EP3320149A1 - Moulding insert and facing block with such an insert - Google Patents

Moulding insert and facing block with such an insert

Info

Publication number
EP3320149A1
EP3320149A1 EP16744806.7A EP16744806A EP3320149A1 EP 3320149 A1 EP3320149 A1 EP 3320149A1 EP 16744806 A EP16744806 A EP 16744806A EP 3320149 A1 EP3320149 A1 EP 3320149A1
Authority
EP
European Patent Office
Prior art keywords
shell
core
facing
molding
insert according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16744806.7A
Other languages
German (de)
French (fr)
Other versions
EP3320149B1 (en
Inventor
Nicolas Freitag
Yassine BENNANI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Terre Armee Internationale
Original Assignee
Terre Armee Internationale
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Terre Armee Internationale filed Critical Terre Armee Internationale
Priority to PL16744806T priority Critical patent/PL3320149T3/en
Publication of EP3320149A1 publication Critical patent/EP3320149A1/en
Application granted granted Critical
Publication of EP3320149B1 publication Critical patent/EP3320149B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/0258Retaining or protecting walls characterised by constructional features
    • E02D29/0266Retaining or protecting walls characterised by constructional features made up of preformed elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/0225Retaining or protecting walls comprising retention means in the backfill
    • E02D29/0241Retaining or protecting walls comprising retention means in the backfill the retention means being reinforced earth elements
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/025Retaining or protecting walls made up of similar modular elements stacked without mortar
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/0258Retaining or protecting walls characterised by constructional features
    • E02D29/0283Retaining or protecting walls characterised by constructional features of mixed type
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2200/00Geometrical or physical properties
    • E02D2200/16Shapes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0007Production methods using a mold
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0004Synthetics
    • E02D2300/0018Cement used as binder
    • E02D2300/002Concrete
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous
    • E02D2600/30Miscellaneous comprising anchoring details
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/02Retaining or protecting walls
    • E02D29/0225Retaining or protecting walls comprising retention means in the backfill
    • E02D29/0233Retaining or protecting walls comprising retention means in the backfill the retention means being anchors

Definitions

  • the present invention relates to civil engineering works of reinforced soil type, for example an embankment, a dike, a gravity dam, a retaining wall, a basin-embankment fluid retention, a bridge abutment, etc ...
  • This type of structure usually comprises a cladding and embankment in which reinforcement reinforcements connected to the cladding are installed.
  • the present invention relates in particular to facing elements, often in the form of prefabricated concrete blocks, their constitution and the method of obtaining such facing blocks.
  • a plastic molding insert is placed in a mold intended for the manufacture of a facing block, and concrete is then poured in liquid form into the volume intended for the facing block, a part of the concrete occupying a space corresponding to the anchor core provided to retain the embankment reinforcement, but without occupying a cavity reserved for the passage of the embankment reinforcement.
  • this molding insert plays a sealing role, and prevents liquid concrete from arriving in the cavity that will be traversed by the reinforcing reinforcement once it is installed. The contact between the concrete and the reinforcement could cause premature degradation of it. In some other cases, this molding insert also plays a sealing role in the finished work.
  • a molding insert configured to be inserted into a mold for manufacturing a concrete facing block intended for a structure in reinforced soil, said reinforced soil structure comprising a facing formed by such cladding blocks and a backfill in which are installed reinforcements, preferably in the form of strips, connected to the facing, the molding insert comprising:
  • a shell delimiting a general volume of a connection connecting an armature to the facing block, said general volume being opened while flaring towards a reference plane P,
  • the shell having a first lateral face pierced with a first orifice in which is fitted a first end portion of the core envelope,
  • the core casing has a generally frustoconical shape.
  • the shell has a second side face pierced with a second orifice in which is fitted a second end portion of the core casing; advantageously, during assembly, it is possible to obtain a simultaneous jamming of the core casing respectively in the two lateral faces of the shell;
  • the interlocking is done without substantial clearance, benefiting from a wedge effect of the frustoconical shape of the core envelope, this at the level of the first end portion and the second end portion; a sufficiently closed interface is thus obtained between the two parts to prevent casting concrete from entering the cavity intended to receive an armature;
  • the taper al of the envelope of the core is between 1 degree and 10 degrees; the difference in size between the narrow side and the wider side of the truncated cone shape remains small, the strength of the nucleus to obtain is therefore little dissymmetrical; furthermore before effective use several core envelopes can be stacked forming a compact stack and their transport is easy;
  • the second orifice is larger than the first orifice; advantageously, during assembly, it is possible to thread the core casing easily through the second hole with a comfortable game,
  • the first orifice has a shape corresponding to the shape of the first end portion and the second orifice has a shape corresponding to the shape of the second end portion; a closed continuous interface is thus obtained both on the periphery of the first orifice and on the periphery of the second orifice.
  • the shape of the second end can be obtained by homothety from the first end; so that the core shell forms an exact cone frustum, without singularity of shape, which provides satisfactory strength to the anchoring core obtained later;
  • the two orifices have similar shapes and the ratio of their size corresponds to the ratio of the sections of the first and second end portions; whereby a homogeneous wedging is achieved which occurs at the same time at the first orifice and the second orifice, thus obtaining a basic 'natural' seal between the core shell and the shell;
  • the shell is obtained by molding in one piece; which is made possible by the flared shape of the hull; alternatively, the shell can be obtained in two parts, that is to say with a body and a lid;
  • the shell and the core casing are molded in injectable thermoplastic material, of polyethylene, polyolefin or polypropylene type; thus advantageously used a cheap material and easy implementation;
  • the shell and the core casing have sufficient flexibility to deform at the interface between the core casing and the holes of the shell, preferably with a wall thickness of between 0.5mm and 2 mm; this flexibility makes it possible to form a continuous docking seal all around the orifices, which makes it possible to obtain a satisfactory seal for the most usual configurations;
  • a specific weld joint can be formed at the interface between the core shell and the shell; which makes it possible to obtain a high degree of tightness for the molding insert and thus for the final work;
  • the shell can dock on a rear sealing membrane of the block, by means of a border arranged in the reference plane P; it is thus possible to achieve a complete seal on the entire rear face of the facing block, including in the attachment zone of the armature;
  • the reference section of the conical core envelope is an ovoid shape; which turns out to be an optimized form in terms of the tensile strength exerted by the reinforcement and for easy threading of the reinforcement and protection of the reinforcement;
  • the respective centers of the first and second orifices have positions offset in distance with respect to the reference plane P, so that the axis of the envelope of the core W has an inclination OL2 with respect to the reference plane. So that we obtain a length of travel of the same frame over the width of the frame, and that we avoid creating a voltage imbalance between one side and the other of the band of the frame ;
  • the invention also provides a method for producing a molding insert:
  • the core casing obtained by molding distinctly from the shell, the core casing having a generally frustoconical shape
  • FIG. 1 is a diagrammatic sectional view of a civil engineering work in which the invention is put into practice
  • FIG. 2 shows a detailed sectional view of the connection of a frame at the back of the facing
  • FIG. 3 is an exploded perspective diagram of the molding insert used according to the invention.
  • FIG. 4 is a detailed sectional view of the connection of a frame at the back of the facing, along the section line IV in Figure 2 and 5;
  • FIG. 5 is a detailed sectional view of the connection of a frame at the back of the facing, along the section line V in Figure 4;
  • FIG. 6 is a view similar to Figure 4 according to an alternative embodiment
  • FIG. 7 shows several core envelopes stacked in each other
  • FIG. 8 shows several shells stacked in each other
  • Figure 9 is a view similar to Figure 4 according to an alternative embodiment
  • FIG. 10 is a view similar to Figure 4 according to another embodiment
  • FIG. 11A illustrates the molding operation of the prefabricated facing block with the molding inserts in the upper position
  • Figure 11B is similar to Figure 10 with the molding inserts in the lower position and a sealing membrane;
  • FIG. 12 is an exploded perspective view of the molding insert used according to the invention.
  • a civil engineering structure according to the invention may be a dam, a dike, a fluid retention structure, a canal bank, a construction intended to widen or enhance an existing structure, an embankment circumscribed by a siding, an abutment or more generally any other civil engineering work.
  • FIG. 1 represents a civil engineering work 90 according to the invention, comprising:
  • a facing 9 extending from a foundation which, in the example shown, is the floor 91
  • the reinforcements 3 play a role of mechanical stabilization of the embankment 92 and ensure the structural cohesion between the embankment 92 and the facing 9, as known per se.
  • the facing 9 is substantially vertical as illustrated in Figure 1 (in the direction marked 'Z'), and comprises a front surface 95 substantially coincides with the outer face of the structure and a rear surface 96 located opposite the the front surface 95 and adjacent to the embankment 7.
  • the cladding In a cartesian coordinate system, the cladding generally extends in a plane YZ with a normal along the X axis which is perpendicular to the plane.
  • a reference plane P is defined at the rear surface 96 of the facing.
  • the facing 9 is a concrete wall, the wall preferably being made in a modular manner, as illustrated in FIG. that is to say by the superposition of prefabricated concrete plates 4 ('facing blocks' 4) which are assembled on the site of the structure during its construction. Because of their weight and size, the facing blocks are preferably manufactured in the immediate vicinity of the work site.
  • the facing 9 can be inclined and that the front face can be vegetated.
  • the space vis-à-vis the front face may be in the open air or filled with a liquid to retain.
  • the embankment 7 of the structure may be with earth and / or stony aggregates, these materials being roll compacted by strata.
  • the embankment 7 contributes by its weight to the stability of the civil engineering work 90 in question.
  • the embankment 7 is made by installing successive layers from the ground or foundation 91 to the upper end of the structure. Between each layer, there is a plurality of reinforcement frames 3 substantially in a horizontal plane over the entire surface. It is possible to arrange the armatures 3 at a distance from each other along Y and parallel to each other, in this case they extend from the rear of the facing substantially in the direction X. According to another configuration, the armatures 3 can be extend obliquely with respect to the X direction (see below and Fig. 4 and 6).
  • reinforcements 3 are included in the embankment 7, so is formed what is called a "reinforced soil”.
  • the reinforcements 3 are made in the form of reinforcement strips of synthetic fabric or plastic material, also known as "geotextile web", a known example is given in document EP2247797.
  • Each reinforcing strip typically has a generally rectangular section with a width of 3 to 10 cm, typically 5 cm, and a thickness of between 2 and 6 mm, typically 4 mm; moreover, the armature extends over a relatively long length in its so-called longitudinal direction X ', namely several meters or even several tens of meters.
  • the armature works essentially in traction along its longitudinal direction, for which it has a good resistance.
  • the armature can bend in the direction perpendicular to its plane, so as to form a loop around the anchor core. Twisting around the longitudinal axis is also possible.
  • the armature 3 is installed in a given horizontal plane forming zigzags, that is to say, it enters and leaves in the facing block at the attachment zone along X 'with a certain angle vis-à-vis the normal direction X.
  • each of the plates 4 of the facing comprises at least one attachment zone 5 for receiving and anchoring a reinforcement 3.
  • This attachment zone 5 comprises a cavity 50 forming a recess inside said plate 4, and opening on the rear surface 96 of the facing 9.
  • the cavity 50 opens only on the rear surface 96.
  • the cavity is traversed by an anchoring core 6 extending along the Y axis, anchoring core around which the frame 3 passes and is held there.
  • the anchoring core 6 delimits and separates an upper mouth 51 and a lower mouth 52 from the cavity 50.
  • the facing blocks have a general thickness (according to X) denoted Dl (typically in the range [10cm-50cm]) and that the depth of the cavity from the back of the facing is marked D2, D2 can be typically comprised between 1/5 and 3/5 of Dl.
  • FIG. 11A illustrates the step of prefabrication of the cladding blocks.
  • mold 47 of generally parallelepipedal shape in the example illustrated, is placed inside the molding form one or more molding inserts 8 by which are formed the aforementioned attachment zones 5.
  • the molding insert 8 consists of a shell 1 and a core shell 2.
  • core shell and shell are obtained by molding, independently of one another, most often on a site remote from the site where they will be assembled for implementation. Then, on the prefabrication site of the facing blocks, a core envelope is assembled in a shell to form a molding insert 8 which is placed in the mold 47.
  • the shell 1 delimits a general volume of the connection linking an armature 3 to the facing block, said general volume s' opening flaring towards the reference plane P, in other words this volume forms a flared bowl open towards the mouth 51,52 outwards.
  • the core casing is intended to delimit the volume of the aforementioned concrete anchoring core 6.
  • the core casing 2 advantageously has a general shape of truncated cone centered on the axis noted W, conicity whose utility will be seen below.
  • the generating base of this truncated cone shape is in the illustrated example an ellipse, but of course any other shape could be suitable.
  • the core shell 2 is a simple thin-walled tubular shape with a vacuum inside and both ends open. But, by virtue of the general shape of the truncated cone, it is noted that the first end portion 21 of the core casing has dimensions a little smaller than those of the second end portion 22.
  • the shell 1 comprises a first lateral face 15 pierced with a first orifice 11, a second lateral face 16 pierced with a second orifice 12, and two other so-called longitudinal faces 13, 14 which meet continuously in the bottom zone 83. of the shell (bottom zone 83 intended to form the bottom of the cavity).
  • the lateral faces 15, 16 are not parallel, the bottom is narrower and an opening angle (respectively designated ⁇ 1 and ⁇ 2) is provided which gives a general flare of the shell towards the main opening, which is intended to be arranged in the vicinity of the abovementioned reference plane P.
  • the longitudinal faces 13, 14 diverge outwards (with an angle denoted ⁇ , see Fig. 5) and contribute to the general flaring of the shell.
  • the core envelopes 2, too, can be stacked one inside the other like this is shown in Figure 7.
  • Such an assembly 2E is very compact, the distance difference between two adjacent stacked envelopes may be less than a quarter of the axial length L2 of the core casing (see Fig. 3).
  • the core casing 2 is threaded with its end portion of the smallest dimension forward of the movement (as illustrated in FIG. 3) through the second opening 12 of the hull through the first opening 11 of the hull 1.
  • the first end portion 21 is nested within the first opening 11 of the core shell, and the second end portion 22 is nested in the second opening 12 of the core shell.
  • the interlocking is preferably without play so that the interface between the first end portion and the first orifice 11 forms a continuous closed seal; to this end, it can provide a flexibility of the material that helps to make up a possible manufacturing dispersion.
  • the interlocking is preferably without play.
  • a taper al is provided between 1 ° and 10 °, preferably close to 5 °.
  • the core shell 2 forms an exact cone of the cone, that is to say that the first elliptical end portion is homothetic with the second end portion.
  • the ratio of the size of the first and second ports (11,12) corresponds to the ratio of the sections of the first and second end portions (21,22), which guarantees a simultaneous placement at the two orifices. during the insertion movement.
  • the axial ends of the core envelope are truncated, each following a section cut along the planes P1 'and P2' , neighbors and outwardly offset with respect to the planes P1 and P2 in which respectively extend the first side face 15 and the second side face 16.
  • the axis W is parallel to the reference plane P, that is to say that the point W1 where the plane Pl and the axis W intersect and the point W2 where the plane P2 intersects and the axis W are at the same distance from the reference plane P.
  • the axis W is not parallel to the reference plane P, it deviates from an angle ⁇ x2. More precisely, the point W1 where the plane Pl and the axis W intersect is further from the reference plane than the point W2 where the plane P2 intersects the axis W.
  • the reinforcing strip 3 loops 'flat' on the rear of the anchor core 6 and therefore each side of the strip travels the same distance in the attachment zone 5 inside the cladding. This avoids creating an imbalance that could increase the stresses on one side of the reinforcement strip 3.
  • notches which act as clipping, and which provide sensory feedback for the operator who proceeds to the insertion of the core shell in the shell.
  • alignment marks can be provided on the shell 1R and on the shell 2R, which allow the operator to correctly orient the core shell around its axis W during the insertion operation. (see Fig 12).
  • a minimum filling mark 49 of the mold corresponding to a level marked PR0 in Figure 4, a minimum level which ensures sufficient anchor tensile strength.
  • the molding insert 8 is embedded in the concrete is an integral part of the cladding block 4 completed ready for use on the facing.
  • sealing membrane 19 which may be made of plastic for example high density polyethylene (HDPE) or another thermoplastic polymer.
  • HDPE high density polyethylene
  • This waterproofing membrane 19 (or “sealing plate”) is adjacent to the rear surface 96 of the actual concrete facing.
  • This sealing membrane 19 is welded to the edge 10 of the shell by a thermo weld bead 17.
  • seal 17 between the waterproofing membrane 19 and the edge 10 of the shell can be made by gluing or heat sealing or any other means known in the art.
  • the waterproofing membrane 19 is preferably already installed on the facing block before it is installed on the structure.
  • the method for assembling the civil engineering work 90 according to the invention is not described in detail here because known per se. We proceed by strata by installing the material of embankment to a level where attachment zones are provided; then cup with a compactor; then we install the frames; then we begin again for the next layer and so on to the top of the work.
  • the siding can also be erected in layers at the same time as the embankment and reinforcement, or it can be erected beforehand in advance of phase.
  • the shell and the core casing 2 are molded in injectable thermoplastic material, of the polyethylene, polyolefin, polypropylene or other equivalent material type.
  • the wall thickness will typically be between 0.5mm and 2mm.
  • the shell is formed in two parts, namely a body 28 which includes the first port and a cover 29 which includes the second port.
  • Core of the envelope may for example be inserted into the body 28 and insert ⁇ above the cover 29 which interfaces with both the body and the core shell from the inside as shown in Figure 10.
  • the lid and the body could be articulated at a level of hinge and provided for the lid to close towards the final position shown.
  • the shell would be obtained by a single molding operation.
  • FIG 12 are shown on the one hand the joint plane PJ demolding the shell and on the other hand an ovoid shape for the anchor core.
  • This particularly optimized ovoid shape is described in detail in US8790045; it is noted that the rear half is very close to a hemi-cylindrical shape which favors a uniform radius of curvature for the reinforcement in its loop 33 around the core, the front half is more elliptical which allows to have the mouths very open upper and lower to favor all armature entry and exit configurations.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Revetment (AREA)
  • Bridges Or Land Bridges (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Foundations (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Retaining Walls (AREA)

Abstract

Moulding insert (8) for a mould for manufacturing a concrete facing block (4) for a reinforced ground construction (90), the said reinforced ground construction comprising a facing formed of such facing blocks and a backfill in which reinforcements connected to the facing are installed, the moulding insert (8) comprising a shell (1) delimiting an overall volume of a connection connecting a reinforcement (3) to the facing block, a core envelope (2) obtained by moulding separately from the shell, the shell having a first lateral face (15) pierced with a first opening (11) in which a first end portion (21) of the core envelope is fitted, the core envelope having the overall shape of a cone frustum.

Description

INSERT DE MOULAGE ET BLOC DE PAREMENT AVEC UN TEL INSERT  MOLDING INSERT AND FACING BLOCK WITH SUCH INSERT
La présente invention est relative aux ouvrages de génie civil de type sol renforcé, par exemple un remblai, une digue, un barrage poids, un massif de soutènement, un bassin-talus de rétention de fluides, une culée de pont, etc.... Ce type d'ouvrage comprend habituellement un parement et un remblai dans lequel sont installés des armatures de renfort reliés au parement. The present invention relates to civil engineering works of reinforced soil type, for example an embankment, a dike, a gravity dam, a retaining wall, a basin-embankment fluid retention, a bridge abutment, etc ... This type of structure usually comprises a cladding and embankment in which reinforcement reinforcements connected to the cladding are installed.
La présente invention concerne en particulier les éléments de parement, souvent sous forme de blocs préfabriqués en béton, leur constitution et la méthode d'obtention de tels blocs de parement.  The present invention relates in particular to facing elements, often in the form of prefabricated concrete blocks, their constitution and the method of obtaining such facing blocks.
Plus précisément, on s'intéresse aux zones d'attache des armatures de remblai à l'intérieur du bloc de parement.  Specifically, we are interested in the attachment areas of embankment reinforcement inside the facing block.
Il est connu de l'art antérieur diverses solutions et configurations pour attacher au parement une armature de renfort continue avec un brin aller, une boucle qui passe autour d'un noyau d'ancrage dans le bloc de parement, et un brin retour. On peut citer notamment les documents US5839855 et US8790045.  Various solutions and configurations are known from the prior art for attaching to the facing a continuous reinforcing reinforcement with a forward strand, a loop which passes around an anchoring core in the facing block, and a return strand. There may be mentioned documents US5839855 and US8790045.
Selon l'art connu, on place un insert de moulage en plastique dans un moule destiné à la fabrication d'un bloc de parement, puis on coule du béton sous forme liquide dans le volume prévu pour le bloc de parement, une partie du béton venant occuper un espace correspondant au noyau d'ancrage prévu pour retenir l'armature de remblai, mais sans occuper une cavité réservée pour le passage de l'armature de remblai.  According to the known art, a plastic molding insert is placed in a mold intended for the manufacture of a facing block, and concrete is then poured in liquid form into the volume intended for the facing block, a part of the concrete occupying a space corresponding to the anchor core provided to retain the embankment reinforcement, but without occupying a cavity reserved for the passage of the embankment reinforcement.
De plus, dans certains cas, cet insert de moulage joue un rôle d ' étanchéité, et évite que du béton liquide n'arrive dans la cavité qui sera parcourue par l'armature de renfort une fois celle-ci installée. Le contact entre le béton et l'armature pourrait causer une dégradation prématurée de celle-ci. Dans certains autres cas, cet insert de moulage joue aussi un rôle d'étanchéité dans l'ouvrage terminé. In addition, in some cases, this molding insert plays a sealing role, and prevents liquid concrete from arriving in the cavity that will be traversed by the reinforcing reinforcement once it is installed. The contact between the concrete and the reinforcement could cause premature degradation of it. In some other cases, this molding insert also plays a sealing role in the finished work.
Les inventeurs ont remarqué d'une part que la fabrication de tels inserts de moulage présentait certaines difficultés et prouvait requérir des moules complexes. D'autre part, les inventeurs ont remarqué que ces inserts de moulage connus, qui doivent être transportés depuis leur site de fabrication propre vers le site de préfabrication des blocs de parement, occupent un volume important au regard de leur volume de matière (autrement dit le taux de vide est important dans les emballages) .  The inventors have noticed on the one hand that the manufacture of such molding inserts presented certain difficulties and proved to require complex molds. On the other hand, the inventors have noticed that these known molding inserts, which must be transported from their own manufacturing site to the site of prefabrication of the facing blocks, occupy a large volume with respect to their volume of material (in other words the void rate is important in the packaging).
Il existe donc un besoin d'optimiser encore les inserts de moulage, leur fabrication, leur installation dans le moule de préfabrication des blocs, tout en conservant de bonnes propriétés de tenue mécanique requises pour la connexion/liaison entre les blocs de parement et les armatures de renfort dans le remblai et donc pour la bonne cohérence de l'ouvrage à ériger.  There is therefore a need to further optimize the molding inserts, their manufacture, their installation in the prefabrication mold blocks, while retaining good mechanical strength properties required for the connection / bond between the facing blocks and the reinforcements reinforcement in the embankment and therefore for the good consistency of the work to erect.
A cet effet, selon l'invention, il est proposé un insert de moulage, configuré pour être inséré dans un moule de fabrication d'un bloc de parement en béton destiné à un ouvrage en sol renforcé, ledit ouvrage en sol renforcé comportant un parement formé par de tels blocs de parement et un remblai dans lequel sont installés des armatures, de préférence sous forme de bandes, connectées au parement, l' insert de moulage comprenant :  For this purpose, according to the invention, there is provided a molding insert, configured to be inserted into a mold for manufacturing a concrete facing block intended for a structure in reinforced soil, said reinforced soil structure comprising a facing formed by such cladding blocks and a backfill in which are installed reinforcements, preferably in the form of strips, connected to the facing, the molding insert comprising:
- une coque, délimitant un volume général d'une connexion liant une armature au bloc de parement, le dit volume général s ' ouvrant en s 'évasant vers un plan de référence P, a shell, delimiting a general volume of a connection connecting an armature to the facing block, said general volume being opened while flaring towards a reference plane P,
- une enveloppe de noyau, obtenue par moulage distinctement de la coque, - a core casing, obtained by molding distinctly from the shell,
la coque ayant une première face latérale percée d'un premier orifice dans lequel est emboîtée une première portion d'extrémité de l'enveloppe de noyau, the shell having a first lateral face pierced with a first orifice in which is fitted a first end portion of the core envelope,
caractérisé en ce que l'enveloppe de noyau présente une forme générale de tronc de cône. characterized in that the core casing has a generally frustoconical shape.
Grâce à ces dispositions, avant assemblage, plusieurs enveloppes de noyau peuvent être empilées les unes dans les autres, et plusieurs coques peuvent être empilées les unes dans les autres, ce qui diminue considérablement le taux de vide dans les emballages de transport de ces pièces, ce qui rend la solution globalement moins coûteuse. De plus, on peut assembler facilement une telle enveloppe de noyau dans une telle coque pour former un insert de moulage destiné à créer une cavité utilisée ultérieurement comme connexion avec une armature. Thanks to these arrangements, before assembly, several Core shells can be stacked into each other, and multiple shells can be stacked into each other, greatly reducing the void rate in the shipping packages of these parts, making the overall solution less expensive. In addition, such a core shell can be easily assembled into such a shell to form a molding insert for creating a cavity subsequently used as a connection to a frame.
Dans divers modes de réalisation de l'invention, on peut éventuellement avoir recours en outre à l'une et/ou à l'autre des dispositions suivantes :  In various embodiments of the invention, one or more of the following provisions may also be used:
la coque a une deuxième face latérale percée d'un deuxième orifice dans lequel est emboîtée une deuxième portion d'extrémité de l'enveloppe de noyau ; avantageusement, lors de l'assemblage, on peut obtenir un coincement simultané de l'enveloppe de noyau respectivement dans les deux faces latérales de la coque ;  the shell has a second side face pierced with a second orifice in which is fitted a second end portion of the core casing; advantageously, during assembly, it is possible to obtain a simultaneous jamming of the core casing respectively in the two lateral faces of the shell;
- l'emboîtement se fait sans jeu substantiel, bénéficiant d'un effet de coin de la forme tronconique de l'enveloppe de noyau, ceci au niveau de la première portion d'extrémité et de la deuxième portion d'extrémité ; on obtient ainsi, entre les deux pièces, une interface suffisamment fermée pour éviter que le béton de coulée ne pénètre dans la cavité destinée à recevoir une armature ;  the interlocking is done without substantial clearance, benefiting from a wedge effect of the frustoconical shape of the core envelope, this at the level of the first end portion and the second end portion; a sufficiently closed interface is thus obtained between the two parts to prevent casting concrete from entering the cavity intended to receive an armature;
- la conicité al de l'enveloppe du noyau est comprise entre 1 degré et 10 degrés ; la différence de taille entre le coté étroit et le coté plus large de la forme en tronc de cône reste petite, la robustesse du noyau à obtenir est donc peu dissymétrique ; de plus avant utilisation effective plusieurs enveloppes de noyau peuvent être empilées en formant un empilage compact et leur transport est aisé ;  the taper al of the envelope of the core is between 1 degree and 10 degrees; the difference in size between the narrow side and the wider side of the truncated cone shape remains small, the strength of the nucleus to obtain is therefore little dissymmetrical; furthermore before effective use several core envelopes can be stacked forming a compact stack and their transport is easy;
- le deuxième orifice est plus grand que le premier orifice ; avantageusement, lors de l'assemblage, on peut enfiler l'enveloppe de noyau facilement au travers du deuxième orifice avec un jeu confortable, the second orifice is larger than the first orifice; advantageously, during assembly, it is possible to thread the core casing easily through the second hole with a comfortable game,
- le premier orifice a une forme correspondant à la forme de la première portion d'extrémité et le deuxième orifice a une forme correspondant à la forme de la deuxième portion d'extrémité ; on obtient ainsi une interface continue fermée aussi bien sur le pourtour du premier orifice que sur le pourtour du second orifice.  the first orifice has a shape corresponding to the shape of the first end portion and the second orifice has a shape corresponding to the shape of the second end portion; a closed continuous interface is thus obtained both on the periphery of the first orifice and on the periphery of the second orifice.
- de plus, la forme de la deuxième extrémité peut être obtenue par homothétie à partir de la première extrémité; de sorte que l'enveloppe de noyau forme un tronc de cône exact, sans singularité de forme, ce qui procure une robustesse satisfaisante au noyau d'ancrage obtenu ultérieurement ;  in addition, the shape of the second end can be obtained by homothety from the first end; so that the core shell forms an exact cone frustum, without singularity of shape, which provides satisfactory strength to the anchoring core obtained later;
- de préférence les deux orifices ont des formes semblables et le ratio de leur taille correspond au ratio des sections des première et deuxième portions d'extrémité ; moyennant quoi on obtient un coincement homogène qui intervient en même temps au niveau du premier orifice et du second orifice, on obtient ainsi une étanchéité basique 'naturelle' entre l'enveloppe de noyau et la coque ;  preferably the two orifices have similar shapes and the ratio of their size corresponds to the ratio of the sections of the first and second end portions; whereby a homogeneous wedging is achieved which occurs at the same time at the first orifice and the second orifice, thus obtaining a basic 'natural' seal between the core shell and the shell;
- la coque est obtenue par moulage en une seule pièce ; ce qui est rendu possible par la forme évasée de la coque ; alternativement, la coque peut être obtenue en deux pièces, c'est-à-dire avec un corps et un couvercle ;  - The shell is obtained by molding in one piece; which is made possible by the flared shape of the hull; alternatively, the shell can be obtained in two parts, that is to say with a body and a lid;
- la coque et l'enveloppe de noyau sont moulés en matériau thermoplastique injectable, de type polyéthylène, polyoléfine, polypropylène, ; ainsi on utilise avantageusement un matériau bon marché et de mise en oeuvre facile ;  the shell and the core casing are molded in injectable thermoplastic material, of polyethylene, polyolefin or polypropylene type; thus advantageously used a cheap material and easy implementation;
- la coque et l'enveloppe de noyau présentent une souplesse suffisante pour se déformer à l'endroit de l'interface entre l'enveloppe de noyau et les orifices de la coque, avec de préférence une épaisseur de paroi comprise entre 0,5mm et 2 mm ; cette souplesse permet de former un joint d'accostage continu sur tout le pourtour des orifices, ce qui permet d'obtenir une étanchéité satisfaisante pour la plupart des configurations habituelles ; the shell and the core casing have sufficient flexibility to deform at the interface between the core casing and the holes of the shell, preferably with a wall thickness of between 0.5mm and 2 mm; this flexibility makes it possible to form a continuous docking seal all around the orifices, which makes it possible to obtain a satisfactory seal for the most usual configurations;
- on peut former un joint de soudure spécifique à l'interface entre l'enveloppe de noyau et la coque ; ce qui permet d'obtenir un haut degré d'étanchéité pour 1 ' insert de moulage et donc pour l'ouvrage final ;  a specific weld joint can be formed at the interface between the core shell and the shell; which makes it possible to obtain a high degree of tightness for the molding insert and thus for the final work;
la coque peut accoster sur une membrane d'étanchéité arrière du bloc, au moyen d'une bordure agencée dans le plan de référence P ; on peut ainsi réaliser une étanchéité complète sur toute la face arrière du bloc de parement, y compris dans la zone d'attache de l'armature ;  the shell can dock on a rear sealing membrane of the block, by means of a border arranged in the reference plane P; it is thus possible to achieve a complete seal on the entire rear face of the facing block, including in the attachment zone of the armature;
- la section de référence de l'enveloppe de noyau conique est une forme ovoïde ; ce qui s'avère être une forme optimisée en termes de robustesse à la traction exercée par l'armature et pour un enfilage facile de l'armature et une protection de l'armature ;  the reference section of the conical core envelope is an ovoid shape; which turns out to be an optimized form in terms of the tensile strength exerted by the reinforcement and for easy threading of the reinforcement and protection of the reinforcement;
- les centres respectifs des premier et second orifices ont des positions décalées en distance par rapport au plan de référence P, de sorte que l'axe de l'enveloppe du noyau W présente une inclinaison OL2 vis-à-vis du plan de référence. De sorte que l'on obtient une longueur de parcours de l'armature identique sur la largeur de l'armature, et que l'on évite de créer un déséquilibre de tension entre un côté et l'autre de la bande de l'armature ;  the respective centers of the first and second orifices have positions offset in distance with respect to the reference plane P, so that the axis of the envelope of the core W has an inclination OL2 with respect to the reference plane. So that we obtain a length of travel of the same frame over the width of the frame, and that we avoid creating a voltage imbalance between one side and the other of the band of the frame ;
Par ailleurs l'invention vise aussi un procédé pour réaliser un insert de moulage :  Furthermore, the invention also provides a method for producing a molding insert:
- fournir une coque, prévue pour délimiter un volume général de la connexion liant une armature au bloc de parement, le dit volume général s ' ouvrant en s 'évasant vers un plan de référence P,  providing a shell, intended to delimit a general volume of the connection linking an armature to the facing block, said general volume being opened while flaring towards a reference plane P,
- fournir une enveloppe de noyau, obtenu par moulage distinctement de la coque, l'enveloppe de noyau présentant une forme générale de tronc de cône,  - providing a core casing, obtained by molding distinctly from the shell, the core casing having a generally frustoconical shape,
- assembler l'enveloppe de noyau dans la coque.  - assemble the core shell into the shell.
D'autres aspects, buts et avantages de l'invention apparaîtront à la lecture de la description suivante de plusieurs de ses modes de réalisation, donnés à titre d'exemples non limitatifs. L'invention sera également mieux comprise en regard des dessins joints sur lesquels : Other aspects, objects and advantages of the invention will appear on reading the following description of several of its embodiments, given by way of non-limiting examples. The invention will also be better understood with reference to the accompanying drawings in which:
- la figure 1 est une vue schématique en coupe d'un ouvrage de génie civil dans lequel on met en pratique 1 ' invention ;  FIG. 1 is a diagrammatic sectional view of a civil engineering work in which the invention is put into practice;
- la figure 2 montre une vue détaillée en coupe de la connexion d'une armature à l'arrière du parement ;  - Figure 2 shows a detailed sectional view of the connection of a frame at the back of the facing;
- la figure 3 est un schéma éclaté en perspective de 1 ' insert de moulage utilisé selon l'invention ;  FIG. 3 is an exploded perspective diagram of the molding insert used according to the invention;
- la figure 4 est une vue détaillée en coupe de la connexion d'une armature à l'arrière du parement, selon la ligne de coupe IV sur la figure 2 et 5 ;  - Figure 4 is a detailed sectional view of the connection of a frame at the back of the facing, along the section line IV in Figure 2 and 5;
- la figure 5 est une vue détaillée en coupe de la connexion d'une armature à l'arrière du parement, selon la ligne de coupe V sur la figure 4 ;  - Figure 5 is a detailed sectional view of the connection of a frame at the back of the facing, along the section line V in Figure 4;
- la figure 6 est une vue analogue à la figure 4 selon une variante de réalisation ;  - Figure 6 is a view similar to Figure 4 according to an alternative embodiment;
- la figure 7 montre plusieurs enveloppes de noyau empilées les unes dans les autres ;  - Figure 7 shows several core envelopes stacked in each other;
- la figure 8 montre plusieurs coques empilées les unes dans les autres ;  - Figure 8 shows several shells stacked in each other;
- la figure 9 est une vue analogue à la figure 4 selon une variante de réalisation ;  - Figure 9 is a view similar to Figure 4 according to an alternative embodiment;
- la figure 10 est une vue analogue à la figure 4 selon un autre mode de réalisation ;  - Figure 10 is a view similar to Figure 4 according to another embodiment;
- la figure 11A illustre l'opération de moulage du bloc de parement préfabriqué avec les inserts de moulage en position supérieure ;  FIG. 11A illustrates the molding operation of the prefabricated facing block with the molding inserts in the upper position;
- la figure 11B est analogue à la figure 10 avec les inserts de moulage en position inférieure et une membrane d'étanchéité ;  - Figure 11B is similar to Figure 10 with the molding inserts in the lower position and a sealing membrane;
- la figure 12 est une vue éclatée en perspective de 1 ' insert de moulage utilisé selon l'invention ;  FIG. 12 is an exploded perspective view of the molding insert used according to the invention;
Sur les différentes figures, les mêmes références désignent des éléments identiques ou similaires. In the different figures, the same references designate identical or similar elements.
A titre d'exemple, un ouvrage de génie civil selon l'invention peut être un barrage, une digue, un ouvrage de rétention de fluides, une berge de canal, une construction destinée à élargir ou rehausser un ouvrage existant, un talus circonscrit par un parement, une culée de pont ou plus généralement tout autre ouvrage de génie civil. By way of example, a civil engineering structure according to the invention may be a dam, a dike, a fluid retention structure, a canal bank, a construction intended to widen or enhance an existing structure, an embankment circumscribed by a siding, an abutment or more generally any other civil engineering work.
La figure 1 représente un ouvrage de génie civil 90 selon l'invention, comprenant :  FIG. 1 represents a civil engineering work 90 according to the invention, comprising:
- un parement 9 s 'étendant à partir d'un fondement qui, dans l'exemple représenté est le sol 91,  a facing 9 extending from a foundation which, in the example shown, is the floor 91,
- un remblai 7 d'ouvrage situé à l'arrière du parement, des armatures 3 qui s'étendent à l'intérieur du remblai et qui sont connectées au parement, plus précisément dans des zones d'ancrage 5 ménagées à l'arrière du parement .  a backfill 7 of structure situated at the rear of the facing, reinforcements 3 which extend inside the backfill and which are connected to the facing, more specifically in anchoring zones 5 formed at the rear of the backing; siding.
Les armatures 3 jouent un rôle de stabilisation mécanique du remblai 92 et assurent la cohésion structurelle entre le remblai 92 et le parement 9, comme connu en soi .  The reinforcements 3 play a role of mechanical stabilization of the embankment 92 and ensure the structural cohesion between the embankment 92 and the facing 9, as known per se.
Le parement 9 est sensiblement vertical comme illustré dans la figure 1 (selon la direction repérée ' Z ' ) , et comprend une surface avant 95 sensiblement confondue avec la face frontale extérieure de l'ouvrage et une surface arrière 96 située à l'opposé de la surface avant 95 et adjacentes au remblai 7. The facing 9 is substantially vertical as illustrated in Figure 1 (in the direction marked 'Z'), and comprises a front surface 95 substantially coincides with the outer face of the structure and a rear surface 96 located opposite the the front surface 95 and adjacent to the embankment 7.
Dans un repère cartésien, le parement s'étend généralement dans un plan YZ avec une normale selon l'axe X qui est perpendiculaire au plan. Par ailleurs, on définit un plan de référence P au niveau de la surface arrière 96 du parement .  In a cartesian coordinate system, the cladding generally extends in a plane YZ with a normal along the X axis which is perpendicular to the plane. In addition, a reference plane P is defined at the rear surface 96 of the facing.
Dans l'exemple illustré, le parement 9 est une paroi en béton, la paroi étant réalisée de préférence de façon modulaire, comme cela est illustré dans la figure 1, c'est- à-dire par la superposition de plaques en béton 4 préfabriquées ('blocs de parement' 4) qui sont assemblées sur le site de l'ouvrage pendant sa réalisation. En raison de leur poids et leur encombrement, les blocs de parement sont de préférence fabriqués à proximité immédiate du chantier de l'ouvrage. In the example illustrated, the facing 9 is a concrete wall, the wall preferably being made in a modular manner, as illustrated in FIG. that is to say by the superposition of prefabricated concrete plates 4 ('facing blocks' 4) which are assembled on the site of the structure during its construction. Because of their weight and size, the facing blocks are preferably manufactured in the immediate vicinity of the work site.
Il est à noter que le parement 9 peut être incliné et que la face frontale peut être végétalisée. L'espace en vis-à-vis de la face frontale peut être à l'air libre ou bien rempli d'un liquide à retenir.  It should be noted that the facing 9 can be inclined and that the front face can be vegetated. The space vis-à-vis the front face may be in the open air or filled with a liquid to retain.
Le remblai 7 de l'ouvrage peut être avec de la terre et /ou des granulats pierreux, ces matériaux étant compactés au rouleau par strates. Le remblai 7 contribue par son poids à la stabilité de l'ouvrage de génie civil 90 en question . The embankment 7 of the structure may be with earth and / or stony aggregates, these materials being roll compacted by strata. The embankment 7 contributes by its weight to the stability of the civil engineering work 90 in question.
Le remblai 7 est réalisé par l'installation de couches successives depuis le sol ou fondement 91 jusqu'à l'extrémité supérieure de l'ouvrage. Entre chaque couche, on dispose une pluralité d'armatures de renfort 3 sensiblement dans un plan horizontal sur toute la surface. On peut disposer les armatures 3 à distance les unes des autres selon Y et parallèles les unes aux autres, dans ce cas elles s'étendent depuis l'arrière du parement sensiblement selon la direction X. Selon une autre configuration, les armatures 3 peuvent s'étendre en biais par rapport à la direction X (cf plus loin et Fig 4 et 6) .  The embankment 7 is made by installing successive layers from the ground or foundation 91 to the upper end of the structure. Between each layer, there is a plurality of reinforcement frames 3 substantially in a horizontal plane over the entire surface. It is possible to arrange the armatures 3 at a distance from each other along Y and parallel to each other, in this case they extend from the rear of the facing substantially in the direction X. According to another configuration, the armatures 3 can be extend obliquely with respect to the X direction (see below and Fig. 4 and 6).
Grâce a l'inclusion des armatures 3 dans le remblai 7, on forme ainsi ce que l'on appelle un « sol renforcé ».  Thanks to the inclusion of reinforcements 3 in the embankment 7, so is formed what is called a "reinforced soil".
Les armatures 3 sont réalisées sous forme de bandes de renforcement en tissu synthétique ou en matière plastique on parle aussi de « bande géotextile », un exemple connu est donné dans le document EP2247797. Chaque bande formant armature présente typiquement une section généralement rectangulaire avec une largeur de 3 à 10 cm, typiquement 5 cm, et une épaisseur comprise entre 2 et 6 mm, typiquement 4 mm ; de plus l'armature s'étend sur une longueur relativement importante dans sa direction dite longitudinale X' , à savoir plusieurs mètres voire plusieurs dizaines de mètres. L'armature travaille essentiellement en traction le long de sa direction longitudinale, pour lequel elle présente une bonne résistance. L'armature peut fléchir dans le sens perpendiculaire à son plan, de façon à former une boucle autour du noyau d'ancrage. La torsion autour de l'axe longitudinal est aussi possible. The reinforcements 3 are made in the form of reinforcement strips of synthetic fabric or plastic material, also known as "geotextile web", a known example is given in document EP2247797. Each reinforcing strip typically has a generally rectangular section with a width of 3 to 10 cm, typically 5 cm, and a thickness of between 2 and 6 mm, typically 4 mm; moreover, the armature extends over a relatively long length in its so-called longitudinal direction X ', namely several meters or even several tens of meters. The armature works essentially in traction along its longitudinal direction, for which it has a good resistance. The armature can bend in the direction perpendicular to its plane, so as to form a loop around the anchor core. Twisting around the longitudinal axis is also possible.
Dans certaines configurations, l'armature 3 est installée dans un plan horizontal donné en formant des zigzags, c'est-à-dire qu'elle rentre et sort dans le bloc de parement au niveau de la zone d'attache selon X' avec un certain angle vis-à-vis de la direction normale X.  In certain configurations, the armature 3 is installed in a given horizontal plane forming zigzags, that is to say, it enters and leaves in the facing block at the attachment zone along X 'with a certain angle vis-à-vis the normal direction X.
L'interface et l'attachement entre les armatures 3 et le parement 9 est décrite ci-dessous en détails, en référence aux figures 2-5. The interface and attachment between the frames 3 and the facing 9 is described below in detail with reference to FIGS. 2-5.
En effet, chacune des plaques 4 du parement comprend au moins une zone d'attache 5 pour recevoir et ancrer une armature 3. Cette zone d'attache 5 comprend une cavité 50 formant un évidement à l'intérieur de ladite plaque 4, et débouchant sur la surface arrière 96 du parement 9. De préférence, la cavité 50 débouche uniquement sur la surface arrière 96. La cavité est traversée par un noyau d'ancrage 6 s 'étendant selon l'axe Y, noyau d'ancrage autour duquel l'armature 3 passe et y est retenue.  Indeed, each of the plates 4 of the facing comprises at least one attachment zone 5 for receiving and anchoring a reinforcement 3. This attachment zone 5 comprises a cavity 50 forming a recess inside said plate 4, and opening on the rear surface 96 of the facing 9. Preferably, the cavity 50 opens only on the rear surface 96. The cavity is traversed by an anchoring core 6 extending along the Y axis, anchoring core around which the frame 3 passes and is held there.
Le noyau d'ancrage 6 délimite et sépare une embouchure supérieure 51 et une embouchure inférieure 52 de la cavité 50.  The anchoring core 6 delimits and separates an upper mouth 51 and a lower mouth 52 from the cavity 50.
On procède à l'installation d'une armature 3 en enfilant une extrémité de l'armature par une des embouchures, par exemple l'embouchure inférieure. On pousse ensuite l'armature de sorte qu'elle prend un virage dans le fond 53 de la cavité et ressort au niveau de l'embouchure supérieure. Ainsi l'armature fait une boucle autour du noyau avec un brin aller 31, une portion de boucle 33 retenue par le noyau d'ancrage et un brin retour 32. We proceed to the installation of a frame 3 by threading one end of the frame by one of the mouths, for example the lower mouth. The reinforcement is then pushed so that it turns into the bottom 53 of the cavity and comes out at the mouth. higher. Thus the armature loops around the core with a forward strand 31, a buckle portion 33 retained by the anchor core and a return strand 32.
On note que les blocs de parement ont une épaisseur générale (selon X) notée Dl (typiquement dans la gamme [10cm-50cm]) et que la profondeur de la cavité depuis l'arrière du parement est repérée D2, D2 pouvant être typiquement comprise entre 1/5 et 3/5 de Dl .  It is noted that the facing blocks have a general thickness (according to X) denoted Dl (typically in the range [10cm-50cm]) and that the depth of the cavity from the back of the facing is marked D2, D2 can be typically comprised between 1/5 and 3/5 of Dl.
On fabrique des blocs de parement par coulage de béton liquide dans un moule de préfabrication 47, puis on attend que le béton prenne pour démouler et déplacer le bloc de parement vers le chantier et l'installer sur le parement en construction dans l'ouvrage. La figure 11A illustre l'étape de préfabrication des blocs de parement.  Pouring blocks are produced by pouring liquid concrete into a prefabrication mold 47, and the concrete is then expected to take off to unmould and move the facing block to the worksite and install it on the siding under construction in the work. FIG. 11A illustrates the step of prefabrication of the cladding blocks.
On dispose un moule 47 de forme générale parallélépipédique dans l'exemple illustré, on place à l'intérieur de la forme de moulage un ou plusieurs inserts de moulage 8 grâce auxquels sont formées les zones d'attache 5 susmentionnées.  There is a mold 47 of generally parallelepipedal shape in the example illustrated, is placed inside the molding form one or more molding inserts 8 by which are formed the aforementioned attachment zones 5.
Comme illustré aux figures 3,4,5, l 'insert de moulage 8 est constitué d'une coque 1 et d'une enveloppe de noyau 2.  As illustrated in FIGS. 3,4,5, the molding insert 8 consists of a shell 1 and a core shell 2.
Chacune de ces pièces (enveloppe de noyau et coque) est obtenue par moulage, indépendamment l'une de l'autre, le plus souvent sur un site éloigné du chantier où elles seront assemblées pour mise en oeuvre. Puis, sur le site de préfabrication des blocs de parement, on assemble une enveloppe de noyau dans une coque pour former un insert de moulage 8 que l'on place dans le moule 47.  Each of these parts (core shell and shell) is obtained by molding, independently of one another, most often on a site remote from the site where they will be assembled for implementation. Then, on the prefabrication site of the facing blocks, a core envelope is assembled in a shell to form a molding insert 8 which is placed in the mold 47.
La coque 1 délimite un volume général de la connexion liant une armature 3 au bloc de parement, le dit volume général s ' ouvrant en s 'évasant vers le plan de référence P , autrement dit ce volume forme une cuvette évasée ouverte vers l'embouchure 51,52 vers l'extérieur.  The shell 1 delimits a general volume of the connection linking an armature 3 to the facing block, said general volume s' opening flaring towards the reference plane P, in other words this volume forms a flared bowl open towards the mouth 51,52 outwards.
L'enveloppe de noyau est destinée à délimiter le volume du noyau d'ancrage 6 en béton déjà mentionné. On remarque que l'enveloppe de noyau 2 présente avantageusement une forme générale de tronc de cône centré sur l'axe noté W, conicité dont l'utilité sera vue ci- après. La base génératrice de cette forme en tronc de cône est dans l'exemple illustré une ellipse, mais bien sûr tout autre forme pourrait convenir. The core casing is intended to delimit the volume of the aforementioned concrete anchoring core 6. Note that the core casing 2 advantageously has a general shape of truncated cone centered on the axis noted W, conicity whose utility will be seen below. The generating base of this truncated cone shape is in the illustrated example an ellipse, but of course any other shape could be suitable.
Généralement, l'enveloppe de noyau 2 se résume à une forme tubulaire simple à paroi mince avec du vide à l'intérieur et les deux extrémités ouvertes. Mais, en vertu de la forme générale de tronc de cône, on note que la première portion d'extrémité 21 de l'enveloppe de noyau présente des dimensions un peu inférieures à celles de la seconde portion d'extrémité 22.  Generally, the core shell 2 is a simple thin-walled tubular shape with a vacuum inside and both ends open. But, by virtue of the general shape of the truncated cone, it is noted that the first end portion 21 of the core casing has dimensions a little smaller than those of the second end portion 22.
La coque 1 comprend une première face latérale 15 percée d'un premier orifice 11, une deuxième face latérale 16 percée d'un deuxième orifice 12, et deux autres faces dites longitudinales 13,14 qui se rejoignent en continu dans la zone de fond 83 de la coque (zone de fond 83 destinée à former le fond de la cavité) .  The shell 1 comprises a first lateral face 15 pierced with a first orifice 11, a second lateral face 16 pierced with a second orifice 12, and two other so-called longitudinal faces 13, 14 which meet continuously in the bottom zone 83. of the shell (bottom zone 83 intended to form the bottom of the cavity).
On remarque que les faces latérales 15,16 ne sont pas parallèles, le fond est plus étroit et on prévoit un angle d'ouverture (respectivement notés Θ1 et Θ2) qui donne un évasement général de la coque en direction de l'ouverture principale, laquelle est destinée à être agencée au voisinage du plan de référence P susmentionné. De même, les faces longitudinales 13,14 divergent vers l'extérieur (avec un angle noté βΐ, cf Fig. 5) et concourent à l 'évasement général de la coque.  It can be seen that the lateral faces 15, 16 are not parallel, the bottom is narrower and an opening angle (respectively designated Θ1 and Θ2) is provided which gives a general flare of the shell towards the main opening, which is intended to be arranged in the vicinity of the abovementioned reference plane P. Similarly, the longitudinal faces 13, 14 diverge outwards (with an angle denoted βΐ, see Fig. 5) and contribute to the general flaring of the shell.
Avantageusement grâce à une telle forme évasée, plusieurs coques 1 peuvent être empilées les unes dans les autres comme ceci est illustré à la figure 8. Un tel assemblage 1E s'avère très compact, l'écart de distance entre deux coques empilées adjacentes peut être inférieur au quart de la profondeur D2 de la coque.  Advantageously, thanks to such a flared shape, several shells 1 can be stacked one inside the other as shown in FIG. 8. Such an assembly 1E is very compact, the distance difference between two adjacent stacked shells can be less than one quarter of the depth D2 of the hull.
On remarque que les enveloppes de noyau 2, elles aussi, peuvent être empilées les unes dans les autres comme ceci est illustré à la figure 7. Un tel assemblage 2E s'avère très compact, l'écart de distance entre deux enveloppes empilées adjacentes peut être inférieur au quart de la longueur axiale L2 de l'enveloppe de noyau (cf Fig. 3) . Note that the core envelopes 2, too, can be stacked one inside the other like this is shown in Figure 7. Such an assembly 2E is very compact, the distance difference between two adjacent stacked envelopes may be less than a quarter of the axial length L2 of the core casing (see Fig. 3).
On peut ainsi d'une part transporter beaucoup de coques dans un volume réduit et d'autre part transporter beaucoup d'enveloppes de noyau dans un volume réduit depuis des sites de production qui peuvent être distincts et par ailleurs très éloignés du chantier de l'ouvrage 90.  In this way, it is possible to carry a lot of hulls in a small volume and also to carry a lot of core hulls in a reduced volume from production sites that can be separate and otherwise very far from the site of the hull. book 90.
Au moment de l'assemblage de 1 ' insert de moulage 8, on enfile l'enveloppe de noyau 2 avec sa portion d'extrémité de dimension la plus faible en avant du mouvement (comme illustré à la figure 3) au travers de la deuxième ouverture 12 de la coque jusqu'au travers la première ouverture 11 de la coque 1.  At the time of assembly of the molding insert 8, the core casing 2 is threaded with its end portion of the smallest dimension forward of the movement (as illustrated in FIG. 3) through the second opening 12 of the hull through the first opening 11 of the hull 1.
Il en résulte que la première portion d'extrémité 21 est emboîtée dans la première ouverture 11 de l'enveloppe de noyau, et que deuxième portion d'extrémité 22 est emboîtée dans la deuxième ouverture 12 de l'enveloppe de noyau .  As a result, the first end portion 21 is nested within the first opening 11 of the core shell, and the second end portion 22 is nested in the second opening 12 of the core shell.
L'emboîtement se fait de préférence sans jeu pour que l'interface entre la première portion d'extrémité et le premier orifice 11 forme un joint fermé continu ; à cet effet, on peut prévoir une certaine souplesse du matériau qui concourt à rattraper une possible dispersion de fabrication. De même, au niveau du deuxième orifice 12, l'emboîtement se fait de préférence sans jeu.  The interlocking is preferably without play so that the interface between the first end portion and the first orifice 11 forms a continuous closed seal; to this end, it can provide a flexibility of the material that helps to make up a possible manufacturing dispersion. Similarly, at the second orifice 12, the interlocking is preferably without play.
Avantageusement, pour obtenir un bon emboîtement autrement dit un bon coincement de l'enveloppe de noyau 2 dans les orifices 11,12 de la coque, on prévoit une conicité al comprise entre 1° degré et 10 degrés, de préférence voisine de 5 degrés.  Advantageously, to obtain a good interlocking, in other words a good jamming of the core casing 2 in the orifices 11, 12 of the shell, a taper al is provided between 1 ° and 10 °, preferably close to 5 °.
Dans l'exemple illustré, l'enveloppe de noyau 2 forme en tronc de cône exact c'est-à-dire que la première portion d'extrémité elliptique est homothétique avec la deuxième portion d'extrémité. De plus on prévoit que le ratio de la taille des premier et deuxième orifices (11,12) correspond au ratio des sections des première et deuxième portions d'extrémité (21,22), ce qui garantit un placement simultané au niveau des deux orifices pendant le mouvement d'insertion. In the example illustrated, the core shell 2 forms an exact cone of the cone, that is to say that the first elliptical end portion is homothetic with the second end portion. In addition, it is expected that the ratio of the size of the first and second ports (11,12) corresponds to the ratio of the sections of the first and second end portions (21,22), which guarantees a simultaneous placement at the two orifices. during the insertion movement.
Pour éviter que l'enveloppe de noyau ne dépasse trop des faces latérales 15,16 de la coque, on prévoit aussi que les extrémités axiales de l'enveloppe de noyau soient tronquées en suivant chacune un pan coupé selon les plans Pl' et P2' , voisins et décalés vers l'extérieur par rapport aux plans Pl et P2 dans lesquels s'étendent respectivement la première face latérale 15 et la deuxième face latérale 16.  In order to prevent the core envelope from projecting too far from the side faces 15, 16 of the shell, it is also provided that the axial ends of the core envelope are truncated, each following a section cut along the planes P1 'and P2' , neighbors and outwardly offset with respect to the planes P1 and P2 in which respectively extend the first side face 15 and the second side face 16.
Sur la figure 4, l'axe W est parallèle au plan de référence P, c'est-à-dire que le point Wl où se croisent le plan Pl et l'axe W et le point W2 où se croisent le plan P2 et l'axe W se trouvent à une même distance du plan de référence P.  In FIG. 4, the axis W is parallel to the reference plane P, that is to say that the point W1 where the plane Pl and the axis W intersect and the point W2 where the plane P2 intersects and the axis W are at the same distance from the reference plane P.
En revanche, sur la figure 6, l'axe W n'est pas parallèle au plan de référence P, il s'en écarte d'un l'angle <x2. Plus précisément, le point Wl' où se croisent le plan Pl et l'axe W est plus éloigné du plan de référence que le point W2 où se croisent le plan P2 et l'axe W. Avantageusement selon cette disposition, lorsque l'angle <x2 est voisin de al, voire de préférence légèrement supérieur à al, la bande d'armature 3 fait une boucle ' à plat' sur l'arrière du noyau d'ancrage 6 et par conséquent chaque côté de la bande parcourt la même distance dans la zone d'attache 5 à l'intérieur du parement. On évite ainsi de créer un déséquilibre qui pourrait augmenter les contraintes d'un côté de la bande d'armature 3.  In contrast, in Figure 6, the axis W is not parallel to the reference plane P, it deviates from an angle <x2. More precisely, the point W1 where the plane Pl and the axis W intersect is further from the reference plane than the point W2 where the plane P2 intersects the axis W. Advantageously according to this arrangement, when the angle <x2 is close to al, or preferably slightly greater than al, the reinforcing strip 3 loops 'flat' on the rear of the anchor core 6 and therefore each side of the strip travels the same distance in the attachment zone 5 inside the cladding. This avoids creating an imbalance that could increase the stresses on one side of the reinforcement strip 3.
Lorsque l'on coule du béton liquide 45 dans le moule de préfabrication 47, que l'on vibre avec des vibreurs 48, le béton 45 pénètre dans l'espace vide au milieu de l'enveloppe de noyau 2 pour former le noyau d'ancrage 6 et de plus béton vient épouser les faces latérales 15,16 et les faces longitudinales 13,14 de la coque, sans toutefois pénétrer dans la cavité 50 prévue pour le passage et l'ancrage de l'armature. Il n'est pas exclu en outre d'insérer une armature métallique (non représentée) dans le noyau le long de l'axe W. When liquid concrete 45 is poured into the prefabrication mold 47, which is vibrated with vibrators 48, the concrete 45 enters the empty space in the middle of the core casing 2 to form the core. anchoring 6 and more concrete comes to marry the lateral faces 15,16 and longitudinal sides 13,14 of the shell, without however entering the cavity 50 provided for the passage and anchoring of the armature. It is also possible to insert a metal reinforcement (not shown) into the core along the W axis.
En outre, il peut être prévu une collerette d'arrêt 24 sur la deuxième extrémité (donc la plus grande) de l'enveloppe de noyau 2 comme ceci est visible à la figure 6. Cette collerette limite la course de l'enveloppe de noyau au cours du mouvement d'insertion.  In addition, there can be provided a stop flange 24 on the second (and therefore the largest) end of the core casing 2 as is visible in FIG. 6. This flange limits the stroke of the core casing during the insertion movement.
Par ailleurs, il peut être prévu des crans (non représentés) qui font office de de clipsage, et qui fournissent un feed-back sensoriel pour l'opérateur qui procède à l'insertion de l'enveloppe de noyau dans la coque .  Furthermore, it can be provided notches (not shown) which act as clipping, and which provide sensory feedback for the operator who proceeds to the insertion of the core shell in the shell.
Avantageusement, il peut être prévu des repères d'alignement, sur la coque 1R et sur l'enveloppe 2R, qui permettent à l'opérateur d'orienter correctement l'enveloppe de noyau autour de son axe W pendant l'opération d'insertion (cf Fig 12).  Advantageously, alignment marks can be provided on the shell 1R and on the shell 2R, which allow the operator to correctly orient the core shell around its axis W during the insertion operation. (see Fig 12).
En outre, on prévoit sur la coque 1 un repère de remplissage minimum 49 du moule correspondant à un niveau repéré PR0 sur la figure 4, niveau minimum qui garantit une tenue de traction d'ancrage suffisant.  In addition, there is provided on the shell 1 a minimum filling mark 49 of the mold corresponding to a level marked PR0 in Figure 4, a minimum level which ensures sufficient anchor tensile strength.
Bien entendu, 1 ' insert de moulage 8 est pris dans le béton est fait partie intégrante du bloc de parement 4 terminé prêt l'emploi sur le parement.  Of course, the molding insert 8 is embedded in the concrete is an integral part of the cladding block 4 completed ready for use on the facing.
Sur la figure 9, on illustre une variante où le parement 9 doit présenter une bonne étanchéité aux liquides pendant la durée de vie de l'ouvrage. Par conséquent, non seulement 1 ' insert de moulage 8 doit faire obstacle à la pénétration du béton liquide lors de la phase de moulage, mais aussi doit être étanche aux liquides pendant la durée de service de l'ouvrage. À cet effet on prévoit, outre l'emboîtement ajusté avantage déjà présenté ci-dessus, d'ajouter un joint de thermosoudure 18 sur tout le pourtour de l'interface de l'enveloppe de noyau sur la coque ; on remarque que l'accès pour réaliser cette thermosoudure par l'extérieur est facile après insertion de l'enveloppe de noyau en position dans la coque. In Figure 9, there is illustrated a variant where the facing 9 must have a good seal to liquids during the life of the structure. Therefore, not only the molding insert 8 must hinder the penetration of liquid concrete during the molding phase, but must also be liquid-tight during the service life of the structure. For this purpose, in addition to the adjusted fit advantage already presented above, to add a heat seal 18 all around the interface of the core shell on the shell; it is noted that access to achieve this heat sealing from the outside is easy after insertion of the core shell in position in the shell.
De plus, il est prévu à l'arrière du bloc de parement une membrane d'étanchéité 19 qui peut être réalisée en matière plastique par exemple en polyéthylène haute densité (PEHD) ou un autre polymère thermoplastique. Cette membrane d'étanchéité 19 (ou « plaque d'étanchéité ») est adjacente à la surface arrière 96 du parement béton proprement dit In addition, there is provided at the rear of the facing block a sealing membrane 19 which may be made of plastic for example high density polyethylene (HDPE) or another thermoplastic polymer. This waterproofing membrane 19 (or "sealing plate") is adjacent to the rear surface 96 of the actual concrete facing.
Cette membrane d'étanchéité 19 est soudée à la bordure 10 de la coque par un cordon de thermo soudure 17. This sealing membrane 19 is welded to the edge 10 of the shell by a thermo weld bead 17.
On note que le joint 17 entre la membrane d'étanchéité 19 et la bordure 10 de la coque peut être réalisé par collage ou thermosoudage ou tout autre moyen connu dans l 'art .  Note that the seal 17 between the waterproofing membrane 19 and the edge 10 of the shell can be made by gluing or heat sealing or any other means known in the art.
La membrane d'étanchéité 19 est de préférence déjà installée sur le bloc de parement avant son installation sur 1 ' ouvrage .  The waterproofing membrane 19 is preferably already installed on the facing block before it is installed on the structure.
En effet, comme illustré à la figure 11B, après découpe d'une membrane d'étanchéité à la dimension du bloc de parement, on y pratique des ouvertures rectangles prévues aux endroits des zones d'attache 5. Puis on prépare les inserts de moulage 8 susmentionnés et on les fixe (par collage ou thermosoudure) à l'endroit des ouvertures pratiquées dans la membrane d'étanchéité. Ensuite on place la plaque d'étanchéité 19 équipée des inserts de moulage dans le fond du moule (Fig 11B) , et on verse le béton liquide 45.  Indeed, as illustrated in Figure 11B, after cutting a sealing membrane to the size of the facing block, it makes rectangular openings provided at the locations of the attachment zones 5. Then the molding inserts are prepared 8 above and fixed (by gluing or heat sealing) at the openings in the waterproofing membrane. Then the sealing plate 19 is fitted with molding inserts in the bottom of the mold (FIG. 11B), and the liquid concrete 45 is poured.
Le procédé pour assembler l'ouvrage de génie civil 90 selon l'invention n'est pas décrit en détail ici car connu en soi. On procède par strates en installant le matériau de remblai jusqu'à un niveau où sont prévus les zones attache ; puis on tasse avec un compacteur ; puis on installe les armatures ; puis on recommence pour la couche suivante ainsi de suite jusqu'au sommet de l'ouvrage. The method for assembling the civil engineering work 90 according to the invention is not described in detail here because known per se. We proceed by strata by installing the material of embankment to a level where attachment zones are provided; then cup with a compactor; then we install the frames; then we begin again for the next layer and so on to the top of the work.
Concernant le parement, on peut aussi l'ériger par strates en même temps que le remblai et les armatures, ou bien on peut l'ériger au préalable en avance de phase.  Regarding the siding, it can also be erected in layers at the same time as the embankment and reinforcement, or it can be erected beforehand in advance of phase.
S'agissant des dispositions sur l'étanchéité de l'ensemble du parement en service, les opérations pour faire les raccordements d'étanchéité au niveau de l'interface des blocs de parement entre se trouvent décrites dans le document EP2567032 (cas 564).  With regard to the sealing arrangements of the entire cladding in service, the operations for making the sealing connections at the interface of the facing cladding blocks are described in EP2567032 (case 564).
Concernant les matières, la coque et l'enveloppe de noyau 2 sont moulées en matériau thermoplastique injectable, de type polyéthylène, polyoléfine, polypropylène ou autre matériau équivalent. L'épaisseur de paroi sera typiquement comprise entre 0,5mm et 2 mm.  As regards the materials, the shell and the core casing 2 are molded in injectable thermoplastic material, of the polyethylene, polyolefin, polypropylene or other equivalent material type. The wall thickness will typically be between 0.5mm and 2mm.
On remarque que l'épaisseur de paroi et la robustesse de ces pièces sera calculée pour satisfaire à leur montage et jusqu'à l'opération de coulée de béton incluse, car une fois le béton coulé, c'est le béton qui donne la rigidité à l'ensemble, et la coque et l'enveloppe de noyau n'ont plus qu'un rôle de protection de contact vis-à-vis de l'armature 3. Il n'est pas exclu de prévoir den petites nervures de renfort pour optimiser l'épaisseur générale de la coque 1 et de l'enveloppe de noyau 2.  Note that the wall thickness and strength of these parts will be calculated to meet their assembly and up to the concrete casting operation included, because once poured concrete, it is the concrete that gives rigidity to the assembly, and the shell and the core casing have only a role of contact protection vis-à-vis the frame 3. It is not excluded to provide small reinforcement ribs to optimize the overall thickness of shell 1 and core shell 2.
Sur la figure 10, on illustre une variante selon laquelle la coque est formée en deux parties, à savoir un corps 28 qui comprend le premier orifice et un couvercle 29 qui comprend le second orifice. On peut par exemple insérer l'enveloppe de noyau dans le corps 28 puis introduire par¬ dessus le couvercle 29 qui interface à la fois le corps et l'enveloppe de noyau par l'intérieur comme représentée à la figure 10. Selon un mode particulier, le couvercle et le corps pourraient être articulés au niveau d'une zone de charnière et prévus pour que le couvercle se referme vers la position finale illustrée. Ainsi la coque serait obtenue par une seule opération de moulage. In Figure 10, there is illustrated a variant in which the shell is formed in two parts, namely a body 28 which includes the first port and a cover 29 which includes the second port. Core of the envelope may for example be inserted into the body 28 and insert ¬ above the cover 29 which interfaces with both the body and the core shell from the inside as shown in Figure 10. In a particular , the lid and the body could be articulated at a level of hinge and provided for the lid to close towards the final position shown. Thus the shell would be obtained by a single molding operation.
Sur la figure 12, sont matérialisées d'une part le plan de joint PJ de démoulage de la coque et d'autre part une forme ovoïde pour le noyau d'ancrage. Cette forme ovoïde particulièrement optimisée est décrite en détails dans le document US8790045 ; on note que la moitié arrière est très voisine d'une forme hémi-cylindrique ce qui favorise un rayon de courbure homogène pour l'armature dans sa boucle 33 autour du noyau, la moitié avant est plus elliptique ce qui permet d'avoir les embouchures supérieure et inférieure très ouvertes pour favoriser toutes les configurations d'entrée et de sortie d'armature. In Figure 12, are shown on the one hand the joint plane PJ demolding the shell and on the other hand an ovoid shape for the anchor core. This particularly optimized ovoid shape is described in detail in US8790045; it is noted that the rear half is very close to a hemi-cylindrical shape which favors a uniform radius of curvature for the reinforcement in its loop 33 around the core, the front half is more elliptical which allows to have the mouths very open upper and lower to favor all armature entry and exit configurations.

Claims

REVENDICATIONS
1. Insert de moulage (8), configuré pour être inséré dans un moule de fabrication d'un bloc de parement (4) en béton destiné à un ouvrage en sol renforcé 90, ledit ouvrage en sol renforcé comportant un parement formé par de tels blocs de parement et un remblai dans lequel sont installés des armatures connectées au parement, A molding insert (8), configured to be inserted in a mold for manufacturing a concrete facing block (4) for a reinforced soil structure 90, said reinforced soil structure comprising a facing formed by such cladding blocks and a fill in which are installed reinforcements connected to the cladding,
l' insert de moulage 8 comprenant : the molding insert 8 comprising:
une coque (1), délimitant un volume général d'une connexion liant une armature (3) au bloc de parement, le dit volume général s ' ouvrant en s 'évasant vers un plan de référence P,  a shell (1) delimiting a general volume of a connection connecting an armature (3) to the facing block, said general volume being opened while flaring towards a reference plane P,
une enveloppe de noyau (2), obtenue par moulage distinctement de la coque,  a core casing (2), obtained by molding distinctly from the shell,
la coque ayant une première face latérale (15) percée d'un premier orifice (11), dans lequel est emboîtée une première portion d'extrémité (21) de l'enveloppe de noyau, the shell having a first lateral face (15) pierced with a first orifice (11), in which is fitted a first end portion (21) of the core envelope,
caractérisé en ce que l'enveloppe de noyau présente une forme générale de tronc de cône. characterized in that the core casing has a generally frustoconical shape.
2. Insert de moulage selon la revendication 1, dans lequel la coque a une deuxième face latérale (16) percée d'un deuxième orifice (12), dans lequel est emboîtée une deuxième portion d'extrémité (22) de l'enveloppe de noyau. 2. molding insert according to claim 1, wherein the shell has a second side face (16) pierced with a second orifice (12), in which is fitted a second end portion (22) of the envelope of core.
3. Insert de moulage selon la revendication 2, dans lequel l'emboîtement se fait sans jeu substantiel, bénéficiant d'un effet de coin de la forme conique de l'enveloppe de noyau, ceci au niveau de la première portion d'extrémité et de la deuxième portion d'extrémité. 3. Mold insert according to claim 2, wherein the interlock is made without substantial clearance, benefiting from a corner effect of the conical shape of the core casing, this at the first end portion and of the second end portion.
4. Insert de moulage selon l'une des revendications 2_ à 3, dans lequel la conicité al de l'enveloppe du noyau est comprise entre 1 degré et 10 degrés, le deuxième orifice (12) est plus grand que le premier orifice (11) . 4. Mold insert according to one of claims 2 to 3, wherein the conicity al of the casing of the core is between 1 degree and 10 degrees, the second orifice (12) is larger than the first port (11).
5. Insert de moulage selon la revendication 2, dans lequel le premier orifice (11) a une forme correspondant à la forme de la première portion d'extrémité (21) et le deuxième orifice (12) a une forme correspondant à la forme de la deuxième portion d'extrémité (22), The molding insert according to claim 2, wherein the first orifice (11) has a shape corresponding to the shape of the first end portion (21) and the second orifice (12) has a shape corresponding to the shape of the the second end portion (22),
6. Insert de moulage selon la revendication 2, dans lequel de préférence les deux orifices (11,12) ont des formes semblables et le ratio de leur taille correspond au ratio des sections des première et deuxième portions d'extrémité (21,22) . 6. Mold insert according to claim 2, wherein preferably the two orifices (11,12) have similar shapes and the ratio of their size corresponds to the ratio of the sections of the first and second end portions (21,22). .
7. Insert de moulage selon l'une des revendications 1 à 6, dans lequel la coque est obtenue par moulage en une seule pièce . 7. Mold insert according to one of claims 1 to 6, wherein the shell is obtained by molding in one piece.
8. Insert de moulage selon l'une des revendications 1 à 7, dans lequel la coque et l'enveloppe de noyau sont moulés en matériau thermoplastique injectable, de type polyéthylène, polyoléfine, polypropylène . 8. Molding insert according to one of claims 1 to 7, wherein the shell and the core casing are molded of injectable thermoplastic material, polyethylene type, polyolefin, polypropylene.
9. Insert de moulage selon la revendication 2, dans lequel la coque et l'enveloppe de noyau présentent une souplesse suffisante pour se déformer à l'endroit de l'interface entre l'enveloppe de noyau et les orifices de la coque, de préférence une épaisseur de paroi comprise entre 0,5mm et 2 mm. The molding insert of claim 2, wherein the shell and the core shell have sufficient flexibility to deform at the interface between the core shell and the shell ports, preferably a wall thickness of between 0.5 mm and 2 mm.
10. Insert de moulage selon l'une des revendications 1 à 9, dans lequel on peut former un joint de soudure spécifique (18) à l'interface entre l'enveloppe de noyau et la coque, Mold insert according to one of claims 1 to 9, wherein a specific weld joint (18) can be formed at the interface between the core shell and the shell,
11. Insert de moulage selon l'une des revendications 1 à 10, dans lequel la coque peut accoster sur une membrane d'étanchéité arrière (19) du bloc, au moyen d'une bordure (10) agencée dans le plan de référence P. 11. Molding insert according to one of claims 1 to 10, wherein the shell can dock on a membrane rear sealing member (19) of the block, by means of a border (10) arranged in the reference plane P.
12. Insert de moulage selon l'une des revendications 1 à 11, dans lequel la section de référence de l'enveloppe de noyau conique est une forme ovoïde. 12. Mold insert according to one of claims 1 to 11, wherein the reference section of the conical core shell is an ovoid shape.
13. Insert de moulage selon la revendication 1, dans lequel les centres respectifs des premier et second orifices (11,12) ont des positions décalés en distance par rapport au plan de référence P, de sorte que l'axe de l'enveloppe du noyau W présente une inclinaison ( 2) vis-à-vis du plan de référence. The molding insert according to claim 1, wherein the respective centers of the first and second orifices (11, 12) have positions offset in relation to the reference plane P, so that the axis of the envelope of the core W has an inclination (2) vis-à-vis the reference plane.
14. Procédé pour réaliser un insert de moulage : 14. Process for producing a molding insert
- fournir une coque (1), prévue pour délimiter un volume général d'une connexion liant une armature (3) à un bloc de parement (4) d'un parement d'un ouvrage en sol renforcé, le dit volume général s ' ouvrant en s 'évasant vers un plan de référence P,  - Provide a shell (1), intended to delimit a general volume of a connection connecting a reinforcement (3) to a facing block (4) of a facing of a structure in reinforced soil, the said general volume s' opening while flaring towards a reference plane P,
- fournir une enveloppe de noyau (2), obtenu par moulage distinctement de la coque, l'enveloppe de noyau présentant une forme générale de tronc de cône,  - providing a core casing (2), obtained by molding distinctly from the shell, the core casing having a generally frustoconical shape,
- assembler l'enveloppe de noyau (2) dans la coque (1) .  - assemble the core shell (2) in the shell (1).
15. Bloc de parement comprenant au moins un insert de moulage (8) selon l'une des revendications 1 à 13. 15. Cladding block comprising at least one molding insert (8) according to one of claims 1 to 13.
16. Ouvrage en sol renforcé comprenant au moins un bloc de parement selon la revendication 15. Reinforced soil structure comprising at least one facing block according to claim 15.
EP16744806.7A 2015-07-07 2016-07-05 Moulding insert and facing block with such an insert Active EP3320149B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL16744806T PL3320149T3 (en) 2015-07-07 2016-07-05 Moulding insert and facing block with such an insert

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1556425A FR3025815B1 (en) 2015-07-07 2015-07-07 MOLDING INSERT AND FACING BLOCK WITH SUCH INSERT
PCT/FR2016/051698 WO2017006043A1 (en) 2015-07-07 2016-07-05 Moulding insert and facing block with such an insert

Publications (2)

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EP3320149A1 true EP3320149A1 (en) 2018-05-16
EP3320149B1 EP3320149B1 (en) 2019-05-01

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US (1) US10501907B2 (en)
EP (1) EP3320149B1 (en)
JP (1) JP6731040B2 (en)
KR (1) KR102542256B1 (en)
CN (1) CN107949675B (en)
AR (1) AR105271A1 (en)
AU (1) AU2016290010B2 (en)
CA (1) CA2991429C (en)
CL (1) CL2018000055A1 (en)
FR (1) FR3025815B1 (en)
MX (1) MX2018000145A (en)
MY (1) MY189364A (en)
PE (1) PE20180319A1 (en)
PL (1) PL3320149T3 (en)
RU (1) RU2708752C2 (en)
WO (1) WO2017006043A1 (en)
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WO2019077382A1 (en) * 2017-10-18 2019-04-25 Terre Armee Internationale Reusable casting element for a facing element and method of manufacturing a facing element using said reusable casting element
US20230047850A1 (en) * 2021-01-08 2023-02-16 Earth Wall Products, Llc Method for manufacturing panels for earth retaining wall employing geosynthetic strips
US20220220691A1 (en) * 2021-01-08 2022-07-14 Earth Wall Products, Llc Mechanically stabilized earth (mse) retaining wall employing geosynthetic strip with plastic pipe(s) around steel rod
CN112873527A (en) * 2021-02-06 2021-06-01 广东三和管桩股份有限公司 Manufacturing mold and method for supporting pile

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MY189364A (en) 2022-02-07
RU2018104386A (en) 2019-08-07
AU2016290010A1 (en) 2018-02-22
KR102542256B1 (en) 2023-06-12
FR3025815B1 (en) 2016-12-30
US20180195251A1 (en) 2018-07-12
RU2708752C2 (en) 2019-12-11
FR3025815A1 (en) 2016-03-18
CN107949675A (en) 2018-04-20
CA2991429A1 (en) 2017-01-12
CN107949675B (en) 2021-01-08
PE20180319A1 (en) 2018-02-09
US10501907B2 (en) 2019-12-10
ZA201800106B (en) 2019-04-24
AR105271A1 (en) 2017-09-20
CL2018000055A1 (en) 2018-05-11
PL3320149T3 (en) 2020-03-31
RU2018104386A3 (en) 2019-10-22
MX2018000145A (en) 2018-02-19
CA2991429C (en) 2023-09-26
EP3320149B1 (en) 2019-05-01
KR20180029056A (en) 2018-03-19
JP6731040B2 (en) 2020-07-29
JP2018520282A (en) 2018-07-26
WO2017006043A1 (en) 2017-01-12
AU2016290010B2 (en) 2021-01-28

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