EP3415317B2 - Verfahren und vorrichtung zur herstellung einer dekorativen oberfläche - Google Patents
Verfahren und vorrichtung zur herstellung einer dekorativen oberfläche Download PDFInfo
- Publication number
- EP3415317B2 EP3415317B2 EP18161725.9A EP18161725A EP3415317B2 EP 3415317 B2 EP3415317 B2 EP 3415317B2 EP 18161725 A EP18161725 A EP 18161725A EP 3415317 B2 EP3415317 B2 EP 3415317B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- lacquer
- lacquer layer
- layer
- workpiece
- gloss
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/08—Print finishing devices, e.g. for glossing prints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44D—PAINTING OR ARTISTIC DRAWING, NOT OTHERWISE PROVIDED FOR; PRESERVING PAINTINGS; SURFACE TREATMENT TO OBTAIN SPECIAL ARTISTIC SURFACE EFFECTS OR FINISHES
- B44D5/00—Surface treatment to obtain special artistic surface effects or finishes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
- B41F23/0406—Drying webs by radiation
- B41F23/0409—Ultraviolet dryers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/044—Drying sheets, e.g. between two printing stations
- B41F23/045—Drying sheets, e.g. between two printing stations by radiation
- B41F23/0453—Drying sheets, e.g. between two printing stations by radiation by ultraviolet dryers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
Definitions
- the present invention relates to a method for producing a decorative surface.
- a decorative surface for furniture, floor panels or wall panels is state of the art.
- the surfaces of workpieces such as chipboard or MDF boards, are coated with decoratively printed paper or printed directly after applying a white primer and provided with a protective varnish.
- the surfaces are often replicas of real wood surfaces, stones or tiles. Both the image (decor) of the wood surface and the tactile "haptic" structure (tactile wood pores and knotholes) are reproduced.
- the surfaces that are coated can (also in the context of the present invention) also be rolled goods such as printed paper or printed plastic films.
- the optical reproduction of decor images is produced both with analog printing processes and with digital printing processes based on a digital image original.
- an analogous method such as embossing with structured embossing sheets ("matrices"), is used according to the prior art. It is also known to produce such structures with digital methods, as in the DE 10 2015 110 236 A1 and DE 10 2009 044 802 A1 is shown.
- the DE 10 2007 055 053 A1 discloses a method for processing a structured surface of an embossing tool ("die"), the degree of gloss of a first coating differing from that of a second coating, for example in order to better imitate wood pores. If such an embossing tool is then used to manufacture a finished product, e.g. a floor panel, consisting of an HDF core board and a printed, melamine-impregnated paper as a decorative layer, after pressing with the embossing tool at an optical viewing angle of less than 45 degrees in the against the light, the wood pores decoratively printed in the paper are also visible through differences in the degree of gloss on the hardened melamine surface, molded from the differently processed surface of the matrix.
- die embossing tool
- embossing tool is a complex process.
- embossing tools are mostly used in short-cycle presses, where changing from one embossing tool to another takes a long time, at least about 15 - 30 minutes.
- the WO 2006/037644 A2 discloses a method and apparatus for producing a structured surface.
- a first coating of paint is applied to the surface of the workpiece.
- a second coating of lacquer is then applied to the first coating with a spatially varying distribution of the applied quantity.
- the WO 2010 / 079 014 A2 finally discloses a component made of a wood-based material with printed decor and different degrees of gloss and a structured top coat.
- a workpiece that is coated with at least one first layer of lacquer is first fed to a digital printing station, at which digital control data are provided, which are at least partially based on an optionally present decorative image on the Workpiece can be matched. Then, droplets are digitally sprayed onto partial areas of the first coat of paint on the workpiece with an at least partially transparent coat of paint to apply a second coat of paint to the first coat of paint, with the second coat of paint having a different degree of gloss than the first coat of paint after curing.
- the surface of the workpiece is provided with different degrees of gloss due to the second layer of lacquer, so that the degree of gloss can preferably be adapted to the decorative image optionally lying underneath.
- the digital application of the second coat of paint allows the degree of gloss on the surface to be individually adjusted depending on the digital print template, whereby successive workpieces can be printed with a different degree of gloss at different points without having to change a die or other tool.
- the workpiece is first fed to a device for applying paint and coated with at least a first layer of paint.
- the workpiece is then preferably fed to the digital printing station.
- a physical drying and/or chemical curing of the applied lacquer layers preferably takes place at the end.
- the gloss level of the first coat of paint preferably deviates by at least 10 gloss units, preferably at least 20 gloss units, from the gloss level of the second coat of paint, with the gloss units being measured according to DIN EN ISO 2813:2015-02 at an angle of 60°.
- the degree of gloss can be adjusted when printing be varied by the droplet size and/or the number of droplets per area or by the use of matting agents.
- the gloss is measured according to DIN EN ISO 2813:2015-02.
- Gloss measurement measures the amount of light reflected from a surface relative to a polished glass reference standard.
- the unit of measurement used is GU (Gloss Units).
- the amount of light reflected on the surface depends on the angle of incidence and the properties of the surface.
- different angles of incidence (20°, 60° and 85°) can be used to determine the degree of reflection, with the measurement preferably being carried out using the angle of incidence of 60°.
- the average of measurements for the three angles of incidence can also be used. Reflectance compares the percentage of light energy emitted and received by a gloss meter at a specific angle of incidence.
- any surface or portion of a surface that, according to the standard, achieves less than 20 gloss units when measured with a gloss meter is defined as “matt” and any surface or portion of a surface that achieves more than 60 gloss units is defined as “glossy”. designated.
- One of the two lacquer layers can be matt and the other glossy.
- the surfaces of the first and second paint layers can be smooth or structured.
- a structured surface the gloss measurement and the definition of the distinction between "matt” and “glossy” sub-areas used here are carried out in exactly the same way as with non-structured surfaces.
- a structured surface of the workpiece can, for example, have a structure depth of 5-300 ⁇ m (micrometers), preferably 10-90 ⁇ m (micrometers).
- the droplets of the second lacquer layer are sprayed on with a droplet size of preferably less than 100 pL, in particular less than 10 pL.
- Different degrees of gloss can also optionally be set on the second coat of paint, so that there can also be differences in gloss within the second coat of paint.
- a colored decorative image can be printed in an analogue process, for example using printing rollers, or using digital print heads.
- a transparent layer of paint can be applied to an already existing decorative image with the first layer of paint.
- a liquid base layer is applied to a surface of a coated or uncoated workpiece and a structure is introduced into the still liquid base layer using digital print heads in order to then subsequently fix the structured base layer.
- the structured base layer can then form the first lacquer layer, or a first lacquer layer is then applied to the structured base layer.
- only the areas provided with a structure or only the areas without structure can be printed with the second layer of lacquer. As a result, an essentially congruent arrangement of structured areas and glossy or matt areas can take place.
- a plate-shaped workpiece 1.0 is shown, to which an optional first base layer 1.1 is applied to one surface.
- a decorative image is optionally printed on the workpiece 1.0 before the first base layer 1.1 is applied, for example a wood reproduction or a tile representation.
- a decorative image can be printed, for example using a 4-color digital printer.
- a second liquid base layer 1.2 is applied to the first base layer 1.1.
- This second base layer 1.2 has been structured by digitally sprayed droplets 1.3, so that the surface is no longer flat but has a structure.
- a first lacquer layer 1.4 is then applied, which has a first degree of gloss.
- a second lacquer layer 1.5 is applied to the first lacquer layer 1.4 using digital print heads, with the second lacquer layer 1.5 only partially covering the surface of the first lacquer layer 1.4.
- the lacquer layers 1.4 and 1.5 are cured one after the other or together, for example using UV radiation. After curing, the second layer of paint 1.5 has a different degree of gloss than the first layer of paint.
- figure 2 is a plan view of the plate-shaped workpiece 1.0 of FIG figure 1 shown and it can be seen that the decorative image includes a wood pore 2.5 and grained wood areas 2.4.
- the different areas of the wood pore 2.5 and the grained wood areas 2.4 can also have a different degree of gloss due to the second coat of paint 1.5 the decorative areas of the image and the different gloss areas are preferably congruent due to the application of paint.
- a carrier plate made of a wood material or a plate made of another material with a thickness of at least 4 mm, preferably 8 to 16 mm and external dimensions of at least 200 mm wide and at least 400 mm long is first coated with a UV-curing , white base coat coated, for example with an amount of about 20 g / sqm. This white base coat is then cured under UV radiation.
- the carrier plate is then fed to a digital printing device in which a printed image, for example a reproduction of small tiles as a mosaic, a wood decor or another pattern, is applied with a 4-color print as CMYK.
- a printed image for example a reproduction of small tiles as a mosaic, a wood decor or another pattern
- FIG 3 a pattern with two differently colored mosaic tiles is shown as an example of a printed image, with light mosaic tiles 3.1 and darker mosaic tiles 3.2 being provided.
- a variety of other colors of tiles or mosaics with pictorial representations may also be used.
- a thin base coat of 5-15 g/qm of a UV-curing lacquer is then applied to the carrier plate printed in this way and (partially) cured with UV light.
- this base coat layer can also be omitted completely, or replaced by a solvent-based paint or an aqueous acrylate paint, which is then physically dried.
- Both base coat layers can be applied by digital print heads or by pressure rollers or other methods.
- another transparent coat of paint 1.3 is printed into the still liquid layer, optionally using a digital print template with digital print heads.
- the droplet size can vary between 1 pL and 100 pL.
- the digital print template used is the one that was also used to print the tile mosaic described above.
- This artwork is previously modified electronically so that only the spaces 3.3 in the mosaic tiles 3.1 and 3.2 are printed.
- the radiation-curing base coat layer 1.2 is then cured together with the coat of paint 1.3 with a UV lamp.
- curing can also take place by means of electron beams.
- the result is a carrier board printed with a tile mosaic, in which the intermediate spaces 3.3 are deepened by 10-60 ⁇ m as joints between the mosaic tiles 3.1 and 3.2.
- the gloss level of at least parts of the entire surface is then adjusted to the desired value by at least partially applying a first paint layer 1.4 with subsequent drying, the gloss level of paint layer 1.3 deviating from the gloss level of the second paint layer.
- the additional application of a second layer of paint 1.5 is carried out before or after the curing of the first layer of paint 1.4, the second layer of paint 1.5 also consisting of a large number of droplets with a size of 3-100 pL released onto the surface.
- the degree of gloss can be changed again in some areas, and the depth of the surface structure of the first coat of paint 1.4 that has not yet hardened can be influenced.
- the surface of the mosaic tiles 3.1 and 3.2 now has a value of, for example, 60 to 90 gloss units, while the degree of gloss on the gaps 3.3 is only 20 to 40 gloss units, for example.
- the degree of gloss at the interstices 3.3 can also be lowered by a further layer of lacquer, which is finally printed in the lowered interstices by another digital printing device with a transparent, UV-curing lacquer. Then more than just two coats of paint are applied to adjust the degree of gloss.
- droplet sizes of 3 - 6 pL are used, which are hardened by UV-LED radiation within 0.5 - 2 seconds after hitting the surface to such an extent that they can no longer flow. This creates a surface structure in these areas that no longer reflects the incident light. The degree of gloss is thus reduced to values of 30 gloss units and less.
- the second coat of paint can optionally have a higher or lower degree of gloss than the first coat of paint.
- the degree of gloss can be adjusted using the following methods, for example:
- Matt areas through the first layer of lacquer consist of previously (analogue or digitally) applied matt lacquer, for example with matting agents or by excimer matting.
- Glossy areas of the second coat of paint consist of paint applied by digital print heads, which is formed from a large number of individual droplets, which results in a very smooth surface in some sections and thus a high degree of gloss.
- the droplets have a size of at least 6 pL, and curing only takes place after a flow phase of at least 1 second, which is preferred only after more than 5 seconds.
- the glossy areas of the first lacquer layer consist of previously (analogue or digitally) applied glossy lacquer, matt areas of the second lacquer layer consist of digitally applied lacquer consisting of a large number of very small droplets with a droplet size of less than 8 pL, preferably less than 3 pL, which are within be at least partially cured less than 3 seconds after application, preferably less than 1 second after application.
- curing is preferably carried out by a UV LED lamp, which is arranged in the direction of flow within less than 100 mm after the digital print heads, which apply the large number of droplets to the surface.
- Matting agents such as PE wax or silicic acid can be added to the paint to create a matt finish.
- the proportion of the matting agent in the paint can be between 2% and 6%, in particular 3% and 5% (percent by weight).
- the different embodiments of the figures 1 and 3 can be combined with each other as desired with regard to the application and structuring of a layer.
- the number of layers on the workpiece can also be freely selected, depending on which surface structure is to be created with the process.
- the lacquers used can be replaced by aqueous or solvent-based lacquers instead of acrylate-containing, UV-curing lacquers.
- the steps for UV drying using UV LEDs or UV arc lamps are replaced by physical drying using hot air or IR emitters or a combination of both.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Priority Applications (22)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL18161725.9T PL3415317T5 (pl) | 2017-06-13 | 2018-03-14 | Sposób i urządzenie do wytwarzania powierzchni dekoracyjnej |
| EP18162382.8A EP3415318B1 (de) | 2017-06-13 | 2018-03-16 | Verfahren und vorrichtung zur herstellung eines dekorativen werkstückes und werkstück |
| PL18162382T PL3415318T3 (pl) | 2017-06-13 | 2018-03-16 | Sposób i urządzenie do wytwarzania dekoracyjnego przedmiotu obrabianego i przedmiot obrabiany |
| ES18162382T ES2787041T3 (es) | 2017-06-13 | 2018-03-16 | Procedimiento y dispositivo para fabricar una pieza de trabajo decorativa y pieza de trabajo |
| ES18168263T ES2781801T3 (es) | 2017-06-13 | 2018-04-19 | Procedimiento y dispositivo para producir una superficie decorativa |
| EP18168263.4A EP3415319B1 (de) | 2017-06-13 | 2018-04-19 | Verfahren und vorrichtung zur herstellung einer dekorativen oberfläche |
| PL18168263T PL3415319T3 (pl) | 2017-06-13 | 2018-04-19 | Sposób i urządzenie do wytwarzania powierzchni dekoracyjnej |
| CN201880011317.1A CN110290925B (zh) | 2017-06-13 | 2018-06-13 | 用于制作结构化表面的方法 |
| PCT/EP2018/065734 WO2018229167A1 (de) | 2017-06-13 | 2018-06-13 | Verfahren und vorrichtung zur herstellung einer dekorativen oberfläche |
| US16/494,309 US11420229B2 (en) | 2017-06-13 | 2018-06-13 | Method and apparatus for producing a decorative surface |
| US16/494,307 US11141759B2 (en) | 2017-06-13 | 2018-06-13 | Method and apparatus for producing a decorative surface |
| CN202110406502.4A CN113212020B (zh) | 2017-06-13 | 2018-06-13 | 用于制作结构化表面的方法 |
| PCT/EP2018/065731 WO2018229164A1 (de) | 2017-06-13 | 2018-06-13 | Verfahren und vorrichtung zur herstellung einer dekorativen oberfläche |
| PCT/EP2018/065737 WO2018229169A1 (de) | 2017-06-13 | 2018-06-13 | Verfahren und vorrichtung zur herstellung eines dekorativen werkstückes und werkstück |
| US16/494,308 US11511318B2 (en) | 2017-06-13 | 2018-06-13 | Method and apparatus for producing a decorative workpiece and workpiece |
| US16/494,310 US11883843B2 (en) | 2017-06-13 | 2018-06-13 | Method for producing a structured surface |
| CN201880009862.7A CN110267813B (zh) | 2017-06-13 | 2018-06-13 | 用于制造装饰表面的装置和方法 |
| PCT/EP2018/065738 WO2018229170A1 (de) | 2017-06-13 | 2018-06-13 | Verfahren zur erzeugung einer strukturierten oberfläche |
| US17/322,966 US12194492B2 (en) | 2017-06-13 | 2021-05-18 | Digital printing apparatus and a digital method for producing a structured surface |
| US17/467,316 US12090511B2 (en) | 2017-06-13 | 2021-09-06 | Method and apparatus for producing a decorative surface |
| US17/883,623 US11717850B2 (en) | 2017-06-13 | 2022-08-09 | Method and apparatus for producing a decorative workpiece and workpiece |
| US17/883,626 US11717851B2 (en) | 2017-06-13 | 2022-08-09 | Method and apparatus for producing a decorative workpiece and workpiece |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102017113036.5A DE102017113036B4 (de) | 2017-06-13 | 2017-06-13 | Verfahren und Vorrichtung zur Herstellung eines dekorativen Werkstückes und Werkstück |
| DE102017113035.7A DE102017113035B4 (de) | 2017-06-13 | 2017-06-13 | Verfahren und Vorrichtung zur Herstellung einer dekorativen Oberfläche |
| EP18157511.9A EP3415316B1 (de) | 2017-06-13 | 2018-02-19 | Verfahren und vorrichtung zur erzeugung einer strukturierten oberfläche |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3415317A1 EP3415317A1 (de) | 2018-12-19 |
| EP3415317B1 EP3415317B1 (de) | 2020-02-26 |
| EP3415317B2 true EP3415317B2 (de) | 2023-09-06 |
Family
ID=61691672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP18161725.9A Active EP3415317B2 (de) | 2017-06-13 | 2018-03-14 | Verfahren und vorrichtung zur herstellung einer dekorativen oberfläche |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP3415317B2 (pl) |
| PL (1) | PL3415317T5 (pl) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL3415316T3 (pl) | 2017-06-13 | 2020-10-05 | Hymmen GmbH Maschinen- und Anlagenbau | Sposób i urządzenie do wytwarzania strukturyzowanej powierzchni |
| CN110049644A (zh) * | 2019-04-04 | 2019-07-23 | Oppo广东移动通信有限公司 | 壳体及其制备方法及电子设备 |
| DE102019206431A1 (de) | 2019-05-03 | 2020-11-05 | Hymmen GmbH Maschinen- und Anlagenbau | Verfahren zum Herstellen einer Struktur auf einer Oberfläche |
| DE102020125679A1 (de) | 2020-10-01 | 2022-04-07 | Homag Gmbh | Vorrichtung und Verfahren zur Bearbeitung, insbesondere zur Veredelung, von Oberflächen |
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| WO2018069874A1 (en) † | 2016-10-13 | 2018-04-19 | Giorgio Macor | Method and apparatus for generating a superficial structure |
| EP3415316A1 (de) † | 2017-06-13 | 2018-12-19 | Hymmen GmbH Maschinen- und Anlagenbau | Verfahren und vorrichtung zur erzeugung einer strukturierten oberfläche |
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| ES2545665T3 (es) | 2004-10-05 | 2015-09-14 | Fritz Egger Gmbh & Co. Og | Procedimiento para producir una superficie estructurada y una placa con una superficie estructurada |
| DE102007055053A1 (de) | 2007-11-16 | 2009-05-20 | Hueck Engraving Gmbh & Co. Kg | Verfahren zur Bearbeitung einer strukturierten Oberfläche |
| DE102009004482B4 (de) | 2009-01-09 | 2012-03-29 | Fritz Egger Gmbh & Co. | Bauelement aus Holzwerkstoff mit aufgedrucktem Dekor und unterschiedlichem Glanzgrad |
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Also Published As
| Publication number | Publication date |
|---|---|
| PL3415317T5 (pl) | 2023-11-27 |
| PL3415317T3 (pl) | 2020-08-24 |
| EP3415317A1 (de) | 2018-12-19 |
| EP3415317B1 (de) | 2020-02-26 |
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