EP3408108A1 - Verfahren zum herstellen eines bedruckten dekorpaneels - Google Patents
Verfahren zum herstellen eines bedruckten dekorpaneelsInfo
- Publication number
- EP3408108A1 EP3408108A1 EP17701147.5A EP17701147A EP3408108A1 EP 3408108 A1 EP3408108 A1 EP 3408108A1 EP 17701147 A EP17701147 A EP 17701147A EP 3408108 A1 EP3408108 A1 EP 3408108A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- radiation
- printing
- carrier
- ink
- parameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 238000003490 calendering Methods 0.000 claims abstract description 11
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- 241001465754 Metazoa Species 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical class C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
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- 239000011425 bamboo Substances 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
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- 230000005540 biological transmission Effects 0.000 description 2
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- 229910017052 cobalt Inorganic materials 0.000 description 2
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- 239000005020 polyethylene terephthalate Substances 0.000 description 2
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- 229920000642 polymer Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
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- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
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- 235000010215 titanium dioxide Nutrition 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical class CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 239000002025 wood fiber Substances 0.000 description 2
- MFEVGQHCNVXMER-UHFFFAOYSA-L 1,3,2$l^{2}-dioxaplumbetan-4-one Chemical compound [Pb+2].[O-]C([O-])=O MFEVGQHCNVXMER-UHFFFAOYSA-L 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- 239000001763 2-hydroxyethyl(trimethyl)azanium Substances 0.000 description 1
- PMUNIMVZCACZBB-UHFFFAOYSA-N 2-hydroxyethylazanium;chloride Chemical compound Cl.NCCO PMUNIMVZCACZBB-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- WUPHOULIZUERAE-UHFFFAOYSA-N 3-(oxolan-2-yl)propanoic acid Chemical compound OC(=O)CCC1CCCO1 WUPHOULIZUERAE-UHFFFAOYSA-N 0.000 description 1
- SSZWWUDQMAHNAQ-UHFFFAOYSA-N 3-chloropropane-1,2-diol Chemical class OCC(O)CCl SSZWWUDQMAHNAQ-UHFFFAOYSA-N 0.000 description 1
- JFGQHAHJWJBOPD-UHFFFAOYSA-N 3-hydroxy-n-phenylnaphthalene-2-carboxamide Chemical compound OC1=CC2=CC=CC=C2C=C1C(=O)NC1=CC=CC=C1 JFGQHAHJWJBOPD-UHFFFAOYSA-N 0.000 description 1
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- 239000005995 Aluminium silicate Substances 0.000 description 1
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 1
- 229910052580 B4C Inorganic materials 0.000 description 1
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- 235000018212 Betula X uliginosa Nutrition 0.000 description 1
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- 241000167854 Bourreria succulenta Species 0.000 description 1
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- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 235000019743 Choline chloride Nutrition 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
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- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical compound [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
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- 239000004793 Polystyrene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
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- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
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- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
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- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
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- ZBDSFTZNNQNSQM-UHFFFAOYSA-H cobalt(2+);diphosphate Chemical compound [Co+2].[Co+2].[Co+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O ZBDSFTZNNQNSQM-UHFFFAOYSA-H 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
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- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- GEZOTWYUIKXWOA-UHFFFAOYSA-L copper;carbonate Chemical compound [Cu+2].[O-]C([O-])=O GEZOTWYUIKXWOA-UHFFFAOYSA-L 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
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- 239000010431 corundum Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- CRHLEZORXKQUEI-UHFFFAOYSA-N dialuminum;cobalt(2+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Al+3].[Co+2].[Co+2] CRHLEZORXKQUEI-UHFFFAOYSA-N 0.000 description 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 1
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229940073579 ethanolamine hydrochloride Drugs 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- RBTKNAXYKSUFRK-UHFFFAOYSA-N heliogen blue Chemical compound [Cu].[N-]1C2=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=NC([N-]1)=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=N2 RBTKNAXYKSUFRK-UHFFFAOYSA-N 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- HNMCSUXJLGGQFO-UHFFFAOYSA-N hexaaluminum;hexasodium;tetrathietane;hexasilicate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].S1SSS1.S1SSS1.[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] HNMCSUXJLGGQFO-UHFFFAOYSA-N 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- UETZVSHORCDDTH-UHFFFAOYSA-N iron(2+);hexacyanide Chemical compound [Fe+2].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] UETZVSHORCDDTH-UHFFFAOYSA-N 0.000 description 1
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- ACNRWWUEFJNUDD-UHFFFAOYSA-N lead(2+);distiborate Chemical compound [Pb+2].[Pb+2].[Pb+2].[O-][Sb]([O-])([O-])=O.[O-][Sb]([O-])([O-])=O ACNRWWUEFJNUDD-UHFFFAOYSA-N 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 1
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N monoethanolamine hydrochloride Natural products NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical class CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- YCWSUKQGVSGXJO-NTUHNPAUSA-N nifuroxazide Chemical group C1=CC(O)=CC=C1C(=O)N\N=C\C1=CC=C([N+]([O-])=O)O1 YCWSUKQGVSGXJO-NTUHNPAUSA-N 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000004544 spot-on Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical compound NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 description 1
- QXKXDIKCIPXUPL-UHFFFAOYSA-N sulfanylidenemercury Chemical compound [Hg]=S QXKXDIKCIPXUPL-UHFFFAOYSA-N 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229910003468 tantalcarbide Inorganic materials 0.000 description 1
- XPDICGYEJXYUDW-UHFFFAOYSA-N tetraarsenic tetrasulfide Chemical compound S1[As]2S[As]3[As]1S[As]2S3 XPDICGYEJXYUDW-UHFFFAOYSA-N 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/06—Natural ornaments; Imitations thereof
Definitions
- the present invention relates to a method for producing a printed matter
- the present invention relates to a method of making a printed decorative panel having radiation-curable ink which enables improved curing of the radiation-curable ink.
- Decorative panels for example for interior design, are known per se. So far, such decorative panels are often produced as laminates, in which on a carrier plate with a desired decor pre-printed decorative paper is applied, which in turn is then applied a so-called overlay. Furthermore, direct printing methods are known in which the carrier plate itself or a non-printed paper applied to the carrier plate is printed.
- a wearing and / or covering layer in the sense of the invention is a layer applied as an outer finish, which in particular protects the decorative layer from wear or damage by dirt, moisture or mechanical influences, such as, for example, abrasion.
- UAM of the decorative panel has a haptic perceptible structure, which corresponds in shape and pattern of the applied decor, so as to obtain as faithful as possible reproduction of a natural material also in terms of haptics.
- a problem that can occur when printing directly on decorative panels, is that the printed ink or the decor often has to be completely dried before further treatment steps, so as to ensure a high quality of the decor. This can possibly reduce the production speed. Such a problem can equally apply to printing a paper applied to a carrier plate as well as to the direct printing of the carrier plate.
- EP 1 918 108 A1 deals in particular with an ink composition and an inkjet printing process, in particular radiation-curable compositions being described.
- the substrate to be printed is in particular paper, glass, plastic, films, metal and printed circuit boards. It is further generally described that the conditions used for the irradiation are selected based on the predetermined amount and thickness of the ink adhered to the substrate.
- a process for producing a printed panel comprising the method steps:
- step g) at least one parameter of radiation used in step g) is adapted to the application amount of radiation-curable ink, wherein
- Method step h) is based on an application quantity of the radiation-curable printing ink determined by at least one sensor during the printing process, wherein at least one parameter of radiation used in method step g) is adapted during printing of the carrier according to method step f).
- Wood materials in the context of the invention are in addition to solid wood materials and materials such as cross-laminated timber, glued laminated timber, hardwood plywood, plywood, laminated veneer lumber, Funierstsammlungholz and bending plywood.
- wood chip materials such as chipboard, extruded, coarse chipboard (Oriented Structural Board, OSB) and chipboard wood and wood fiber materials such as Holzfaserdämmplatten (HFD), medium-hard and hard fiberboard (MB, HFH), and in particular medium density Fiber boards (MDF) and high density fiberboard (HDF).
- the printing is to take place on a fibrous web or on a paper or nonwoven layer
- the paper or nonwoven layer is applied to the carrier and printed directly or provided with a printing substrate and then printed.
- a resin layer can preferably be applied to the plate-shaped support following the process step a) according to process step b), which can serve as an adhesive for fixing the paper or nonwoven layer.
- a resin composition known per se can be used in this process step.
- this method step can again find application by the use of applicator rolls.
- the resin in each layer, may comprise or consist of urea resin or melamine resin so that the proportion of urea resin in the resin content may be, for example, from> 0 wt% to ⁇ 100, the remainder being, for example, melamine resin and / or wherein the proportion of melamine resin in the resin content, for example, from> 0 wt to ⁇ 100 may make up, the remainder may be formed for example by urea resin.
- the particular resin composition may have, for example, a resin content of between> 15% by weight and ⁇ 95% by weight, preferably between> 20% by weight and ⁇ 90% by weight, more preferably between> 25% by weight and ⁇ 65 wt.
- the first resinous layer can be applied with a mixture comprising only melamine resin and urea resin in the resin portion.
- melamine resin can be present in the resin fraction, for example, in a proportion which is in a range from> 55% by weight to ⁇ 90% by weight, for example> 60% by weight to ⁇ 80% by weight, approximately 70% by weight, wherein the remaining portion of the resin portion may each be formed of urea resin.
- the first resinous layer according to method step el) is applied with an amount which is smaller than the amount of the applied second resinous layer according to method step e2).
- the first resinous layer in step el) can be in an amount in a range of> 10 g / m 2 to ⁇ 25g / m 2, for example in a range of> 15 g / m 2 to ⁇ 20 g / m 2, are applied , and may be the second resinous layer in process step e2) with an amount in a range of> 20 g / m 2 to ⁇ 40 g / m 2 , for example in a range of> 25 g / m 2 to ⁇ 35 g / m 2 , are applied.
- a resin composition which comprises as solid at least one compound from the group consisting of titanium dioxide, barium sulfate, barium oxide, barium chromate, zirconium (IV) oxide, silicon dioxide, aluminum hydroxide, aluminum oxide, iron oxide, iron ( III) hexacyanoferrate, chromium oxide, cadmium oxide, cadmium sulfide, cadmium selenite, cobalt oxide, cobalt phosphate, cobalt aluminate, vanadium oxide, bismuth vanadium oxide, tin oxide, copper oxide, copper sulfate, copper carbonate, lead antimonate, lead chromate, lead oxide, lead carbonate, calcium carbonate, calcium sulfate, calcium aluminate sulfate, zinc oxide, zinc sulfide, arsenic sulfide, Mercury sulfide, carbon black, graphite, cellulose fibers or
- a colored printing substrate whose coloration has a property which supports the decor pressure.
- a decorative design which is to represent a dark wood
- a decor design which is a light wood or a light stone represent a print substrate to be applied with a yellow or white tone.
- the use of cellulose fibers in the resin composition applied to the plate-shaped carrier in particular has the advantageous effect that any irregularities on the carrier plate surface, on which the resin composition is applied, no longer penetrate the surface to be printed later, resulting in a significant improvement of the printed image leads.
- Such irregularities may be, for example, grinding grooves of loops of the carrier plates or impressions by conveying means, such as conveyor belts, etc.
- cellulose fibers these preferably have a particle size in the range between> 10 ⁇ and ⁇ 100 ⁇ , in particular between> 25 ⁇ and ⁇ 90 ⁇ .
- the proportion of the cellulose fiber in the solid contained in the resin composition may, for example, in a range between> 0 wt .-% and ⁇ 100 wt .-., Preferably between> 40 wt .-% and ⁇ 100 wt .-%, in particular between> 60% by weight and ⁇ 100% by weight. lie.
- the preferred proportion of solids in the resin composition with the use of cellulose fibers at the lower end of the wt% range, preferably between 0.5 and 3.5 parts by weight, in particular between 1.0 wt. and 2.5% by weight, whereas the preferred proportion of solids in the resin composition in the other solids which are listed as suitable, for example, is preferably between> 5% by weight and ⁇ 85% by weight, preferably between> 10% by weight and ⁇ 80 Wt .-%, more preferably between> 35 wt .-% and ⁇ 75% by weight.
- a resin composition which comprises at least one organic or inorganic pigment selected from the group consisting of burgundy blue, brilliant yellow, cadmium yellow, cadmium red, chrome oxide green, cobalt blue, cobalt blue, cobalt violet, Irrazine Red, Iron Oxide Black, Manganese Violet, Phthalocyanine Blue, Terra di Siena, Titanium White, Ultramarine Blue, Ultramarine Red, Umbra, Kaolin, Zirconium Silicate Pigments, Monoazoeba and Monoazo Orange, Thioindigo, Beta Naphthol Pigments, Naphthol AS Pigments, Pyrazolone Pigments, N Acetoacetic anilide pigments, azo metal complex pigments, diaryl yellow pigments, quinacridone pigments, diketopyrrolopyrrole pigments (DPP), dioxazine pigments, perylene pigments, isoindolinone pigments, copper phthal
- a resin composition which has a curing agent, wherein the curing agent in the resin composition, for example, in a concentration between> 0.05 wt .-% and ⁇ 3.0 % By weight, preferably> 0.15% by weight and ⁇ 2.0% by weight, more preferably between> 0.5% by weight and ⁇ 2.0% by weight.
- a hardener in the resin composition makes it possible to optimize the setting or hardening behavior of the resin composition in dependence on the paper applied to the plate-shaped support and / or furthermore to provide a particularly rapid provision of the printing substrate, which may be advantageous in particular immediately followed by printing on the application of the printing substrate.
- the hardener may have, for example, a solution of organic salts.
- the hardener preferably has an acidic pH, preferably between> pH 0.5 and ⁇ pH 7, preferably> pH 0.5 and ⁇ pH 6.
- a so-called latent hardener is used as a hardener.
- Deterent hardeners are characterized by the fact that, after their addition to the resin, on the one hand sufficient processing time at room temperature and, on the other hand, the shortest possible curing time at the subsequent processing temperatures becomes. The effect of the latent hardeners is that they are ineffective at ordinary temperatures and only release an acid at elevated heat or due to a chemical reaction, which accelerates the curing process.
- Ammonium chloride ammonium sulfite, ammonium nitrate, ethanolamine hydrochloride, dimethylethanolammonium sulfite, diethanolammonium sulfamate or maleic acid.
- At least one, for example, all of the resin compositions applied in step e) may contain, in addition to the aforementioned ingredients, further ingredients such as rheology agents for adjusting viscosity, water, flow improvers, preservatives, surfactants, antifoaming agents or the like.
- a drying step may follow in which at least the surface of the resinous layer is at least partially dried. For this purpose it can be provided that a surface temperature on the surface to which the resin composition has been applied - In
- a subsequent treatment of the resin composition applied in process step e) and optionally dried, for example with UV radiation, can furthermore take place.
- the printed carrier can be adapted in terms of its properties to the desired field of application, such as the subsequent treatment steps or potentially subsequently applied layers.
- the parameters to be set can preferably be calibrated prior to a printing or curing process being performed, so that, for example by a control unit, when changing the application quantity of the ink in a predetermined pattern, the or the corresponding parameters can be adapted particularly reliably.
- the calibration can be based on or performed using different printing inks, or different travel speeds of the carrier, so that the distance between the printing unit and the radiation unit and the corresponding travel time of the carrier between the print head and the radiation unit can be included as well as the influence different curing behavior of different inks or different order quantities of printing inks.
- method step h) is based on a determined by at least one sensor during the printing process order quantity of the radiation-curable ink.
- the choice of the sensor that is to say in particular the mode of operation of the sensor (s), is not fundamentally limited in the sense of the present invention. Insofar as a plurality of two or more sensors is used, the same or different sensors can be used.
- At least one parameter of radiation used in method step g) is adapted during the printing of the carrier according to method step f).
- an adaptation is thus not, as is basically possible, prior to printing an entire decoration, but at least partially before individual decor areas.
- an adaptation of the at least one parameter can take place simultaneously with a printing process.
- the radiation thus does not need to be adapted to an averaged value or a minimum value or a maximum value of the application thickness, but rather an adaptation during a decor pressure can be realized during the printing of the decoration on individual and possibly different regions of the decoration. This allows a particularly accurate adjustment to the entire decor image and therefore a particularly effective adaptation.
- the determination of the application quantity of the radiation-curable ink is carried out during the printing process using at least one optical sensor which scans or detects a discharge region of a print head.
- the transmission of radiation can be determined, which is passed through the ink jet so as to obtain conclusions about the amount of ink and thus the order quantity.
- This embodiment can allow a particularly accurate determination of the order quantity. It may be advantageous if each printhead is associated with a sensor or that each of the printheads is provided with a sensor.
- the determination of the application quantity of the radiation-curable ink is carried out during the printing process using at least one optical sensor which detects the printed substrate.
- this embodiment can be implemented in a particularly simple and cost-effective manner. Because in this embodiment, conventional printheads can be used without these need a significant conversion.
- the determination of the order amount takes place taking into account the applied color, ie when the type of color applied flows into the calculation. For this purpose, it can be determined, for example based on the control data, which color should be discharged at which position.
- the determination of the application amount of the radiation-curable ink is carried out during the printing process using a flow sensor which detects a color line upstream of a print head or within a print head.
- the flow sensor which is preferably provided on or in front of all the corresponding print heads, determine the concretely flowing amount of ink very precisely, which flows to the print head or through the print head.
- the position of the flow sensor can be advantageously selected depending on the system used.
- a warning is issued in the case of a deviation of the determined order quantity from the desired order quantity.
- it can thus be prevented that, if necessary, an excessive rejection must take place in the event of a malfunction of the print head.
- a printing operation can be interrupted or readjusted, so as to allow printing of the carrier in the desired manner.
- a warning can be issued, for example, if the deviation of the determined order quantity from the desired order amount is outside predetermined limits, so as to enable a desired tolerance.
- the warnings can be done in various ways, such as a warning tone or an optical indication.
- a wear or cover layer above the decorative layer in a subsequent process step, which protects the decorative layer in particular from wear or damage by dirt, moisture or mechanical effects such as abrasion.
- the wear layer hard materials such as titanium nitride, titanium carbide, silicon nitride, silicon carbide, boron carbide, tungsten carbide, tantalum carbide, alumina (corundum), zirconium oxide or mixtures thereof, to the wear resistance of the layer increase.
- the hard material is present in an amount of between 5% by weight and 40% by weight, preferably between 15% by weight and 25% by weight, in the wear layer composition.
- the hard material preferably has a mean particle diameter D50 between 10 ⁇ m and 250 ⁇ m, more preferably between ⁇ m and ⁇ m.
- D50 mean particle diameter between 10 ⁇ m and 250 ⁇ m, more preferably between ⁇ m and ⁇ m.
- the wear layer composition forms a stable dispersion and segregation or settling of the hard material in the wear layer composition can be avoided.
- the hard-material-containing and radiation curable composition in a concentration between 10 g / m 2 and 300 g / m 2, preferably between 50 g / m 2 and 250g / m 2 is applied.
- the application can be applied for example by means of rollers, such as rubber rollers or by means of pouring devices.
- the hard material is not present in the composition at the time of application of the wear layer composition, but is scattered as particles onto the applied wear layer composition and this is subsequently cured.
- a curable composition is applied as cover and / or wear layer and a curing process takes place before the introduction of the structure only to the extent that only partial hardening of the cover and / or wear layer takes place.
- a desired surface structure is impressed by means of suitable tools, such as a hard metal structure roller or a punch or a press, such as a short-cycle press.
- the embossing is preferably carried out in accordance with the applied decor.
- the wear and / or cover layer is applied as a resin layer, such as melamine resin layer, or as a radiation-curable or at least partially radiation-curable composition, for example based on an acrylate lacquer, an epoxy lacquer, or a urethane acrylate.
- the cover and / or wear layer may comprise means for reducing the static (electrostatic) charge of the final laminate.
- the cover and / or wear layer has compounds such as choline chloride.
- the antistatic agent may, for example, in a concentration between> 0.1 wt .-% and ⁇ 40.0 wt .-%, preferably between> 1.0 wt .-% and ⁇ 30.0 wt .- in the cover and / or composition for training wear layer be included.
- the structuring is generated in the course of the printing process.
- a multiple application of paint takes place, for example, with respective at least partial or complete curing in such a way that raised areas arise over the printing substrate, which result in a desired three-dimensional structure.
- a wear and / or cover layer can then be applied to the structure produced in this way.
- a counter-pull can be applied on the side opposite the decorative side. It is particularly preferred that the counter-pull is applied in a common calendering with the paper or non-woven on the decorative side or independently.
- a return only after the application of the decorative image is applied to the opposite side of the decorative layer of the plate-shaped carrier.
- the counter-pull is applied in a joint step with the application of an overlay as a cover and / or wear layer.
- the decor also corresponds to the desired imitation of a natural material, for example, in the areas of the profiling in a detailed manner.
- method step h) is based on a predetermined application rate of the radiation-curable ink.
- at least one parameter of the radiation used can be adjusted based on an order quantity which is passed on, for example, from a control unit to the printing unit or to one or more print heads.
- a control signal for the print heads can be transmitted correspondingly to a radiation device which sets the parameters for a radiation-based curing of the ink based on the order quantity thus transmitted.
- the method can be realized particularly inexpensively, since it is possible to dispense with any sensors or the like which detect the application quantity.
- a radiation source or a plurality of radiation sources can be used which can be arranged one behind the other and / or next to each other in the transport direction of the carrier.
- the total dose of irradiation incident on the ink can be adjusted, for example, to a range of> 400 mJ / cm 2 to ⁇ 1200 mJ / cm 2 , in particular> 600 mJ / cm 2 to ⁇ 1000 mJ / cm 2 , for example from> 700 mJ / cm 2 to ⁇ 900 mJ / cm 2 , for example 830 mJ / cm 2 .
- the dose applied to the ink may be a suitable parameter to be adjusted according to the invention.
- a spot-on time in the direct focus of the emitter which may have a range corresponding to the direction of travel of the emitter of approximately 10 mm
- total irradiation durations which may comprise both the direct focus and the extended focus, may be present in a range of> 0.05 s to ⁇ 20 s, preferably> 0.1 s to ⁇ 2 s, for example> 0.2 s to ⁇ 0 , 5 s lie.
- a speed of the carrier may be set in a range of, for example, 25 m / min.
- the subject of the present invention is further an apparatus for producing a printed panel comprising
- an application unit for applying a resin layer to the supplied carrier optionally an application unit for applying a resin layer to the supplied carrier
- FIG. 3 shows the device from FIG. 1 in a second operating mode.
- a given UV-curable ink to be used with amounts of ink applied of ⁇ 1 ml / m 2 with a UV emitter, the ink having a dose of 280 mJ / cm 2 .
- the ink having a dose of 280 mJ / cm 2 .
- the ink acts a dose of 550mJ / cm 2
- the ink has a dose of 830mJ / cm 2 acts.
- the dose can be determined, for example, by a product marketed under the name "UV Micro-Puck” by UV-Technik Meyer GmbH.
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Printing Methods (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16152633.0A EP3196046A1 (de) | 2016-01-25 | 2016-01-25 | Verfahren zum herstellen eines bedruckten dekorpaneels |
PCT/EP2017/051435 WO2017129566A1 (de) | 2016-01-25 | 2017-01-24 | Verfahren zum herstellen eines bedruckten dekorpaneels |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3408108A1 true EP3408108A1 (de) | 2018-12-05 |
EP3408108B1 EP3408108B1 (de) | 2020-11-25 |
Family
ID=55262702
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16152633.0A Withdrawn EP3196046A1 (de) | 2016-01-25 | 2016-01-25 | Verfahren zum herstellen eines bedruckten dekorpaneels |
EP17701147.5A Active EP3408108B1 (de) | 2016-01-25 | 2017-01-24 | Verfahren zum herstellen eines bedruckten dekorpaneels |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16152633.0A Withdrawn EP3196046A1 (de) | 2016-01-25 | 2016-01-25 | Verfahren zum herstellen eines bedruckten dekorpaneels |
Country Status (5)
Country | Link |
---|---|
US (1) | US10814669B2 (de) |
EP (2) | EP3196046A1 (de) |
CN (1) | CN108698435B (de) |
ES (1) | ES2848183T3 (de) |
WO (1) | WO2017129566A1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SI3591000T1 (sl) * | 2015-01-16 | 2023-10-30 | Beaulieu International Group Nv | Pokrivna plošča |
CN111469223A (zh) * | 2019-01-23 | 2020-07-31 | 山东卓远装饰材料有限公司 | 一种净醛除菌防污的家具板材及其制备工艺 |
CN111516590B (zh) * | 2020-04-22 | 2021-11-05 | 北斗星通智联科技有限责任公司 | 一种车载播放器iml一体面板及其制备工艺 |
IT202100025811A1 (it) * | 2021-10-08 | 2023-04-08 | Foliae S R L | Film decorativo particolarmente del tipo perfezionato. |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7140711B2 (en) * | 2003-07-21 | 2006-11-28 | 3M Innovative Properties Company | Method and apparatus for inkjet printing using radiation curable ink |
US7789503B2 (en) * | 2005-08-17 | 2010-09-07 | Fujifilm Corporation | Image forming apparatus and image forming method |
JP2008080728A (ja) * | 2006-09-28 | 2008-04-10 | Fujifilm Corp | インク吐出量測定方法及びインク吐出量測定システム |
JP4697197B2 (ja) * | 2006-10-30 | 2011-06-08 | セイコーエプソン株式会社 | インクジェット記録方法 |
JP5078529B2 (ja) * | 2007-09-28 | 2012-11-21 | キヤノン株式会社 | インクジェット記録ヘッドおよびそれを備えるインクジェット記録装置 |
JP5328296B2 (ja) * | 2007-11-30 | 2013-10-30 | キヤノン株式会社 | インクジェット記録ヘッドおよびインクジェット記録装置 |
EP2473564B1 (de) * | 2009-08-31 | 2016-02-17 | Hewlett-Packard Development Company, L.P. | Naphthalocyanin-farbstoff und tinte damit |
JP5682752B2 (ja) * | 2011-01-11 | 2015-03-11 | セイコーエプソン株式会社 | 記録装置 |
MX356576B (es) * | 2012-12-28 | 2018-06-04 | Surface Tech Gmbh & Co Kg | Metodo para producir un sustrato de impresion y un panel decorativo impreso directamente. |
EP2829416A1 (de) * | 2013-07-24 | 2015-01-28 | Surface Technologies GmbH & Co. KG | Verfahren zur Herstellung eines direktbedruckten Dekorpaneels ohne Gegenzug |
ES2925004T3 (es) | 2014-02-25 | 2022-10-13 | Akzenta Paneele Profile Gmbh | Procedimiento para la fabricación de paneles decorativos |
-
2016
- 2016-01-25 EP EP16152633.0A patent/EP3196046A1/de not_active Withdrawn
-
2017
- 2017-01-24 US US16/072,035 patent/US10814669B2/en active Active
- 2017-01-24 ES ES17701147T patent/ES2848183T3/es active Active
- 2017-01-24 WO PCT/EP2017/051435 patent/WO2017129566A1/de unknown
- 2017-01-24 EP EP17701147.5A patent/EP3408108B1/de active Active
- 2017-01-24 CN CN201780012546.0A patent/CN108698435B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
US10814669B2 (en) | 2020-10-27 |
CN108698435B (zh) | 2021-01-12 |
EP3408108B1 (de) | 2020-11-25 |
US20190023061A1 (en) | 2019-01-24 |
ES2848183T3 (es) | 2021-08-05 |
EP3196046A1 (de) | 2017-07-26 |
CN108698435A (zh) | 2018-10-23 |
WO2017129566A1 (de) | 2017-08-03 |
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