze 36 are arranged on a horizontal line. In addition to the arrangement shown but are still many design options.
- Fig. 4 an enlarged view of an alternative embodiment of the feeder 22.
- a plurality of horizontally juxtaposed feed rollers 32 are provided, which can be controlled individually and each separately with fiber material (not shown) are fed.
- the fiber material conveyed by the feed rollers 32 is supplied to the opener roller 36 by means of a trough 33, which is designed here as an overhead trough, which removes the fibers or fiber flakes from the fiber material.
- a trough 33 which is designed here as an overhead trough, which removes the fibers or fiber flakes from the fiber material.
- a fan 35 may be disposed above the nip to to convey the liberated from the opener roller 36 fibers or fiber flakes in the discharge shaft 38 targeted downward.
- a discharge roller 37 is arranged in the illustrated embodiment, which is preferably formed as a suction-suctioned screen roller. But the discharge roller 37 may also be formed only as a screen roller, without Schusaugung. A roll with a perforated roll shell or a smooth roll are also conceivable as the discharge roll 37.
- a plurality of pedal depressions 39 prestressed by spring force in the direction of the discharge roller 37 are preferably provided for guiding the fibers or fiber flakes between the pedal troughs and the discharge roller 37.
- one pedal depression 39 per delivery segment 23 is provided, and each of the pedal depression 39 is individually deflectable. Due to the movable pedal troughs 39 and the rear suction of the discharge roller 37, a particularly targeted feeding of the individual fiber masses into the individual feed segments 23 succeeds.
- the pedal troughs 39 can also be biased pneumatically or otherwise in the direction of the discharge roller 37.
- the feed device 22 would preferably have to be movable across the width of the transport device 10.
- Fig. 5 is a schematic representation of a section of a special plant, which is useful in the formation of a profiled web 80.
- a pile is produced, which is laid in a first nonwoven layer 104 to form a starting nonwoven 12.
- a 3D profile of fibers is subsequently supplied to the initial nonwoven 12 thus formed in a feed device 22.
- An additional fleece is laid down from above on this fiber accumulation by means of a second fleece layer 108, which is fed by a second carding 106, so as to produce the profiled fleece intermediate product 78.
- This nonwoven intermediate product 78 is then fed to a dissolution unit 40 as described above.
- the supply of a supplied after the dissolving unit 40 base web 66 can be done by means of a nonwoven layer, and also the possible supply of a Abdeckvlieses 72 after the dissolving unit 40 can be done by means of a nonwoven layer.
- FIG. 12 is a schematic illustration of a portion of a plant useful in forming a profiled consolidated nonwoven product 90.
- the fibers and fiber flakes dissolved by the dissolution unit 40 are first transported on a conveyor 16. Now, by means of a Vornadelmaschine 110 arranged laterally of the conveyor, the supply of a pre-needle punched ground fabric 66, on which the profiled fiber accumulation is stored. Finally, a second pre-needle-punched nonwoven is supplied as cover fleece 72 from above, so that ultimately a profiled nonwoven 80 in sandwich form is formed, which is fed to a solidification device 88.
- the pre-needlepunched web formed by the pre-needling machine 110 is cut once in half to thereby form the base web 66 and the cover web 72.
- the supply of the pre-needle punched ground fleece 66 and the pre-needle punched cover fleece 72 then takes place "around a corner" by guiding the base fleece 66 or the cover fleece 72 around a 90-degree curve.
- the starting fleece 12 or the additional fleece which can be supplied from above in front of the dissolving unit 40, as a pre-needle-punched fleece.
- Fig. 7 a possible embodiment of the dissolution unit 40 is shown.
- the nonwoven intermediate product 78 conveyed by the feed roller 43 is supplied to the opening roller 42 by means of a depression 63, which is designed here as an overhead trough, which dissolves out the fibers or fiber flakes from the nonwoven intermediate product 78.
- Feed roller 43 and opening roller 42 here have a same direction of rotation. But this can also be different.
- the opening roller 42 carries the dissolved fiber material in the illustrated example case with it (eg with the help of another overhead trough).
- a fan 64 may be on the feed roller 43 opposite side of the opening roller 42 may be arranged to convey the zoomed-in by the opening roller 42, dissolved fibers or fibrils targeted in a discharge shaft 65 downward. If there is no fan 64, the fibers or fiber flakes fall into the discharge chute 65.
- a discharge roller 67 is arranged in the illustrated embodiment, which is preferably formed as a suctioned behind screen roller. But the discharge roller 67 may also be formed only as a screen roller, without Schusaugung. A roll with a perforated roll shell or a smooth roll are conceivable as a discharge roller 67.
- a wall 69 is provided for guiding the fibers or fiber flakes. It is also possible, similar to in Fig. 4 provide several pedal wells that are individually deflected. When vacuuming the discharge roller 67, a particularly targeted feeding of the dissolved fiber masses succeeds.
- the scattering can take place directly at the transfer point between feed roller 43 and opening roller 42 (not shown).
- the output shaft 65 would be below this nip and the direction of rotation of the opening roller 42 would be reversed.
- the fan 64 could then be located above the nip.
- double needle machines which are needled from above and from below so that the previously produced profiled nonwoven 80 with its thick places and thin areas can be better passed through the constant distance between the perforated plates. It is preferred if the needle bars of the needle machine pass through an elliptical path of movement and thus do not hinder the fleece during transport in the conveying direction. As a result, braking effects can best be avoided.
- the feeder 22 can be controlled.
- all other relevant machine parameters can also be controlled by the control or regulating device 20, such as, for example, speeds of all components involved in web formation.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP17189022.1A EP3450603B1 (fr) | 2017-09-01 | 2017-09-01 | Procédé de formation d'un non-tissé profilé |
CN201810918969.5A CN109423775B (zh) | 2017-09-01 | 2018-08-13 | 用于形成成型无纺布的方法 |
Applications Claiming Priority (1)
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EP17189022.1A EP3450603B1 (fr) | 2017-09-01 | 2017-09-01 | Procédé de formation d'un non-tissé profilé |
Publications (2)
Publication Number | Publication Date |
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EP3450603A1 true EP3450603A1 (fr) | 2019-03-06 |
EP3450603B1 EP3450603B1 (fr) | 2020-04-29 |
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EP17189022.1A Active EP3450603B1 (fr) | 2017-09-01 | 2017-09-01 | Procédé de formation d'un non-tissé profilé |
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EP (1) | EP3450603B1 (fr) |
CN (1) | CN109423775B (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111945256A (zh) * | 2019-05-16 | 2020-11-17 | 奥斯卡迪罗机械制造公司 | 成绒机的进料装置 |
EP3954818A1 (fr) | 2020-08-11 | 2022-02-16 | Fameccanica.Data S.p.A. | Procédé et appareil pour produire des éléments non tissés contenant du graphène et/ou de l'oxyde de graphène et élément non tissé associé |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110258027B (zh) * | 2019-07-29 | 2024-04-09 | 孙健 | 一种节能环保的化妆棉生产设备 |
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DE10349531A1 (de) * | 2003-10-22 | 2005-05-25 | Fleissner Gmbh | Verfahren zur Herstellung eines voluminösen Sandwichvlieses aus zumindest zwei Deckvliesen und mittiger Pulpschicht |
DE102013106457B3 (de) * | 2013-06-20 | 2014-09-04 | Grimm-Schirp Gs Technologie Gmbh | Kohlenstofffaser-Wirrvliesherstellungsverfahren und Dreidimensional-Vliesherstellungsverfahren sowie Kohlenstofffaser-Wirrvliesherstellungsanordnung und Faservlies |
JP6269235B2 (ja) * | 2014-03-26 | 2018-01-31 | セイコーエプソン株式会社 | シート製造装置 |
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DE29909016U1 (de) * | 1999-05-26 | 2000-10-05 | Autefa Maschinenfab | Vliesanlage |
DE10053622A1 (de) * | 1999-10-29 | 2001-07-12 | Ake Innotech Gmbh Automatisier | Faserspender zur Herstellung von Faservliesen und seine Anwendung |
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CN111945256A (zh) * | 2019-05-16 | 2020-11-17 | 奥斯卡迪罗机械制造公司 | 成绒机的进料装置 |
EP3954818A1 (fr) | 2020-08-11 | 2022-02-16 | Fameccanica.Data S.p.A. | Procédé et appareil pour produire des éléments non tissés contenant du graphène et/ou de l'oxyde de graphène et élément non tissé associé |
EP4148172A1 (fr) | 2020-08-11 | 2023-03-15 | Fameccanica.Data S.p.A. | Procédé et appareil de production d'éléments non tissés contenant du graphène et/ou de l'oxyde de graphène |
EP4148173A1 (fr) | 2020-08-11 | 2023-03-15 | Fameccanica.Data S.p.A. | Procédé et appareil de production d'éléments non tissés contenant du graphène |
Also Published As
Publication number | Publication date |
---|---|
CN109423775B (zh) | 2022-07-08 |
CN109423775A (zh) | 2019-03-05 |
EP3450603B1 (fr) | 2020-04-29 |
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