EP3323680B1 - Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles partielle pour l'installation d'un ensemble de câbles - Google Patents

Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles partielle pour l'installation d'un ensemble de câbles Download PDF

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Publication number
EP3323680B1
EP3323680B1 EP17001848.5A EP17001848A EP3323680B1 EP 3323680 B1 EP3323680 B1 EP 3323680B1 EP 17001848 A EP17001848 A EP 17001848A EP 3323680 B1 EP3323680 B1 EP 3323680B1
Authority
EP
European Patent Office
Prior art keywords
line set
partial
lines
line
partial line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17001848.5A
Other languages
German (de)
English (en)
Other versions
EP3323680A1 (fr
Inventor
Ole Mende
Florian Ahr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Audi AG
Original Assignee
Audi AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Audi AG filed Critical Audi AG
Publication of EP3323680A1 publication Critical patent/EP3323680A1/fr
Application granted granted Critical
Publication of EP3323680B1 publication Critical patent/EP3323680B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04—Kinds or types
    • B65H75/16—Cans or receptacles, e.g. sliver cans
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/34—Handled filamentary material electric cords or electric power cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

Definitions

  • the invention relates to a method for providing pre-assembled lines for the automatic assembly of at least one partial line set for mounting a line set and an arrangement with a partial line set.
  • Creating a wiring harness for a motor vehicle is an almost entirely manual process. With all manufacturers for the creation of the performance set, cables provided with plug contacts are laid by hand on a molding board. In the future, it should be possible to lay the wiring harness automatically and fully automatically.
  • a cable set usually comprises several, for example a few hundred, approx. 1200 different cables, which can vary with regard to different contact parts, cross-sections or insulation colors as well as with regard to a power material used.
  • Schleuniger offers an additional unit for its crimping center for bundling cables with plug contacts and an auto-coiling system.
  • this AutoCoiling system can only process one cable variant (single wire applications), bundle and bind them.
  • the pamphlet DE 42 08 724 C2 describes a drum winding device for winding strand-like wire, which can be surface-coated or insulated.
  • the drum winding device comprises a cylindrical, vertically arranged winding core and a laying device which places wire windings on this winding core.
  • the winding core is designed in such a way that the bottom wire windings in each case fall into a winding drum arranged below the winding core as soon as a number of the wire windings placed on the winding core exceeds a predetermined number.
  • the pamphlet DE 197 06 449 A1 relates to a device for the production of partial line sets for further processing from cut-to-length lines, which are already assembled by a line assembly machine and taken over by the device.
  • the device consists of individual partial processing modules for bundling and shaping the completed partial line sets.
  • the partial processing modules are provided either with an exchangeable functional unit or with several interchangeable functional units, which enable the adaptation of the overall device to different requirements on the partial line sets with regard to the length and diameter of the lines, the execution of welded nodes and the shaping of the completed partial line sets for fully automated further processing serve.
  • the pamphlet DE 199 29 176 A1 describes a method for providing ready-made flexible conductor pieces, in particular optical waveguide pieces, with individual conductor pieces being assembled, wherein one end of a prefabricated conductor section is introduced into a first receiving channel of a connecting component with mutual support.
  • a further receiving channel of the connecting component which opens on the side of the conductor section opposite to the opening of the first receiving channel, one end of a further assembled conductor section is introduced with mutual support.
  • the other end of the further conductor piece is introduced into a receiving channel of a further connecting component with mutual support, so that a coherent conductor is formed, which is wound onto a drum.
  • a method for producing cable harnesses from individual conductors is from the publication DE 33 27 583 A1 known.
  • individual conductors are cut to length, stripped of insulation from at least one cable and provided with plugs, the individual conductors provided with plugs being combined to form a cable harness.
  • the individual conductors are releasably connected to one another before they are joined to form the cable harness.
  • One from the pamphlet DE 297 21 028 U1 known cable sequence has cable segments which are connected in a chain-like manner via their ends by releasable connecting elements.
  • the cable sequence thus has, in particular, cable segments or cable pieces connected to one another in rows and mechanically detachable.
  • the method according to the invention is intended for the automatic provision of pre-assembled lines for the automatic assembly of a partial line set for assembling a line set for a motor vehicle from at least one partial line set, usually from several partial line sets.
  • a respective line has two ends.
  • a pre-assembled line has a contact part or contact element at at least one of its two ends.
  • the at least one partial line set is provided for assembly at a workstation provided for this purpose.
  • the at least one or each partial line set comprises a plurality of individual lines. The individual lines or individual lines are automatically connected to one another or sequentially one after the other in accordance with a predetermined sequence and / or intended for assembly or assembly.
  • each line which follow one another and / or are adjacent according to the sequence intended for assembly or an assembly sequence, are sequentially connected to each other via at least one connecting element, the interconnected lines of the partial line set being automatically wound onto a roll and during subsequent assembly of the line set for material supply are unrolled again from the roll, each partial line set having at least one component via which the partial line set is fastened in the motor vehicle.
  • the method can be carried out at least partially by a robot.
  • the line set assembled from the lines can also be designed and / or referred to as a cable harness.
  • the lines are automatically wound onto the reel in accordance with an order provided for winding or a winding order which is the reverse of the order or the assembly sequence provided for mounting the lines. Accordingly, a single line or individual line that is to be installed last in accordance with the sequence intended for installation or manufacture is first and a single line or individual line that is to be installed first in accordance with the order intended for installation or manufacture, wound on the roll last.
  • a respective line has two ends.
  • a pre-assembled line has a contact part or contact element at at least one of its two ends. Two pre-assembled lines can be connected to one another via contact parts, with such a contact part being arranged at each end of one of the two pre-assembled lines, and the connecting element.
  • At least one role on which a partial line set is rolled is transported to a laying board or shaped board.
  • At least one partial wiring harness is laid in the installation board and the wiring harness is installed.
  • the interconnected lines of a partial line set are unwound from a respective roll according to the sequence provided for assembly and mounted in the installation board.
  • the laying board can also be designed and / or referred to as a laying board for a cable harness as an example of a wiring harness.
  • the laying board usually comprises a flat plate on which instructions for laying the lines can be printed and / or shown. It can Laying board on the plate have recordings and / or guides, for example bolts, pins and / or forks, along which the lines are arranged during assembly and the cable harness is still assembled.
  • the line set or cable harness is manufactured or assembled from at least two partial line sets, whereby a first and then a second partial line set is installed first in accordance with the order provided for mounting or production, the first partial line set in accordance with the order provided for mounting first in is mounted on the installation board.
  • a single line or individual line of the first partial line set which is unwound last from a first reel, is connected to a single line or individual line of the second partial line set, which is unwound from a second reel first.
  • the cable set can also be assembled from several partial cable sets. In this case, a sequence for assembling or producing the line set is also provided for the several partial line sets.
  • the sub-line sets are provided on rollers prior to assembly of the line set with the installation board, one roller being used for each sub-line set.
  • the rolls with the sub-line sets are provided in an order, usually transported to the installation board, which is the reverse of the order provided for mounting the sub-line sets.
  • the lines of the partial line sets, which are connected to one another via connecting elements, are wound onto a respective reel according to an order which is the reverse of the order intended for assembly.
  • the lines are connected by the at least one connecting element and wound onto the roll, two lines being connected to a connecting element in each case.
  • the arrangement according to the invention with a partial line set can be used rolled onto a roll for mounting a line set for a motor vehicle and has a plurality of lines.
  • a respective line has two ends.
  • a pre-assembled line has a contact part or contact element at at least one of its two ends.
  • the lines are sequentially and automatically connected to one another according to a predefined sequence and / or intended for assembly, with two lines in each case that follow one another and / or adjacent in accordance with the sequence being sequentially connected to one another via at least one connecting element
  • Lines of the partial line set are automatically wound onto the reel, each partial line set having at least one component via which the partial line set is fastened in the motor vehicle.
  • Such a partial line set is provided to a work station, for example an installation board, with which the line set is mounted.
  • Each individual line or individual line of the partial line set is defined or characterized by at least one parameter.
  • the at least one parameter is dependent on a length of the individual line, on a cross-sectional area of the individual line, on a color of the individual line and / or on a material from which the individual line is formed.
  • a contact part is arranged on at least one end of at least one line, generally each line.
  • the line is pre-assembled through this at least one contact part.
  • Two pre-assembled lines can be connected to one another via a connecting element.
  • pre-assembled partial line sets are provided to the laying board or the shaped board, for example, fed and connected to form the line set.
  • the individual lines of the partial line set are at least partially, i. H. partially or completely, produced in sequences and rolled up on the roll.
  • Lines which can vary in length, are connected with a connecting element, taking into account the sequence, and then seamlessly rolled up and unrolled onto the roll. This role is used in a subsequent process, e.g. when laying on the laying board or in auto-routing, to feed the lines and thus to feed material.
  • the partial line set consisting of the lines and wound onto the reel, the fully automatic production of the line set is promoted, whereby otherwise usual hangers or racks for depositing starting material can be avoided.
  • the partial line set for the production of the line set which is provided, for example, as a cable harness for installation in the motor vehicle, comprises a plurality of lines.
  • the lines of the partial line set are or will be connected to one another sequentially by means of respective connecting elements in an assembly sequence specified for the subsequent production of the line set.
  • the partial line set formed from the interconnected lines is rolled onto the roll.
  • those lines that are initially intended for the assembly of the line set can be removed first from the roll, for example, unwound.
  • the individual lines can vary at least partially with regard to different parameters, for example with regard to their length, their cross-sections, their line material, their line colors and / or their contact parts.
  • a contact part for example a cable lug, a plug or a socket, is arranged at at least one end of such a line or individual line, wherein such a line can be designed and / or referred to as a pre-assembled line.
  • At least one sub-wiring harness assembled from individual wires or individual wires and rolled up on at least one roll is used for assembly prior to installation Workplace provided, with one role generally being provided for each sub-line set.
  • the lines of the at least one sub-line set are installed sequentially in the specified installation sequence. The assembly of the lines can be carried out at least partially with a robot.
  • At least one partial line set is provided which has a plurality of lines that are sequentially connected to one another in accordance with the subsequent assembly sequence or an installation sequence.
  • the lines are wound onto the reel in a winding sequence that is reversed to that of the assembly sequence.
  • Figure 1 shows a schematic representation of a detail of an embodiment of the partial line set according to the invention.
  • Figure 2 shows a schematic representation of examples of roles that are used in an embodiment of the method according to the invention.
  • the method according to the invention is provided for assembling a cable set, for example designed as a cable harness, for a motor vehicle.
  • the line set is formed from at least one partial line set.
  • the at least one partial line set comprises several individual lines 2, 4, wherein Figure 1 Shows ends of two such individual lines 2, 4 schematically.
  • a first contact socket 6 is arranged as a contact part at one end of a first individual line 2 or individual line
  • a second contact socket 8 is arranged as a contact part at one end of a second individual line 4 or individual line.
  • the lines 2, 4 each provided with at least one contact part at one end can also be referred to as pre-assembled lines 2, 4 and / or be designed.
  • pre-assembled lines 2, 4 are sequentially connected to one another according to a predetermined sequence or assembly sequence intended for assembly, with two lines 2, 4, which follow each other directly and / or adjacent according to the sequence, each via at least one connecting element 10 connected to each other sequentially.
  • the interconnected lines 2, 4 of the partial line set 24, 26 are wound onto a roll 12, 14, two such rolls in Figure 2 are shown schematically.
  • Each roller 12, 14 here comprises a cylindrical container 16, 18 and a lid 20, 22 arranged thereon with a plurality of openings.
  • a shaft not shown here, on which the sub-line sets 24, 26 composed of the respective lines 2, 4 according to the assembly sequence are wound in a winding sequence that is the reverse of the assembly sequence .
  • each partial line set 24, 26 is each removed from a roll 12, 14 via an opening in a cover 20, 22 and unwound and / or unrolled from a shaft of the respective roll 12, 14.
  • a partial line set 24, 26 is installed in the motor vehicle in each case.
  • each partial line set 24, 26 has at least one component, for example a clip and / or a cable tie, via which the partial line set 24, 26 can be fastened in the motor vehicle.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Claims (8)

  1. Procédé de fourniture de câbles (2,4) préconfectionnés pour la confection automatique au moins d'un ensemble de câble partiel (24, 26) pour le montage d'un ensemble de câble pour un véhicule automobile, dans lequel une partie de contact est agencée au niveau d'au moins une extrémité d'un câble (2, 4) préconfectionné, dans lequel l'au moins un ensemble de câble partiel (24, 26) fourni présente une pluralité de câbles (2, 4) préconfectionnés, dans lequel les câbles (2, 4) préconfectionnés sont reliés de manière séquentielle entre eux selon un ordre prévu pour le montage de l'ensemble de câble, dans lequel respectivement deux câbles (2, 4) préconfectionnés qui se suivent directement selon l'ordre, sont reliés automatiquement de manière séquentielle entre eux par le biais d'au moins un élément de liaison (10), dans lequel les câbles (2, 4) préconfectionnés reliés entre eux de l'ensemble de câble partiel (24, 26) sont enroulés automatiquement sur un rouleau (12, 14) et sont de nouveau déroulés du rouleau (12, 14) lors du montage suivant de l'ensemble de câble pour l'alimentation en matériau, dans lequel chaque ensemble de câble partiel (24, 26) présente au moins un composant, par le biais duquel l'ensemble de câble partiel (24, 26) est fixé dans le véhicule automobile.
  2. Procédé selon la revendication 1, dans lequel les câbles (2, 4) préconfectionnés sont enroulés selon un ordre prévu pour l'enroulement sur le rouleau (12, 14) qui est inversé par rapport à l'ordre prévu pour le montage des câbles (2, 4) préconfectionnés.
  3. Procédé selon la revendication 1 ou 2, dans lequel au moins un rouleau (12, 14) sur lequel un ensemble de câble partiel (24, 26) est enroulé, est transporté vers une planche de pose, dans lequel les câbles (2, 4) préconfectionnés reliés entre eux respectivement d'un ensemble de câble partiel (24, 26) sont déroulés selon l'ordre prévu pour le montage d'un rouleau respectif (12, 14) et sont montés dans la planche de pose.
  4. Procédé selon la revendication 3, dans lequel l'ensemble de câble est fabriqué à partir d'au moins deux ensembles de câble partiel (24, 26), dans lequel selon l'ordre prévu pour le montage tout d'abord un premier et ensuite un second ensemble de câble partiel (24, 26) est monté, dans lequel le premier ensemble de câble partiel (24, 26) selon l'ordre prévu pour le montage est monté tout d'abord dans la planche de pose, dans lequel un câble (2, 4) du premier ensemble de câble partiel (24, 26) qui est enfin déroulé d'un premier rouleau (12, 14), est relié à un câble (2, 4) du second ensemble de câble partiel (24, 26) qui est tout d'abord déroulé d'un second rouleau (12, 14).
  5. Procédé selon l'une des revendications précédentes, pour lequel les câbles (2, 4) préconfectionnés sont reliés par l'au moins un élément de liaison (10) et enroulés sur le rouleau (12, 14).
  6. Procédé selon l'une des revendications précédentes, pour lequel l'au moins un ensemble de câble partiel (24, 26) est fourni pour le montage d'un ensemble de câble partiel réalisé comme faisceau de câble.
  7. Agencement avec un ensemble de câble partiel qui est enroulé sur un rouleau (12, 14), pour le montage d'un ensemble de câble pour un véhicule automobile qui présente une pluralité de câbles (2, 4) préconfectionnés, dans lequel une partie de contact est agencée au niveau d'au moins une extrémité d'au moins un câble (2, 4) préconfectionné, dans lequel les câbles (2, 4) préconfectionnés sont reliés automatiquement de manière séquentielle entre eux selon un ordre prévu pour le montage de l'ensemble de câble, dans lequel respectivement deux câbles (2, 4) préconfectionnés qui se suivent directement selon l'ordre prévu pour le montage, sont reliés de manière séquentielle entre eux par le biais d'au moins un élément de liaison (10), dans lequel les câbles (2, 4) préconfectionnés reliés entre eux de l'ensemble de câble partiel (24, 26) sont enroulés automatiquement sur le rouleau (12, 14), dans lequel l'ensemble de câble partiel (24, 26) présente au moins un composant, par le biais duquel l'ensemble de câble partiel (24, 26) peut être fixé dans le véhicule automobile.
  8. Agencement avec un ensemble de câble partiel selon la revendication 7, pour lequel chaque câble (2, 4) est défini par au moins un paramètre, dans lequel l'au moins un paramètre dépend d'une longueur du câble (2, 4), d'une aire de section du câble (2, 4), d'une couleur du câble (2, 4) et/ou d'un matériau, à partir duquel le câble (2, 4) est formé.
EP17001848.5A 2016-11-16 2017-11-10 Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles partielle pour l'installation d'un ensemble de câbles Active EP3323680B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016013681.2A DE102016013681A1 (de) 2016-11-16 2016-11-16 Verfahren zum Bereitstellen von vorkonfektionierten Leitungen für die automatische Konfektion eines Leitungssatzes

Publications (2)

Publication Number Publication Date
EP3323680A1 EP3323680A1 (fr) 2018-05-23
EP3323680B1 true EP3323680B1 (fr) 2021-04-14

Family

ID=60381995

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17001848.5A Active EP3323680B1 (fr) 2016-11-16 2017-11-10 Procédé de fourniture de câbles préconfectionnés pour la confection automatique d'un ensemble de câbles partielle pour l'installation d'un ensemble de câbles

Country Status (3)

Country Link
EP (1) EP3323680B1 (fr)
DE (1) DE102016013681A1 (fr)
ES (1) ES2871773T3 (fr)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU553021B2 (en) 1981-02-19 1986-07-03 Burndy Corporation Electrical harness
DE3327583A1 (de) * 1983-07-30 1985-02-07 Bach Gmbh + Co, 7100 Heilbronn Verfahren und vorrichtung zur herstellung von kabelbaeumen aus einzelleitern
DE4208724C2 (de) 1992-03-18 1999-01-28 Niehoff Kg Maschf Verfahren und Vorrichtung zum Ablegen von Drahtschlingen in ein Faß
DE4321007A1 (de) * 1993-06-24 1995-01-05 Kloeckner Moeller Gmbh Konfektioniertes Kabel, insbesondere für den Schaltschrank- und Steuerungsbau, Verfahren zu seiner Bearbeitung und Bearbeitungsvorrichtung hierfür
DE19706449C2 (de) 1997-02-19 2000-11-30 Fraunhofer Ges Forschung Gesamtvorrichtung zur Herstellung von Teilleitungssätzen zur Weiterverarbeitung
DE29721028U1 (de) * 1997-11-27 1998-12-24 Siemens AG, 80333 München Anordnung von Kabelsegmenten
DE19929176C2 (de) * 1999-06-25 2001-09-06 Siemens Ag Verfahren zum Bereitstellen und Verbindungsbauteil zum Verbinden konfektionierter Lichtwellenleiterstücke sowie Lichtwellenleitertrommel

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Publication number Publication date
ES2871773T3 (es) 2021-11-02
DE102016013681A1 (de) 2018-05-17
EP3323680A1 (fr) 2018-05-23

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