EP3370893B1 - Outillage de sertissage de bord d'element de carrosserie de vehicule automobile - Google Patents
Outillage de sertissage de bord d'element de carrosserie de vehicule automobile Download PDFInfo
- Publication number
- EP3370893B1 EP3370893B1 EP16794375.2A EP16794375A EP3370893B1 EP 3370893 B1 EP3370893 B1 EP 3370893B1 EP 16794375 A EP16794375 A EP 16794375A EP 3370893 B1 EP3370893 B1 EP 3370893B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- matrix
- edge
- hold
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002788 crimping Methods 0.000 title description 26
- 239000011159 matrix material Substances 0.000 claims description 18
- 239000000049 pigment Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims 2
- 238000005452 bending Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 3
- 230000000284 resting effect Effects 0.000 description 3
- 229940082150 encore Drugs 0.000 description 2
- 241000422252 Cales Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- DCYOBGZUOMKFPA-UHFFFAOYSA-N iron(2+);iron(3+);octadecacyanide Chemical compound [Fe+2].[Fe+2].[Fe+2].[Fe+3].[Fe+3].[Fe+3].[Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] DCYOBGZUOMKFPA-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229960003351 prussian blue Drugs 0.000 description 1
- 239000013225 prussian blue Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
- B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
Definitions
- the invention relates to the field of crimping tools.
- the invention also relates to a method implemented by a crimping tool to establish movement trajectories of a blade of the tool.
- the figure 1 is a view of a known tool 2 for crimping by folding stamped edges (not shown), in particular motor vehicle bodywork elements.
- the tool comprises a die 4 with a fixed edge 6 extending longitudinally; a movable blade 8 linked to a movable arm 10 and able to be moved by said arm along the edge of the die.
- the tool is in this case represented in a phase of positioning the blade with respect to the matrix, it comprises a template 12 mounted on the blade to ensure this positioning.
- the template comprises a contact surface with the edge 6 of the die, this surface forming a first generally flat portion 20 resting on the upper surface of the edge 6 and a second portion 18, also generally flat, resting on the side face of the edge.
- the first surface portion 20 is limited to adjusting the height of the blade without worrying about its inclination with respect to the upper surface of the edge 6.
- motor vehicle bodywork elements today have complex shapes and generally have edges that are curved and/or pronouncedly curved, and the crimping of such edges is complex.
- the object of the invention is to propose a solution overcoming at least one drawback of the aforementioned state of the art. More particularly, the object of the invention is to propose a crimping tool solution facilitating the crimping of the edges of motor vehicle bodywork elements.
- the invention also relates to a method for developing the trajectory of a mobile crimping blade by folding stamped edges; remarkable in that it comprises the use of a crimping tool according to the invention, and comprises the following steps: i) displacement of the movable blade, equipped with the first wedge, along the bearing surface of the die in the absence of the stamping(s), the height (h) of said wedge, between the contact surface of the blade and the support surface of the die corresponding to the height of the edges of the stamping(s) crimped; ii) detection of positioning deviations between the first wedge and the support surface of the die; iii) correction of positioning deviations by translation(s) and/or pivoting(s) of a movable arm supporting the blade.
- the step of detecting the deviations comprises the detection of positioning deviations between the second wedge and the lateral surface of the edge of the die.
- the method further comprises a step, preceding the moving step, of applying a layer of colored pigment on the support surface and/or on the side surface of the matrix, the detection of deviations in the positioning of the blade being based on the observation of zones of no friction or insufficient friction on said layer of pigment.
- the method further comprises placing one or more comparators on the blade in order to measure distances transversely to the direction of movement of the moving blade and/or placing place of a slope indicator on the blade, in order to be linked to the blade to measure the angles of pivoting of said blade.
- the jig can comprise a comparator support with fixing means, in particular by screwing, to the movable blade.
- the support may comprise one or more transverse orifices, preferably perpendicular to the direction of movement of the movable blade, these orifices being configured to support the comparator or comparators.
- the invention is interesting in that the crimping tool is adapted to easily establish a trajectory of the crimping blade along a fixed edge of the die.
- the tooling comprises a jig with a side contact surface on the second wedge and an upper contact surface on the first wedge, these surfaces being configured to slide on the edge of the die during movement of the blade along edge for positioning.
- the contact surfaces extend transversely with respect to the longitudinal direction of the edge and of the blade and deviations in the positioning of the blade which do not produce contact against the edge can be detected and corrected by movement of a mobile arm carrying the blade.
- the contact surfaces in particular can be arranged longitudinally suitable for crimping, in particular for bending and pressing the stamped edge against the edge of the die. Curved and/or curved deep-drawn edges, in particular of motor vehicle bodywork elements, can be crimped simply by such a tool.
- the figure 1 is a view of a crimping tool 2 according to the state of the art.
- the tooling has been described in connection with the discussion of the state of the art.
- the picture 2 is a view of a crimping tool 102 for a stamped edge (not shown), in particular for a motor vehicle bodywork element, in accordance with the invention. It presents a main image on which we can see the blade 108 extending in the longitudinal direction "L" and moving along the edge 106 of the die extending in the longitudinal direction.
- the tool comprises a die 104 forming a fixed edge 106 extending longitudinally, a movable blade 108 extending longitudinally, linked to a movable arm 110 and capable of being moved by said arm along the edge of the die.
- the blade In the crimping phase, the blade carries out in this movement the bending and the pressing of an edge of a stamping against the stamping in question against the edge of another stamping, resting on the edge of the die. It comprises a twist-shaped left surface along the longitudinal direction for gradual bending of the stamped edge during movement; the spiral-shaped surface ends in a surface portion intended to press the stamped edge.
- the fixed edge 106 includes a side surface 114 and a bearing surface 116 adjacent to the side surface. The bearing surface is intended to receive the edge(s) of the stamping(s).
- the figure 2 also presents two cross-sectional views "T1" and "T2" of the tool with respect to the longitudinal direction "L”.
- the tool also comprises a template 112 mounted on the blade, the template being provided to position the blade relative to the fixed edge along its movement.
- the jig comprises a first wedge 112 1 with a contact surface 120 capable of bearing against the bearing surface 116 of the fixed edge.
- the template 112 also includes a second wedge 112 2 with a lateral contact surface 118 capable of bearing against the lateral surface 114 of the edge.
- the contact surface 120 extends transversely to the longitudinal direction and is at a distance from the lateral contact surface 118 in the longitudinal direction "L".
- the second wedge 112 2 of the template 112 comprising the lateral contact surface 118 extending transversely and matching the lateral surface 114 of the edge.
- the side surface extends transversely along the direction "K" orthogonal to the longitudinal direction.
- the cross-sectional view “T2” presenting the contact surface 120 of the first wedge is located upstream with respect to the cross-sectional view “T1” presenting the lateral contact surface.
- the "transversely extending" side and top contact surfaces are to be understood to extend primarily in a transverse direction. The side and top contact surfaces can form line transverse contacts.
- the movable longitudinally extending blade which includes a twist-shaped left surface 122 along the longitudinal direction "L".
- the twisting surface is intended to bend the stamped edge, in particular the lateral contact surface is located longitudinally at the level of the twisting surface forming an average bending angle ⁇ of between 20° and 70° with respect to the upper surface, preferably between 30° and 60°, more preferably between 40° and 50°.
- This measure of the invention is interesting in that the lateral contact surface 118 is located longitudinally at a level where the lateral positioning precision of the twisting surface with respect to the edge of the die must be adapted to ensure bending. at the appropriate level of the stamped edge.
- the twisting surface which ends in a rear surface portion 124 intended to press the stamped edge against the bearing surface 116 of the edge.
- the upper contact surface 120 is located longitudinally at the level of this portion 124 intended to press the stamped part.
- This measure of the invention is very interesting to ensure a suitable positioning at this longitudinal level of the blade; the upper contact surface 120 is located longitudinally at a level where the positioning accuracy of the blade vis-à-vis the edge of the die must be suitable for pressing the edge of the stamping at the end of crimping.
- the upper contact surface 120 in this case extends laterally over a distance “D” greater than 2 mm, preferably greater than 4 mm, more preferably still greater than 6 mm.
- the distance "D" advantageously corresponds to more than 80% of the width average of the support surface 116.
- This measurement of the invention is interesting in that the upper contact surface 120 can be in contact with the support surface 116 of the edge over a distance corresponding to that of the width of a stamped edge intended to be pressed at the end of crimping.
- the first wedge further comprises a bearing surface 126 in contact with the movable blade 108 and which is located opposite the upper contact surface 120.
- This measure of the invention is advantageous for ensuring rigidity of the wedge at the level of the upper contact surface.
- the bearing surface 126 can extend transversely and bear against the rear surface portion 124 of the twisting surface and intended to press the stamped edge.
- This measurement of the invention is particularly interesting in that the height between the upper contact surface 120 and the support surface 126 can precisely correspond to a suitable target distance between the portion 124 of the blade in question and the surface of support 116 at the time of pressing at the end of crimping.
- the height “h” between the support surface 126 and the upper contact surface 120 can be between 1mm and 8mm, preferably between 1.5mm and 6mm, more preferably still between 2mm and 4mm.
- this distance generally corresponds to 3 times the thickness of the stamping, that is to say the sum of the thicknesses of crimped sheets, i.e., in general, 2 times the skin + 1 time the lining , from which can be subtracted a game corresponding to the crushing during pressing at the end of crimping.
- the method according to the invention is provided for establishing trajectories of the mobile blade 108 extending longitudinally along the fixed edge.
- the method is implemented by the crimping tool 102 in accordance with the invention and comprises the following steps: a) displacement of the longitudinal movable blade 108 along the fixed edge 106, the lateral contact surface 118 sliding along the side surface 114 of the edge and/or the upper contact surface 120 matching and sliding along the bearing surface 116 of said edge. ; b) detection of positioning deviations between the lateral contact surface with respect to the lateral surface of the edge and/or between the upper contact surface with respect to the support surface of the edge; c) correction of positioning deviations by translation(s) and/or pivoting(s) of the movable arm 110.
- the picture 3 is a view of the die 104 after the displacement step of the method according to the invention.
- the image has in particular the fixed edge 106 of the matrix.
- the method in a preferred embodiment, further comprises a step, preceding the displacement, of applying a layer of colored pigment 128, such as Prussian blue, on the side surface 114 of the fixed edge and/or on the bearing surface 116 of the fixed edge.
- a layer of colored pigment 128, such as Prussian blue such as Prussian blue
- the measurement of blade positioning deviations is carried out by reference to the non-friction zones of the lateral and or upper contact surfaces with the layer of pigment, zones on which the layer of pigment is not removed. .
- a second zone "V" of the upper surface of the edge vis-à-vis which the positioning of the blade during movement is not adapted .
- the pigment is removed only on a part of the width of the upper surface, in this case a part adjacent to the edge of the edge.
- This deviation is corrected by correcting the trajectory of the movable arm carrying the blade. This correction may consist in this case of a pivoting of the blade on the section of the movement of the blade vis-à-vis this second zone.
- a third zone "W" of the upper surface of the edge vis-à-vis which the positioning of the blade during movement is not either more adapted.
- the pigment is only removed over a part of the width of the upper surface, in this case a part away from the edge of the edge.
- This deviation is also corrected by correcting the trajectory of the movable arm carrying the blade.
- This correction can consist in this case in a pivoting of the blade on the section of the movement of the blade vis-à-vis this third zone, the pivoting having to be carried out here in the direction opposite to that mentioned with reference to the second zone "V" of the upper surface.
- the figure 4 is a perspective view of the blade 108 and the jig 112 of the tool according to the invention.
- the lateral contact surface 118 and the upper contact surface 120 are formed by cylindrical portions made in each of the wedges.
- the upper and lateral contact surfaces may in this case have a radius greater than 5mm and less than 15mm.
- the twisting surface 122 can be observed in the longitudinal direction "L".
- the first wedge can be symmetrical so as to be mounted on a spin or on its symmetry. For this purpose, a chamfer can be provided on each side of the surface 126.
- the jig can comprise a comparator support (not shown) with fixing means, in particular by screwing, to the movable blade.
- the support may comprise one or more transverse orifices, preferably perpendicular to the direction of movement of the movable blade, these orifices being configured to support the comparator or comparators.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Treatment Of Fiber Materials (AREA)
- Tyre Moulding (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1560646A FR3043346B1 (fr) | 2015-11-06 | 2015-11-06 | Outillage de sertissage de bord d’element de carrosserie de vehicule automobile |
PCT/FR2016/052642 WO2017077208A1 (fr) | 2015-11-06 | 2016-10-13 | Outillage de sertissage de bord d'element de carrosserie de vehicule automobile |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3370893A1 EP3370893A1 (fr) | 2018-09-12 |
EP3370893B1 true EP3370893B1 (fr) | 2022-01-19 |
Family
ID=55236596
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16794375.2A Active EP3370893B1 (fr) | 2015-11-06 | 2016-10-13 | Outillage de sertissage de bord d'element de carrosserie de vehicule automobile |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3370893B1 (zh) |
CN (1) | CN108348973B (zh) |
FR (1) | FR3043346B1 (zh) |
WO (1) | WO2017077208A1 (zh) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3089478B1 (fr) * | 2018-12-06 | 2020-11-13 | Psa Automobiles Sa | Aménagement de tôleries pour prévenir une coulure de liquide de cataphorèse dans une gouttière d’entrée de volet |
FR3129096B1 (fr) * | 2021-11-18 | 2024-05-24 | Psa Automobiles Sa | Gabarit de calibration du positionnement d’une tête de sertissage. |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2927133B1 (fr) * | 2008-02-05 | 2010-02-12 | Peugeot Citroen Automobiles Sa | Assemblage serti de trois pieces avec chevauchement de deux de ces pieces pour leur accostage et procede de fabrication d'un tel assemblage |
DE102009042877A1 (de) * | 2009-09-24 | 2011-03-31 | Bayerische Motoren Werke Aktiengesellschaft | Vorrichtung und Verfahren zum Falzen eines Karosserieteilrandes |
FR2987289B1 (fr) * | 2012-02-28 | 2014-03-28 | Peugeot Citroen Automobiles Sa | Dispositif pour positionner de facon precise une lame de sertissage par rapport a la matrice destinee a supporter deux pieces en tole a sertir |
CN103846329B (zh) * | 2012-11-30 | 2017-03-01 | 通用汽车环球科技运作有限责任公司 | 滚子卷边 |
DE102014015020A1 (de) * | 2014-10-08 | 2015-04-23 | Daimler Ag | Verfahren und Werkzeug zum Bearbeiten wenigstens eines Blechbauteils |
-
2015
- 2015-11-06 FR FR1560646A patent/FR3043346B1/fr not_active Expired - Fee Related
-
2016
- 2016-10-13 EP EP16794375.2A patent/EP3370893B1/fr active Active
- 2016-10-13 WO PCT/FR2016/052642 patent/WO2017077208A1/fr unknown
- 2016-10-13 CN CN201680063664.XA patent/CN108348973B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
CN108348973B (zh) | 2020-11-27 |
EP3370893A1 (fr) | 2018-09-12 |
FR3043346A1 (fr) | 2017-05-12 |
FR3043346B1 (fr) | 2017-11-24 |
WO2017077208A1 (fr) | 2017-05-11 |
CN108348973A (zh) | 2018-07-31 |
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