EP3387710B1 - Agencement de conducteur extérieur pour fiche coaxiale - Google Patents

Agencement de conducteur extérieur pour fiche coaxiale Download PDF

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Publication number
EP3387710B1
EP3387710B1 EP16706534.1A EP16706534A EP3387710B1 EP 3387710 B1 EP3387710 B1 EP 3387710B1 EP 16706534 A EP16706534 A EP 16706534A EP 3387710 B1 EP3387710 B1 EP 3387710B1
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EP
European Patent Office
Prior art keywords
outer conductor
component
connection
contact
connection component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16706534.1A
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German (de)
English (en)
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EP3387710A1 (fr
Inventor
Christian SURER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rosenberger Hochfrequenztechnik GmbH and Co KG
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Rosenberger Hochfrequenztechnik GmbH and Co KG
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Publication of EP3387710A1 publication Critical patent/EP3387710A1/fr
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Publication of EP3387710B1 publication Critical patent/EP3387710B1/fr
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H01R24/42Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches
    • H01R24/44Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches comprising impedance matching means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/03Contact members characterised by the material, e.g. plating, or coating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/64Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518Connection to outer conductor by crimping or by crimping ferrule
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

Definitions

  • the US 6,530,808 B1 shows an outer conductor arrangement for a coaxial connector, the outer conductor arrangement being formed in two parts, with a contact component for electrical and mechanical connection to an outer conductor of a mating connector and with a connection component for electrical and mechanical connection with an outer conductor of a coaxial cable, the contact component and the connection component are electrically and mechanically connected to one another at a contact section.
  • the US 5 217 391 A an outer conductor arrangement for a coaxial connector, the outer conductor arrangement being formed in two parts, with a contact component for electrical and mechanical connection to an outer conductor of a mating connector and with a connection component for electrical and mechanical connection with an outer conductor of a coaxial cable, the contact component and the connection component a contact section are electrically and mechanically connected to each other.
  • the invention relates to an outer conductor arrangement for a coaxial connector according to the preamble of claim 1. Furthermore, the invention relates to a contact component and a connection component for such an outer conductor arrangement, a plug for such a coaxial connector with such an outer conductor arrangement, a coaxial connector with a such an outer conductor arrangement, and a kit for forming such a coaxial connector.
  • Coaxial connectors are used for the detachable connection of coaxial cables.
  • coaxial connectors are designed to be coaxial so that they have the advantages of coaxial cables, namely low electromagnetic interference and radiation as well as good electrical shielding and an impedance corresponds to that of the connected coaxial cable in order to avoid reflections at the transition point between the coaxial connector and the coaxial cable.
  • a coaxial cable, or coax cable for short is understood to mean a two-pole cable with a concentric structure, which has an inner conductor (also called a core), which is surrounded at a constant distance by a hollow cylindrical outer conductor. The outer conductor shields the inner conductor from electromagnetic interference.
  • An insulator or dielectric is arranged in the space between the inner conductor and the outer conductor.
  • Coaxial connectors are designed to have a predetermined characteristic impedance, e.g. of 50 ⁇ , to ensure a reflection-free transmission of RF signals.
  • the wave resistance of a coaxial connector depends, among other things. on the ratio of the inner diameter of the outer conductor and the diameter of the inner conductor.
  • An electrical connection of a coaxial cable to a coaxial connector therefore requires coaxial connectors adapted to the respective inside and outside diameters of the coaxial cable.
  • this increases the manufacturing and logistics effort, e.g. in the manufacture of pre-assembled cable harnesses, since a large number of different coaxial connectors must be kept ready for different coaxial cables.
  • coaxial connectors have to meet different requirements, on the one hand to make good electrical contact and on the other hand to ensure adequate mechanical stability. This leads to a high manufacturing effort in the production of such coaxial connectors.
  • the invention has for its object to show a way how the manufacturing cost can be reduced.
  • an outer conductor arrangement for a coaxial connector that the outer conductor arrangement is formed in two parts, with a contact component for electrical and mechanical connection to an outer conductor of a mating connector and with a connection component for electrical and mechanical connection with an outer conductor of a coaxial cable, the Contact component and the connection component are electrically and mechanically connected to one another at a contact section, the contact component being made of tin bronze or an alloy containing tin bronze and the connection component being made of stainless steel or an alloy containing stainless steel.
  • connection component is manufactured separately from one another and can be optimized according to their respective requirements. This considerably simplifies production. Furthermore, one and the same contact component can be used for a large number of coaxial cables to be connected to a pre-assembled cable harness, while connection components adapted to the respective coaxial cable to be connected can be used.
  • Brass (CuZn) is understood here to mean copper alloys, the main constituents of which are the metals copper (Cu) and zinc (Zn), while tin bronze (CuSn) is understood to mean alloys with at least 60 percent copper (Cu), insofar as they are not caused by the main alloy additive Zinc (Zn) are to be assigned to the brasses, but have tin (Sn) as the main alloy additive.
  • Stainless steel also rust-bearing steel or stainless steel means a group of corrosion and acid-resistant steel types, e.g. with material numbers 1.4571 or 1.4404.
  • the contact component is integrally connected to the connection component.
  • the contact component can be mechanically and electrically conductively connected to the connection component by soldering or by forming an adhesive connection with an electrically conductive adhesive.
  • the contact component is integrally connected to the connection component by a welded connection.
  • a welded connection At the Welding does not form a surface alloy as is the case with soldering; instead there is a joint made of materials that is less susceptible to corrosion.
  • connection component for connecting the electrical outer conductor is formed by forming a crimp connection.
  • a crimp connection is formed by so-called crimping.
  • Crimping is understood to mean a joining process in which two components are connected to one another by plastic deformation, for example by flanging, squeezing, crimping or folding.
  • the contact component and / or connection component is a stamped and bent component.
  • stamped and bent components are manufactured by using e.g. The components are punched out of a sheet directly from the coil and brought into their final shape by bending.
  • the contact component and the connection component are made of a material with different thickness and / or tensile strength.
  • the contact component and the connection component can each be made of a material with a suitable thickness and tensile strength, so that e.g. the connection component has optimal mechanical properties for connecting an electrical conductor, while the contact component has optimal electrical properties.
  • connection component has an impedance matching section which is adapted to an inner conductor diameter.
  • the impedance matching section has, for example, a diameter of the outer conductor in order to provide a predetermined value for the characteristic impedance, for example 50 ⁇ .
  • the connection component with the impedance matching section thus provides a coaxial connector with a predetermined characteristic impedance.
  • the impedance matching section is arranged between the contact section of the connection component and a connection section of the connection component for the outer conductor of the coaxial cable. While the contact section is connected to the contact component, the connection section is connected to an outer conductor of a coaxial cable.
  • a connection component with an impedance matching section with a particularly simple construction is thus provided.
  • the invention includes a contact component and a connection component for such an outer conductor arrangement, a plug for such a coaxial connector with such an outer conductor arrangement, a coaxial connector with such an outer conductor arrangement, and a kit for forming such a coaxial connector.
  • An outer conductor arrangement 4 is shown for a coaxial connector 2 for the transmission of RF signals.
  • the coaxial connector 2 is designed as an SMBA (FAKRA) connector in accordance with the DIN 72594-1 or USCAR-18 standard. Furthermore, the coaxial connector 2 in the present exemplary embodiment is designed as a plug and can be inserted into a corresponding mating connector (socket or coupler) of the coaxial connector 2. In a departure from the present exemplary embodiment, the coaxial connector 2 can also be designed as a socket or coupler.
  • Such a coaxial connector 2 has, in addition to the outer conductor arrangement 4, an inner conductor 18, around which the outer conductor arrangement 4 is arranged in a concentric arrangement in order to shield the inner conductor 18 from electromagnetic interference radiation.
  • an electrical insulator 20 is arranged between the inner conductor 18 and the outer conductor arrangement 4.
  • the outer conductor arrangement 4 has a contact component 6 and a connection component 8.
  • the contact component 6 has a plug head 10 for insertion into a socket or coupling, while the connection component 8 is designed for connecting an outer conductor of a coaxial cable (not shown) to the outer conductor arrangement 4.
  • the contact component 6 has a hollow cylindrical basic shape with the plug head 10 at a first end. At the other end of the contact component 6 opposite the first end, an opening is provided through which the inner conductor 18 and the insulator 20 can be inserted into the interior of the contact component 6.
  • connection component 8 has a contact section 12, an impedance matching section 14 and a connection section 16 in the direction of joining the contact component 6.
  • the contact section 12 is designed for insertion into the interior of the contact component 6 and for connection to the inner surface of the contact component 6 in order to form an external conductor contact.
  • the front end of the contact section 12 can have the function of a stop surface which interacts with a counter stop surface in the interior of the contact component 6 in order to bring about an axial positioning of the contact component 6 in relation to the connection component 8.
  • the impedance matching section 14 is a tubular section of the connection component 8, which has an inner diameter and an outer diameter, which are each dimensioned such that a wave impedance of 50 ⁇ is provided together with the inner conductor 18 in the present exemplary embodiment. Furthermore, the connection component 8 in the region of the impedance matching section 14 has an outer diameter constriction, which can additionally have the function of a latching edge for forming a latching connection, with which the connection component 8 is connected to the contact component 6, so as to also axially position the contact component 6 in relation to effect connection component 8.
  • connection section 16 of the connection component 8 is designed to connect an electrical outer conductor of a coaxial cable by forming a crimp connection. Furthermore, the connection section 16 has a strain relief 22 for mechanically fixing an insulation of an outer conductor of a coaxial cable.
  • the contact component 6 and the connection component 8 are made from tin bronze or an alloy containing tin bronze, and from stainless steel or an alloy containing stainless steel.
  • the contact component 6 and the connection component 8 are made of the same material.
  • the outer conductor arrangement 4 with the contact component 6 and the connection component 8 can also be referred to as being of the same material.
  • the materials from which the contact component 6 and the connection component 8 are made have different thicknesses or material thicknesses and tensile strengths.
  • the contact component 6 can be made of a first material with a thickness and tensile strength, which ensures a particularly good electrical contact, while the connection component 8 is made of a second material with a thickness and tensile strength, which ensures a particularly good mechanical contact.
  • the contact component 6 and the connection component 8 are each a stamped and bent component in the present exemplary embodiment. Stamped and bent components are manufactured by using e.g. The components are punched out of a sheet directly from the coil and brought into their final shape by bending.
  • the Fig. 2 shows the outer conductor arrangement 4 for a coaxial connector 2, the contact component 6 being connected to the connection component 8 in the present exemplary embodiment by a welded connection 24 after the inner conductor 18 and the insulator 20 have been inserted.
  • the welded connection 24 is also made of the same material.
  • the Fig. 3 shows the fully assembled outer conductor arrangement 4 for connection to an outer conductor of a coaxial cable.
  • FIG. 4 shows an outer conductor arrangement 4a for a coaxial connector 2 with a first connection component 8a for connecting a coaxial cable with a first outer conductor diameter and a first inner conductor diameter
  • Fig. 5 an outer conductor arrangement 4b for a coaxial connector 2 with a second connection component 8b for connecting a coaxial cable with a second outer conductor diameter and a second inner conductor diameter, the second diameter being smaller than the first diameter.
  • the contact components 6 of the respective outer conductor arrangements 4a, 4b for coaxial plug connectors 2 are each constructed identically.
  • the first connection component 8a and the second connection component 8b are designed differently. So is based on the Fig. 4 and 5 to recognize that the first impedance matching section 14a of the outer conductor arrangement 4a for the first inner conductor diameter has a larger inner diameter and outer diameter than the second impedance matching section 14b of the outer conductor arrangements 4b for the second inner conductor diameter.
  • the second contact section 12b of the connection component 8b in the present exemplary embodiment in contrast to the first contact section 12a of the first connection component 8a, has a compensating section 26, which in the present exemplary embodiment is formed by a simply folded edge.
  • the compensation section 26 can also be formed by an additional component, such as a ring, which is placed on the second contact section 12b.
  • the compensation section 26 in the present exemplary embodiment is formed by providing a sheet metal section of the second contact section 12b with a fold and is bent. In the present exemplary embodiment, the compensation section 26 is simply folded over. In the present exemplary embodiment, the material thickness of the second contact section 12b is doubled. Alternatively, provision can also be made for embossing the corresponding material section before folding, in order to reduce its material thickness. However, multiple folds can also be provided in order to multiply the material thickness accordingly.
  • the second contact section 12b of the connection component 8b has essentially the same outside diameter as the first contact section 12a of the first connection component 8a, even though their inside diameters are different. “ Essentially the same outside diameter ” is understood to mean that the outside diameter of the second contact section 12b of the second connection component 8b lies in the range of the manufacturing tolerances of the first contact section 12a of the first connection component 8a.
  • the second contact section 12b of the second connection component 8b would have a reduced outer diameter due to the required smaller inner diameter, so that there would not be a sufficiently secure contact from the second contact section 12b of the second connection component 8b in the contact component 6.
  • the different first impedance matching section 14a and the second impedance matching section 14b and the equalizing section 26 allow the use of identical contact components 6, wherein coaxial cables with different outer diameters, outer conductor diameters and inner conductor diameters can be connected to the first connection component 8a and the second connection component 8b.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Claims (11)

  1. Agencement de conducteur extérieur (4) pour une fiche coaxiale (2), l'agencement de conducteur extérieur étant constitué de deux parties, avec une pièce de contact (6) pour le raccordement électrique et mécanique avec un conducteur extérieur d'une contre-fiche, et avec une pièce de connexion (8, 8a, 8b) pour le raccordement électrique et mécanique avec un conducteur extérieur d'un câble coaxial, la pièce de contact (6) et la pièce de connexion (8, 8a, 8b) étant raccordées l'une à l'autre électriquement et mécaniquement au niveau d'une section de contact (12), la pièce de contact (6) étant réalisée en bronze à l'étain ou en alliage contenant du bronze à l'étain, et la pièce de connexion (8, 8a, 8b) étant réalisée en acier inoxydable ou en alliage contenant de l'acier inoxydable.
  2. Agencement de conducteur extérieur (4) selon la revendication 1, caractérisé en ce que la pièce de contact (6) est raccordée à la pièce de connexion (8, 8a, 8b) par liaison de matière.
  3. Agencement de conducteur extérieur (4) selon la revendication 2, caractérisé en ce que la pièce de contact (6) est raccordée par liaison de matière à la pièce de connexion (8, 8a, 8b) par une liaison soudée (24).
  4. Agencement de conducteur extérieur (4) selon au moins l'une des revendications précédentes, caractérisé en ce que la pièce de connexion (8, 8a, 8b) est constituée pour la connexion du conducteur extérieur par la formation d'une liaison sertie.
  5. Agencement de conducteur extérieur (4) selon au moins l'une des revendications précédentes, caractérisé en ce que la pièce de contact (6) et/ou la pièce de connexion (8, 8a, 8b) est une pièce estampée/pliée.
  6. Agencement de conducteur extérieur (4) selon au moins l'une des revendications précédentes, caractérisé en ce que la pièce de contact (6) et la pièce de connexion (8, 8a, 8b) sont réalisées en un matériau présentant une épaisseur et/ou une résistance à la traction différente.
  7. Agencement de conducteur extérieur (4) selon au moins l'une des revendications précédentes, caractérisé en ce que la pièce de connexion (8, 8a, 8b) comporte une section d'adaptation d'impédance (14, 14a, 14b) adaptée à un diamètre de conducteur intérieur.
  8. Agencement de conducteur extérieur (4) selon la revendication 7, caractérisé en ce que la section d'adaptation d'impédance (14, 14a, 14b) est disposée entre la section de contact (12, 12a, 12b) de la pièce de connexion (8, 8a, 8b) et une section de connexion (16) de la pièce de connexion (8, 8a, 8b) pour le conducteur extérieur du câble coaxial.
  9. Connecteur (28) pour une fiche coaxiale (2) avec un agencement de conducteur extérieur (4) selon au moins l'une des revendications 1 à 8.
  10. Fiche coaxiale (2) avec un agencement de conducteur extérieur (4) selon au moins l'une des revendications 1 à 8.
  11. Kit de montage destiné à la formation d'une fiche coaxiale (2) avec un agencement de conducteur extérieur (4) selon au moins l'une des revendications 1 à 8, comportant au moins une pièce de contact (6), une première pièce de connexion (8a) et une deuxième pièce de connexion (8b).
EP16706534.1A 2016-02-26 2016-02-26 Agencement de conducteur extérieur pour fiche coaxiale Active EP3387710B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2016/000337 WO2017144070A1 (fr) 2016-02-26 2016-02-26 Agencement de conducteur extérieur pour fiche coaxiale

Publications (2)

Publication Number Publication Date
EP3387710A1 EP3387710A1 (fr) 2018-10-17
EP3387710B1 true EP3387710B1 (fr) 2020-04-08

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EP16706534.1A Active EP3387710B1 (fr) 2016-02-26 2016-02-26 Agencement de conducteur extérieur pour fiche coaxiale

Country Status (6)

Country Link
US (1) US10348044B2 (fr)
EP (1) EP3387710B1 (fr)
KR (1) KR102118817B1 (fr)
CN (1) CN108701915B (fr)
TW (1) TW201735476A (fr)
WO (1) WO2017144070A1 (fr)

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US10348044B2 (en) 2019-07-09
TW201735476A (zh) 2017-10-01
US20190097366A1 (en) 2019-03-28
CN108701915B (zh) 2020-10-13
WO2017144070A1 (fr) 2017-08-31
KR20180114041A (ko) 2018-10-17
KR102118817B1 (ko) 2020-06-04
EP3387710A1 (fr) 2018-10-17
CN108701915A (zh) 2018-10-23

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