EP3298241B1 - Oil-lubricated slide vane rotary vacuum pump with oil separating and reconditioning device - Google Patents

Oil-lubricated slide vane rotary vacuum pump with oil separating and reconditioning device Download PDF

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Publication number
EP3298241B1
EP3298241B1 EP16723733.8A EP16723733A EP3298241B1 EP 3298241 B1 EP3298241 B1 EP 3298241B1 EP 16723733 A EP16723733 A EP 16723733A EP 3298241 B1 EP3298241 B1 EP 3298241B1
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EP
European Patent Office
Prior art keywords
oil
rotary vane
vacuum pump
housing
reconditioning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16723733.8A
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German (de)
French (fr)
Other versions
EP3298241A1 (en
Inventor
Artjom KRAFT
Islam AKYILDIZ
Markus LÖBEL
Frank RISCHEWSKI
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Gebr Becker GmbH
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Gebr Becker GmbH
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Publication of EP3298241A1 publication Critical patent/EP3298241A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/007General arrangements of parts; Frames and supporting elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/10Outer members for co-operation with rotary pistons; Casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/344Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C25/00Adaptations of pumps for special use of pumps for elastic fluids
    • F04C25/02Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • F04C29/026Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/80Repairing methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/85Methods for improvement by repair or exchange of parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/30Casings or housings

Definitions

  • the invention relates to an oil-lubricated rotary vane vacuum pump with a rotary vane unit, comprising a rotary vane chamber and a rotary vane rotor, and with an oil separating and reprocessing device, whereby in the oil separating and reprocessing device there is a separation of oil and gas by means of the mentioned Devices one or more monitoring and / or maintenance devices are provided and the oil separation and reprocessing device is accommodated in an oil separation and reprocessing housing, with side walls, a bottom wall, a top wall and end walls, the side walls extending transversely to a plane of rotation of the rotary valve rotor and specify a longitudinal extension of the oil separator and reprocessing housing.
  • Oil-lubricated rotary vane vacuum pumps of the type in question are known.
  • This is usually a rotary valve fan with a rotary valve housing which forms a rotary valve chamber and which rotary valve chamber is designed in the form of a cylindrical bore.
  • the rotary vane rotor is usually cylindrical, with slides which are arranged to be displaceable in slots of the rotor.
  • the slots in the rotor can be aligned strictly radially with respect to a cross section through the rotor or they can also run at an acute angle to a radial.
  • the rotor is preferably supported in the area of the side covers closing off the rotary valve housing at each end.
  • the rotor When the vacuum pump is operating, the rotor rotates radially offset to the central axis of the rotary valve housing. This results in closed chambers, separated by the essentially radially displaceable slides, the size of which changes during one rotation of the rotor. The change in size results in pressure differences between the individual chambers and thus between the inlet side and the outlet side of the pump.
  • the oil is pumped from the last chamber into the outlet together with the pumped gas.
  • the oil is heated.
  • the oil can also become contaminated as a result of contact with the pumped medium or change as a result of possible chemical reactions. This results in a preferred preparation of the oil after it has left the fan area. In this regard, it is known to let the oil run through the device in a cycle.
  • the oil treatment process can essentially be carried out in three sub-processes.
  • oil and gas are separated, possibly in several stages.
  • a coarse separation of large oil droplets can be provided by a corresponding filter element, as well as alternatively or in combination with this, gravity and / or impact separation by deflecting the gas-oil mixture and alternatively or in combination by slowing down the flow.
  • a Separation device for example fine separation, can be provided, the gas flow being passed through a special filter mat, for example.
  • the breakdown of oil foam can be provided. Too much foam or air bubbles trapped in the oil can hinder the flow of oil through the device and thus the function of the lubricant and sealant.
  • Another sub-process can be filtering the oil in an oil filter.
  • One or more monitoring and / or maintenance devices can be provided, for example an electrical oil level sensor and / or an oil sight glass and / or an oil temperature monitor.
  • a rotary vane pump is known in which a device for separating oil and gas is provided. Monitoring and / or maintenance devices for said device for separating oil and gas are provided at various points on the unit.
  • the invention is concerned with the task of specifying an advantageous oil-lubricated rotary vane vacuum pump.
  • the oil separation and recycling housing consists of an extruded profile, in particular an extruded aluminum profile, with regard to its longitudinal extent and has an integrally formed chamber, with one in the erected state with regard to gravity lower and an upper chamber.
  • the housing of the oil separation and reprocessing system in particular can be manufactured inexpensively.
  • the contour is preferably identical at each point on the longitudinal axis of the housing part.
  • a wrought aluminum alloy is pressed through a two-dimensional die so that an elongated profile is created which can be cut to the preferred length. This offers the production of such a housing with dimensionally stable contours over the entire length.
  • the outer surfaces can be designed to be optically clean and uniform. Further work steps, in particular surface processing steps, can be dispensed with, in particular when producing from an extruded profile.
  • the surface of the same can be represented as a design element.
  • the profile of the same cross-section preferably the extruded profile, offers the possibility of changing the volume of the oil separation and recycling device and adapting it to the requirements of the application.
  • the cover parts are assigned to the end walls of the oil separation and reprocessing housing.
  • an end wall can be designed as a rear side cover and a service cover can be assigned to a front end wall customary in operation.
  • a removable maintenance cover can be arranged in particular on the service cover for maintenance purposes.
  • the monitoring and / or maintenance devices are preferably provided in or on the three cover parts. Frequently used monitoring and / or maintenance devices are furthermore preferably provided in the service cover or in the maintenance cover that can be arranged on the service cover or can be accessed via these.
  • essential functions lie in the area of the three cover parts or are to be carried out in the area of these. These are in particular filling in oil and / or checking oil and / or monitoring oil and / or draining oil and / or attaching oil separator cartridge and / or creating access for maintenance of the oil separating cartridge and / or attaching a float device and / or creating access to the float device and / or form space for separated oil and / or create return for collected oil and / or receptacle for the maintenance cover and / or divide it into the upper and lower space of the oil separation and reprocessing housing and / or connection of an oil bath heating and / or connection of a water cooling and / or connection for Direct the filter and / or connection for elements connected downstream of the vacuum pump and / or blown air in a defined direction.
  • the actual oil separation and reprocessing housing without the aforementioned cover parts is preferably without a relevant function, at least with regard to the user interface.
  • This housing can thus be made simple.
  • the top wall and the bottom wall, more preferably also at least one external side wall, can be designed without any preparations for the arrangement of relevant devices.
  • the float device is a control for the flow from the upper to the lower chamber. It is influenced in particular by an oil level that is established in the upper chamber. Exceeding a certain predetermined oil level should be avoided. It can also be referred to as a so-called valve. For the sake of simplicity, this device is always referred to below as a float device.
  • the one or more monitoring and / or maintenance devices can be arranged on a removable maintenance cover of the oil separation and reprocessing device, the separating device, e.g. the fine separator and / or a float device being accessible for maintenance when the maintenance cover is removed.
  • the separating device e.g. the fine separator and / or a float device being accessible for maintenance when the maintenance cover is removed.
  • the one or more monitoring and / or maintenance devices are preferably assigned to a housing area of the oil separation and reprocessing device, in which area a removable maintenance cover is formed.
  • the monitoring and / or maintenance devices can be arranged or formed directly on the maintenance cover, but optionally also in the immediate vicinity of the maintenance cover in the surrounding housing area. This reduces the space required for the rotary vane vacuum pump in the installation and use area.
  • access to components of the oil separator and reprocessing device can be made possible, in particular access to the separating device, e.g. the fine separator - also known as the air / oil separator - and / or to a float device.
  • Such a float device may be necessary in order to allow the gas stream to flow in a targeted manner through the one or more filter elements when the vacuum pump is in operation, due to given pressure differences in the area of the oil separation and reprocessing device.
  • separated oil is collected in a cavity, preferably formed in a service cover that forms an end wall of the oil separation and recycling housing.
  • a cavity which can also be referred to as an oil collecting space
  • a hollow body is arranged, connected to a joint, preferably a swivel joint, and a seal. The seal blocks the oil return. If the oil level rises, the hollow body floats and the seal, which opens an opening for the oil return, is lifted over the joint.
  • the maintenance cover is preferably designed and arranged in such a way that the oil located behind it in the oil separation and recycling housing cannot escape when the maintenance cover is removed.
  • the maintenance cover is preferably arranged in the area of an end wall of the oil separation and reprocessing housing. Also can Maintenance cover can be arranged on a service cover assigned to an end wall of the oil separation and recycling housing.
  • the maintenance cover forms part of an end wall of the oil separation and reprocessing housing or the end wall as a whole.
  • the end wall can be oriented towards an operator or control person.
  • the maintenance cover sealingly covers an opening provided in the end wall of the housing through which, for example, the separating device, for example the fine separator and / or the float device, are accessible for maintenance.
  • the maintenance cover can have a size which corresponds to 0.25 to 0.5 times the outwardly facing end surface of the end wall.
  • a separating device for separating oil and gas, which is preferably formed by a filter element and / or by a gravity and / or impact separator and / or a fine separator. Insofar as reference is made above or below to a separating device, it can be one of the configurations mentioned above, without this being specified in every case.
  • the separating device through which the flow can flow for example the fine separating device, can be arranged in the longitudinal direction of the oil separating and reprocessing device with respect to the flow direction.
  • the arrangement of the separating device, for example the fine separation device is also preferably selected with respect to the direction of flow in the direction of longitudinal extent of the extruded housing profile.
  • the maintenance cover is preferably arranged as an extension of the separating device, for example the fine separation device, in the area of the end wall.
  • a longitudinal center axis of the separating device, for example the fine separating device, can extend through the maintenance cover in the area of its broad side surfaces.
  • a filter element if provided, preferably in the form of a special filter mat, can only be removed from the separating device, for example the fine separation device. In this way, it can easily be exchanged for a new filter element, for example.
  • a side wall is provided between the rotary valve assembly and the oil separation and reprocessing device.
  • This can be the side wall of the oil separator and reprocessing housing.
  • the side wall can have a passage opening through which compressed gas with an oil content from the rotary valve assembly can enter the oil separation and reprocessing device.
  • the entering gas with oil content can flow in a first section of the oil separation and reprocessing device in countercurrent to a second section, in which second section the separation of oil and gas, for example the fine separation, takes place.
  • the direction of flow can, as is also preferred, be given in the longitudinal extension of the oil separator and reprocessing housing, and thus more preferably in the longitudinal extension of the extruded profile. This is an essential flow direction from one end region of the housing along its longitudinal extent to the other end region of the housing, wherein deviations from a strictly linear flow direction can be provided within this flow from one end of the housing to the other.
  • the housing section can serve to accommodate an oil sump, and can thus further be designed in the manner of an oil pan.
  • a preferably first separation of gas and oil takes place via a separation by gravity and / or centrifugal force.
  • the housing section has at least one oil outlet opening.
  • This can, as is also preferred, be designed in a vertically lowest region of the housing section when the vacuum pump is in the set-up and use state, more preferably near the bottom of the same. More preferably, the oil outlet opening can be closed.
  • the oil outlet opening can also be accessible from an end wall of the oil separation and recycling housing.
  • the oil outlet opening is assigned to the end wall on which the maintenance cover is also arranged at the same time.
  • an oil filter can also be provided in the housing section or assigned to it, through which the oil located in the housing section can be conducted.
  • it can be a replaceable oil filter.
  • the oil passed through the oil filter can preferably be introduced into the rotary valve chamber.
  • a pump can be provided which sucks the oil collecting in the housing section through the oil filter and conveys it into the rotary slide chamber of the rotary slide assembly.
  • a design without a pump is preferred, in which the pressure difference between the oil collecting space and the working space of the vacuum pump is used for the oil delivery.
  • a filter mat can be provided in the separating device, for example the fine separation device.
  • This filter mat is preferably exchangeable, such a change, in a preferred embodiment, taking place from the one end wall having the maintenance cover after the maintenance cover has been removed.
  • the filter mat can be tubular with an inner flow path for the gas / oil mixture.
  • Oil separated in the separating device for example fine separating device, flows in a preferred embodiment via the float device into the housing section having the oil collecting space.
  • the flow resistance of the filter mat results in a pressure difference upstream and downstream of the separating device. Depending on the volume flow that the pump is currently delivering, this can be up to 400 mbar. As a result of this pressure difference, the float device is necessary, since otherwise the gas stream, immediately passing through the fine separation device, would flow directly to the gas outlet.
  • the float device can be formed directly on the maintenance cover or, as preferred, be accessible after removing the maintenance cover. This, too, offers an improvement in maintenance.
  • a fill level indicator can also be provided on the front wall, possibly in or on the maintenance cover.
  • the oil level of the vacuum pump can be read off here. This can be a conventional sight glass, or alternatively an analog or digital measured value display.
  • An overpressure valve or a bursting disc can also be arranged in the end wall, if necessary in the maintenance cover.
  • Such a pressure relief valve or a rupture disc serves as protection against a sudden overpressure in the device.
  • a temperature monitoring element can be arranged in the end wall, if necessary in the maintenance cover or assigned to the maintenance cover. This is used in particular to monitor the oil temperature.
  • the gas separated from the oil can exit through the end wall, more preferably through the maintenance cover.
  • the end wall in particular the maintenance cover, has a corresponding outlet opening.
  • the maintenance cover has a gas outlet nozzle. This can be designed to connect a silencer or a continuation element.
  • the gas outlet nozzle can also be equipped with a thread. Outlet piping can be connected to this.
  • the thread can also be used to connect a burst valve. If necessary, the burst valve can also be arranged and fastened in the outlet piping. If necessary, a pipeline, a silencer or other gas routing elements can be connected.
  • the gas outlet connector can be provided with an optionally removable deflection cap in which the exiting gas is deflected by at least 60 ° with regard to its exit direction given at the gas outlet connector.
  • the deflection is preferably like this chosen that the exiting gas flows out downwards. This reduces the noise level when the vacuum pump is operating, as the sound is directed in one direction towards the floor.
  • the gas outlet nozzle can also be rotatably arranged on the maintenance cover, so that, for example, it can also be deflected to the side or upwards.
  • the oil separation and recycling housing can have an integrally formed chamber with a lower chamber and an upper chamber in the erected state with regard to the force of gravity, wherein an end wall can be connected to the front and rear in the longitudinal direction of the oil separating and recycling housing.
  • the integral formation of chambers can be formed in the course of the preferred production of the housing from an extruded profile.
  • the upper chamber serves in particular to accommodate the separating device, for example the fine separation device, while the lower chamber forms the above-described housing section when the vacuum pump is in operation.
  • the end walls to be connected each form an end closure of the oil separation and recycling housing. One of the end walls can have an opening covered with the maintenance cover described above.
  • At least one end wall here preferably forms a connection between the chambers.
  • at least one end wall can form gas deflection areas.
  • the passage opening from the rotary slide assembly or from the rotary slide chamber to the oil separation and reprocessing device opens into the lower chamber of the oil separation and reprocessing housing.
  • the gravity and / or impact separator preferably adjoins this passage opening, viewed in the direction of flow.
  • the lower chamber also forms an oil collecting container.
  • one or more cooling lines Associated with the oil collecting container, one or more cooling lines, preferably integrated in the extruded profile, can be provided. In the area of the oil collecting container, inlets and outlets for cooling the oil by means of an external cooler can also be provided.
  • the rotary slide assembly 2 has an assembly housing in which a rotary slide chamber 5 with a rotary slide rotor 6 is arranged and is covered by a hood 4.
  • the rotary slide chamber 5 is designed in the manner of a cylindrical bore in the unit housing.
  • the rotary slide chamber 5 has a longitudinal extent which is oriented on the bore axis of the rotary slide chamber 5.
  • the cylindrical rotary valve rotor 6 is arranged eccentrically with respect to the rotary valve chamber 5.
  • the rotor axis x runs parallel but offset to the spatial axis.
  • the rotary vane rotor 6 has several, in the exemplary embodiment three slides 7. These are arranged such that they can slide in slots 8 of the rotor 6, which are approximately radially aligned in cross section. The slide 7 are pressed by the rotation of the rotary slide rotor 6 due to centrifugal force against the wall delimiting the rotary slide chamber 5.
  • the rotary vane rotor 6 rotates radially offset to the center axis of the rotary vane chamber 5, which means that it is driven by a motor, in particular an electric motor 9, which rotates on the rotor shaft.
  • a motor in particular an electric motor 9 which rotates on the rotor shaft.
  • closed chambers 10 separated by the radially displaceable slides 7 , the size of which changes during one revolution of the rotary valve rotor 6.
  • the rotary valve chamber 5 is closed at the end with respect to its longitudinal axis by an air guide hood 11 and a motor flange 12, which can provide a bearing for the rotary valve rotor 6.
  • the electric motor 9 is preferably fastened to the unit housing.
  • the shaft of the rotary valve rotor 6 can pass through the relevant motor flange 12 for the non-rotatable engagement of the electric motor 9.
  • the change in size of the chambers 10 during operation of the vacuum pump 1 results in pressure differences between the individual chambers 10 and thus between the inlet side and the outlet side of the fan thus formed.
  • the drive via the electric motor 9 can be arranged directly on the rotor shaft or, as further preferred, via a coupling.
  • Oil-lubricated rotary vane assemblies 2 are distinguished by the fact that in these oil is introduced into the rotary vane chamber 5. Through this oil gaps are added between the various components, in particular between the slides 7 and the wall of the rotary slide chamber 5. The gas exchange between the various chambers 10 is thus hindered. In this way, higher vacuums are achieved during operation than is possible with dry-running rotary vane pumps.
  • the oil is pumped out of the last chamber 10 of the rotary valve assembly 2 together with the pumped gas.
  • the oil is heated due to the enthalpy of compression in the system. Since the oil comes into contact with the pumped medium (gas), it can become dirty or change as a result of possible chemical reactions.
  • the oil runs through the vacuum pump 1 in a cycle. This means that it has to be processed after it has left the rotary valve assembly 2.
  • the oil separation and reprocessing device 3 is used for this purpose.
  • the device 3 is connected to the rotary valve unit 2, so that a unit is formed, consisting of the rotary valve unit 2, the oil separation and recycling device 3 and the electric motor 9.
  • the oil separation and reprocessing device 3 initially has an oil separation and reprocessing housing 13, with side walls 14, 15, a bottom wall 16, a top wall 17 and end walls 18, 19.
  • the end walls 18 and 19 are viewed in the longitudinal extension of the housing 13, which longitudinal extension corresponds to the longitudinal extension of the rotary valve chamber 5 of the rotary valve unit 2, each arranged at the end of the housing integrally forming the side walls 14 and 15, the bottom wall 16 and the top wall 17, in particular with screwed to the housing.
  • the end wall 18 is preferably formed by a service cover and the end wall 19 by a rear side cover.
  • the housing 13 can consist of an extruded profile 20, in particular an aluminum extruded profile.
  • the oil separation and reprocessing housing 13 has an essentially constant cross section over its length, viewed over the longitudinal extent while maintaining a dimensionally stable contour.
  • the outer surfaces are designed to be optically uniform and clean, so that surface processing steps for the optical enhancement of the surface can be dispensed with. Only necessary processing steps, such as openings in the side walls and / or bottom wall and / or top wall, for example, can be provided.
  • the production of the housing 13 in the extrusion process can also be used to the effect that, in addition to the surface, the shape of the housing can also be designed in such a way that it ultimately represents the design element.
  • the side walls 14 and 15 extend transversely to a plane of rotation of the rotary valve rotor 6, in the illustrated embodiment the side wall 14 also represents the fastening plane for fastening the oil separation and recycling housing 13 to the unit housing.
  • the end walls 18 and 19 arranged at each end close on the outside of the wall with the adjacent air guide hood 11 and the motor flange 12, as well as, more preferably, the top wall 17 and the bottom wall 16 with the adjoining adjacent wall sections of the unit housing.
  • the outer surface of the side wall 15 facing away from the rotary valve unit 2 and thus facing outward is designed to be corrugated with reference to a cross section in the plane of rotation of the rotary valve rotor 6 (cf. in particular Figure 11 ). Over the extension length of the side wall 15 viewed in cross section, uniform, rounded elevations are obtained which are connected to one another via valleys. This increases the surface area in the area of the side wall 15 and thus improves the heat dissipation during operation of the vacuum pump 1.
  • the wave surface continues in the facing surface areas of the end walls 18 and 19.
  • the oil separation and recycling housing 13 has a preferably integrally formed chamber. With reference to an installation state as also shown, a lower chamber 21 and an upper chamber 22 result with regard to gravity. The separation of the chambers 21 and 22 is achieved by a with reference to a cross section according to FIG Figure 11 separating web 23 running transversely to the side walls 14 and 15.
  • a gravity and / or impact separator 24 and a separating device 25, for example the fine separating device, are initially provided.
  • the oil / gas mixture enters the oil separation and reprocessing device 3 from the rotary valve assembly 2 via a passage opening 26 in the area of the side wall 14.
  • a coarse separation of large oil droplets preferably takes place first of all by the gravity and / or impact separator 24 as a result of the diversion of the gas-oil mixture and slowing down of the flow.
  • the entry of the oil-gas mixture into the device 3 takes place as a result of the corresponding arrangement of the passage opening 26 in the area of the lower chamber 21 in which the gravity and / or impact separator 24 is arranged accordingly.
  • the housing section 27 resulting under the passage opening 26 in the area of the lower chamber 21 serves in the manner of an oil pan in which an oil sump collects. An oil collecting container is thus formed in the lower chamber 21.
  • the lower chamber 21 also forms a flow path with a flow a oriented towards the longitudinal alignment of the housing. This flow a is directed in the direction of the rear end wall 19.
  • the inner side of the end wall 19 is designed to deflect the flow from the lower chamber 21 into the upper chamber 22, in which the flow path formed in the upper chamber 22 allows a flow b opposite to the flow a of the lower chamber 21.
  • the separating device 25 for example the fine separation device, is arranged in the upper chamber 22.
  • the separating device 25 for example the fine separation device, has a tubular filter mat 42, the tube axis of which is preferably aligned with the rotor axis x of the rotary valve rotor 6 oriented arranged.
  • the oil-gas mixture diverted from the lower chamber 21 into the upper chamber 22 is directed through the separating device 25, e.g. the fine separation device, whereby a pressure difference results in front of and behind the separating device 25, e.g. the fine separating device can be up to 400 mbar depending on the delivery pressure of the rotary valve assembly 2.
  • an oil foam breakdown device can be provided in the oil separation and reprocessing device 3.
  • An oil filter 28 is also provided. This can be arranged assigned to the bottom area of the oil separation and reprocessing housing 13, more preferably to the rear end wall 19. The oil located in the oil sump is sucked through the oil filter 28 and, in particular, freed from solid particles.
  • the oil filtered in the oil filter 28 is conveyed into the rotary valve unit 2 via a suction line 29.
  • the oil in particular the filtered oil, can be cooled by means of an external cooler (not shown).
  • an external cooler for this purpose, corresponding inlets and outlets are provided in the area of the lower chamber 21.
  • Cooling paths can also be provided in the profile of the housing 13, for example in the area of the bottom wall 16 and / or the side walls 15 (assigned to the lower chamber 21).
  • Oil separated at the separator 25, e.g. the fine separation device, is fed back into the reservoir in the area of the lower chamber 21, this through the float device 30.
  • the fine separation device a short-circuit-like flow of the gas entering the lower chamber 21 through the passage opening 26 directly to the gas outlet 31.
  • an oil bath heater can be provided in order to heat the oil before the vacuum pump 1 is started.
  • the oil bath heating and / or the water cooling can be arranged on the end wall 19.
  • a window-like opening 32 extending at least approximately over the entire cross-sectional area of the upper chamber 22 is assigned to the upper chamber 22. This is closed by a maintenance cover 33 when the vacuum pump 1 is in operation.
  • the maintenance cover 33 can be screwed to the end wall 18, preferably with the interposition of a seal.
  • the gas outlet 31 is provided in the maintenance cover 33.
  • the maintenance cover 33 has a passage opening 34 to which a gas outlet connection 35 adjoins on the outside of the wall of the maintenance cover 33.
  • the gas outlet nozzle 35 is designed in the form of a removable deflection cap 36, in which the escaping gas in terms of its at the Gas outlet nozzle given orientation - which is essentially in the same direction as the flow b in the upper chamber 22 - is deflected at least 60 °, preferably up to 90 ° downwards in the direction of the plane given by the bottom wall 16. This directs the sound towards the floor, which leads to a reduction in noise pollution.
  • the gas outlet connection 35 is preferably arranged rotatably on the maintenance cover 33, so that the exhaust air can optionally also be deflected to the side or upwards, for example.
  • the deflection cap 36 can be exchanged, for example with a gas outlet nozzle for connecting a silencer or a continuation element.
  • a maintenance cover 33 with deflection cap 36 can be exchanged for a maintenance cover 33 for connecting, for example, external piping.
  • the oil separation and reprocessing device 3 has several monitoring and / or maintenance devices 37.
  • a level indicator 38 for determining the amount of oil can be provided in the end wall 18, associated with the lower chamber 21.
  • the level indicator 38 can be formed by an oil sight glass and / or by an electrical oil level sensor.
  • a possible oil temperature display can also be arranged in the area of the end wall 18.
  • both the inlet and the outlet for changing the oil in the oil separation and reprocessing device 3 can be provided in the end wall 18.
  • an oil outlet opening 39 and a filler neck 40 are provided in the end wall 18.
  • the separating device 25, for example the fine separating device, and the float device 30 are accessible from the operating side of the vacuum pump 1 for maintenance and, if necessary, replacement.
  • a pressure relief valve can be arranged in the maintenance cover 33.
  • the pressure relief valve serves as a safeguard against sudden excess pressure in the oil separation and reprocessing device 3; is thus preferably part of the monitoring device.
  • the end walls 18 and 19 as well as the maintenance cover 33 are assigned as cover parts A, B and C to the oil separation and recycling housing 31 directly or indirectly (cover part C or maintenance cover 33).

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Description

Gebiet der TechnikField of technology

Die Erfindung betrifft eine ölgeschmierte Drehschieber-Vakuumpumpe mit einem Drehschieber-Aggregat, aufweisend einen Drehschieberraum und einen Drehschieberrotor, und mit einer Ölabscheide- und Wiederaufbereitungseinrichtung, wobei in der Ölabscheide- und Wiederaufbereitungseinrichtung durch Einrichtungen eine Trennung von Öl und Gas erfolgt, wobei für die genannten Einrichtungen eine oder mehrere Überwachungs- und/oder Wartungseinrichtungen vorgesehen sind und die Ölabscheide- und Wiederaufbereitungseinrichtung in einem Ölabscheide- und Wiederaufbereitungsgehäuse untergebracht ist, mit Seitenwänden, einer Bodenwand, einer Deckenwand und Stirnwänden, wobei sich die Seitenwände quer zu einer Rotationsebene des Drehschieberrotors erstrecken und eine Längserstreckung des Ölabscheide- und Wiederaufbereitungsgehäuses vorgeben.The invention relates to an oil-lubricated rotary vane vacuum pump with a rotary vane unit, comprising a rotary vane chamber and a rotary vane rotor, and with an oil separating and reprocessing device, whereby in the oil separating and reprocessing device there is a separation of oil and gas by means of the mentioned Devices one or more monitoring and / or maintenance devices are provided and the oil separation and reprocessing device is accommodated in an oil separation and reprocessing housing, with side walls, a bottom wall, a top wall and end walls, the side walls extending transversely to a plane of rotation of the rotary valve rotor and specify a longitudinal extension of the oil separator and reprocessing housing.

Stand der TechnikState of the art

Ölgeschmierte Drehschieber-Vakuumpumpen der in Rede stehenden Art sind bekannt. Hierbei handelt es sich üblicherweise um ein Drehschiebergebläse mit einem einen Drehschieberraum ausformenden Drehschiebergehäuse, welcher Drehschieberraum in Form einer zylindrischen Bohrung ausgebildet ist. Der Drehschieberrotor ist üblicherweise zylinderförmig ausgebildet, mit Schiebern, die in Schlitzen des Rotors verschiebbar angeordnet sind. Die Schlitze im Rotor können mit Bezug auf einen Querschnitt durch den Rotor streng radial ausgerichtet sein oder auch in einem spitzen Winkel zu einer Radialen verlaufend. Die Lagerung des Rotors ist gemäß dem Stand der Technik bevorzugt im Bereich der das Drehschiebergehäuse jeweils endseitig abschließenden Seitendeckel gegeben.Oil-lubricated rotary vane vacuum pumps of the type in question are known. This is usually a rotary valve fan with a rotary valve housing which forms a rotary valve chamber and which rotary valve chamber is designed in the form of a cylindrical bore. The rotary vane rotor is usually cylindrical, with slides which are arranged to be displaceable in slots of the rotor. The slots in the rotor can be aligned strictly radially with respect to a cross section through the rotor or they can also run at an acute angle to a radial. According to the prior art, the rotor is preferably supported in the area of the side covers closing off the rotary valve housing at each end.

Der Rotor dreht sich im Betrieb der Vakuumpumpe radial versetzt zur Mittelachse des Drehschiebergehäuses. Damit ergeben sich, getrennt durch die im Wesentlichen radial verschieblich angeordneten Schieber, geschlossene Kammern, deren Größe sich während einer Umdrehung des Rotors ändert. Über die Größenänderung ergeben sich Druckdifferenzen zwischen den einzelnen Kammern und damit zwischen der Einlassseite und der Auslassseite der Pumpe.When the vacuum pump is operating, the rotor rotates radially offset to the central axis of the rotary valve housing. This results in closed chambers, separated by the essentially radially displaceable slides, the size of which changes during one rotation of the rotor. The change in size results in pressure differences between the individual chambers and thus between the inlet side and the outlet side of the pump.

Bei ölgeschmierten Drehschieber-Vakuumpumpen wird in das Drehschiebergehäuse Öl eingeleitet. Durch dieses werden Spalte zwischen den verschiedenen Komponenten zugesetzt. So wird auch der Gasaustausch zwischen den sich einstellenden Kammern zwischen den Schiebern behindert. Auf diese Weise werden im Betrieb höhere Vakua erzielt als bei sogenannten trocken laufenden Drehschieber-Vakuumpumpen.In oil-lubricated rotary vane vacuum pumps, oil is fed into the rotary vane housing. This adds gaps between the various components. In this way, the gas exchange between the chambers that are established between the slides is also hindered. In this way, higher vacuums are achieved during operation than with so-called dry-running rotary vane vacuum pumps.

Das Öl wird bauartbedingt zusammen mit dem geförderten Gas aus der letzten Kammer in den Auslass gefördert. Zudem wird, bedingt durch die Verdichtungsenthalpie im System das Öl erwärmt. Auch kann das Öl zufolge Kontakt mit dem Fördermedium verschmutzen oder sich infolge eventueller chemischer Reaktionen verändern. Hieraus folgt eine bevorzugte Aufbereitung des Öls nach dem Verlassen des Gebläsebereiches. Bekannt ist diesbezüglich, das Öl in einen Kreisprozess durch das Gerät laufen zu lassen.Due to the design, the oil is pumped from the last chamber into the outlet together with the pumped gas. In addition, due to the compression enthalpy in the system, the oil is heated. The oil can also become contaminated as a result of contact with the pumped medium or change as a result of possible chemical reactions. This results in a preferred preparation of the oil after it has left the fan area. In this regard, it is known to let the oil run through the device in a cycle.

Weiter ist es bekannt, den Öl-Aufbereitungsprozess im Wesentlichen in drei Teilprozessen durchzuführen. So erfolgt zunächst ein Trennen von Öl und Gas, ggf. in mehreren Stufen. Es kann eine Grobabscheidung von großen Öltropfen durch ein entsprechendes Filterelement vorgesehen sein, wie auch alternativ oder kombinativ hierzu eine Schwerkraft- und/oder Prallabscheidung durch Umlenken des Gas-Öl-Gemisches und alternativ oder kombinativ durch Verlangsamung der Strömung. Zum Trennen von Öl und Gas kann weiter eine Trenneinrichtung, bspw. Feinabscheidung vorgesehen sein, wobei der Gasstrom beispielsweise durch eine spezielle Filtermatte geleitet wird. In einem weiteren Teilprozess kann der Abbau von Ölschaum vorgesehen sein. Eine zu große Schaumbildung beziehungsweise die im Öl eingeschlossenen Luftblasen können die Ölströmung durch das Gerät und so die Funktion des Schmier- und Dichtstoffes behindern. Ein weiterer Teilprozess kann das Filtern des Öls in einem Ölfilter sein.It is also known that the oil treatment process can essentially be carried out in three sub-processes. First of all, oil and gas are separated, possibly in several stages. A coarse separation of large oil droplets can be provided by a corresponding filter element, as well as alternatively or in combination with this, gravity and / or impact separation by deflecting the gas-oil mixture and alternatively or in combination by slowing down the flow. To separate oil and gas, a Separation device, for example fine separation, can be provided, the gas flow being passed through a special filter mat, for example. In a further sub-process, the breakdown of oil foam can be provided. Too much foam or air bubbles trapped in the oil can hinder the flow of oil through the device and thus the function of the lubricant and sealant. Another sub-process can be filtering the oil in an oil filter.

Es können ein oder mehrere Überwachungs- und/oder Wartungseinrichtungen vorgesehen sein, beispielsweise ein elektrischer Ölstandsensor und/oder ein Ölschauglas und/oder eine Öltemperaturüberwachung.One or more monitoring and / or maintenance devices can be provided, for example an electrical oil level sensor and / or an oil sight glass and / or an oil temperature monitor.

Darüber hinaus ist es bekannt, die Ölabscheide- und Wiederaufbereitungseinrichtung in einem zu dem Drehschiebergehäuse gesonderten, jedoch ggf. angekoppelten Ölabscheide- und Wiederaufbereitungsgehäuse unterzubringen. Die Seitenwände eines solchen Gehäuses erstrecken sich quer zur Rotationsrichtung des Drehschieberrotors und somit bevorzugt im Wesentlichen in Achserstreckungsrichtung des Drehschieberrotors.In addition, it is known to accommodate the oil separation and reprocessing device in an oil separation and reprocessing housing which is separate from the rotary valve housing, but possibly coupled. The side walls of such a housing extend transversely to the direction of rotation of the rotary valve rotor and thus preferably essentially in the direction of axial extension of the rotary valve rotor.

Aus der DE 20 37 727 A1 ist eine Drehschieberpumpe bekannt bei welcher eine Einrichtung zur Trennung von Öl und Gas vorgesehen ist. Überwachungs- und/oder Wartungseinrichtungen für die genannte Einrichtung zur Trennung von Öl und Gas sind an verschiedenen Stellen des Aggregates vorgesehen.From the DE 20 37 727 A1 a rotary vane pump is known in which a device for separating oil and gas is provided. Monitoring and / or maintenance devices for said device for separating oil and gas are provided at various points on the unit.

Aus der DE 10 2007 017 915 A1 ist es bekannt, bei einem Seitenkanalverdichter den Ansaug- und Ausblaskanal in einem gemeinsamen Aluminium-Strangpressprofil auszubilden. Aus der GB 23 94 007 A ist eine Drehschieber-Vakuumpumpe bekannt.From the DE 10 2007 017 915 A1 It is known to design the intake and exhaust ducts in a side channel compressor in a common aluminum extrusion profile. From the GB 23 94 007 A a rotary vane vacuum pump is known.

Zusammenfassung der ErfindungSummary of the invention

Ausgehend von dem dargelegten Stand der Technik beschäftigt sich die Erfindung mit der Aufgabenstellung, eine vorteilhafte ölgeschmierte Drehschieber-Vakuumpumpe anzugeben.Based on the prior art presented, the invention is concerned with the task of specifying an advantageous oil-lubricated rotary vane vacuum pump.

Diese Aufgabe ist beim Gegenstand des Anspruches 1 gelöst, wobei darauf abgestellt ist, dass das Ölabscheide- und Wiederaufbereitungsgehäuse bezüglich seiner Längserstreckung aus einem Strangpressprofil, insbesondere aus einem Aluminium-Strangpressprofil, besteht und eine integral ausgebildete Kammerung aufweist, mit einer im Aufstellzustand hinsichtlich der Schwerkraft unteren und einer oberen Kammer.This object is achieved in the subject matter of claim 1, whereby the aim is that the oil separation and recycling housing consists of an extruded profile, in particular an extruded aluminum profile, with regard to its longitudinal extent and has an integrally formed chamber, with one in the erected state with regard to gravity lower and an upper chamber.

Es ist hierdurch insbesondere das Gehäuse der Ölabscheide- und Wiederaufbereitungsanlage günstig herstellbar. Die Kontur ist an jedem Punkt der Längsachse des Gehäuseteiles bevorzugt identisch.As a result, the housing of the oil separation and reprocessing system in particular can be manufactured inexpensively. The contour is preferably identical at each point on the longitudinal axis of the housing part.

In Bezug auf ein Strangpressprofil wird eine Aluminium-Knetlegierung durch eine zweidimensionale Matrize gedrückt, so dass ein langgestrecktes Profil erstellt wird, welches auf die bevorzugte Länge abgelängt werden kann. Dies bietet die Herstellung eines derartigen Gehäuses mit maßbeständigen Konturen über die gesamte Länge.In relation to an extruded profile, a wrought aluminum alloy is pressed through a two-dimensional die so that an elongated profile is created which can be cut to the preferred length. This offers the production of such a housing with dimensionally stable contours over the entire length.

Die äußeren Flächen können optisch sauber und gleichmäßig gebildet sein. Weitere Arbeitsschritte, insbesondere Oberflächenbearbeitungsschritte, können insbesondere bei der Herstellung aus einem Strangpressprofil entfallen. Darüber hinaus kann zufolge der vorgeschlagenen Ausgestaltung des Gehäuses die Oberfläche desselben als designgebendes Element dargestellt werden.The outer surfaces can be designed to be optically clean and uniform. Further work steps, in particular surface processing steps, can be dispensed with, in particular when producing from an extruded profile. In addition, according to the proposed design of the housing, the surface of the same can be represented as a design element.

Das Profil gleichen Querschnitts, vorzugsweise das Strangpressprofil, bietet die Möglichkeit, das Volumen der Ölabscheide- und Wiederaufbereitungseinrichtung zu verändern und den Anwendungsbedürfnissen anzupassen.The profile of the same cross-section, preferably the extruded profile, offers the possibility of changing the volume of the oil separation and recycling device and adapting it to the requirements of the application.

Die Deckelteile sind den Stirnwänden des Ölabscheide- und Wiederaufbereitungsgehäuses zugeordnet. So kann eine Stirnwand beispielsweise als hinterer Seitendeckel ausgebildet sein und ein Servicedeckel einer im Betrieb üblichen vorderen Stirnwand zugeordnet sein. Darüber hinaus kann insbesondere an dem Servicedeckel zu Wartungszwecken ein abnehmbarer Wartungsdeckel angeordnet sein.The cover parts are assigned to the end walls of the oil separation and reprocessing housing. For example, an end wall can be designed as a rear side cover and a service cover can be assigned to a front end wall customary in operation. In addition, a removable maintenance cover can be arranged in particular on the service cover for maintenance purposes.

Bevorzugt sind die Überwachungs- und/oder Wartungseinrichtungen, weiter bevorzugt alle im üblichen Betrieb der Vakuumpumpe relevanten Überwachungs- und/oder Wartungseinrichtungen in oder an den drei Deckelteilen vorgesehen. Weiter bevorzugt sind häufig zu nutzende Überwachungs- und/oder Wartungseinrichtungen in dem Servicedeckel oder in dem an dem Servicedeckel anordbaren Wartungsdeckel vorgesehen beziehungsweise über diese erreichbar.The monitoring and / or maintenance devices, more preferably all the monitoring and / or maintenance devices that are relevant in the normal operation of the vacuum pump, are preferably provided in or on the three cover parts. Frequently used monitoring and / or maintenance devices are furthermore preferably provided in the service cover or in the maintenance cover that can be arranged on the service cover or can be accessed via these.

Zufolge der vorgeschlagenen Ausgestaltung liegen wesentliche Funktionen im Bereich der drei Deckelteile beziehungsweise sind im Bereich dieser durchzuführen. Diese sind insbesondere Öl einfüllen und/oder Öl kontrollieren und/oder Öl überwachen und/oder Öl ablassen und/oder Ölabscheidepatrone befestigen und/oder einen Zugang für die Wartung der Ölabscheidepatrone schaffen und/oder eine Schwimmereinrichtung befestigen und/oder Zugang zu der Schwimmereinrichtung schaffen und/oder Raum für abgeschiedenes Öl bilden und/oder Rücklauf für gesammeltes Öl schaffen und/oder Aufnahme für den Wartungsdeckel und/oder Aufteilen in oberen und unteren Raum des Ölabscheide- und Wiederaufbereitungsgehäuses und/oder Anbindung einer Ölbadheizung und/oder Anbindung einer Wasserkühlung und/oder Anbindung für Filter und/oder Anbindung für der Vakuumpumpe nachgeschaltete Elemente und/oder ausgeblasene Luft in eine definierte Richtung lenken.As a result of the proposed configuration, essential functions lie in the area of the three cover parts or are to be carried out in the area of these. These are in particular filling in oil and / or checking oil and / or monitoring oil and / or draining oil and / or attaching oil separator cartridge and / or creating access for maintenance of the oil separating cartridge and / or attaching a float device and / or creating access to the float device and / or form space for separated oil and / or create return for collected oil and / or receptacle for the maintenance cover and / or divide it into the upper and lower space of the oil separation and reprocessing housing and / or connection of an oil bath heating and / or connection of a water cooling and / or connection for Direct the filter and / or connection for elements connected downstream of the vacuum pump and / or blown air in a defined direction.

Das eigentliche Ölabscheide- und Wiederaufbereitungsgehäuse ohne die vorgenannten Deckelteile ist bevorzugt ohne relevante Funktion, zumindest betreffend die Benutzerschnittstelle. Somit kann dieses Gehäuse einfach ausgeführt werden. So können insbesondere die Deckenwand und die Bodenwand, weiter bevorzugt zumindest auch eine außenliegende Seitenwand ohne Vorbereitungen zur Anordnung relevanter Einrichtungen ausgebildet sein.The actual oil separation and reprocessing housing without the aforementioned cover parts is preferably without a relevant function, at least with regard to the user interface. This housing can thus be made simple. In particular, the top wall and the bottom wall, more preferably also at least one external side wall, can be designed without any preparations for the arrangement of relevant devices.

Die Schwimmereinrichtung ist in allgemeiner Hinsicht eine Steuerung für den Durchfluss von der oberen in die untere Kammer. Sie ist insbesondere durch einen sich in der oberen Kammer einstellenden Ölpegel beeinflusst. Ein Überschreiten eines bestimmten vorgegebenen Ölpegels soll vermieden werden. Man kann sie auch als sogenanntes Ventil bezeichnen. Nachstehend ist der Einfachheit halber diese Einrichtung immer als Schwimmereinrichtung bezeichnet.In general terms, the float device is a control for the flow from the upper to the lower chamber. It is influenced in particular by an oil level that is established in the upper chamber. Exceeding a certain predetermined oil level should be avoided. It can also be referred to as a so-called valve. For the sake of simplicity, this device is always referred to below as a float device.

Die eine oder mehreren Überwachungs- und/oder Wartungseinrichtungen können an einem abnehmbaren Wartungsdeckel der Ölabscheide- und Wiederaufbereitungseinrichtung angeordnet sein, wobei bei Abnahme des Wartungsdeckels die Trenneinrichtung, bspw. der Feinabscheider und/oder eine Schwimmereinrichtung zur Wartung zugänglich ist.The one or more monitoring and / or maintenance devices can be arranged on a removable maintenance cover of the oil separation and reprocessing device, the separating device, e.g. the fine separator and / or a float device being accessible for maintenance when the maintenance cover is removed.

Die eine oder die mehreren Überwachungs- und/oder Wartungseinrichtungen sind bevorzugt zugeordnet einem Gehäusebereich der Ölabscheide- und Wiederaufbereitungseinrichtung, in welchem Bereich ein abnehmbarer Wartungsdeckel ausgebildet ist. Die Überwachungs- und/oder Wartungseinrichtungen können unmittelbar an dem Wartungsdeckel angeordnet beziehungsweise ausgebildet sein, gegebenenfalls aber auch in unmittelbarer Umgebung zu dem Wartungsdeckel im umgebenden Gehäusebereich. Hierdurch reduziert sich der Platzbedarf für die Drehschieber-Vakuumpumpe im Aufstell- und Nutzungsbereich. Durch Abnahme des Wartungsdeckels von dem Ölabscheide- und Wiederaufbereitungsgehäuse kann ein Zugang zu Komponenten der Ölabscheide- und Wiederaufbereitungseinrichtung ermöglicht sein, so insbesondere der Zugriff auf die Trenneinrichtung, bspw. den Feinabscheider - auch Luftentölelement genannt - und/oder auf eine Schwimmereinrichtung. Eine solche Schwimmereinrichtung kann erforderlich sein, um zufolge gegebener Druckunterschiede im Bereich der Ölabscheide- und Wiederaufbereitungseinrichtung im Betrieb der Vakuumpumpe den Gasstrom gezielt durch das eine oder die mehreren Filterelemente strömen zu lassen. Hierbei wird abgeschiedenes Öl in einer Kavität, bevorzugt ausgebildet in einem eine Stirnwand des Ölabscheide- und Wiederaufbereitungsgehäuse ausbildenden Servicedeckel, gesammelt. In der Kavität, die auch als Ölsammelraum bezeichnet werden kann, ist ein Hohlkörper angeordnet, verbunden mit einem Gelenk, bevorzugt Drehgelenk, und einer Dichtung. Die Dichtung sperrt den Ölrücklauf ab. Steigt der Ölpegel, so schwimmt der Hohlkörper auf und über das Gelenk wird die Dichtung angehoben, die eine Öffnung des Ölrücklaufs freigibt.The one or more monitoring and / or maintenance devices are preferably assigned to a housing area of the oil separation and reprocessing device, in which area a removable maintenance cover is formed. The monitoring and / or maintenance devices can be arranged or formed directly on the maintenance cover, but optionally also in the immediate vicinity of the maintenance cover in the surrounding housing area. This reduces the space required for the rotary vane vacuum pump in the installation and use area. By removing the maintenance cover from the oil separator and reprocessing housing, access to components of the oil separator and reprocessing device can be made possible, in particular access to the separating device, e.g. the fine separator - also known as the air / oil separator - and / or to a float device. Such a float device may be necessary in order to allow the gas stream to flow in a targeted manner through the one or more filter elements when the vacuum pump is in operation, due to given pressure differences in the area of the oil separation and reprocessing device. Here, separated oil is collected in a cavity, preferably formed in a service cover that forms an end wall of the oil separation and recycling housing. In the cavity, which can also be referred to as an oil collecting space, a hollow body is arranged, connected to a joint, preferably a swivel joint, and a seal. The seal blocks the oil return. If the oil level rises, the hollow body floats and the seal, which opens an opening for the oil return, is lifted over the joint.

Der Wartungsdeckel ist bevorzugt so ausgebildet und angeordnet, dass das dahinter befindliche Öl in dem Ölabscheide- und Wiederaufbereitungsgehäuse bei Abnahme des Wartungsdeckels nicht austreten kann.The maintenance cover is preferably designed and arranged in such a way that the oil located behind it in the oil separation and recycling housing cannot escape when the maintenance cover is removed.

Bevorzugt ist der Wartungsdeckel angeordnet im Bereich einer Stirnwand des Ölabscheide- und Wiederaufbereitungsgehäuses. Auch kann der Wartungsdeckel an einem einer Stirnwand des Ölabscheide- und Wiederaufbereitungsgehäuse zugeordneten Servicedeckels angeordnet sein.The maintenance cover is preferably arranged in the area of an end wall of the oil separation and reprocessing housing. Also can Maintenance cover can be arranged on a service cover assigned to an end wall of the oil separation and recycling housing.

Es kann weiter vorgesehen sein, dass der Wartungsdeckel einen Teil einer Stirnwand des Ölabscheide- und Wiederaufbereitungsgehäuses oder insgesamt die Stirnwand bildet. Die Stirnwand kann in Nutzungsstellung der Vakuumpumpe zugewandt einer Bedien- oder Kontrollperson ausgerichtet sein.It can further be provided that the maintenance cover forms part of an end wall of the oil separation and reprocessing housing or the end wall as a whole. When the vacuum pump is in use, the end wall can be oriented towards an operator or control person.

Der Wartungsdeckel überdeckt in bevorzugter Ausgestaltung dichtend eine in der Stirnwand des Gehäuses vorgesehene Öffnung, durch welche beispielsweise die Trenneinrichtung, bspw. der Feinabscheider und/oder die Schwimmereinrichtung zur Wartung zugänglich sind. So kann der Wartungsdeckel bezüglich seiner Deckfläche eine Größe aufweisen, die dem 0,25- bis 0,5-Fachen der nach außen weisenden Stirnfläche der Stirnwand entspricht.In a preferred embodiment, the maintenance cover sealingly covers an opening provided in the end wall of the housing through which, for example, the separating device, for example the fine separator and / or the float device, are accessible for maintenance. Thus, with regard to its top surface, the maintenance cover can have a size which corresponds to 0.25 to 0.5 times the outwardly facing end surface of the end wall.

Zur Trennung von Öl und Gas ist eine Trenneinrichtung vorgesehen, die bevorzugt durch ein Filterelement und/oder durch einen Schwerkraft- und/oder Prallabscheider und/oder einen Feinabscheider gebildet ist. Soweit vor- oder nachstehend auf eine Trenneinrichtung Bezug genommen ist, kann es sich, ohne dass dies in jedem Fall angegeben ist, um eine der vorstehend genannten Ausgestaltungen handeln.A separating device is provided for separating oil and gas, which is preferably formed by a filter element and / or by a gravity and / or impact separator and / or a fine separator. Insofar as reference is made above or below to a separating device, it can be one of the configurations mentioned above, without this being specified in every case.

Die durchströmbare Trenneinrichtung, bspw. die Feinabscheideeinrichtung, kann bezüglich der Durchströmungsrichtung in Längsrichtung der Ölabscheide- und Wiederaufbereitungseinrichtung angeordnet sein. Weiter bevorzugt ist die Anordnung der Trenneinrichtung, bspw. die Feinabscheideeinrichtung, bezüglich der Durchströmungsrichtung in Längserstreckungsrichtung des Gehäuse-Strangpressprofils gewählt.The separating device through which the flow can flow, for example the fine separating device, can be arranged in the longitudinal direction of the oil separating and reprocessing device with respect to the flow direction. The arrangement of the separating device, for example the fine separation device, is also preferably selected with respect to the direction of flow in the direction of longitudinal extent of the extruded housing profile.

Bevorzugt ist der Wartungsdeckel in Verlängerung der Trenneinrichtung, bspw. die Feinabscheideeinrichtung, im Bereich der Stirnwand angeordnet. Eine Längsmittelachse der Trenneinrichtung, bspw. die Feinabscheideeinrichtung, kann in Verlängerung derselben der Wartungsdeckel im Bereich seiner Breitseitenflächen durchsetzen.The maintenance cover is preferably arranged as an extension of the separating device, for example the fine separation device, in the area of the end wall. A longitudinal center axis of the separating device, for example the fine separating device, can extend through the maintenance cover in the area of its broad side surfaces.

Nach Entnahme des Wartungsdeckels kann aus der Trenneinrichtung, bspw. die Feinabscheideeinrichtung, erst ein Filterelement, wenn vorgesehen, bevorzugt in Form einer speziellen Filtermatte, entnommen werden. Es kann hierdurch beispielsweise einfach gegen ein neues Filterelement ausgetauscht werden.After removing the maintenance cover, a filter element, if provided, preferably in the form of a special filter mat, can only be removed from the separating device, for example the fine separation device. In this way, it can easily be exchanged for a new filter element, for example.

Zwischen dem Drehschieber-Aggregat und der Ölabscheide- und Wiederaufbereitungseinrichtung ist eine Seitenwand vorgesehen. Es kann sich hierbei um die Seitenwand des Ölabscheide- und Wiederaufbereitungsgehäuses handeln. Die Seitenwand kann eine Durchtrittöffnung aufweisen, durch welche komprimiertes Gas mit Ölanteil aus dem Drehschieber-Aggregat in die Ölabscheide- und Wiederaufbereitungseinrichtung eintreten kann.A side wall is provided between the rotary valve assembly and the oil separation and reprocessing device. This can be the side wall of the oil separator and reprocessing housing. The side wall can have a passage opening through which compressed gas with an oil content from the rotary valve assembly can enter the oil separation and reprocessing device.

Das eintretende Gas mit Ölanteil kann in einem ersten Abschnitt der Ölabscheide- und Wiederaufbereitungseinrichtung im Gegenstrom zu einem zweiten Abschnitt strömen, in welchem zweiten Abschnitt die Trennung von Öl und Gas, als bspw. die Feinabscheidung erfolgt. Die Strömungsrichtung kann hierbei, wie weiter auch bevorzugt, in Längserstreckung des Ölabscheide- und Wiederaufbereitungsgehäuses, und somit weiter bevorzugt in Längserstreckung des Strangpressprofils gegeben sein. Hierbei handelt es sich um eine wesentliche Strömungsrichtung von einem Endbereich des Gehäuses entlang dessen Längserstreckung zum anderen Endbereich des Gehäuses, wobei innerhalb dieser Strömung von einem zum anderen Ende des Gehäuses Abweichungen von einer streng linearen Strömungsrichtung vorgesehen sein können.The entering gas with oil content can flow in a first section of the oil separation and reprocessing device in countercurrent to a second section, in which second section the separation of oil and gas, for example the fine separation, takes place. The direction of flow can, as is also preferred, be given in the longitudinal extension of the oil separator and reprocessing housing, and thus more preferably in the longitudinal extension of the extruded profile. This is an essential flow direction from one end region of the housing along its longitudinal extent to the other end region of the housing, wherein deviations from a strictly linear flow direction can be provided within this flow from one end of the housing to the other.

Unterhalb der Durchtrittöffnung kann ein sich als Strömungsweg anschließender Gehäuseabschnitt ausgebildet sein, in welchen von dem Gas abgetrenntes Öl in Folge von Schwer- und/oder Fliehkraft einläuft. Der Gehäuseabschnitt kann zur Aufnahme eines Ölsumpfes dienen, kann somit weiter in Art einer Ölwanne ausgebildet sein. Über eine Schwer- und/oder Fliehkraftabtrennung erfolgt eine bevorzugt erste Trennung von Gas und Öl.Below the passage opening can be formed as a flow path adjoining housing section into which oil separated from the gas flows as a result of gravity and / or centrifugal force. The housing section can serve to accommodate an oil sump, and can thus further be designed in the manner of an oil pan. A preferably first separation of gas and oil takes place via a separation by gravity and / or centrifugal force.

Um einen Ölwechsel zu erlauben, gegebenenfalls auch einen Anschluss eines Öl-Kühlkreislaufes, weist der Gehäuseabschnitt mindestens eine Ölauslauföffnung auf. Diese kann, wie auch bevorzugt, in einem in Aufstell- und Nutzungszustand der Vakuumpumpe vertikal niedrigsten Bereich des Gehäuseabschnittes, weiter bevorzugt bodennah desselben ausgebildet sein. Weiter bevorzugt ist die Ölauslauföffnung verschließbar.In order to allow an oil change, possibly also a connection to an oil cooling circuit, the housing section has at least one oil outlet opening. This can, as is also preferred, be designed in a vertically lowest region of the housing section when the vacuum pump is in the set-up and use state, more preferably near the bottom of the same. More preferably, the oil outlet opening can be closed.

Auch kann die Ölauslauföffnung von einer Stirnwand des Ölabscheide- und Wiederaufbereitungsgehäuses zugänglich sein. In einer bevorzugten Ausgestaltung ist die Ölauslauföffnung der Stirnwand zugeordnet, an welcher zugleich auch der Wartungsdeckel angeordnet ist.The oil outlet opening can also be accessible from an end wall of the oil separation and recycling housing. In a preferred embodiment, the oil outlet opening is assigned to the end wall on which the maintenance cover is also arranged at the same time.

Insbesondere zur Abscheidung von Partikeln aus dem vom Gas getrennten Öl kann weiter in dem Gehäuseabschnitt oder zugeordnet diesem ein Ölfilter vorgesehen sein, durch welchen das sich im Gehäuseabschnitt befindliche Öl leitbar ist. Es kann sich, wie bevorzugt, um einen wechselbaren Ölfilter handeln.In particular for the separation of particles from the oil separated from the gas, an oil filter can also be provided in the housing section or assigned to it, through which the oil located in the housing section can be conducted. As preferred, it can be a replaceable oil filter.

Das durch den Ölfilter geleitete Öl ist bevorzugt in den Drehschieberraum einleitbar. Hierzu kann eine Pumpe vorgesehen sein, welche das sich in dem Gehäuseabschnitt sammelnde Öl durch den Ölfilter hindurch ansaugt und in den Drehschieberraum des Drehschieber-Aggregats fördert. Bevorzugt ist eine Ausbildung ohne Pumpe, bei welcher zur Ölförderung der Druckunterschied zwischen dem Ölsammelraum und dem Arbeitsraum der Vakuumpumpe genutzt wird.The oil passed through the oil filter can preferably be introduced into the rotary valve chamber. For this purpose, a pump can be provided which sucks the oil collecting in the housing section through the oil filter and conveys it into the rotary slide chamber of the rotary slide assembly. A design without a pump is preferred, in which the pressure difference between the oil collecting space and the working space of the vacuum pump is used for the oil delivery.

In der Trenneinrichtung, bspw. die Feinabscheideeinrichtung, kann eine Filtermatte vorgesehen sein. Diese Filtermatte ist bevorzugt auswechselbar, wobei ein solcher Wechsel in bevorzugter Ausgestaltung von der einen, den Wartungsdeckel aufweisenden Stirnwand her erfolgt nach Entfernen des Wartungsdeckels.A filter mat can be provided in the separating device, for example the fine separation device. This filter mat is preferably exchangeable, such a change, in a preferred embodiment, taking place from the one end wall having the maintenance cover after the maintenance cover has been removed.

Die Filtermatte kann röhrenförmig ausgebildet sein mit einem inneren Strömungsweg für das Gas-/Ölgemisch. In der Trenneinrichtung, bspw. Feinabscheideeinrichtung, abgetrenntes Öl strömt in bevorzugter Ausgestaltung über die Schwimmereinrichtung in den den Ölsammelraum aufweisenden Gehäuseabschnitt.The filter mat can be tubular with an inner flow path for the gas / oil mixture. Oil separated in the separating device, for example fine separating device, flows in a preferred embodiment via the float device into the housing section having the oil collecting space.

Durch den Strömungswiderstand der Filtermatte ergibt sich ein Druckunterschied vor und nach der Trenneinrichtung. Dieser kann, in Abhängigkeit von dem Volumenstrom, den die Pumpe aktuell fördert, bis zu 400 mbar betragen. Zufolge dieses Druckunterschiedes ist die Schwimmereinrichtung erforderlich, da ansonsten der Gasstrom, die Feinabscheideeinrichtung umgehend, direkt zum Gasauslass strömen würde.The flow resistance of the filter mat results in a pressure difference upstream and downstream of the separating device. Depending on the volume flow that the pump is currently delivering, this can be up to 400 mbar. As a result of this pressure difference, the float device is necessary, since otherwise the gas stream, immediately passing through the fine separation device, would flow directly to the gas outlet.

Die Schwimmereinrichtung kann unmittelbar an dem Wartungsdeckel ausgebildet sein oder, wie bevorzugt, nach Abnehmen des Wartungsdeckels zugänglich sein. Auch dies bietet eine Verbesserung der Wartung.The float device can be formed directly on the maintenance cover or, as preferred, be accessible after removing the maintenance cover. This, too, offers an improvement in maintenance.

Auch kann an der Stirnwand, gegebenenfalls in oder an dem Wartungsdeckel, eine Füllstandanzeige vorgesehen sein. Hierüber ist der Ölfüllstand der Vakuumpumpe ablesbar. Es kann sich hierbei um ein übliches Schauglas handeln, alternativ um eine analoge oder digitale Messwertanzeige.A fill level indicator can also be provided on the front wall, possibly in or on the maintenance cover. The oil level of the vacuum pump can be read off here. This can be a conventional sight glass, or alternatively an analog or digital measured value display.

Auch kann in der Stirnwand, gegebenenfalls in dem Wartungsdeckel, ein Überdruckventil oder eine Berstscheibe angeordnet sein. Ein solches Überdruckventil beziehungsweise eine Berstscheibe dient als Absicherung gegen einen plötzlichen Überdruck im Gerät. Bei einer möglichen Anordnung eines Berstschutzes in dem Wartungsdeckel kann nach einem Ereignis in handhabungstechnisch einfacher Weise der sichere Betriebszustand wieder hergestellt werden, beispielsweise durch Wechsel des Wartungsdeckels insgesamt.An overpressure valve or a bursting disc can also be arranged in the end wall, if necessary in the maintenance cover. Such a pressure relief valve or a rupture disc serves as protection against a sudden overpressure in the device. With a possible arrangement of a burst protection in the maintenance cover, the safe operating state can be restored in a technically simple manner after an event, for example by changing the maintenance cover as a whole.

In weiterer Ausgestaltung kann in der Stirnwand, gegebenenfalls in dem Wartungsdeckel oder zugeordnet dem Wartungsdeckel, ein Temperaturüberwachungselement angeordnet sein. Dieses dient insbesondere der Öltemperatur-Überwachung.In a further embodiment, a temperature monitoring element can be arranged in the end wall, if necessary in the maintenance cover or assigned to the maintenance cover. This is used in particular to monitor the oil temperature.

Das vom Öl getrennte Gas kann in einer bevorzugten Ausgestaltung durch die Stirnwand, weiter bevorzugt durch den Wartungsdeckel, austreten. Hierzu weist die Stirnwand, insbesondere der Wartungsdeckel eine entsprechende Austrittsöffnung auf.In a preferred embodiment, the gas separated from the oil can exit through the end wall, more preferably through the maintenance cover. For this purpose, the end wall, in particular the maintenance cover, has a corresponding outlet opening.

In einer bevorzugten Ausgestaltung weist der Wartungsdeckel einen Gasaustrittsstutzen auf. Dieser kann zum Anschluss eines Schalldämpfers oder eines Weiterführungselementes ausgebildet sein. So kann weiter der Gastaustrittsstutzen in einer ersten Ausgestaltung des Wartungsdeckels mit einem Gewinde ausgestattet sein. Hieran kann eine Auslassverrohrung angeschlossen werden. Das Gewinde kann auch zum Anschluss eines Berstventils genutzt sein. Gegebenenfalls kann das Berstventil auch in der Auslassverrohrung angeordnet und befestigt sein. Bei Bedarf kann eine Rohrleitung, ein Schalldämpfer oder auch andere Gasführungselemente angeschlossen sein. Durch Wechsel des Wartungsdeckels kann ein entsprechend ausgerüsteter Wartungsdeckel auch bei im Einsatzort befindlichem Gerät angeordnet werden.In a preferred embodiment, the maintenance cover has a gas outlet nozzle. This can be designed to connect a silencer or a continuation element. In a first embodiment of the maintenance cover, the gas outlet nozzle can also be equipped with a thread. Outlet piping can be connected to this. The thread can also be used to connect a burst valve. If necessary, the burst valve can also be arranged and fastened in the outlet piping. If necessary, a pipeline, a silencer or other gas routing elements can be connected. By changing the maintenance cover, a correspondingly equipped maintenance cover can also be arranged when the device is in use.

In einer zweiten Ausgestaltung kann der Gastaustrittsstutzen mit einer gegebenenfalls abnehmbaren Umlenkkappe versehen sein, in welcher das austretende Gas hinsichtlich seiner an dem Gasaustrittsstutzen gegebenen Austrittrichtung mindestens um 60° umgelenkt wird. Bevorzugt ist die Umlenkung so gewählt, dass das austretende Gas nach unten gerichtet ausströmt. Hierdurch wird die Geräuschbelastung im Betrieb der Vakuumpumpe reduziert, da der Schall in eine Richtung zum Boden gelenkt wird. Auch kann der Gasaustrittsstutzen drehbar an dem Wartungsdeckel angeordnet sein, so dass beispielsweise auch eine Umlenkung zur Seite oder nach oben möglich ist.In a second embodiment, the gas outlet connector can be provided with an optionally removable deflection cap in which the exiting gas is deflected by at least 60 ° with regard to its exit direction given at the gas outlet connector. The deflection is preferably like this chosen that the exiting gas flows out downwards. This reduces the noise level when the vacuum pump is operating, as the sound is directed in one direction towards the floor. The gas outlet nozzle can also be rotatably arranged on the maintenance cover, so that, for example, it can also be deflected to the side or upwards.

Das Ölabscheide- und Wiederaufbereitungsgehäuse kann eine integral ausgebildete Kammerung aufweisen mit einer im Aufstellzustand hinsichtlich der Schwerkraft unteren und einer oberen Kammer, wobei in Längsrichtung des Ölabscheide- und Wiederaufbereitungsgehäuses vorder- und rückseitig eine Stirnwand angeschlossen sein kann. Die integrale Ausbildung von Kammern kann im Zuge der bevorzugten Herstellung des Gehäuses aus einem Strangpressprofil ausgebildet werden. Die obere Kammer dient in bevorzugter Ausgestaltung insbesondere zur Aufnahme der Trenneinrichtung, bspw. die Feinabscheideeinrichtung, während die im Betrieb der Vakuumpumpe untere Kammer den vorbeschriebenen Gehäuseabschnitt ausformt. Die anzuschließenden Stirnwände formen jeweils einen endseitigen Abschluss des Ölabscheide- und Wiederaufbereitungsgehäuses. Eine der Stirnwände kann eine mit dem vorbeschriebenen Wartungsdeckel überdeckte Öffnung aufweisen.The oil separation and recycling housing can have an integrally formed chamber with a lower chamber and an upper chamber in the erected state with regard to the force of gravity, wherein an end wall can be connected to the front and rear in the longitudinal direction of the oil separating and recycling housing. The integral formation of chambers can be formed in the course of the preferred production of the housing from an extruded profile. In a preferred embodiment, the upper chamber serves in particular to accommodate the separating device, for example the fine separation device, while the lower chamber forms the above-described housing section when the vacuum pump is in operation. The end walls to be connected each form an end closure of the oil separation and recycling housing. One of the end walls can have an opening covered with the maintenance cover described above.

Mindestens eine Stirnwand bildet hierbei bevorzugt eine Verbindung der Kammern aus. Bei einer bevorzugten gegengerichteten Strömung innerhalb der Kammern kann mindestens eine Stirnwand Gas-Umlenkbereiche ausbilden.At least one end wall here preferably forms a connection between the chambers. In the case of a preferred counter-directed flow within the chambers, at least one end wall can form gas deflection areas.

Die Durchtrittöffnung vom Drehschieber-Aggregat beziehungsweise von dem Drehschieberraum zu der Ölabscheide- und Wiederaufbereitungseinrichtung mündet in bevorzugter Ausgestaltung in der unteren Kammer des Ölabscheide- und Wiederaufbereitungsgehäuses. An dieser Durchtrittöffnung schließt sich in Strömungsrichtung betrachtet bevorzugt der Schwerkraft- und/oder Prallabscheider an.In a preferred embodiment, the passage opening from the rotary slide assembly or from the rotary slide chamber to the oil separation and reprocessing device opens into the lower chamber of the oil separation and reprocessing housing. The gravity and / or impact separator preferably adjoins this passage opening, viewed in the direction of flow.

Weiter bildet die untere Kammer in bevorzugter Ausgestaltung einen Ölsammelbehälter aus.In a preferred embodiment, the lower chamber also forms an oil collecting container.

Zugeordnet dem Ölsammelbehälter können ein oder mehrere, vorzugsweise in dem Strangpressprofil integrierte Kühlungsleitungen vorgesehen sein. Auch können im Bereich des Ölsammelbehälters Zu- und Abgänge zur Kühlung des Öles mittels eines externen Kühlers vorgesehen sein.Associated with the oil collecting container, one or more cooling lines, preferably integrated in the extruded profile, can be provided. In the area of the oil collecting container, inlets and outlets for cooling the oil by means of an external cooler can also be provided.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Nachstehend ist die Erfindung anhand der beigefügten Zeichnung, welche lediglich ein Ausführungsbeispiel darstellt, näher erläutert. Es zeigt:

Fig. 1
eine ölgeschmierte Drehschieber-Vakuumpumpe in perspektivischer Darstellung;
Fig. 2
die Draufsicht hierzu;
Fig. 3
die Vakuumpumpe in einer Seitenansicht mit Blick auf eine Stirnwand mit einem Wartungsdeckel;
Fig. 4
den Schnitt gemäß der Linie IV-IV in Figur 3;
Fig. 5
den Schnitt gemäß der Linie V-V in Figur 2;
Fig. 6
die Herausvergrößerung des Bereiches VI in Figur 4;
Fig. 7
die Vakuumpumpe in perspektivischer Darstellung nach Entfernen einer Stirnwand und eines Ölabscheide- und Wiederaufbereitungsgehäuses;
Fig. 8
das Ölabscheide- und Wiederaufbereitungsgehäuse in perspektivischer Einzeldarstellung;
Fig. 9
in perspektivischer Einzeldarstellung die in Figur 7 entfernte Stirnwand mit zugeordnetem Wartungsdeckel und einem an dem Wartungsdeckel festlegbaren Gasaustrittsstutzen;
Fig. 10
eine weitere perspektivische Darstellung des Wartungsdeckels mit Blick auf die im Nutzungszustand innere Fläche;
Fig. 11
das Ölabscheide- und Wiederaufbereitungsgehäuse in einer Schnittdarstellung.
The invention is explained in more detail below with reference to the accompanying drawing, which only represents an exemplary embodiment. It shows:
Fig. 1
an oil-lubricated rotary vane vacuum pump in a perspective view;
Fig. 2
the top view of this;
Fig. 3
the vacuum pump in a side view with a view of an end wall with a maintenance cover;
Fig. 4
the section along the line IV-IV in Figure 3 ;
Fig. 5
the section along the line VV in Figure 2 ;
Fig. 6
the enlargement of area VI in Figure 4 ;
Fig. 7
the vacuum pump in perspective after removal of an end wall and an oil separation and recycling housing;
Fig. 8
the oil separation and reprocessing housing in a perspective individual view;
Fig. 9
in perspective individual representation the in Figure 7 remote end wall with associated maintenance cover and a gas outlet nozzle that can be fixed to the maintenance cover;
Fig. 10
a further perspective view of the maintenance cover with a view of the inner surface when in use;
Fig. 11
the oil separation and recycling housing in a sectional view.

Beschreibung der AusführungsformenDescription of the embodiments

Dargestellt und beschrieben ist, zunächst mit Bezug zu Figur 1, eine ölgeschmierte Drehschieber-Vakuumpumpe 1 mit einem Drehschieber-Aggregat und einer Ölabscheide- und Wiederaufbereitungseinrichtung 3.Is shown and described, initially with reference to Figure 1 , an oil-lubricated rotary vane vacuum pump 1 with a rotary vane unit and an oil separation and recycling device 3.

Das Drehschieber-Aggregat 2 weist ein Aggregatgehäuse auf, in welchem ein Drehschieberraum 5 mit einem Drehschieberrotor 6 angeordnet sind, und ist von einer Haube 4 überdeckt.The rotary slide assembly 2 has an assembly housing in which a rotary slide chamber 5 with a rotary slide rotor 6 is arranged and is covered by a hood 4.

Der Drehschieberraum 5 ist in Art einer zylindrischen Bohrung in dem Aggregatgehäuse ausgebildet. Der Drehschieberraum 5 weist eine Längserstreckung auf, die sich an der Bohrungsachse des Drehschieberraumes 5 orientiert.The rotary slide chamber 5 is designed in the manner of a cylindrical bore in the unit housing. The rotary slide chamber 5 has a longitudinal extent which is oriented on the bore axis of the rotary slide chamber 5.

Der zylinderförmige Drehschieberrotor 6 ist gegenüber dem Drehschieberraum 5 exzentrisch angeordnet. Entsprechend verläuft die Rotorachse x parallel jedoch versetzt zur Raumachse.The cylindrical rotary valve rotor 6 is arranged eccentrically with respect to the rotary valve chamber 5. Correspondingly, the rotor axis x runs parallel but offset to the spatial axis.

Der Drehschieberrotor 6 weist mehrere, in dem Ausführungsbeispiel drei Schieber 7 auf. Diese sind in im Querschnitt etwa radial ausgerichteten Schlitzen 8 des Rotors 6 schiebebeweglich angeordnet. Die Schieber 7 werden durch die Rotation des Drehschieberrotors 6 zufolge Fliehkraft gegen die den Drehschieberraum 5 begrenzende Wandung gedrückt.The rotary vane rotor 6 has several, in the exemplary embodiment three slides 7. These are arranged such that they can slide in slots 8 of the rotor 6, which are approximately radially aligned in cross section. The slide 7 are pressed by the rotation of the rotary slide rotor 6 due to centrifugal force against the wall delimiting the rotary slide chamber 5.

Im Betrieb der Vakuumpumpe 1 dreht sich der Drehschieberrotor 6 radial versetzt zur Mittelachse des Drehschieberraumes 5, dies zufolge Antrieb über einen auf die Rotorwelle drehend einwirkenden Motor, insbesondere Elektromotor 9. Hierdurch ergeben sich, getrennt durch die radial verschieblich angeordneten Schieber 7, geschlossene Kammern 10, deren Größe sich während einer Umdrehung des Drehschieberrotors 6 ändert.During operation of the vacuum pump 1, the rotary vane rotor 6 rotates radially offset to the center axis of the rotary vane chamber 5, which means that it is driven by a motor, in particular an electric motor 9, which rotates on the rotor shaft. This results in closed chambers 10, separated by the radially displaceable slides 7 , the size of which changes during one revolution of the rotary valve rotor 6.

Der Drehschieberraum 5 ist mit Bezug auf dessen Längsachse jeweils endseitig geschlossen durch eine Luftleithaube 11 und einen Motorflansch 12, welche eine Lagerung für den Drehschieberrotor 6 anbieten können.The rotary valve chamber 5 is closed at the end with respect to its longitudinal axis by an air guide hood 11 and a motor flange 12, which can provide a bearing for the rotary valve rotor 6.

Außerhalb des Aggregatgehäuses, beispielsweise zugeordnet dem Motorflansch 12, ist der Elektromotor 9 bevorzugt an dem Aggregatgehäuse befestigt. Die Welle des Drehschieberrotors 6 kann zum drehfesten Angriff des Elektromotors 9 den diesbezüglichen Motorflansch 12 durchsetzen.Outside the unit housing, for example associated with the motor flange 12, the electric motor 9 is preferably fastened to the unit housing. The shaft of the rotary valve rotor 6 can pass through the relevant motor flange 12 for the non-rotatable engagement of the electric motor 9.

Über die Größenänderung der Kammern 10 im Betrieb der Vakuumpumpe 1 ergeben sich Druckdifferenzen zwischen den einzelnen Kammern 10 und somit zwischen der Einlassseite und der Auslassseite des so gebildeten Gebläses.The change in size of the chambers 10 during operation of the vacuum pump 1 results in pressure differences between the individual chambers 10 and thus between the inlet side and the outlet side of the fan thus formed.

Der Antrieb über den Elektromotor 9 kann unmittelbar auf der Rotorwelle angeordnet sein oder, wie weiter bevorzugt, über eine Kupplung.The drive via the electric motor 9 can be arranged directly on the rotor shaft or, as further preferred, via a coupling.

Ölgeschmierte Drehschieber-Aggregate 2 zeichnen sich dadurch aus, dass bei diesen Öl in den Drehschieberraum 5 eingeleitet wird. Durch dieses Öl werden Spalte zwischen den verschiedenen Komponenten, insbesondere zwischen den Schiebern 7 und der Wandung des Drehschieberraumes 5 zugesetzt. So wird der Gasaustausch zwischen den verschiedenen Kammern 10 behindert. Auf diese Weise werden im Betrieb höhere Vakua erzielt als dies bei trocken laufenden Drehschieberpumpen möglich ist.Oil-lubricated rotary vane assemblies 2 are distinguished by the fact that in these oil is introduced into the rotary vane chamber 5. Through this oil gaps are added between the various components, in particular between the slides 7 and the wall of the rotary slide chamber 5. The gas exchange between the various chambers 10 is thus hindered. In this way, higher vacuums are achieved during operation than is possible with dry-running rotary vane pumps.

Das Öl wird bauartbedingt zusammen mit dem geförderten Gas aus der letzten Kammer 10 des Drehschieber-Aggregats 2 heraus gefördert. Zudem wird das Öl bedingt durch die Verdichtungsenthalpie im System erwärmt. Da das Öl mit dem Fördermedium (Gas) in Kontakt kommt, kann dies verschmutzen oder sich infolge eventueller chemischer Reaktionen verändern.Due to the design, the oil is pumped out of the last chamber 10 of the rotary valve assembly 2 together with the pumped gas. In addition, the oil is heated due to the enthalpy of compression in the system. Since the oil comes into contact with the pumped medium (gas), it can become dirty or change as a result of possible chemical reactions.

Das Öl läuft in einem Kreisprozess durch die Vakuumpumpe 1. Daraus ergibt sich, dass dieses, nachdem es das Drehschieber-Aggregat 2 verlassen hat, aufbereitet werden muss. Hierzu dient die Ölabscheide- und Wiederaufbereitungseinrichtung 3.The oil runs through the vacuum pump 1 in a cycle. This means that it has to be processed after it has left the rotary valve assembly 2. The oil separation and reprocessing device 3 is used for this purpose.

Die Einrichtung 3 ist mit dem Drehschieber-Aggregat 2 verbunden, so dass sich eine Einheit bildet, bestehend aus Drehschieber-Aggregat 2, Ölabscheide- und Wiederaufbereitungseinrichtung 3 und Elektromotor 9.The device 3 is connected to the rotary valve unit 2, so that a unit is formed, consisting of the rotary valve unit 2, the oil separation and recycling device 3 and the electric motor 9.

Die Ölabscheide- und Wiederaufbereitungseinrichtung 3 weist zunächst ein Ölabscheide- und Wiederaufbereitungsgehäuse 13 auf, mit Seitenwänden 14,15, einer Bodenwand 16, einer Deckenwand 17 und Stirnwänden 18,19.The oil separation and reprocessing device 3 initially has an oil separation and reprocessing housing 13, with side walls 14, 15, a bottom wall 16, a top wall 17 and end walls 18, 19.

Die Stirnwände 18 und 19 sind in Längserstreckung des Gehäuses 13 betrachtet, welche Längserstreckung der Längserstreckung des Drehschieberraumes 5 des Drehschieber-Aggregats 2 entspricht, jeweils endseitig des die Seitenwände 14 und 15, die Bodenwand 16 und die Deckenwand 17 integral ausformenden Gehäuses angeordnet, insbesondere mit dem Gehäuse schraubverbunden. Die Stirnwand 18 ist bevorzugt durch einen Servicedeckel und die Stirnwand 19 durch einen hinteren Seitendeckel gebildet.The end walls 18 and 19 are viewed in the longitudinal extension of the housing 13, which longitudinal extension corresponds to the longitudinal extension of the rotary valve chamber 5 of the rotary valve unit 2, each arranged at the end of the housing integrally forming the side walls 14 and 15, the bottom wall 16 and the top wall 17, in particular with screwed to the housing. The end wall 18 is preferably formed by a service cover and the end wall 19 by a rear side cover.

Das Gehäuse 13 kann bezüglich seiner Längserstreckung aus einem Strangpressprofil 20, insbesondere aus einem Aluminium-Strangpressprofil bestehen. So weist das Ölabscheide- und Wiederaufbereitungsgehäuse 13 über dessen Länge einen im Wesentlichen gleichbleibenden Querschnitt auf, dies über die Längserstreckung betrachtet unter Einhaltung einer maßbeständigen Kontur. Zudem sind bei einer Herstellung des Gehäuses 13 im Strangpressverfahren die äußeren Flächen optisch gleichmäßig und sauber gestaltet, so dass Oberflächenbearbeitungsschritte zur optischen Aufwertung der Oberfläche entfallen können. Lediglich nötige Bearbeitungsschritte, wie beispielsweise Durchbrechungen in den Seitenwänden und/oder Bodenwand und/oder Deckenwand können vorgesehen sein.With regard to its longitudinal extent, the housing 13 can consist of an extruded profile 20, in particular an aluminum extruded profile. Thus, the oil separation and reprocessing housing 13 has an essentially constant cross section over its length, viewed over the longitudinal extent while maintaining a dimensionally stable contour. In addition, when the housing 13 is manufactured using the extrusion process, the outer surfaces are designed to be optically uniform and clean, so that surface processing steps for the optical enhancement of the surface can be dispensed with. Only necessary processing steps, such as openings in the side walls and / or bottom wall and / or top wall, for example, can be provided.

Auch kann die Herstellung des Gehäuses 13 im Strangpressverfahren dahingehend genutzt werden, dass neben der Oberfläche auch die Form des Gehäuses so gestaltet sein kann, dass dieses abschließend das designgebende Element darstellt.The production of the housing 13 in the extrusion process can also be used to the effect that, in addition to the surface, the shape of the housing can also be designed in such a way that it ultimately represents the design element.

Die Seitenwände 14 und 15 erstrecken sich quer zu einer Rotationsebene des Drehschieberrotors 6, wobei in dem dargestellten Ausführungsbeispiel die Seitenwand 14 zugleich die Befestigungsebene zur Befestigung des Ölabscheide- und Wiederaufbereitungsgehäuses 13 an dem Aggregatgehäuse darstellt.The side walls 14 and 15 extend transversely to a plane of rotation of the rotary valve rotor 6, in the illustrated embodiment the side wall 14 also represents the fastening plane for fastening the oil separation and recycling housing 13 to the unit housing.

Die jeweils endseitig angeordneten Stirnwände 18 und 19 schließen in einer möglichen Ausgestaltung wandungsaußenseitig mit der benachbarten Luftleithaube 11 und dem Motorflansch 12 ab, wie auch weiter bevorzugt die Deckenwand 17 und die Bodenwand 16 mit den sich hieran anschließenden benachbarten Wandungsabschnitten des Aggregatgehäuses. Es ergibt sich so eine kompakte und optisch ansprechende Einheit.In one possible embodiment, the end walls 18 and 19 arranged at each end close on the outside of the wall with the adjacent air guide hood 11 and the motor flange 12, as well as, more preferably, the top wall 17 and the bottom wall 16 with the adjoining adjacent wall sections of the unit housing. The result is a compact and visually appealing unit.

Die dem Drehschieber-Aggregat 2 abgewandte und somit nach außen gewandte Außenfläche der Seitenwand 15 ist mit Bezug auf einen Querschnitt in der Rotationsebene des Drehschieberrotors 6 gewellt ausgebildet (vgl. insbesondere Figur 11). Es ergeben sich über die im Querschnitt betrachtete Erstreckungslänge der Seitenwand 15 gleichmäßige, verrundete Erhebungen, die über Täler miteinander verbunden sind. Hierdurch ist eine Vergrößerung der Oberfläche im Bereich der Seitenwand 15 erreicht und somit eine Verbesserung der Wärmeabfuhr im Betrieb der Vakuumpumpe 1.The outer surface of the side wall 15 facing away from the rotary valve unit 2 and thus facing outward is designed to be corrugated with reference to a cross section in the plane of rotation of the rotary valve rotor 6 (cf. in particular Figure 11 ). Over the extension length of the side wall 15 viewed in cross section, uniform, rounded elevations are obtained which are connected to one another via valleys. This increases the surface area in the area of the side wall 15 and thus improves the heat dissipation during operation of the vacuum pump 1.

Die Wellenoberfläche setzt sich in bevorzugter Ausgestaltung fort in den zugewandten Flächenbereichen der Stirnwände 18 und 19.In a preferred embodiment, the wave surface continues in the facing surface areas of the end walls 18 and 19.

Das Ölabscheide- und Wiederaufbereitungsgehäuse 13 weist eine bevorzugt integral ausgebildete Kammerung auf. Mit Bezug auf einen wie auch dargestellten Aufstellungszustand ergeben sich hinsichtlich der Schwerkraft eine untere Kammer 21 und eine obere Kammer 22. Die Trennung der Kammern 21 und 22 ist erreicht durch einen mit Bezug auf einen Querschnitt gemäß Figur 11 quer zu den Seitenwänden 14 und 15 verlaufenden Trennsteg 23.The oil separation and recycling housing 13 has a preferably integrally formed chamber. With reference to an installation state as also shown, a lower chamber 21 and an upper chamber 22 result with regard to gravity. The separation of the chambers 21 and 22 is achieved by a with reference to a cross section according to FIG Figure 11 separating web 23 running transversely to the side walls 14 and 15.

In der Ölabscheide- und Wiederaufbereitungseinrichtung erfolgt im Betrieb der Vakuumpumpe 1 insbesondere eine Trennung von Öl und Gas.In the oil separation and reprocessing device, when the vacuum pump 1 is in operation, there is in particular a separation of oil and gas.

Hierzu ist zunächst ein Schwerkraft- und/oder Prallabscheider 24 und eine Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, vorgesehen.To this end, a gravity and / or impact separator 24 and a separating device 25, for example the fine separating device, are initially provided.

Das Öl-/Gasgemisch tritt aus dem Drehschieberaggregat 2 über eine Durchtrittöffnung 26 im Bereich der Seitenwand 14 in die Ölabscheide- und Wiederaufbereitungseinrichtung 3 ein.The oil / gas mixture enters the oil separation and reprocessing device 3 from the rotary valve assembly 2 via a passage opening 26 in the area of the side wall 14.

Mit Eintritt in die Einrichtung 3 erfolgt bevorzugt zunächst eine Grobabscheidung von großen Öltropfen durch den Schwerkraft- und/oder Prallabscheider 24 zufolge Umlenkung des Gas-Öl-Gemisches und Verlangsamung der Strömung.Upon entry into the device 3, a coarse separation of large oil droplets preferably takes place first of all by the gravity and / or impact separator 24 as a result of the diversion of the gas-oil mixture and slowing down of the flow.

Der Eintritt des Öl-Gas-Gemisches in die Einrichtung 3 erfolgt zufolge entsprechender Anordnung der Durchtrittöffnung 26 in dem Bereich der unteren Kammer 21, in welcher entsprechend der Schwerkraft- und/oder Prallabscheider 24 angeordnet ist.The entry of the oil-gas mixture into the device 3 takes place as a result of the corresponding arrangement of the passage opening 26 in the area of the lower chamber 21 in which the gravity and / or impact separator 24 is arranged accordingly.

Der sich unter der Durchtrittöffnung 26 im Bereich der unteren Kammer 21 ergebende Gehäuseabschnitt 27 dient in Art einer Ölwanne, in welcher sich ein Ölsumpf sammelt. Es ist so in der unteren Kammer 21 ein Öl-Sammelbehälter ausgeformt.The housing section 27 resulting under the passage opening 26 in the area of the lower chamber 21 serves in the manner of an oil pan in which an oil sump collects. An oil collecting container is thus formed in the lower chamber 21.

Weiter formt die untere Kammer 21 einen Strömungsweg mit einer an der Längsausrichtung des Gehäuses orientierten Strömung a. Diese Strömung a ist in Richtung auf die rückwärtige Stirnwand 19 gerichtet.The lower chamber 21 also forms a flow path with a flow a oriented towards the longitudinal alignment of the housing. This flow a is directed in the direction of the rear end wall 19.

Die Wandungsinnenseite der Stirnwand 19 ist ausgebildet zur Umlenkung der Strömung aus der unteren Kammer 21 in die obere Kammer 22, in welcher der in der oberen Kammer 22 gebildete Strömungsweg eine Strömung b entgegengesetzt zur Strömung a der unteren Kammer 21 zulässt.The inner side of the end wall 19 is designed to deflect the flow from the lower chamber 21 into the upper chamber 22, in which the flow path formed in the upper chamber 22 allows a flow b opposite to the flow a of the lower chamber 21.

In der oberen Kammer 22 ist die Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, angeordnet.The separating device 25, for example the fine separation device, is arranged in the upper chamber 22.

Die Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, weist eine röhrenförmige Filtermatte 42 auf, deren Röhrenachse bevorzugt gleichgerichtet ist zur Rotorachse x des Drehschieberrotors 6. So ist weiter die Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, im Wesentlichen in Längsrichtung des Ölabscheide- und Wiederaufbereitungsgehäuses 13 orientiert angeordnet.The separating device 25, for example the fine separation device, has a tubular filter mat 42, the tube axis of which is preferably aligned with the rotor axis x of the rotary valve rotor 6 oriented arranged.

Das aus der unteren Kammer 21 in die obere Kammer 22 umgelenkte Öl-Gas-Gemisch wird gezielt durch die Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, geleitet, wobei sich vor und hinter der Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, ein Druckunterschied ergibt, der in Abhängigkeit vom Förderdruck des Drehschieber-Aggregats 2 bis zu 400 mbar betragen kann.The oil-gas mixture diverted from the lower chamber 21 into the upper chamber 22 is directed through the separating device 25, e.g. the fine separation device, whereby a pressure difference results in front of and behind the separating device 25, e.g. the fine separating device can be up to 400 mbar depending on the delivery pressure of the rotary valve assembly 2.

Weiter kann in der Ölabscheide- und Wiederaufbereitungseinrichtung 3 eine Ölschaum-Abbaueinrichtung vorgesehen sein.Furthermore, an oil foam breakdown device can be provided in the oil separation and reprocessing device 3.

Zudem ist ein Ölfilter 28 vorgesehen. Dieser kann dem Bodenbereich des Ölabscheide- und Wiederaufbereitungsgehäuses 13, weiter bevorzugt der rückwärtigen Stirnwand 19 zugeordnet angeordnet sein. Durch den Ölfilter 28 wird das im Ölsumpf befindliche Öl gesaugt und insbesondere von Feststoffpartikeln befreit.An oil filter 28 is also provided. This can be arranged assigned to the bottom area of the oil separation and reprocessing housing 13, more preferably to the rear end wall 19. The oil located in the oil sump is sucked through the oil filter 28 and, in particular, freed from solid particles.

Unter Nutzung des Druckunterschieds zwischen der unteren Kammer 21 und der Kammer 10 im Drehschieber-Aggregat 2 wird über eine Saugleitung 29 das im Ölfilter 28 gefilterte Öl in das Drehschieber-Aggregat 2 gefördert.Using the pressure difference between the lower chamber 21 and the chamber 10 in the rotary valve unit 2, the oil filtered in the oil filter 28 is conveyed into the rotary valve unit 2 via a suction line 29.

Mittels eines nicht dargestellten externen Kühlers kann eine Kühlung des insbesondere gefilterten Öls vorgenommen werden. Hierzu sind entsprechende Zu- und Abgänge im Bereich der unteren Kammer 21 vorgesehen.The oil, in particular the filtered oil, can be cooled by means of an external cooler (not shown). For this purpose, corresponding inlets and outlets are provided in the area of the lower chamber 21.

Auch können im Profil des Gehäuses 13, beispielsweise im Bereich der Bodenwand 16 und/oder der Seitenwände 15 (zugeordnet der unteren Kammer 21), Kühlwege vorgesehen sein.Cooling paths can also be provided in the profile of the housing 13, for example in the area of the bottom wall 16 and / or the side walls 15 (assigned to the lower chamber 21).

Die im Benutzungszustand bevorzugt einer Bedienperson zugewandte Stirnwand 18 belässt wandungsinnenseitig einen Durchlass zur Verbindung der oberen Kammer 22 mit der unteren Kammer 21, welcher Durchlass gebildet ist von einer Schwimmereinrichtung 30. An der Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, abgeschiedenes Öl wird zurück in das Reservoir im Bereich der unteren Kammer 21 geleitet, dies durch die Schwimmereinrichtung 30. Dieses verhindert zufolge des vorbeschriebenen Druckunterschiedes vor und hinter der Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, ein kurzschlussartiges Strömen des durch die Durchtrittöffnung 26 in die untere Kammer 21 eintretenden Gases unmittelbar zum Gasauslass 31.The end wall 18, preferably facing an operator in the state of use, leaves a passage on the inside of the wall for connecting the upper chamber 22 to the lower chamber 21, which passage is formed from a float device 30. Oil separated at the separator 25, e.g. the fine separation device, is fed back into the reservoir in the area of the lower chamber 21, this through the float device 30 The fine separation device, a short-circuit-like flow of the gas entering the lower chamber 21 through the passage opening 26 directly to the gas outlet 31.

Darüber hinaus kann eine Ölbadheizung vorgesehen sein, um das Öl vor dem Start der Vakuumpumpe 1 zu erwärmen.In addition, an oil bath heater can be provided in order to heat the oil before the vacuum pump 1 is started.

Zudem kann eine zusätzliche Wasserkühlung vorgesehen sein.In addition, additional water cooling can be provided.

Die Ölbadheizung und/oder die Wasserkühlung können an der Stirnwand 19 angeordnet sein.The oil bath heating and / or the water cooling can be arranged on the end wall 19.

In der dem Elektromotor 9 abgewandten und im Betrieb eine Vorderseite bildenden Stirnwand 18 ist zugeordnet der oberen Kammer 22 eine zumindest annähernd über die gesamte Querschnittsfläche der oberen Kammer 22 sich erstreckende, fensterartige Öffnung 32 vorgesehen. Diese ist von einem Wartungsdeckel 33 im Betrieb der Vakuumpumpe 1 geschlossen. Der Wartungsdeckel 33 kann mit der Stirnwand 18, bevorzugt unter Zwischenschaltung einer Dichtung, verschraubt sein.In the end wall 18 facing away from the electric motor 9 and forming a front side during operation, a window-like opening 32 extending at least approximately over the entire cross-sectional area of the upper chamber 22 is assigned to the upper chamber 22. This is closed by a maintenance cover 33 when the vacuum pump 1 is in operation. The maintenance cover 33 can be screwed to the end wall 18, preferably with the interposition of a seal.

In dem Wartungsdeckel 33 ist der Gasauslass 31 vorgesehen. Hierzu weist der Wartungsdeckel 33 eine Durchtrittöffnung 34 auf, an welcher sich wandungsaußenseitig des Wartungsdeckels 33 ein Gasaustrittsstutzen 35 anschließt.The gas outlet 31 is provided in the maintenance cover 33. For this purpose, the maintenance cover 33 has a passage opening 34 to which a gas outlet connection 35 adjoins on the outside of the wall of the maintenance cover 33.

Der Gasaustrittsstutzen 35 ist in Form einer abnehmbaren Umlenkkappe 36 ausgebildet, in welcher das austretende Gas hinsichtlich seiner an dem Gasaustrittsstutzen gegebenen Ausrichtung - welche im Wesentlichen gleichgerichtet ist wie die Strömung b in der oberen Kammer 22 - mindestens um 60°, bevorzugt bis hin zu 90° nach unten in Richtung auf die durch die Bodenwand 16 gegebene Ebene umgelenkt wird. Hierdurch wird der Schall Richtung Boden gelenkt, was zu einer Verringerung der Geräuschbelastung führt.The gas outlet nozzle 35 is designed in the form of a removable deflection cap 36, in which the escaping gas in terms of its at the Gas outlet nozzle given orientation - which is essentially in the same direction as the flow b in the upper chamber 22 - is deflected at least 60 °, preferably up to 90 ° downwards in the direction of the plane given by the bottom wall 16. This directs the sound towards the floor, which leads to a reduction in noise pollution.

Bevorzugt ist der Gasaustrittsstutzen 35 drehbar an dem Wartungsdeckel 33 angeordnet, so dass die Abluft wahlweise auch beispielsweise zur Seite oder nach oben abgelenkt werden kann.The gas outlet connection 35 is preferably arranged rotatably on the maintenance cover 33, so that the exhaust air can optionally also be deflected to the side or upwards, for example.

Die Umlenkkappe 36 kann ausgetauscht werden, beispielsweise gegen einen Gasaustrittsstutzen zum Anschluss eines Schalldämpfers oder eines Weiterführungselementes.The deflection cap 36 can be exchanged, for example with a gas outlet nozzle for connecting a silencer or a continuation element.

Darüber hinaus kann ein Wartungsdeckel 33 mit Umlenkkappe 36 gegen einen Wartungsdeckel 33 zum Anschluss beispielsweise einer externen Verrohrung getauscht werden.In addition, a maintenance cover 33 with deflection cap 36 can be exchanged for a maintenance cover 33 for connecting, for example, external piping.

Die Ölabscheide- und Wiederaufbereitungseinrichtung 3 verfügt über mehrere Überwachungs- und/oder Wartungseinrichtungen 37. So kann in der Stirnwand 18, zugeordnet der unteren Kammer 21, eine Füllstandanzeige 38 zur Ermittlung der Ölmenge vorgesehen sein. Die Füllstandanzeige 38 kann durch ein Ölschauglas und/oder durch einen elektrischen Ölstandsensor gebildet sein.The oil separation and reprocessing device 3 has several monitoring and / or maintenance devices 37. Thus, a level indicator 38 for determining the amount of oil can be provided in the end wall 18, associated with the lower chamber 21. The level indicator 38 can be formed by an oil sight glass and / or by an electrical oil level sensor.

Auch eine mögliche Öltemperaturanzeige kann im Bereich der Stirnwand 18 angeordnet sein.A possible oil temperature display can also be arranged in the area of the end wall 18.

Weiter können in der Stirnwand 18 sowohl der Zu- als auch der Ablauf zum Wechseln des Öls in der Ölabscheide- und Wiederaufbereitungseinrichtung 3 vorgesehen sein. Dazu sind in einer Ausgestaltung in der Stirnwand 18 eine Ölauslauföffnung 39 und ein Einfüllstutzen 40 vorgesehen.Furthermore, both the inlet and the outlet for changing the oil in the oil separation and reprocessing device 3 can be provided in the end wall 18. For this purpose, in one embodiment, an oil outlet opening 39 and a filler neck 40 are provided in the end wall 18.

Nach Abnahme des der Stirnwand 18 zugeordneten Wartungsdeckels 33 sind die Trenneinrichtung 25, bspw. die Feinabscheideeinrichtung, und die Schwimmereinrichtung 30 zur Wartung und ggf. Austausch von der Bedienungsseite der Vakuumpumpe 1 her zugänglich.After removing the maintenance cover 33 assigned to the end wall 18, the separating device 25, for example the fine separating device, and the float device 30 are accessible from the operating side of the vacuum pump 1 for maintenance and, if necessary, replacement.

Darüber hinaus kann in dem Wartungsdeckel 33 ein Überdruckventil angeordnet sein.In addition, a pressure relief valve can be arranged in the maintenance cover 33.

Das Überdruckventil dient als Absicherung gegen einen plötzlichen Überdruck in der Ölabscheide- und Wiederaufbereitungseinrichtung 3; ist somit bevorzugt Teil der Überwachungsvorrichtung.The pressure relief valve serves as a safeguard against sudden excess pressure in the oil separation and reprocessing device 3; is thus preferably part of the monitoring device.

Die Stirnwände 18 und 19 wie auch der Wartungsdeckel 33 sind als Deckelteile A, B und C dem Ölabscheide- und Wiederaufbereitungsgehäuse 31 unmittelbar oder mittelbar (Deckelteil C beziehungsweise Wartungsdeckel 33) zugeordnet.The end walls 18 and 19 as well as the maintenance cover 33 are assigned as cover parts A, B and C to the oil separation and recycling housing 31 directly or indirectly (cover part C or maintenance cover 33).

Zufolge der vorbeschriebenen Anordnung der Überwachungs- und/oder Wartungseinrichtungen 37 sowie der Ausgestaltung der Deckelteile A, B und C sind bevorzugt alle für die Bedienperson relevanten Schnittstellen günstig zugänglich im Bereich der Stirnwände 18, 19 untergebracht, womit sich der Platzbedarf für das Gerät reduziert, die Wartungsfreundlichkeit erhöht und die Herstellbarkeit des Ölabscheide- und Wiederaufbereitungsgehäuses vereinfacht ist.As a result of the above-described arrangement of the monitoring and / or maintenance devices 37 and the design of the cover parts A, B and C, all interfaces relevant to the operator are preferably accommodated in the region of the end walls 18, 19, which is conveniently accessible, which reduces the space required for the device, the ease of maintenance is increased and the manufacturability of the oil separator and reprocessing housing is simplified.

Liste der BezugszeichenList of reference symbols

11 VakuumpumpeVacuum pump 2525th TrenneinrichtungSeparator 22 Drehschieber-AggregatRotary slide unit 2626th DurchtrittsöffnungPassage opening 33 Ölabscheide- und WiederaufbereitungseinrichtungOil separation and recycling device 2727 GehäuseabschnittHousing section 2828 ÖlfilterOil filter 44th HaubeHood 2929 SaugleitungSuction line 55 DrehschieberraumRotary valve room 3030th SchwimmereinrichtungFloat device 66th DrehschieberrotorRotary vane rotor 3131 GasauslassGas outlet 77th SchieberSlider 3232 Öffnungopening 88th Schlitzslot 3333 WartungsdeckelMaintenance cover 99 ElektromotorElectric motor 3434 DurchtrittsöffnungPassage opening 1010 Kammerchamber 3535 GasaustrittsstutzenGas outlet nozzle 1111 LuftleithaubeAir guide hood 3636 UmlenkkappeDeflection cap 1212th MotorflanschMotor flange 3737 Überwachungs- und War-tungseinrichtungMonitoring and maintenance facility 1313th Ölabscheide- und WiederaufbereitungsgehäuseOil separator and reprocessing housing 3838 FüllstandsanzeigeLevel indicator 1414th SeitenwandSide wall 3939 AblauföffnungDrain opening 1515th SeitenwandSide wall 4040 EinfüllstutzenFiller neck 1616 BodenwandBottom wall 4242 FiltermatteFilter mat 1717th DeckenwandCeiling wall 1818th StirnwandFront wall aa Strömungflow 1919th StirnwandFront wall bb Strömungflow 2020th StrangpressprofilExtruded profile xx RotorachseRotor axis 2121 untere Kammerlower chamber 2222nd obere Kammerupper chamber AA. DeckelteilCover part 2323 TrennstegDivider BB. DeckelteilCover part 2424 Schwerkraft- und/oder PrallabscheiderGravity and / or impact separator CC. DeckelteilCover part

Claims (15)

  1. Oil-lubricated rotary vane vacuum pump (1) comprising a rotary vane unit (2) having a rotary vane chamber (5) and a rotary vane rotor (6), and comprising an oil separating and reconditioning device (3), oil and gas being separated in the oil separating and reconditioning device (3) by means of devices, one or more monitoring and/or maintenance devices (37) being provided for said devices, and the oil separating and reconditioning device (3) being accommodated in an oil separating and reconditioning housing (13) having lateral walls (14, 15), a bottom wall (16), a top wall (17) and end walls (18, 19), the lateral walls (14, 15) extending transversely to a plane of rotation of the rotary vane rotor (6) and predefining a longitudinal extension of the oil separating and reconditioning housing (13), characterised in that the oil separating and reconditioning housing (13), with respect to the longitudinal extension thereof, consists of an extruded profile, in particular an aluminium extruded profile, and has an integrally formed chamber system having a lower chamber (21) and an upper chamber (22) in the installed state with respect to gravity.
  2. Rotary vane vacuum pump according to claim 1, characterised in that the one or more monitoring and/or maintenance devices (37) are only arranged in one or more cover parts (A, B, C), which are attached to one or both end walls (18, 19) of the oil separating and reconditioning housing (13), and in that the oil separating and reconditioning housing (13) is otherwise formed having the lateral walls (14, 15), the bottom wall (16) and the top wall (17), without a configuration for a monitoring and/or maintenance device (37).
  3. Rotary vane vacuum pump according to any of the preceding claims, characterised in that the one or more monitoring and/or maintenance devices (37) are arranged on a removable maintenance cover (33) of the oil separating and reconditioning device (3), a separating device (25), which has a float device (30), being accessible for maintenance when the maintenance cover (33) is removed.
  4. Rotary vane vacuum pump according to claim 3, characterised in that the maintenance cover (33) forms part of an end wall (18, 19) of the oil separating and reconditioning housing (13) or the end wall (18, 19) as a whole.
  5. Rotary vane vacuum pump according to any of the preceding claims, characterised in that a separating device (25) is provided and in that the separating device (25) which can be flowed through, for example a fine separating device, is arranged in a longitudinal direction of the oil separating and reconditioning device (3) with respect to a flow direction (b).
  6. Rotary vane vacuum pump according to any of the preceding claims, characterised in that a lateral wall (14, 15) between the rotary vane unit (2) and the oil separating and reconditioning device (3) has a passage opening (26) through which compressed gas having an oil content can enter the oil separating and reconditioning device (3).
  7. Rotary vane vacuum pump according to any of the preceding claims, characterised in that gas enters the rotary vane vacuum pump and in that the entering gas having an oil content flows in a first portion of the oil separating and reconditioning device (3) in a counterflow (a) to a second portion, in which the fine separation takes place.
  8. Rotary vane vacuum pump according to either claim 6 or claim 7, characterised in that a housing portion (27) is formed below the passage opening (26) and as an adjoining flow path, into which housing portion oil separated from the gas enters as a result of gravity and/or centrifugal force.
  9. Rotary vane vacuum pump according to claim 8, characterised in that the housing portion (27) has an oil outlet opening (39), the oil outlet opening (39) preferably being accessible from an end wall (18, 19) of the oil separating and reconditioning housing (13), and/or in that the oil located in the housing portion (27) can be conducted through an oil filter (28).
  10. Rotary vane vacuum pump according to claim 9, characterised in that oil conducted through the oil filter (28) can be introduced into the rotary vane chamber (5).
  11. Rotary vane vacuum pump according to any of claims 5 to 10, characterised in that a filter mat (42) is provided in the separating device (25).
  12. Rotary vane vacuum pump according to claim 11, characterised in that the filter mat (42) is tubular and has an inner flow path for the gas/oil mixture.
  13. Rotary vane vacuum pump according to any of the preceding claims, characterised in that a fill level indicator (38) and/or a pressure relief valve or a bursting disc (41) and/or a temperature monitoring element is provided on an end wall (18, 19), optionally in a maintenance cover (33).
  14. Rotary vane vacuum pump according to any of the preceding claims, characterised in that conveyed gas can exit through an end wall (18, 19), preferably through a maintenance cover (33), the maintenance cover (33) preferably having a gas outlet nozzle (35), the gas outlet nozzle (35) more preferably being provided with an optionally removable deflection cap (36), in which the exiting gas is deflected by at least 60° with respect to the outlet direction thereof at the gas outlet nozzle (35).
  15. Rotary vane vacuum pump according to any of the preceding claims, characterised in that an end wall (18) can optionally be associated with a maintenance cover (33) having a gas outlet nozzle (35) or with a maintenance cover (33) for connecting a sound damper or a continuation element.
EP16723733.8A 2015-05-18 2016-05-17 Oil-lubricated slide vane rotary vacuum pump with oil separating and reconditioning device Active EP3298241B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015107721.3A DE102015107721A1 (en) 2015-05-18 2015-05-18 Oil lubricated rotary vane vacuum pump
PCT/EP2016/060988 WO2016184839A1 (en) 2015-05-18 2016-05-17 Oil-lubricated slide vane rotary vacuum pump with oil separating and reconditioning device

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EP3298241A1 EP3298241A1 (en) 2018-03-28
EP3298241B1 true EP3298241B1 (en) 2021-11-10

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US (1) US10697298B2 (en)
EP (1) EP3298241B1 (en)
JP (1) JP2018514693A (en)
KR (1) KR20180008751A (en)
CN (1) CN107750308B (en)
DE (1) DE102015107721A1 (en)
TW (1) TW201704644A (en)
WO (1) WO2016184839A1 (en)

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KR20180008751A (en) 2018-01-24
CN107750308B (en) 2021-04-06
JP2018514693A (en) 2018-06-07
EP3298241A1 (en) 2018-03-28
DE102015107721A1 (en) 2016-11-24
CN107750308A (en) 2018-03-02
US10697298B2 (en) 2020-06-30
US20180142554A1 (en) 2018-05-24
TW201704644A (en) 2017-02-01
WO2016184839A1 (en) 2016-11-24

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