EP3370893B1 - Tool for crimping the edge of a motor vehicle body element - Google Patents
Tool for crimping the edge of a motor vehicle body element Download PDFInfo
- Publication number
- EP3370893B1 EP3370893B1 EP16794375.2A EP16794375A EP3370893B1 EP 3370893 B1 EP3370893 B1 EP 3370893B1 EP 16794375 A EP16794375 A EP 16794375A EP 3370893 B1 EP3370893 B1 EP 3370893B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blade
- matrix
- edge
- hold
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000002788 crimping Methods 0.000 title description 26
- 239000011159 matrix material Substances 0.000 claims description 18
- 239000000049 pigment Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims 2
- 238000005452 bending Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 3
- 230000000284 resting effect Effects 0.000 description 3
- 229940082150 encore Drugs 0.000 description 2
- 241000422252 Cales Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- DCYOBGZUOMKFPA-UHFFFAOYSA-N iron(2+);iron(3+);octadecacyanide Chemical compound [Fe+2].[Fe+2].[Fe+2].[Fe+3].[Fe+3].[Fe+3].[Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] DCYOBGZUOMKFPA-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229960003351 prussian blue Drugs 0.000 description 1
- 239000013225 prussian blue Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
- B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
Definitions
- the invention relates to the field of crimping tools.
- the invention also relates to a method implemented by a crimping tool to establish movement trajectories of a blade of the tool.
- the figure 1 is a view of a known tool 2 for crimping by folding stamped edges (not shown), in particular motor vehicle bodywork elements.
- the tool comprises a die 4 with a fixed edge 6 extending longitudinally; a movable blade 8 linked to a movable arm 10 and able to be moved by said arm along the edge of the die.
- the tool is in this case represented in a phase of positioning the blade with respect to the matrix, it comprises a template 12 mounted on the blade to ensure this positioning.
- the template comprises a contact surface with the edge 6 of the die, this surface forming a first generally flat portion 20 resting on the upper surface of the edge 6 and a second portion 18, also generally flat, resting on the side face of the edge.
- the first surface portion 20 is limited to adjusting the height of the blade without worrying about its inclination with respect to the upper surface of the edge 6.
- motor vehicle bodywork elements today have complex shapes and generally have edges that are curved and/or pronouncedly curved, and the crimping of such edges is complex.
- the object of the invention is to propose a solution overcoming at least one drawback of the aforementioned state of the art. More particularly, the object of the invention is to propose a crimping tool solution facilitating the crimping of the edges of motor vehicle bodywork elements.
- the invention also relates to a method for developing the trajectory of a mobile crimping blade by folding stamped edges; remarkable in that it comprises the use of a crimping tool according to the invention, and comprises the following steps: i) displacement of the movable blade, equipped with the first wedge, along the bearing surface of the die in the absence of the stamping(s), the height (h) of said wedge, between the contact surface of the blade and the support surface of the die corresponding to the height of the edges of the stamping(s) crimped; ii) detection of positioning deviations between the first wedge and the support surface of the die; iii) correction of positioning deviations by translation(s) and/or pivoting(s) of a movable arm supporting the blade.
- the step of detecting the deviations comprises the detection of positioning deviations between the second wedge and the lateral surface of the edge of the die.
- the method further comprises a step, preceding the moving step, of applying a layer of colored pigment on the support surface and/or on the side surface of the matrix, the detection of deviations in the positioning of the blade being based on the observation of zones of no friction or insufficient friction on said layer of pigment.
- the method further comprises placing one or more comparators on the blade in order to measure distances transversely to the direction of movement of the moving blade and/or placing place of a slope indicator on the blade, in order to be linked to the blade to measure the angles of pivoting of said blade.
- the jig can comprise a comparator support with fixing means, in particular by screwing, to the movable blade.
- the support may comprise one or more transverse orifices, preferably perpendicular to the direction of movement of the movable blade, these orifices being configured to support the comparator or comparators.
- the invention is interesting in that the crimping tool is adapted to easily establish a trajectory of the crimping blade along a fixed edge of the die.
- the tooling comprises a jig with a side contact surface on the second wedge and an upper contact surface on the first wedge, these surfaces being configured to slide on the edge of the die during movement of the blade along edge for positioning.
- the contact surfaces extend transversely with respect to the longitudinal direction of the edge and of the blade and deviations in the positioning of the blade which do not produce contact against the edge can be detected and corrected by movement of a mobile arm carrying the blade.
- the contact surfaces in particular can be arranged longitudinally suitable for crimping, in particular for bending and pressing the stamped edge against the edge of the die. Curved and/or curved deep-drawn edges, in particular of motor vehicle bodywork elements, can be crimped simply by such a tool.
- the figure 1 is a view of a crimping tool 2 according to the state of the art.
- the tooling has been described in connection with the discussion of the state of the art.
- the picture 2 is a view of a crimping tool 102 for a stamped edge (not shown), in particular for a motor vehicle bodywork element, in accordance with the invention. It presents a main image on which we can see the blade 108 extending in the longitudinal direction "L" and moving along the edge 106 of the die extending in the longitudinal direction.
- the tool comprises a die 104 forming a fixed edge 106 extending longitudinally, a movable blade 108 extending longitudinally, linked to a movable arm 110 and capable of being moved by said arm along the edge of the die.
- the blade In the crimping phase, the blade carries out in this movement the bending and the pressing of an edge of a stamping against the stamping in question against the edge of another stamping, resting on the edge of the die. It comprises a twist-shaped left surface along the longitudinal direction for gradual bending of the stamped edge during movement; the spiral-shaped surface ends in a surface portion intended to press the stamped edge.
- the fixed edge 106 includes a side surface 114 and a bearing surface 116 adjacent to the side surface. The bearing surface is intended to receive the edge(s) of the stamping(s).
- the figure 2 also presents two cross-sectional views "T1" and "T2" of the tool with respect to the longitudinal direction "L”.
- the tool also comprises a template 112 mounted on the blade, the template being provided to position the blade relative to the fixed edge along its movement.
- the jig comprises a first wedge 112 1 with a contact surface 120 capable of bearing against the bearing surface 116 of the fixed edge.
- the template 112 also includes a second wedge 112 2 with a lateral contact surface 118 capable of bearing against the lateral surface 114 of the edge.
- the contact surface 120 extends transversely to the longitudinal direction and is at a distance from the lateral contact surface 118 in the longitudinal direction "L".
- the second wedge 112 2 of the template 112 comprising the lateral contact surface 118 extending transversely and matching the lateral surface 114 of the edge.
- the side surface extends transversely along the direction "K" orthogonal to the longitudinal direction.
- the cross-sectional view “T2” presenting the contact surface 120 of the first wedge is located upstream with respect to the cross-sectional view “T1” presenting the lateral contact surface.
- the "transversely extending" side and top contact surfaces are to be understood to extend primarily in a transverse direction. The side and top contact surfaces can form line transverse contacts.
- the movable longitudinally extending blade which includes a twist-shaped left surface 122 along the longitudinal direction "L".
- the twisting surface is intended to bend the stamped edge, in particular the lateral contact surface is located longitudinally at the level of the twisting surface forming an average bending angle ⁇ of between 20° and 70° with respect to the upper surface, preferably between 30° and 60°, more preferably between 40° and 50°.
- This measure of the invention is interesting in that the lateral contact surface 118 is located longitudinally at a level where the lateral positioning precision of the twisting surface with respect to the edge of the die must be adapted to ensure bending. at the appropriate level of the stamped edge.
- the twisting surface which ends in a rear surface portion 124 intended to press the stamped edge against the bearing surface 116 of the edge.
- the upper contact surface 120 is located longitudinally at the level of this portion 124 intended to press the stamped part.
- This measure of the invention is very interesting to ensure a suitable positioning at this longitudinal level of the blade; the upper contact surface 120 is located longitudinally at a level where the positioning accuracy of the blade vis-à-vis the edge of the die must be suitable for pressing the edge of the stamping at the end of crimping.
- the upper contact surface 120 in this case extends laterally over a distance “D” greater than 2 mm, preferably greater than 4 mm, more preferably still greater than 6 mm.
- the distance "D" advantageously corresponds to more than 80% of the width average of the support surface 116.
- This measurement of the invention is interesting in that the upper contact surface 120 can be in contact with the support surface 116 of the edge over a distance corresponding to that of the width of a stamped edge intended to be pressed at the end of crimping.
- the first wedge further comprises a bearing surface 126 in contact with the movable blade 108 and which is located opposite the upper contact surface 120.
- This measure of the invention is advantageous for ensuring rigidity of the wedge at the level of the upper contact surface.
- the bearing surface 126 can extend transversely and bear against the rear surface portion 124 of the twisting surface and intended to press the stamped edge.
- This measurement of the invention is particularly interesting in that the height between the upper contact surface 120 and the support surface 126 can precisely correspond to a suitable target distance between the portion 124 of the blade in question and the surface of support 116 at the time of pressing at the end of crimping.
- the height “h” between the support surface 126 and the upper contact surface 120 can be between 1mm and 8mm, preferably between 1.5mm and 6mm, more preferably still between 2mm and 4mm.
- this distance generally corresponds to 3 times the thickness of the stamping, that is to say the sum of the thicknesses of crimped sheets, i.e., in general, 2 times the skin + 1 time the lining , from which can be subtracted a game corresponding to the crushing during pressing at the end of crimping.
- the method according to the invention is provided for establishing trajectories of the mobile blade 108 extending longitudinally along the fixed edge.
- the method is implemented by the crimping tool 102 in accordance with the invention and comprises the following steps: a) displacement of the longitudinal movable blade 108 along the fixed edge 106, the lateral contact surface 118 sliding along the side surface 114 of the edge and/or the upper contact surface 120 matching and sliding along the bearing surface 116 of said edge. ; b) detection of positioning deviations between the lateral contact surface with respect to the lateral surface of the edge and/or between the upper contact surface with respect to the support surface of the edge; c) correction of positioning deviations by translation(s) and/or pivoting(s) of the movable arm 110.
- the picture 3 is a view of the die 104 after the displacement step of the method according to the invention.
- the image has in particular the fixed edge 106 of the matrix.
- the method in a preferred embodiment, further comprises a step, preceding the displacement, of applying a layer of colored pigment 128, such as Prussian blue, on the side surface 114 of the fixed edge and/or on the bearing surface 116 of the fixed edge.
- a layer of colored pigment 128, such as Prussian blue such as Prussian blue
- the measurement of blade positioning deviations is carried out by reference to the non-friction zones of the lateral and or upper contact surfaces with the layer of pigment, zones on which the layer of pigment is not removed. .
- a second zone "V" of the upper surface of the edge vis-à-vis which the positioning of the blade during movement is not adapted .
- the pigment is removed only on a part of the width of the upper surface, in this case a part adjacent to the edge of the edge.
- This deviation is corrected by correcting the trajectory of the movable arm carrying the blade. This correction may consist in this case of a pivoting of the blade on the section of the movement of the blade vis-à-vis this second zone.
- a third zone "W" of the upper surface of the edge vis-à-vis which the positioning of the blade during movement is not either more adapted.
- the pigment is only removed over a part of the width of the upper surface, in this case a part away from the edge of the edge.
- This deviation is also corrected by correcting the trajectory of the movable arm carrying the blade.
- This correction can consist in this case in a pivoting of the blade on the section of the movement of the blade vis-à-vis this third zone, the pivoting having to be carried out here in the direction opposite to that mentioned with reference to the second zone "V" of the upper surface.
- the figure 4 is a perspective view of the blade 108 and the jig 112 of the tool according to the invention.
- the lateral contact surface 118 and the upper contact surface 120 are formed by cylindrical portions made in each of the wedges.
- the upper and lateral contact surfaces may in this case have a radius greater than 5mm and less than 15mm.
- the twisting surface 122 can be observed in the longitudinal direction "L".
- the first wedge can be symmetrical so as to be mounted on a spin or on its symmetry. For this purpose, a chamfer can be provided on each side of the surface 126.
- the jig can comprise a comparator support (not shown) with fixing means, in particular by screwing, to the movable blade.
- the support may comprise one or more transverse orifices, preferably perpendicular to the direction of movement of the movable blade, these orifices being configured to support the comparator or comparators.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Tyre Moulding (AREA)
- Treatment Of Fiber Materials (AREA)
Description
L'invention a trait au domaine des outillages de sertissage. L'invention a également trait à un procédé mis en œuvre par un outillage de sertissage pour établir des trajectoires de déplacement d'une lame de l'outillage.The invention relates to the field of crimping tools. The invention also relates to a method implemented by a crimping tool to establish movement trajectories of a blade of the tool.
La
De plus, cet enseignement n'est satisfaisant que lorsque le bord de la matrice est généralement rectiligne en raison de l'interférence des zones latérales à la deuxième portion de surface 18. Un outillage de sertissage similaire à celui de la
Cependant, les éléments de carrosserie de véhicule automobile sont aujourd'hui de formes complexes et présentent des bords généralement courbés et/ou galbés de manière prononcée et le sertissage de tels bords est complexe.However, motor vehicle bodywork elements today have complex shapes and generally have edges that are curved and/or pronouncedly curved, and the crimping of such edges is complex.
L'invention a pour objectif de proposer une solution palliant au moins un inconvénient de l'état de l'art susmentionné. Plus particulièrement, l'invention a pour objectif de proposer une solution d'outillage de sertissage facilitant le sertissage de bords d'éléments de carrosserie de véhicule automobile.The object of the invention is to propose a solution overcoming at least one drawback of the aforementioned state of the art. More particularly, the object of the invention is to propose a crimping tool solution facilitating the crimping of the edges of motor vehicle bodywork elements.
L'invention a pour objet un outillage de sertissage par pliage de bords d'embouti(s), tel que défini dans la revendication 1. Selon des modes particuliers de réalisation, l'outillage de sertissage peut comprendre l'une ou plusieurs des caractéristiques suivantes, prises isolément ou selon toutes les combinaisons techniquement possibles :
- la première cale s'étend transversalement à la direction de déplacement de la lame mobile, sur plus de 80% de la largeur de la surface d'appui de la matrice.
- la première cale s'étend transversalement à la direction de déplacement de la lame mobile sur une distance supérieure à 2mm, préférentiellement supérieure à 4mm, plus préférentiellement encore supérieure à 6mm.
- la surface de contact de la lame mobile est une surface gauche de forme généralement vrillée avec une portion arrière généralement plane destinée à presser les bords d'embouti(s), la première cale étant située sur ladite portion arrière.
- les première et deuxième cales sont des éléments distincts rapportés sur la lame mobile, préférentiellement sur une face de ladite lame qui est en vis-à-vis de la surface latérale du bord de la matrice.
- la première cale présente une hauteur entre la surface de contact de la lame et la surface d'appui de la matrice comprise entre 1mm et 8mm, préférentiellement entre 1.5mm et 6mm, plus préférentiellement encore entre 2mm et 4mm.
- la première cale et/ou la deuxième cale comprennent, chacune, une surface de contact avec la matrice qui présente un rayon de courbure compris entre 5mm et 15mm.
- the first wedge extends transversely to the direction of movement of the movable blade, over more than 80% of the width of the support surface of the die.
- the first wedge extends transversely to the direction of movement of the movable blade over a distance greater than 2mm, preferably greater than 4mm, more preferably still greater than 6mm.
- the contact surface of the movable blade is a left surface of generally twisted shape with a generally planar rear portion intended to press the edges of stamping(s), the first wedge being located on said rear portion.
- the first and second shims are separate elements attached to the movable blade, preferably on a face of said blade which faces the side surface of the edge of the die.
- the first wedge has a height between the contact surface of the blade and the support surface of the die of between 1mm and 8mm, preferably between 1.5mm and 6mm, more preferably still between 2mm and 4mm.
- the first wedge and/or the second wedge each comprise a contact surface with the die which has a radius of curvature of between 5mm and 15mm.
L'invention a également pour objet un procédé de mise au point de trajectoire d'une lame mobile de sertissage par pliage de bords d'emboutis ; remarquable en ce qu'il comprend l'utilisation d'un outillage de sertissage conforme à l'invention, et comprend les étapes suivantes : i) déplacement de la lame mobile, équipée de la première cale, le long de la surface d'appui de la matrice en l'absence du ou des emboutis, la hauteur (h) de ladite cale, entre la surface de contact de la lame et la surface d'appui de la matrice correspondant à la hauteur des bords d'embouti(s) sertis ; ii) détection d'écarts de positionnement entre la première cale et la surface d'appui de la matrice ; iii) correction des écarts de positionnement par translation(s) et/ou pivotement(s) d'un bras mobile supportant la lame.The invention also relates to a method for developing the trajectory of a mobile crimping blade by folding stamped edges; remarkable in that it comprises the use of a crimping tool according to the invention, and comprises the following steps: i) displacement of the movable blade, equipped with the first wedge, along the bearing surface of the die in the absence of the stamping(s), the height (h) of said wedge, between the contact surface of the blade and the support surface of the die corresponding to the height of the edges of the stamping(s) crimped; ii) detection of positioning deviations between the first wedge and the support surface of the die; iii) correction of positioning deviations by translation(s) and/or pivoting(s) of a movable arm supporting the blade.
Selon un mode avantageux de l'invention, l'étape de détection des écarts comprend la détection d'écarts de positionnement entre la deuxième cale et la surface latérale du bord de la matrice.According to an advantageous embodiment of the invention, the step of detecting the deviations comprises the detection of positioning deviations between the second wedge and the lateral surface of the edge of the die.
Selon un mode avantageux de l'invention, le procédé comprend, en outre, une étape, précédant l'étape de déplacement, d'application d'une couche de pigment coloré sur la surface d'appui et/ou sur la surface latérale de la matrice, la détection d'écarts de positionnement de la lame étant basée sur l'observation de zones de non frottement ou frottement insuffisant sur ladite couche de pigment.According to an advantageous mode of the invention, the method further comprises a step, preceding the moving step, of applying a layer of colored pigment on the support surface and/or on the side surface of the matrix, the detection of deviations in the positioning of the blade being based on the observation of zones of no friction or insufficient friction on said layer of pigment.
Selon un mode avantageux de l'invention, le procédé comprend, en outre, la mise en place d'un ou plusieurs comparateurs sur la lame afin de mesurer des distances transversalement à la direction de déplacement de la lame mobile et/ou la mise en place d'un indicateur de pente sur la lame, afin d'être lié à la lame pour mesurer des angles de pivotement de ladite lame. Le gabarit peut comprendre un support de comparateur avec des moyens de fixation, notamment par vissage, à la lame mobile. Le support peut comprendre un ou plusieurs orifices transversaux, préférentiellement perpendiculaires, à la direction de déplacement de la lame mobile, ces orifices étant configurés pour supporter le ou les comparateurs. L'invention est intéressante en ce que l'outillage de sertissage est adapté pour établir facilement une trajectoire de lame de sertissage le long d'un bord fixe de matrice. En effet, l'outillage comprend un gabarit avec une surface de contact latéral sur la deuxième cale et une surface de contact supérieure sur la première cale, ces surfaces étant configurées pour glisser sur le bord de la matrice lors du déplacement de la lame le long du bord en vue de son positionnement. Les surfaces de contact s'étendent transversalement par rapport à la direction longitudinale du bord et de la lame et les écarts de positionnement de la lame ne produisant pas de contact contre le bord peuvent être détectés et corrigés par déplacement d'un bras mobile portant la lame. Les surfaces de contact, en particulier peuvent être disposées longitudinalement de manière adaptée pour le sertissage, en particulier pour le pliage et de pressage du bord d'embouti contre le bord de la matrice. Des bords d'embouti courbés et/ou galbés, notamment d'éléments de carrosserie de véhicule automobile peuvent être sertis simplement par un tel outillage.According to an advantageous embodiment of the invention, the method further comprises placing one or more comparators on the blade in order to measure distances transversely to the direction of movement of the moving blade and/or placing place of a slope indicator on the blade, in order to be linked to the blade to measure the angles of pivoting of said blade. The jig can comprise a comparator support with fixing means, in particular by screwing, to the movable blade. The support may comprise one or more transverse orifices, preferably perpendicular to the direction of movement of the movable blade, these orifices being configured to support the comparator or comparators. The invention is interesting in that the crimping tool is adapted to easily establish a trajectory of the crimping blade along a fixed edge of the die. Indeed, the tooling comprises a jig with a side contact surface on the second wedge and an upper contact surface on the first wedge, these surfaces being configured to slide on the edge of the die during movement of the blade along edge for positioning. The contact surfaces extend transversely with respect to the longitudinal direction of the edge and of the blade and deviations in the positioning of the blade which do not produce contact against the edge can be detected and corrected by movement of a mobile arm carrying the blade. The contact surfaces in particular can be arranged longitudinally suitable for crimping, in particular for bending and pressing the stamped edge against the edge of the die. Curved and/or curved deep-drawn edges, in particular of motor vehicle bodywork elements, can be crimped simply by such a tool.
D'autres caractéristiques et avantages de la présente invention seront mieux compris à l'aide de la description et des dessins parmi lesquels :
- La
figure 1 est une vue d'un outillage de sertissage selon l'état de l'art ; - La
figure 2 est une vue d'un outillage de sertissage conforme à l'invention, dans un mode préféré de réalisation de l'invention et à l'étape de déplacement du procédé conforme à l'invention ; - La
figure 3 est une vue de l'outillage de sertissage de lafigure 2 à l'étape de détection d'écarts du procédé conforme à l'invention ; - La
figure 4 est une vue en perspective de la lame et du gabarit de l'outillage desfigures 2 et3 ;
- The
figure 1 is a view of a crimping tool according to the state of the art; - The
picture 2 - The
picture 3 is a view of the crimping tooling of thepicture 2 - The
figure 4 is a perspective view of the blade and tooling jig of thefigure 2 and3 ;
La
La
L'outillage comprend une matrice 104 formant un bord fixe 106 s'étendant longitudinalement, une lame mobile 108 s'étendant longitudinalement, liée à un bras mobile 110 et apte à être déplacée par ledit bras le long du bord de la matrice. En phase de sertissage, la lame effectue dans ce déplacement le pliage et le pressage d'un bord d'un embouti contre l'embouti en question contre le bord d'un autre embouti, en appui sur le bord de la matrice. Elle comprend une surface gauche en forme de vrille le long de la direction longitudinale pour le pliage progressif du bord d'embouti lors du déplacement ; la surface en forme de vrille se termine par une portion de surface destinée à presser le bord d'embouti. Le bord fixe 106 comprend une surface latérale 114 et une surface d'appui 116 adjacente à la surface latérale. La surface d'appui est destinée à recevoir le ou les bords du ou des emboutis.The tool comprises a
La
En référence à ces vues en coupe de la
On peut voir sur la vue en coupe « T1 » de la
On peut voir sur la vue en coupe «T2» de la
Si on considère le sens de déplacement de la lame indiqué par la flèche sur l'image principale de la
Revenant sur la vue en coupe «T1» de la
Revenant à la vue en coupe « T2 », on peut voir la surface vrillant qui se termine par une portion de surface arrière 124 destinée à presser le bord d'embouti contre la surface d'appui 116 du bord. En particulier, la surface de contact supérieur 120 est située longitudinalement au niveau de cette portion 124 destinée à presser l'embouti. Cette mesure de l'invention est très intéressante pour assurer un positionnement adapté à ce niveau longitudinal de la lame ; la surface de contact supérieur 120 est située longitudinalement à un niveau ou la précision de positionnement de la lame vis-à-vis du bord de la matrice doit être adapté pour le pressage du bord de l'embouti en fin de sertissage. La surface de contact supérieur 120 s'étend en l'occurrence latéralement sur une distance « D » supérieure à 2mm, préférentiellement supérieure à 4mm, plus préférentiellement encore supérieure à 6mm. La distance « D » correspond avantageusement à plus 80% de la largeur moyenne de la surface d'appui 116. Cette mesure de l'invention est intéressante en ce que la surface de contact supérieur 120 peut être en contact avec la surface d'appui 116 du bord sur une distance correspondant à celle de la largeur d'un bord d'embouti destiné à être pressé en fin de sertissage. En particulier, la première cale comprend, en outre, une surface d'appui 126 en contact avec la lame mobile 108 et qui est située à l'opposé de la surface de contact supérieur 120. Cette mesure de l'invention est intéressante pour assurer une rigidité de la cale au niveau de la surface de contact supérieur. En particulier, la surface d'appui 126 peut s'étendre transversalement et être en appui contre la portion de surface arrière 124 de la surface vrillant et destinée à presser le bord d'embouti. Cette mesure de l'invention est particulièrement intéressante en ce que la hauteur entre la surface de contact supérieur 120 et la surface d'appui 126 peut précisément correspondre à une distance cible adaptée entre la portion 124 de la lame en question et la surface d'appui 116 au moment du pressage en fin de sertissage. La hauteur « h » entre la surface d'appui 126 et la surface de contact supérieur 120 peut être comprise entre 1mm et 8mm, préférentiellement entre 1,5mm et 6mm, plus préférentiellement encore entre 2mm et 4mm. Il est à noter que cette distance correspond généralement à 3 fois l'épaisseur de l'embouti, c'est-à-dire à la somme des épaisseurs de tôles serties, soit, en général, 2 fois la peau + 1 fois la doublure, à laquelle peut être soustrait un jeu correspondant à l'écrasement lors du pressage en fin sertissage.Returning to the sectional view “T2”, one can see the twisting surface which ends in a
Le procédé conforme à l'invention est prévu pour établir des trajectoires de la lame mobile 108 s'étendant longitudinalement le long du bord fixe. Le procédé est mis en œuvre par l'outillage de sertissage 102 conforme à l'invention et comprend les étapes suivantes : a) déplacement de la lame mobile longitudinale 108 le long du bord fixe 106, la surface de contact latéral 118 glissant le long de la surface latérale 114 du bord et/ou la surface de contact supérieur 120 épousant et glissant le long de la surface d'appui 116 dudit bord. ; b) détection d'écarts de positionnement entre la surface de contact latéral vis-à-vis de la surface latérale du bord et/ou entre la surface de contact supérieur vis à vis de la surface d'appui du bord ; c) correction d'écarts de positionnement par translation(s) et/ou pivotement(s) du bras mobile 110.The method according to the invention is provided for establishing trajectories of the
La
On peut voir, à titre d'exemple, à droite de l'image une première zone « U » de la surface supérieure de la matrice vis-à-vis de laquelle le positionnement de la lame lors du déplacement est adapté. En effet, le pigment est retiré sur toute la largeur « I » de la surface supérieure 116. La distance « I » doit correspondre à la distance D (vue en référence à la
On peut voir, encore à titre d'exemple, au milieu de l'image, une deuxième zone « V » de la surface supérieure du bord vis-à-vis de laquelle le positionnement de la lame lors du déplacement n'est pas adapté. En effet, le pigment n'est retiré que sur une partie de la largeur de la surface supérieure, en l'occurrence une partie adjacente à la carre du bord. La correction de cet écart se fait par correction de la trajectoire du bras mobile portant la lame. Cette correction peut consister en l'occurrence en un pivotement de la lame sur le tronçon du déplacement de la lame en vis-à-vis de cette deuxième zone.We can see, again by way of example, in the middle of the image, a second zone "V" of the upper surface of the edge vis-à-vis which the positioning of the blade during movement is not adapted . Indeed, the pigment is removed only on a part of the width of the upper surface, in this case a part adjacent to the edge of the edge. This deviation is corrected by correcting the trajectory of the movable arm carrying the blade. This correction may consist in this case of a pivoting of the blade on the section of the movement of the blade vis-à-vis this second zone.
On peut voir, encore à titre d'exemple, à gauche de l'image, une troisième zone « W » de la surface supérieure du bord vis-à-vis de laquelle le positionnement de la lame lors du déplacement n'est pas non plus adapté. En effet, le pigment n'est retiré que sur une partie de la largeur de la surface supérieure, en l'occurrence une partie à distance de la carre du bord. La correction de cet écart se fait aussi par correction de la trajectoire du bras mobile portant la lame. Cette correction peut consister en l'occurrence à un pivotement de la lame sur le tronçon du déplacement de la lame en vis-à-vis de cette troisième zone, le pivotement devant être ici réalisé dans le sens opposé à celui mentionné en référence à la deuxième zone « V » de la surface supérieure.We can see, again by way of example, on the left of the image, a third zone "W" of the upper surface of the edge vis-à-vis which the positioning of the blade during movement is not either more adapted. Indeed, the pigment is only removed over a part of the width of the upper surface, in this case a part away from the edge of the edge. This deviation is also corrected by correcting the trajectory of the movable arm carrying the blade. This correction can consist in this case in a pivoting of the blade on the section of the movement of the blade vis-à-vis this third zone, the pivoting having to be carried out here in the direction opposite to that mentioned with reference to the second zone "V" of the upper surface.
La
Le gabarit peut comprendre un support de comparateur (non représenté) avec des moyens de fixation, notamment par vissage, à la lame mobile. Le support peut comprendre un ou plusieurs orifices transversaux, préférentiellement perpendiculaires, à la direction de déplacement de la lame mobile, ces orifices étant configurés pour supporter le ou les comparateurs.The jig can comprise a comparator support (not shown) with fixing means, in particular by screwing, to the movable blade. The support may comprise one or more transverse orifices, preferably perpendicular to the direction of movement of the movable blade, these orifices being configured to support the comparator or comparators.
Claims (9)
- Bend-nesting tool (102) of bottlenecks, including:- a matrix (104) forming, on one edge (106), a supporting surface (116) of the outlet(s);- a moving blade (108) with a contact surface (122) of one of the embouti edges intended to be moved along the support surface (116) of the matrix (104) in order to bend that edge;- a gage (112) intended to be mounted on the blade (108) for the positioning of the said blade in relation to the supporting surface (116) of the matrix (104), the gage (112) comprising:- a first hold (1121) configured to extend along the contact surface (122) of the blade (108) and to contact the support surface (116) when moving the blade along the support surface (116) of the matrix (104) in the absence of the clutch(s), and- a second hold (1122) configured to contact a lateral surface (114) of the edge (106) of the matrix (104), characterized that the second hold (1122) is located, following the direction of movement of the moving blade (108), at the front of the first hold (1121).
- Squeezing tool (102) according to Claim 1, characterized that the first hold (1121) extends across the moving direction of the moving blade (108), over more than 80% of the width of the supporting surface (116) of the matrix (104).
- Squeezing tool (102) according to one of claims 1 and 2, characterized that the contact surface (122) of the moving blade (108) is a left surface of a shape that is usually twisted with a rear portion (124) that is usually flat to press the edges of the mouth, the first hold (1201) being located on the said rear portion.
- Squeezing tool (102) according to claim 3, characterized in that the first and second holds (1121, 1122) are separate elements reported on the moving blade (108), preferably on one side of the said blade that is facing the lateral surface (114) of the edge (106) of the matrix (104).
- Squeezing tool (102) according to one of the claims 1 to 4, characterized that the first hold (1121) has a height (h) between the contact surface (122) of the blade (108) and the support surface (116) of the matrix (104) between 1mm and 8mm, preferably between 1.5mm and 6mm, more preferably between 2mm and 4mm.
- Squeezing tool (102) according to one of claims 1 and 4, characterized as the first hold (1121) and/or the second hold (1122) include a contact surface with the matrix (104) with a radius of curvature between 5mm and 15mm.
- Process for the development of a moving blade (108) of folding (102) of the edges of the bottoms; characterized as it includes the use of a weaving tool (102) that meets one of claims 1 to 6, and includes the following steps:i. movement of the moving blade (108), equipped with the first hold (1121), along the supporting surface (116) of the matrix (104) in the absence of the clutch(s), the height (h) of the hold, between the contact surface (122) of the blade (108) and the surface support (116) of the matrix (104) corresponding to the height of the stitched edges;ii. Detection of position gaps between the first hold (1121) and the supporting surface (116) of the matrix (104);iii. correction of the differential positioning by translation(s) and/or pivot(s) of a moving arm supporting the blade (108).
- Claim 7 process, characterized that the weaving tool (102) conforms to one of Claims 1 and 4, the gap detection step including the detection of position gaps between the second hold (1122) and the lateral surface (114) of the edge (106) of the matrix (104).
- Process according to one of claims 7 and 8, characterized in that it also includes a step, prior to the displacement stage, of applying a colored pigment layer (128) on the support surface (116) and/or on the lateral surface (114) of the matrix (104), detection of blade positioning discrepancies (116) 108) is based on the observation of areas of non-friction or insufficient friction on the said layer of pigment.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1560646A FR3043346B1 (en) | 2015-11-06 | 2015-11-06 | AUTOMOTIVE VEHICLE BODY ELEMENT EDGE CRIMPING TOOLS |
PCT/FR2016/052642 WO2017077208A1 (en) | 2015-11-06 | 2016-10-13 | Tool for crimping the edge of a motor vehicle body element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3370893A1 EP3370893A1 (en) | 2018-09-12 |
EP3370893B1 true EP3370893B1 (en) | 2022-01-19 |
Family
ID=55236596
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16794375.2A Active EP3370893B1 (en) | 2015-11-06 | 2016-10-13 | Tool for crimping the edge of a motor vehicle body element |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3370893B1 (en) |
CN (1) | CN108348973B (en) |
FR (1) | FR3043346B1 (en) |
WO (1) | WO2017077208A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3089478B1 (en) * | 2018-12-06 | 2020-11-13 | Psa Automobiles Sa | LAYOUT OF SHEET METERS TO PREVENT CATAPHORESIS FLUID SPILLAGE IN A SHUTTER ENTRY GUTTER |
FR3129096B1 (en) * | 2021-11-18 | 2024-05-24 | Psa Automobiles Sa | Calibration template for the positioning of a crimping head. |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2927133B1 (en) * | 2008-02-05 | 2010-02-12 | Peugeot Citroen Automobiles Sa | ASSEMBLY MADE OF THREE PIECES WITH OVERLAPPING OF TWO OF THESE PIECES FOR THEIR ACCESTING AND METHOD OF MANUFACTURING SUCH ASSEMBLY |
DE102009042877A1 (en) * | 2009-09-24 | 2011-03-31 | Bayerische Motoren Werke Aktiengesellschaft | Device for folding body part edge e.g. sheet metal shaped part within region of window cutout of vehicle door, has folding jaw arranged at robotic arm movable by arm and subjected with folding force |
FR2987289B1 (en) * | 2012-02-28 | 2014-03-28 | Peugeot Citroen Automobiles Sa | DEVICE FOR ACCURATELY POSITIONING A CRIMPING BLADE IN RELATION TO THE MATRIX FOR SUPPORTING TWO CRIMPED PIECE PIECES |
CN103846329B (en) * | 2012-11-30 | 2017-03-01 | 通用汽车环球科技运作有限责任公司 | Roller crimping |
DE102014015020A1 (en) * | 2014-10-08 | 2015-04-23 | Daimler Ag | Method and tool for processing at least one sheet metal component |
-
2015
- 2015-11-06 FR FR1560646A patent/FR3043346B1/en not_active Expired - Fee Related
-
2016
- 2016-10-13 CN CN201680063664.XA patent/CN108348973B/en active Active
- 2016-10-13 EP EP16794375.2A patent/EP3370893B1/en active Active
- 2016-10-13 WO PCT/FR2016/052642 patent/WO2017077208A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2017077208A1 (en) | 2017-05-11 |
FR3043346A1 (en) | 2017-05-12 |
FR3043346B1 (en) | 2017-11-24 |
CN108348973A (en) | 2018-07-31 |
EP3370893A1 (en) | 2018-09-12 |
CN108348973B (en) | 2020-11-27 |
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