EP3394449B1 - Refrigerant compressor system - Google Patents
Refrigerant compressor system Download PDFInfo
- Publication number
- EP3394449B1 EP3394449B1 EP16823266.8A EP16823266A EP3394449B1 EP 3394449 B1 EP3394449 B1 EP 3394449B1 EP 16823266 A EP16823266 A EP 16823266A EP 3394449 B1 EP3394449 B1 EP 3394449B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lubricant
- compressors
- refrigerant compressor
- accordance
- level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003507 refrigerant Substances 0.000 title claims description 47
- 239000000314 lubricant Substances 0.000 claims description 256
- 230000005484 gravity Effects 0.000 claims description 21
- 239000011521 glass Substances 0.000 claims description 12
- 238000012800 visualization Methods 0.000 claims description 9
- 230000000875 corresponding effect Effects 0.000 claims description 4
- 230000002596 correlated effect Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 16
- 230000003247 decreasing effect Effects 0.000 claims 1
- 238000013461 design Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012634 optical imaging Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/021—Control systems for the circulation of the lubricant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0207—Lubrication with lubrication control systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/023—Hermetic compressors
- F04B39/0238—Hermetic compressors with oil distribution channels
- F04B39/0246—Hermetic compressors with oil distribution channels in the rotating shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
- F04B41/06—Combinations of two or more pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/70—Use of multiplicity of similar components; Modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/809—Lubricant sump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/025—Lubrication; Lubricant separation using a lubricant pump
Definitions
- the invention relates to a refrigerant compressor system comprising at least three compressors arranged in parallel between an intake line and a pressure line, each of which has a lubricant sump unit.
- document US 2014/241926 shows a refrigerant compressor system, each of the compressors of the system having a lubricant sump unit with a connection to which an insert element is connected, which on the one hand establishes a connection to the lubricant line system and on the other hand is designed in such a way that it specifies a lubricant level level for the respective lubricant sump unit, from which a lubricant transport he follows.
- the advantage of the solution according to the invention is to be seen in the fact that with it there is the possibility of ensuring a sufficient supply of all lubricant sump units with lubricant due to the pressure cascade that occurs in the cascade sequence, whereby the specified lubricant level ensures that in the individual lubricant sump units there is a sufficient amount of lubricant.
- each insert element has an orifice of a lubricant channel leading to the lubricant line system, which is located in the direction of gravity above the respective predetermined lubricant level, so that when the amount of lubricant in the respective lubricant sump unit exceeds the specified lubricant level, the lubricant via the orifice and the lubricant channel can enter the lubricant line system in order to flow to the lubricant sump unit next in the cascade order.
- the lubricant sump unit is to be designed in such a way that this lubricant is supplied from another lubricant sump unit if the insert elements of the compressors located in the cascade sequence between two compressors have an orifice opening in the direction of gravity below the specified level of the lubricant level and leading to the lubricant line system Have lubricant channel, wherein via this lubricant channel and this mouth opening there is the possibility of supplying the corresponding lubricant sump unit with lubricant which comes from a lubricant sump unit preceding in the cascade sequence.
- the mouth opening above the specified lubricant level in the direction of gravity and the mouth opening below the specified lubricant level in the direction of gravity are spaced apart in the direction parallel to the direction of gravity.
- a sensor is provided, for example, with which the lubricant level can be detected.
- each insert element has a visualization unit for making the lubricant level of the respective lubricant sump unit visible.
- the visualization unit is designed, for example, in such a way that it provides an image showing the lubricant level, which image is generated, for example, by electronic or optical imaging.
- the visualization unit comprises a sight glass adjoining a lubricant bath of the respective lubricant sump unit that extends into the insert element, in which the lubricant level can be seen.
- each insert element has a visualization unit for making a lubricant flow to a further lubricant sump unit visible.
- the visualization unit comprises a sight glass which shows a flow of lubricant to the lubricant line system.
- the lubricant line system could be designed such that it comprises a lubricant line with branches leading to each of the insert elements.
- the lubricant line system comprises connecting lines connecting successive insert elements in the cascade sequence, so that each of the connecting lines only connects two successive insert elements to one another.
- the connecting line connects a lubricant channel of the one insert element having one of the mouth openings with a lubricant channel of the other insert element having one of the mouth openings.
- the connecting line has a connection between the lubricant channel with one above the specified lubricant level in the direction of gravity
- the orifice opening at the specified lubricant level level and the lubricant channel with an orifice opening below the respective specified lubricant level level so that the inflow to the respective lubricant bath takes place via the orifice opening below the respective specified lubricant level level and an outflow from the respective lubricant bath through the above the specified lubricant level level lying mouth opening takes place, which has the particular consequence that in the Transfer of lubricant from one lubricant sump unit to the other lubricant sump unit results in the least possible turbulence of this lubricant.
- the pressure level in the respective lubricant sump unit of the respective compressor is determined by the design of the suction line.
- an expedient design of the compressors provides that they are designed such that the pressure in the respective lubricant sump unit is correlated with the suction pressure of the respective compressor.
- connection to which the insert element is connected is a standard connection for detecting the lubricant level.
- the suction line system is designed in such a way that a first compressor in the cascade sequence is supplied with the largest amount of lubricant from the suction line system, that is, the suction line system is designed so that lubricant deposited in it is in the first compressor in the cascade order occurs.
- the suction line system is designed in such a way that the compressors following the first compressor in the cascade sequence receive smaller quantities of lubricant from the suction line system.
- the suction line system is designed such that the compressors following one another in the cascade sequence receive smaller amounts of lubricant from the suction line system in accordance with their position in the cascade sequence.
- the refrigerant compressor system has a controller for the individual compressors which, when individual compressors are switched off, ensures that the compressors that are still working are always arranged next to one another in the cascade sequence.
- a refrigerant compressor system 10 shown as a whole comprises a plurality, for example four, compressors 12a to 12d, which are arranged in parallel between a common suction line 14 and a common pressure line 16 and in the Operate in parallel, with individual suction lines 22a to 22d leading from the common suction line 14 to the individual compressors 12a to 12d, which together with the suction line 14 form an suction line system 20.
- individual pressure lines 24a to 24d lead from the compressors 12a to 12d to the common pressure line 16.
- the compressors 12a to 12d are preferably constructed identically, each of these compressors 12 having an outer housing 32 in which a compressor unit 34, for example in the form of a scroll compressor unit with two interlocking spiral bodies 36 and 38, is provided, for example the spiral body 36 being stationary in the Outer housing 32 is arranged while the spiral body 38 is driven orbiting.
- a compressor unit 34 for example in the form of a scroll compressor unit with two interlocking spiral bodies 36 and 38, is provided, for example the spiral body 36 being stationary in the Outer housing 32 is arranged while the spiral body 38 is driven orbiting.
- a drive motor designated as a whole with 42 is provided in the outer housing 32, which drives the spiral body 38 via an eccentric drive 44.
- the drive motor 42 designed as an electric motor, comprises a stator 46 and a rotor 48, which is seated on a drive shaft 52, which in turn is rotatably supported relative to the outer housing 32 in bearing units 54 and 56 about a drive shaft axis 58.
- the drive shaft 52 is provided with a lubricant channel 62, for example, which runs at a small angle to the drive shaft axis 58 from a first drive shaft end 64 to a second drive shaft end 66, the second drive shaft end 66 being assigned to the eccentric drive 44 and consequently a lubrication of the Eccentric drive 44 takes place.
- a lubricant channel 62 for example, which runs at a small angle to the drive shaft axis 58 from a first drive shaft end 64 to a second drive shaft end 66, the second drive shaft end 66 being assigned to the eccentric drive 44 and consequently a lubrication of the Eccentric drive 44 takes place.
- the first drive shaft end 64 faces a lubricant sump unit designated as a whole as 72, which is formed in an area of the outer housing 32 that is low in the direction of gravity, in the present case a compressor with an essentially vertical drive shaft axis 58, by a shell-shaped bottom body 74 of the outer housing 32, wherein a lubricant bath 76 is formed in the base body 74, which extends up to a bath surface 78 which is preferably still within the base body 74 and whose position in the direction of gravity shows the lubricant level.
- the base body 74 in particular represents an end-side closure of a cylindrical jacket body 82 of the outer housing 32, which is closed on the side opposite the base body 74 by a cover body 84.
- a suction nozzle 86 extends from the first drive shaft end 64 of the drive shaft 52 into the lubricant bath 76, so that it is able to take up lubricant below the bath surface 78 of the lubricant bath 76 and to the lubricant channel 62, in particular the pumping action of the lubricant when the drive shaft 52 rotates through the lubricant channel 62 running obliquely to the drive shaft axis 58 and the centrifugal forces occurring as a result.
- the outer housing 32 is preferably provided with a suction connection 92 in the area between the compressor unit 34 and the lubricant sump unit 72, which is connected to the corresponding individual suction line 22.
- the refrigerant entering the outer housing 32 through this suction connection 92 which also carries lubricant, enters a suction space 94 surrounding the drive motor 42, and flows with simultaneous cooling of the drive motor 42 in the direction of the compressor unit 34, with the suction space 94 within the Outer housing 32 a separation of lubricant takes place, which then flows in the direction of gravity to the lubricant sump unit 72 and collects in the lubricant bath 76.
- the lubricant content of the refrigerant entering the compressor unit 34 is thus significantly reduced and the lubricant is available for the lubrication of the compressor unit 34, in particular the eccentric drive 44, after reaching the lubricant bath 76.
- the refrigerant compressed in the compressor unit 34 then exits into a pressure chamber 96 located close to the cover body 84 or adjoining it, from which it then passes via the respective individual pressure line 24 into the common pressure line 16.
- the lubricant Due to the separation of the lubricant from the refrigerant flow in the suction chamber 94, which is above the lubricant bath 76, the lubricant is present in the lubricant sump unit 72 at a pressure which corresponds to the suction pressure PS of the refrigerant present at the suction connection 92 and also essentially the suction pressure of the corresponds to the compressor unit 34 sucked in refrigerant.
- connection 102 which usually represents a standard connection for a sight glass for detecting the lubricant level, in which in the present exemplary embodiment an insert element designated as a whole with 104 is inserted, which is described in detail below .
- connection 102 is arranged on the outer housing 32 in such a way that it adjoins the lubricant bath 76 and, in particular, the connection 102 extends on both sides of the bath surface 78 at a predetermined lubricant level.
- each of these insert elements 104a to 104d of the respective compressor 12a to 12d establishes a connection to a lubricant line system designated as a whole with 112, which in each case comprises connecting lines 114 1 , 114 2 , 114 3 running between two insert elements 104 Refrigerant compressor system 10 with a total of four compressors 12a to 12d, the connecting line 114 1 , which connects insert elements 104a and 104b, the connecting line 114 2 , the insert elements 104b and 104c and the connecting line 114 3 , which connects insert elements 104c and 104d.
- the lubricant line system 112 with the connecting lines 114 1 , 114 2 and 114 3 together with the insert elements 104a, 104b, 104c and 104d represent an overall network system between the individual lubricant sump units 72 of the individual compressors 12a, 12b, 12c and 12d in order to achieve a sufficient To achieve distribution of the lubricant over the various lubricant sump units 72, as will be described in detail below.
- the common suction line 14 with the individual suction lines 22a to 22d opening into it is designed so that one of the compressors 12, for example the compressor 12a, has a suction pressure PSa within the outer housing 32 that is greater than the suction pressure PSb in the compressor 12b, which in turn is greater than the suction pressure PSc in the compressor 12c, this suction pressure PSc in turn being greater than the suction pressure PSd in the compressor 12d.
- suction pressures PSa, PSb, PSc and PSd also correspond to the respective pressure in the respective lubricant sump unit 72a, 72b, 72c, 72d, the lubricant in the respective lubricant sump units 72a, 72b, 72c and 72d is under a different pressure ( Fig. 4 ).
- the pressures PSa, PSb, PSc and PSd thus form a total of a pressure cascade DK of lower pressures in each step, with a cascade sequence KR which extends from the lubricant sump unit 72a to the lubricant sump unit 72d.
- the pressure PSa is in the order of magnitude of one or a few tenths of a bar greater than the pressure PSb and this is in turn one or a few tenths of a bar greater than the pressure PSc and the pressure PSc is also in turn one or a few tenths of a bar greater than the pressure PSd, as in Fig. 4 shown, so that the pressure cascade DK arises, in which in a cascade direction KR the pressure gradually decreases from the one lubricant sump unit 72 to the next lubricant sump unit 72 in the cascade sequence KR.
- the highest pressure level PSa in the compressor 12a and thus in the lubricant sump unit 72a can be achieved in that, in the case of a suction line 14 with a constant cross section, from which the compressors 12 suction refrigerant one after the other, it is the last compressor to suck in refrigerant, so that the flow speed of the refrigerant in suction line 14 is the smallest at the transition to individual suction line 22a, while, for example, first compressor 12d with individual suction line 22d sucks in refrigerant from the common suction line 14 from the area with maximum flow velocity, since the refrigerant sucked in by other compressors 12c, 12b and 12a also flows through the suction line 14 in the area of the confluence of the individual suction line 22d, so that the lowest pressure of the flowing refrigerant is present in this area.
- the common suction line 14 with the individual suction lines 22a to 22d is designed so that the compressor 12a, which in the pressure cascade DK has the highest pressure in the lubricant sump unit 72, is the lead compressor which receives the largest amount of lubricant from the common suction line 14, while the compressors 12b, 12c and 12d closest in each case in the cascade direction KR receive successively less lubricant from the intake line 14, so that the last lubricant sump unit 72d receives the least amount of lubricant.
- each of the insert elements 104 comprises a housing body 122, which is provided at a first end 124 with a connector 126 which can be connected to the connection 102, for example by means of a union nut 128.
- an interior space 132 is provided within the housing body 122, which extends from a lubricant bath opening 134 facing the connection 102 and communicating with the lubricant bath 76 to the mouth openings 136 and 138 of lubricant channels 142 and 144 opposite this lubricant bath opening 134, the lubricant channels 142, 144 each lead to connections 146 and 148 for the connecting lines 114.
- the interior 132 is also provided with a lateral opening 152, which is closed with a sight glass 154 to visualize a lubricant level, described in detail below, of the lubricant bath 76 extending into the interior 132, so that the sight glass 154 can see into the interior 132, preferably over its entire cross section in the vertical direction.
- the insert elements 104 are connected to the respective lubricant sump unit 72 in such a way that the mouth openings 136 and 138 and thus also the connections 146 and 148 are arranged one above the other at a distance in the direction of gravity.
- a small amount of lubricant introduced into the respective compressor 12 to a lubricant bath 76 ', the lubricant level indicating bath surface 78' is located in the direction of gravity below the connection 102, so that no lubricant can enter the interior 132 of the insert element 104.
- the bath surface 78 ′ ′′ of the lubricant bath 76 ′ ′′ is so high that it lies above the mouth opening 138 and can also be clearly seen in the sight glass 154.
- Fig. 11 Another increase in the amount of lubricant, shown in Fig. 11 As shown in the case of the lubricant sump unit 72 ′′ ′′, the bath surface 78 ′′ ′′ of the lubricant bath 76 ′′ ′′ can also be seen in the sight glass 154 and lubricant can also enter the mouth opening 136.
- the position of the orifice 136 of the lubricant channel 142 defines the specified lubricant level from which lubricant can be passed on from the lubricant bath 76 "" to the next lubricant sump unit 72.
- the connecting line 114 1 is connected to the connection 146 which is assigned to the first opening 136, then lubricant enters the connecting line 114 1 when the bath surface 78 ′′ ′′ lies above the opening 136, as in FIG Fig. 11 shown.
- This lubricant then flows through the connecting line 114 1 to the next following insert element 104b, the connecting line 114 1 being connected to the connection 148 of the insert element 104b, which is located below the connection 146 in the direction of gravity.
- the pressure difference means that lubricant passes from the lubricant sump unit 72a into the lubricant sump unit 72b as long as the bath surface 78 ′′ ′′ is not below the mouth opening 136, but is always so high that lubricant enters the mouth opening 136 and thus can also enter the connecting line 114 1 .
- the lubricant bath 76 of the lubricant sump unit 72 will also have a bath surface 78 "" which is so high that lubricant can enter the opening 136 in the insert element 104b and can thus be guided from the connecting line 114 2 to the insert element 104c, also in such a way that the lubricant enters the lubricant bath 76 of the lubricant sump unit 72c via the mouth opening 138.
- the lubricant bath 76 is filled until the bath surface 78 is also high enough for lubricant to enter the mouth opening 136 of the insert element 104c and to be fed to the insert element 104d by means of the lubricant line 114 3 .
- the first insert element 104a and the last insert element 104d in the cascade sequence KR are designed in such a way that the mouth opening 138, the lubricant channel 144 and the connection 148 are either not present or closed, since in these only the mouth opening 136 , the lubricant channel 142 and the connection 146 is necessary, because with the last lubricant sump unit 72d in the cascade sequence KR it is irrelevant whether the supplied lubricant enters the lubricant bath 76 via the orifice 136 or the orifice 138.
- a compressor control 162 is provided to control the individual compressors 12a, 12b, 12c and 12d of the refrigerant compression system 10, which ensures that when individual compressors 12 are switched off, the remaining working compressors 12 are next to each other in the cascade sequence KR, so that always there is the possibility of transferring lubricant from a lubricant sump unit 72 located in the pressure cascade DK at a higher pressure level to a lubricant sump unit 72 closest in the cascade sequence KR, so that the working compressors are always supplied with sufficient lubricant.
- the compressor control 162 works in such a way that when individual compressors 12 are switched off, the switch-off takes place in the opposite direction to the cascade direction KR, so that, for example, when one compressor is switched off, the compressor 12d is switched off and when another compressor is switched off, the Compressor 12c and so on, so that the lead compressor 12a is always the last compressor still running and the excess lubricant in the lubricant sump unit 72a of this lead compressor 12a is still transferred to the other compressors 12 following in the cascade sequence KR.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Description
Die Erfindung betrifft eine Kältemittelverdichteranlage umfassend mindestens drei parallel zwischen einer Ansaugleitung und einer Druckleitung angeordnete Verdichter, von denen jeder eine Schmiermittelsumpfeinheit aufweist.The invention relates to a refrigerant compressor system comprising at least three compressors arranged in parallel between an intake line and a pressure line, each of which has a lubricant sump unit.
Bei derartigen Kältemittelverdichteranlagen besteht die Notwendigkeit, alle Verdichter mit ausreichend Schmiermittel zu versorgen.In such refrigerant compressor systems there is a need to supply all compressors with sufficient lubricant.
Dokument
Diese Aufgabe wird bei einer Kältemittelverdichteranlage der eingangs beschriebenen Art erfindungsgemäß dadurch gelöst, dass die Verdichter im Betrieb so arbeiten, dass die jeweiligen Drücke in den jeweiligen Schmiermittelsumpfeinheiten der jeweiligen Verdichter eine Druckkaskade ergeben, gemäß welcher die Verdichter in einer definierten Kaskadenreihenfolge einen schrittweise geringfügig niedriger werdenden Druck in der jeweiligen Schmiermittelsumpfeinheit aufweisen, dass die Schmiermittelsumpfeinheiten miteinander entsprechend der Kaskadenreihenfolge zum Schmiermitteltransport mit einem Schmiermittelleitungssystem verbunden sind und dass jede Schmiermittelsumpfeinheit einen Anschluss aufweist, mit welchem ein Einsatzelement verbunden ist, welches einerseits eine Verbindung zu dem Schmiermittelleitungssystem herstellt und andererseits so ausgebildet ist, dass es der jeweiligen Schmiermittelsumpfeinheit ein Schmiermittelstandsniveau vorgibt, ab welchem ein Schmiermitteltransport zu der in der Kaskadenreihenfolge nächstfolgenden Schmiermittelsumpfeinheit erfolgt.This object is achieved according to the invention in a refrigerant compressor system of the type described at the outset in that the compressors work during operation in such a way that the respective pressures in the respective lubricant sump units of the respective compressor result in a pressure cascade according to which the compressors gradually decrease slightly in a defined cascade sequence Have pressure in the respective lubricant sump unit, that the lubricant sump units are connected to one another according to the cascade sequence for lubricant transport with a lubricant line system and that each lubricant sump unit has a connection to which an insert element is connected, which on the one hand establishes a connection to the lubricant line system and on the other hand is designed so that it specifies a lubricant level level for the respective lubricant sump unit from which lubricant can be transported to the The next lubricant sump unit in the cascade sequence takes place.
Der Vorteil der erfindungsgemäßen Lösung ist insbesondere darin zu sehen, dass mit dieser die Möglichkeit besteht, aufgrund der sich einstellenden Druckkaskade in der Kaskadenreihenfolge eine ausreichende Versorgung aller Schmiermittelsumpfeinheiten mit Schmiermittel sicher zu stellen, wobei durch das vorgegebene Schmiermittelstandsniveau sichergestellt wird, dass in den einzelnen Schmiermittelsumpfeinheiten eine ausreichende Menge von Schmiermittel vorhanden ist.The advantage of the solution according to the invention is to be seen in the fact that with it there is the possibility of ensuring a sufficient supply of all lubricant sump units with lubricant due to the pressure cascade that occurs in the cascade sequence, whereby the specified lubricant level ensures that in the individual lubricant sump units there is a sufficient amount of lubricant.
Zur Festlegung des vorgegebenen Schmiermittelstandsniveaus ist vorzugsweise vorgesehen, dass jedes Einsatzelement eine in Schwerkraftrichtung über dem jeweiligen vorgegebenen Schmiermittelstandsniveau liegende Mündungsöffnung eines zum Schmiermittelleitungssystem führenden Schmiermittelkanals aufweist, so dass dann, wenn die Schmiermittelmenge in der jeweiligen Schmiermittelsumpfeinheit das vorgegebene Schmiermittelstandsniveau übersteigt, das Schmiermittel über die Mündungsöffnung und den Schmiermittelkanal in das Schmiermittelleitungssystem eintreten kann, um zur in der Kaskadenreihenfolge nächstfolgenden Schmiermittelsumpfeinheit zu fließen.To determine the specified lubricant level, it is preferably provided that each insert element has an orifice of a lubricant channel leading to the lubricant line system, which is located in the direction of gravity above the respective predetermined lubricant level, so that when the amount of lubricant in the respective lubricant sump unit exceeds the specified lubricant level, the lubricant via the orifice and the lubricant channel can enter the lubricant line system in order to flow to the lubricant sump unit next in the cascade order.
Ferner ist es günstig, insbesondere, wenn die Schmiermittelsumpfeinheit so ausgebildet sein soll, dass dieser Schmiermittel aus einer anderen Schmiermittelsumpfeinheit zugeführt wird, wenn die Einsatzelemente der in der Kaskadenreihenfolge zwischen zwei Verdichtern liegenden Verdichter eine in Schwerkraftrichtung unter dem vorgegebenen Schmiermittelstandsniveau liegende Mündungsöffnung eines zum Schmiermittelleitungssystem führenden Schmiermittelkanals aufweisen, wobei über diesen Schmiermittelkanal und diese Mündungsöffnung die Möglichkeit besteht, der entsprechenden Schmiermittelsumpfeinheit Schmiermittel zuzuführen, welches von einer in der Kaskadenreihenfolge vorausgehenden Schmiermittelsumpfeinheit stammt.Furthermore, it is advantageous, in particular, if the lubricant sump unit is to be designed in such a way that this lubricant is supplied from another lubricant sump unit if the insert elements of the compressors located in the cascade sequence between two compressors have an orifice opening in the direction of gravity below the specified level of the lubricant level and leading to the lubricant line system Have lubricant channel, wherein via this lubricant channel and this mouth opening there is the possibility of supplying the corresponding lubricant sump unit with lubricant which comes from a lubricant sump unit preceding in the cascade sequence.
Vorteilhafterweise ist dabei vorgesehen, dass die in Schwerkraftrichtung über dem vorgegebenen Schmiermittelstandsniveau liegende Mündungsöffnung und die in Schwerkraftrichtung unter dem vorgegebenen Schmiermittelstandsniveau liegende Mündungsöffnung in Richtung parallel zur Schwerkraftrichtung im Abstand voneinander angeordnet sind.Advantageously, it is provided that the mouth opening above the specified lubricant level in the direction of gravity and the mouth opening below the specified lubricant level in the direction of gravity are spaced apart in the direction parallel to the direction of gravity.
Um für Wartungs- und Überwachungszwecke den Schmiermittelstand der jeweiligen Schmiermittelsumpfeinheit erfassen zu können, ist beispielsweise ein Sensor vorgesehen, mit welchem der Schmiermittelstand detektierbar ist.In order to be able to detect the lubricant level of the respective lubricant sump unit for maintenance and monitoring purposes, a sensor is provided, for example, with which the lubricant level can be detected.
Vorzugsweise ist vorgesehen, dass jedes Einsatzelement eine Visualisierungseinheit zum Sichtbarmachen des Schmiermittelstandes der jeweiligen Schmiermittelsumpfeinheit aufweist.It is preferably provided that each insert element has a visualization unit for making the lubricant level of the respective lubricant sump unit visible.
Die Visualisierungseinheit ist beispielsweise so ausgeführt, dass sie ein den Schmiermittelstand aufzeigendes Bild zur Verfügung stellt, das beispielsweise durch elektronische oder optische Abbildung erzeugt wird.The visualization unit is designed, for example, in such a way that it provides an image showing the lubricant level, which image is generated, for example, by electronic or optical imaging.
Insbesondere ist es aus Gründen einer einfachen Lösung zweckmäßig, wenn die Visualisierungseinheit ein an ein sich in das Einsatzelement hinein ausdehnendes Schmiermittelbad der jeweiligen Schmiermittelsumpfeinheit angrenzendes Schauglas umfasst, in welchem der Schmiermittelstand erkennbar ist.In particular, for reasons of a simple solution, it is expedient if the visualization unit comprises a sight glass adjoining a lubricant bath of the respective lubricant sump unit that extends into the insert element, in which the lubricant level can be seen.
Ferner ist vorzugsweise vorgesehen, dass jedes Einsatzelement eine Visualisierungseinheit zum Sichtbarmachen eines Schmiermittelflusses zu einer weiteren Schmiermittelsumpfeinheit aufweist.Furthermore, it is preferably provided that each insert element has a visualization unit for making a lubricant flow to a further lubricant sump unit visible.
Auch hierzu ist vorzugsweise vorgesehen, dass die Visualisierungseinheit ein Schauglas umfasst, welches einen Schmiermittelfluss zum Schmiermittelleitungssystem erkennen lässt.For this purpose, too, it is preferably provided that the visualization unit comprises a sight glass which shows a flow of lubricant to the lubricant line system.
Hinsichtlich der Ausbildung des Schmiermittelleitungssystems wurden bislang keine näheren Angaben gemacht.With regard to the design of the lubricant line system, no further details have been given so far.
Prinzipiell könnte das Schmiermittelleitungssystem so ausgebildet sein, dass es eine Schmiermittelleitung mit zu jedem der Einsatzelemente führenden Abzweigungen umfasst.In principle, the lubricant line system could be designed such that it comprises a lubricant line with branches leading to each of the insert elements.
Eine besonders vorteilhafte Lösung sieht vor, dass das Schmiermittelleitungssystem jeweils in der Kaskadenreihenfolge aufeinanderfolgende Einsatzelemente verbindende Verbindungsleitungen umfasst, so dass jeder der Verbindungsleitungen nur zwei aufeinanderfolgende Einsatzelemente miteinander verbindet.A particularly advantageous solution provides that the lubricant line system comprises connecting lines connecting successive insert elements in the cascade sequence, so that each of the connecting lines only connects two successive insert elements to one another.
Insbesondere ist in diesem Fall vorgesehen, dass die Verbindungsleitung jeweils einen eine der Mündungsöffnungen aufweisenden Schmiermittelkanal des einen Einsatzelements mit einem, eine der Mündungsöffnungen aufweisenden Schmiermittelkanal des anderen Einsatzelements verbindet.In particular, it is provided in this case that the connecting line connects a lubricant channel of the one insert element having one of the mouth openings with a lubricant channel of the other insert element having one of the mouth openings.
Im Falle von Einsatzelementen, welche einen Schmiermittelkanal mit einer in Schwerkraftrichtung über dem vorgegebenen Schmiermittelstandsniveau liegenden und einen Schmiermittelkanal mit einer in Schwerkraftrichtung unter dem jeweiligen vorgegebenen Schmiermittelstandsniveau liegenden Mündungsöffnung aufweist, ist vorgesehen, dass die Verbindungsleitung eine Verbindung zwischen dem Schmiermittelkanal mit einer in Schwerkraftrichtung über dem vorgegebenen Schmiermittelstandsniveau liegenden Mündungsöffnung und dem Schmiermittelkanal mit einer unter dem jeweiligen vorgegebenen Schmiermittelstandsniveau liegenden Mündungsöffnung herstellt, so dass dadurch der Zufluss zu dem jeweiligen Schmiermittelbad über die unter dem jeweiligen vorgegebenen Schmiermittelstandsniveau liegenden Mündungsöffnung erfolgt und ein Abfluss aus dem jeweiligen Schmiermittelbad durch die über dem vorgegebenen Schmiermittelstandsniveau liegende Mündungsöffnung erfolgt, was insbesondere zur Folge hat, dass bei der Überleitung von Schmiermittel von einer Schmiermittelsumpfeinheit zur anderen Schmiermittelsumpfeinheit eine möglichst geringe Verwirbelung dieses Schmiermittels erfolgt.In the case of insert elements which have a lubricant channel with an orifice opening above the specified lubricant level level in the direction of gravity and a lubricant channel with an orifice opening below the respective specified lubricant level level in the direction of gravity, it is provided that the connecting line has a connection between the lubricant channel with one above the specified lubricant level in the direction of gravity The orifice opening at the specified lubricant level level and the lubricant channel with an orifice opening below the respective specified lubricant level level, so that the inflow to the respective lubricant bath takes place via the orifice opening below the respective specified lubricant level level and an outflow from the respective lubricant bath through the above the specified lubricant level level lying mouth opening takes place, which has the particular consequence that in the Transfer of lubricant from one lubricant sump unit to the other lubricant sump unit results in the least possible turbulence of this lubricant.
Hinsichtlich der Ausbildung der Druckkaskade in den einzelnen Schmiermittelsumpfeinheiten wurden bislang keine näheren Angaben gemacht.With regard to the formation of the pressure cascade in the individual lubricant sump units, no further details have been given so far.
So ist vorzugsweise vorgesehen, dass durch die Ausbildung der Ansaugleitung das Druckniveau in der jeweiligen Schmiermittelsumpfeinheit des jeweiligen Verdichters festgelegt ist.It is thus preferably provided that the pressure level in the respective lubricant sump unit of the respective compressor is determined by the design of the suction line.
Insbesondere sieht eine zweckmäßige Ausbildung der Verdichter vor, dass diese so ausgebildet sind, dass der Druck in der jeweiligen Schmiermittelsumpfeinheit mit dem Saugdruck des jeweiligen Verdichters korreliert ist.In particular, an expedient design of the compressors provides that they are designed such that the pressure in the respective lubricant sump unit is correlated with the suction pressure of the respective compressor.
Besonders zweckmäßig ist es dabei, wenn der Druck in der jeweiligen Schmiermittelsumpfeinheit dem Saugdruck des jeweiligen Verdichters entspricht.It is particularly useful if the pressure in the respective lubricant sump unit corresponds to the suction pressure of the respective compressor.
Die Erfindung lässt sich besonders vorteilhaft dann realisieren, wenn der Anschluss, mit dem das Einsatzelement verbunden ist, ein Standard-Anschluss zur Erfassung des Schmiermittelstandes ist.The invention can be implemented particularly advantageously when the connection to which the insert element is connected is a standard connection for detecting the lubricant level.
Hinsichtlich der Versorgung der einzelnen Verdichter wurden bislang ebenfalls keine näheren Angaben gemacht.With regard to the supply of the individual compressors, no further details have been given so far.
So ist vorzugsweise vorgesehen, dass das Ansaugleitungssystem so ausgebildet ist, dass ein in der Kaskadenreihenfolge erster Verdichter von dem Ansaugleitungssystem mit der größten Schmiermittelmenge versorgt wird, das heißt, dass das Ansaugleitungssystem so ausgebildet ist, dass sich in diesem absetzendes Schmiermittel in den ersten Verdichter in der Kaskadenreihenfolge eintritt.It is preferably provided that the suction line system is designed in such a way that a first compressor in the cascade sequence is supplied with the largest amount of lubricant from the suction line system, that is, the suction line system is designed so that lubricant deposited in it is in the first compressor in the cascade order occurs.
Ferner ist vorzugsweise vorgesehen, dass das Ansaugleitungssystem so ausgebildet ist, dass die in der Kaskadenreihenfolge auf den ersten Verdichter folgenden Verdichter geringere Schmiermittelmengen aus dem Ansaugleitungssystem erhalten.Furthermore, it is preferably provided that the suction line system is designed in such a way that the compressors following the first compressor in the cascade sequence receive smaller quantities of lubricant from the suction line system.
Insbesondere ist vorgesehen, dass das Ansaugleitungssystem so ausgebildet ist, dass die in der Kaskadenreihenfolge aufeinanderfolgenden Verdichter entsprechend ihrer Position in der Kaskadenreihenfolge jeweils geringere Schmiermittelmengen aus dem Ansaugleitungssystem erhalten.In particular, it is provided that the suction line system is designed such that the compressors following one another in the cascade sequence receive smaller amounts of lubricant from the suction line system in accordance with their position in the cascade sequence.
Hinsichtlich des Betriebs der einzelnen Verdichter der Kältemittelverdichteranlage, insbesondere dann, wenn einzelne der Verdichter abgeschaltet werden sollen, wurden bislang keine näheren Angaben gemacht.With regard to the operation of the individual compressors of the refrigerant compressor system, in particular when individual compressors are to be switched off, no further details have so far been given.
So ist insbesondere vorgesehen, dass die Kältemittelverdichteranlage eine Steuerung für die einzelnen Verdichter aufweist, die bei einer Abschaltung einzelner Verdichter sicher stellt, dass die noch arbeitenden Verdichter stets in der Kaskadenreihenfolge nebeneinanderliegend angeordnet sind.In particular, it is provided that the refrigerant compressor system has a controller for the individual compressors which, when individual compressors are switched off, ensures that the compressors that are still working are always arranged next to one another in the cascade sequence.
Weitere Merkmale und Vorteile der erfindungsgemäßen Lösung sind Gegenstand der nachfolgenden Beschreibung sowie der zeichnerischen Darstellung einiger Ausführungsbeispiele.Further features and advantages of the solution according to the invention are the subject matter of the following description and the graphic representation of some exemplary embodiments.
In der Zeichnung zeigen:
- Fig. 1
- eine Seitenansicht einer erfindungsgemäßen Kältemittelverdichteranlage;
- Fig.2
- eine Draufsicht auf die Kältemittelverdichteranlage in Richtung des Pfeils A in
Fig. 1 ; - Fig. 3
- einen vertikalen Schnitt durch einen beispielhaften Verdichter der Kältemittelverdichteranlage;
- Fig. 4
- eine Darstellung der Kältemittelverdichteranlage mit der sich in den einzelnen Verdichtern der Kältemittelverdichteranlage ausbildenden Druckkaskade;
- Fig. 5
- eine vergrößerte Darstellung des Bereichs B in
Fig. 3 ; - Fig. 6
- eine Ansicht eines Einsatzelements in Richtung des Pfeils C in
Fig. 5 ; - Fig. 7
- eine perspektivische Darstellung des Einsatzelements;
- Fig. 8
- eine schematische Darstellung des Einsatzelements in Relation zu einem Schmiermittelbad dessen Badoberfläche unterhalb eines vorgegebenen Schmiermittelstandes liegt;
- Fig. 9
- eine Darstellung entsprechend
Fig. 8 , wobei die Badoberfläche des Schmiermittelbades so hoch liegt, dass die Badoberfläche in einem Schauglas des Einsatzelements erkennbar ist; - Fig. 10
- eine Darstellung entsprechend
Fig. 8 , wobei die Badoberfläche des Schmiermittelbades den vorgegebenen Schmiermittelstand erreicht; - Fig. 11
- eine Darstellung ähnlich
Fig. 8 , wobei die Badoberfläche des Schmiermittelbads höher liegt als der vorgegebene Schmiermittelstand, so dass Schmiermittel über das Einsatzelement in das Schmiermittelleitungssystem und von dem Schmiermittelleitungssystem in den nächstfolgenden Verdichter fließt und - Fig. 12
- eine Darstellung der Kältemittelverdichteranlage ähnlich
Fig. 1 mit Darstellung der einzelnen Einsatzelemente und der Verbindungsleitungen des Schmiermittelleitungssystems zwischen den einzelnen Einsatzelementen.
- Fig. 1
- a side view of a refrigerant compressor system according to the invention;
- Fig. 2
- a plan view of the refrigerant compressor system in the direction of arrow A in
Fig. 1 ; - Fig. 3
- a vertical section through an exemplary compressor of the refrigerant compressor system;
- Fig. 4
- a representation of the refrigerant compressor system with the pressure cascade forming in the individual compressors of the refrigerant compressor system;
- Fig. 5
- an enlarged view of the area B in
Fig. 3 ; - Fig. 6
- a view of an insert element in the direction of arrow C in FIG
Fig. 5 ; - Fig. 7
- a perspective view of the insert element;
- Fig. 8
- a schematic representation of the insert element in relation to a lubricant bath, the bath surface of which is below a predetermined lubricant level;
- Fig. 9
- a representation accordingly
Fig. 8 wherein the bath surface of the lubricant bath is so high that the bath surface can be seen in a sight glass of the insert element; - Fig. 10
- a representation accordingly
Fig. 8 wherein the bath surface of the lubricant bath reaches the predetermined lubricant level; - Fig. 11
- a representation similar
Fig. 8 , wherein the bath surface of the lubricant bath is higher than the specified lubricant level, so that lubricant flows via the insert element into the lubricant line system and from the lubricant line system into the next compressor and - Fig. 12
- a representation of the refrigerant compressor system similar
Fig. 1 with representation of the individual insert elements and the connecting lines of the lubricant line system between the individual insert elements.
Ein in den
Ferner führen von den Verdichtern 12a bis 12d Einzeldruckleitungen 24a bis 24d zu der gemeinsamen Druckleitung 16.Furthermore,
Die Verdichter 12a bis 12d sind vorzugsweise identisch aufgebaut, wobei jeder dieser Verdichter 12 ein Außengehäuse 32 aufweist, in welchem eine Verdichtereinheit 34, beispielsweise in Form einer Spiralverdichtereinheit mit zwei ineinandergreifenden Spiralkörpern 36 und 38, vorgesehen ist, wobei beispielsweise der Spiralkörper 36 feststehend in dem Außengehäuse 32 angeordnet ist, während der Spiralkörper 38 orbitierend angetrieben ist.The
Zum Antrieb der Verdichtereinheit 34 ist in dem Außengehäuse 32 ein als Ganzes mit 42 bezeichneter Antriebsmotor vorgesehen, welcher über einen Exzenterantrieb 44 den Spiralkörper 38 antreibt.To drive the
Der als Elektromotor ausgebildete Antriebsmotor 42 umfasst einen Stator 46 und einen Rotor 48, der auf einer Antriebswelle 52 sitzt, die ihrerseits relativ zum Außengehäuse 32 drehbar in Lagereinheiten 54 und 56 um eine Antriebswellenachse 58 drehbar gelagert ist.The
Die Antriebswelle 52 ist beispielsweise mit einem Schmiermittelkanal 62 versehen, welcher in einem geringen Winkel zur Antriebswellenachse 58 von einem ersten Antriebswellenende 64 zu einem zweiten Antriebswellenende 66 verläuft, wobei das zweite Antriebswellenende 66 dem Exzenterantrieb 44 zugeordnet ist und folglich über den Schmiermittelkanal 62 eine Schmierung des Exzenterantriebs 44 erfolgt.The
Das erste Antriebswellenende 64 ist einer als Ganzes mit 72 bezeichneten Schmiermittelsumpfeinheit zugewandt, welche in einem in Schwerkraftrichtung tiefliegenden Bereich des Außengehäuses 32, im vorliegenden Fall eines Verdichters mit im Wesentlichen vertikal verlaufender Antriebswellenachse 58, durch einen schalenförmig ausgebildeten Bodenkörper 74 des Außengehäuses 32 gebildet ist, wobei sich in dem Bodenkörper 74 ein Schmiermittelbad 76 ausbildet, welches sich bis zu einer Badoberfläche 78 erstreckt, die vorzugsweise noch innerhalb des Bodenkörpers 74 liegt und deren Lage in Schwerkraftrichtung den Schmiermittelstand erkennen lässt.The first
Dabei stellt der Bodenkörper 74 insbesondere einen endseitigen Abschluss eines zylindrischen Mantelkörpers 82 des Außengehäuses 32 dar, der auf der dem Bodenkörper 74 gegenüberliegenden Seite durch einen Deckelkörper 84 verschlossen ist.In this case, the
Zum Ansaugen von Schmiermittel aus dem Schmiermittelbad 76 in den Schmiermittelkanal 62 erstreckt sich ausgehend von dem ersten Antriebswellenende 64 der Antriebswelle 52 ein Saugrüssel 86 in das Schmiermittelbad 76 hinein, so dass dieser in der Lage ist, Schmiermittel unterhalb der Badoberfläche 78 des Schmiermittelbads 76 aufzunehmen und dem Schmiermittelkanal 62 zuzuführen, wobei insbesondere die Pumpwirkung bei rotierender Antriebswelle 52 des Schmiermittels durch den schräg zur Antriebswellenachse 58 verlaufenden Schmiermittelkanal 62 und die dadurch auftretenden Zentrifugalkräfte erfolgt.To suck in lubricant from the
Das Außengehäuse 32 ist vorzugsweise im Bereich zwischen der Verdichtereinheit 34 und der Schmiermittelsumpfeinheit 72 mit einem Sauganschluss 92 versehen, welcher mit der entsprechenden Einzelsaugleitung 22 verbunden ist.The
Das durch diesen Sauganschluss 92 in das Außengehäuse 32 eintretende Kältemittel, welches außerdem Schmiermittel mit führt, tritt in einen den Antriebsmotor 42 umgebenden Ansaugraum 94 ein, und strömt unter gleichzeitiger Kühlung des Antriebsmotors 42 in Richtung der Verdichtereinheit 34, wobei in dem Ansaugraum 94 innerhalb des Außengehäuses 32 eine Abscheidung von Schmiermittel erfolgt, das in Schwerkraftrichtung dann zur Schmiermittelsumpfeinheit 72 fließt und sich in dem Schmiermittelbad 76 sammelt.The refrigerant entering the
Damit ist der Schmiermittelanteil des in die Verdichtereinheit 34 eintretenden Kältemittels signifikant reduziert und das Schmiermittel steht nach dem Erreichen des Schmiermittelbades 76 für die Schmierung der Verdichtereinheit 34, insbesondere des Exzenterantriebs 44, zur Verfügung.The lubricant content of the refrigerant entering the
Das in der Verdichtereinheit 34 verdichtete Kältemittel tritt dann in einen nahe des Deckelkörpers 84 liegenden oder an diesen angrenzenden Druckraum 96 aus, von welchem es dann über die jeweilige Einzeldruckleitung 24 in die gemeinsame Druckleitung 16 übertritt.The refrigerant compressed in the
Aufgrund der Abscheidung des Schmiermittels aus dem Kältemittelstrom in dem Ansaugraum 94, der über dem Schmiermittelbad 76 liegt, liegt in der Schmiermittelsumpfeinheit 72 das Schmiermittel unter einem Druck vor, der dem am Sauganschluss 92 vorliegenden Saugdruck PS des Kältemittels und auch im Wesentlichen dem Saugdruck des von der Verdichtereinheit 34 angesaugten Kältemittels entspricht.Due to the separation of the lubricant from the refrigerant flow in the
Die Schmiermittelsumpfeinheit 72 ist beispielsweise ihrerseits mit einem Anschluss 102 versehen, der üblicherweise einen Standard-Anschluss für ein Schauglas zum Erfassen des Schmiermittelstandes darstellt, in welchen beim vorliegenden Ausführungsbeispiel ein als Ganzes mit 104 bezeichnetes Einsatzelement eingesetzt ist, welches im nachfolgenden noch im Detail beschrieben wird.The
Der Anschluss 102 ist so am Außengehäuse 32 angeordnet, dass dieser an das Schmiermittelbad 76 angrenzt und sich insbesondere der Anschluss 102 beiderseits der Badoberfläche 78 bei einem vorgegebenen Schmiermittelstand erstreckt.The
Wie in
Somit stellt das Schmiermittelleitungssystem 112 mit den Verbindungsleitungen 1141, 1142 und 1143 gemeinsam mit den Einsatzelementen 104a, 104b, 104c und 104d insgesamt ein Verbundsystem zwischen den einzelnen Schmiermittelsumpfeinheiten 72 der einzelnen Verdichter 12a, 12b, 12c und 12d dar, um eine ausreichende Verteilung des Schmiermittels über die verschiedenen Schmiermittelsumpfeinheiten 72 zu erreichen, wie nachfolgend im Einzelnen beschrieben wird.Thus, the
Wie in
Da die Saugdrücke PSa, PSb, PSc und PSd ebenfalls dem jeweiligen Druck in der jeweiligen Schmiermittelsumpfeinheit 72a, 72b, 72c, 72d entsprechen, steht somit das Schmiermittel in den jeweiligen Schmiermittelsumpfeinheiten 72a, 72b, 72c und 72d jeweils unter einem unterschiedlichen Druck (
Damit bilden die Drucke PSa, PSb, PSc und PSd insgesamt eine Druckkaskade DK jeweils stufenweise geringerer Drucke, mit einer Kaskadenreihenfolge KR, welche von der Schmiermittelsumpfeinheit 72a bis zur Schmiermittelsumpfeinheit 72d reicht.The pressures PSa, PSb, PSc and PSd thus form a total of a pressure cascade DK of lower pressures in each step, with a cascade sequence KR which extends from the
Beispielsweise ist der Druck PSa jeweils in der Größenordnung von einem oder wenigen zehntel Bar größer als der Druck PSb und dieser ist wiederum um eines oder wenige zehntel Bar größer als der Druck PSc und der Druck PSc ist ebenfalls wiederum um eines oder wenige zehntel Bar größer als der Druck PSd, wie in
Das höchste Druckniveau PSa im Verdichter 12a und somit in der Schmiermittelsumpfeinheit 72a lässt sich dadurch erreichen, dass dieser bei einer Ansaugleitung 14 mit konstantem Querschnitt, aus der die Verdichter 12 nacheinander Kältemittel absaugen, der letzte kältemittelansaugende Verdichter ist, so dass die Strömungsgeschwindigkeit des Kältemittels in der Ansaugleitung 14 beim Übergang zur Einzelansaugleitung 22a die geringste ist, während beispielsweise der erste Verdichter 12d mit der Einzelansaugleitung 22d aus der gemeinsamen Ansaugleitung 14 Kältemittel aus dem Bereich mit maximaler Strömungsgeschwindigkeit ansaugt, da das von den übrigen Verdichtern 12c, 12b und 12a angesaugte Kältemittel ebenfalls in dem Bereich der Einmündung der Einzelansaugleitung 22d durch die Ansaugleitung 14 strömt, so dass in diesem Bereich der niedrigste Druck des strömenden Kältemittels vorliegt.The highest pressure level PSa in the
Ferner ist die gemeinsame Ansaugleitung 14 mit den Einzelsaugleitungen 22a bis 22d so ausgebildet, dass der Verdichter 12a, welcher in der Druckkaskade DK den höchsten Druck in der Schmiermittelsumpfeinheit 72 aufweist, der Führungsverdichter ist, welcher aus der gemeinsamen Ansaugleitung 14 die größte Schmiermittelmenge erhält, während die in der Kaskadenrichtung KR jeweils nächstliegenden Verdichter 12b, 12c und 12d sukzessive weniger Schmiermittel aus der Ansaugleitung 14 erhalten, so dass die letzte Schmiermittelsumpfeinheit 72d am wenigsten Schmiermittel erhält.Furthermore, the
Dies lässt sich dadurch erreichen, dass das in der gemeinsamen Ansaugleitung 14 bereits abscheidende Schmiermittel zum überwiegenden Teil dem Führungsverdichter 12a zugeführt wird, während die Anteile des in die anderen Verdichter 12b, 12c und 12d aus der gemeinsamen Ansaugleitung 14 eintretenden Schmiermittels geringer sind, wobei hierzu die Einzelansaugleitung 22d am weitesten in die Ansaugleitung 14 hineinragt und die Einzelansaugleitung 22c, 22b und 22a sukzessive weniger weit in die Ansaugleitung 14 hineinragen, so dass in der Ansaugleitung 14 sich sammelndes abgeschiedenes Schmiermittel in erster Linie in die Einzelansaugleitung 22a eintritt.This can be achieved in that the lubricant already separating in the
Wie in den
Dabei ist innerhalb des Gehäusekörpers 122 ein Innenraum 132 vorgesehen, welcher sich von einer dem Anschluss 102 zugewandten und mit dem Schmiermittelbad 76 kommunizierenden Schmiermittelbadöffnung 134 bis zu dieser Schmiermittelbadöffnung 134 gegenüberliegenden Mündungsöffnungen 136 und 138 von Schmiermittelkanäle 142 und 144 erstreckt, wobei die Schmiermittelkanäle 142, 144 jeweils zu Anschlüssen 146 und 148 für die Verbindungsleitungen 114 führen.In this case, an
Ferner ist der Innenraum 132 noch mit einer seitlichen Öffnung 152 versehen, welche zur Visualisierung eines nachfolgend im Einzelnen beschriebenen Schmiermittelstandes des sich in den Innenraum 132 hineinerstreckenden Schmiermittelbades 76 mit einem Schauglas 154 verschlossen ist, so dass das Schauglas 154 eine Einsicht in den Innenraum 132, vorzugsweise über dessen gesamten Querschnitt in vertikaler Richtung, ermöglicht.Furthermore, the
Insbesondere sind die erfindungsgemäßen Einsatzelemente 104 so mit der jeweiligen Schmiermittelsumpfeinheit 72 verbunden, dass die Mündungsöffnungen 136 und 138 und somit auch die Anschlüsse 146 und 148 in Schwerkraftrichtung im Abstand übereinanderliegend angeordnet sind.In particular, the
Wie in den
Steigt jedoch die Schmiermittelmenge an, so liegt, wie in
Bei weiter ansteigender Schmiermittelmenge, wie beispielsweise im Fall der Schmiermittelsumpfeinheit 72'" in
Ein weiterer Anstieg der Schmiermittelmenge, dargestellt in
Wird nun die Mündungsöffnung 136 des Schmiermittelkanals 142 zum Abführen von Schmiermittel aus dem Schmiermittelbad 76"" eingesetzt, so definiert die Lage der Mündungsöffnung 136 den vorgegebenen Schmiermittelstand, ab welchem Schmiermittel aus dem Schmiermittelbad 76"" zur nächsten Schmiermittelsumpfeinheit 72 weitergeleitet werden kann.If the
Ist nun wie in
Dieses Schmiermittel strömt dann durch die Verbindungsleitung 1141 zum nächstfolgenden Einsatzelement 104b, wobei die Verbindungsleitung 1141 mit dem Anschluss 148 des Einsatzelements 104b verbunden ist, der in Schwerkraftrichtung unterhalb des Anschlusses 146 liegt.This lubricant then flows through the connecting
Aufgrund der Druckkaskade DK führt die Druckdifferenz dazu, dass aus der Schmiermittelsumpfeinheit 72a solange Schmiermittel in die Schmiermittelsumpfeinheit 72b übertritt, so lange die Badoberfläche 78"" nicht unter der Mündungsöffnung 136 liegt, sondern stets so hoch liegt, dass Schmiermittel in die Mündungsöffnung 136 und somit auch in die Verbindungsleitung 1141 eintreten kann.Due to the pressure cascade DK, the pressure difference means that lubricant passes from the
Liegt jedoch die Badoberfläche 78', 78" und 78'", wie beispielsweise in den
Da der Führungsverdichter 12a die größte Schmiermittelmenge aus der Ansaugleitung 14 erhält, wird nach endlicher Betriebszeit der Kältemittelverdichteranlage das Schmiermittelbad 76 der Schmiermittelsumpfeinheit 72 ebenfalls eine Badoberfläche 78"" aufweisen, die so hoch liegt, dass in dem Einsatzelement 104b Schmiermittel in die Mündungsöffnung 136 eintreten und somit von der Verbindungsleitung 1142 zum Einsatzelement 104c geführt werden kann, und zwar ebenfalls so, dass das Schmiermittel über die Mündungsöffnung 138 in das Schmiermittelbad 76 der Schmiermittelsumpfeinheit 72c eintritt.Since the
Auch bei dieser Schmiermittelsumpfeinheit 72c erfolgt ein Auffüllen des Schmiermittelbades 76 so lange, bis die Badoberfläche 78 ebenfalls so hoch liegt, dass Schmiermittel in die Mündungsöffnung 136 des Einsatzelements 104c eintreten kann und mittels der Schmiermittelleitung 1143 dem Einsatzelement 104d zugeführt werden kann.In this
Aus Gründen der Einfachheit ist jeweils das erste Einsatzelement 104a und das letzte Einsatzelement 104d in der Kaskadenreihenfolge KR so ausgebildet, dass in diesem die Mündungsöffnung 138, der Schmiermittelkanal 144 und der Anschluss 148 entweder nicht vorhanden oder verschlossen sind, da bei diesen lediglich die Mündungsöffnung 136, der Schmiermittelkanal 142 und der Anschluss 146 notwendig ist, denn bei der in der Kaskadenreihenfolge KR letzten Schmiermittelsumpfeinheit 72d ist es unerheblich, ob das zugeführte Schmiermittel über die Mündungsöffnung 136 oder die Mündungsöffnung 138 in das Schmiermittelbad 76 eintritt.For the sake of simplicity, the
Wie in
Besonders günstig ist es, wenn die Verdichtersteuerung 162 dabei so arbeitet, dass bei einer Abschaltung einzelner Verdichter 12 die Abschaltung in umgekehrter Richtung zur Kaskadenrichtung KR erfolgt, so dass beispielsweise bei einer Abschaltung eines Verdichters der Verdichter 12d abgeschaltet wird und bei Abschaltung eines weiteren Verdichters der Verdichter 12c und so weiter, so dass der Führungsverdichter 12a stets der zuletzt noch laufende Verdichter ist und das in der Schmiermittelsumpfeinheit 72a dieses Führungsverdichters 12a überschüssige Schmiermittel nach wie vor auf die anderen in der Kaskadenreihenfolge KR nächstfolgenden Verdichter 12 übergeleitet wird.It is particularly advantageous if the
Claims (15)
- Refrigerant compressor installation (10), comprising at least three compressors (12) which are arranged in parallel between an intake conduit (14) and a pressure conduit (16) and which each comprise a lubricant sump unit (72), wherein each lubricant sump unit (72) comprises a port (102) to which is connected an insert element (104) which on the one hand establishes communication with a lubricant conduit system (112) and on the other hand is configured such that it predetermines, for the respective lubricant sump unit (72), a lubricant level from which lubricant is transported,
characterized in that the compressors (12), when in operation, work in such a way that the respective pressures in the respective lubricant sump units (72) of the respective compressors (12) form a pressure cascade (DK) according to which the compressors (12) have a successively slightly decreasing pressure in the respective lubricant sump unit (72) in a defined cascade sequence (KR), in that the lubricant sump units (72) are connected to each other in a manner corresponding to the cascade sequence (KR) by means of the insert element (104) by way of the lubricant conduit system (112) for lubricant transport in such a way that lubricant is transported from each lubricant sump unit (72) to the lubricant sump unit (72) that follows next in the cascade sequence (KR). - Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that each insert element (104) has a mouth opening (136) of a lubricant channel (142) leading to the lubricant conduit system (112), which mouth opening (136) is located above the respective predetermined lubricant level in a direction of gravity.
- Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that the insert elements (104) of the compressors (12) which are in each case located between two compressors (12) in the cascade sequence (KR) have a mouth opening (138) of a lubricant channel (144) leading to the lubricant conduit system (112), which mouth opening (138) is located below the predetermined lubricant level in a direction of gravity.
- Refrigerant compressor installation in accordance with claim 2 and 3, characterized in that the mouth opening (136) located above the predetermined lubricant level in a direction of gravity and the mouth opening (138) located below the predetermined lubricant level in a direction of gravity are arranged in spaced relation to one another in a direction parallel to the direction of gravity.
- Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that each insert element (104) comprises a visualization unit (152, 154) for visualizing the lubricant level in the respective lubricant sump unit (72).
- Refrigerant compressor installation in accordance with claim 5, characterized in that the visualization unit (152, 154) comprises, adjacent to a lubricant bath (76) of the respective lubricant sump unit (72) that extends into the insert element (104), a sight glass (154) in which the lubricant level is viewable.
- Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that each insert element (104) comprises a visualization unit (152, 154) for visualizing a flow of lubricant to a further lubricant sump unit (72).
- Refrigerant compressor installation in accordance with claim 7, characterized in that the visualization unit (152, 154) comprises a sight glass (154) which allows viewing a flow of lubricant to the lubricant conduit system (112).
- Refrigerant compressor installation in accordance with any one of claims 2 to 8, characterized in that the lubricant conduit system (112) comprises connection conduits (114) connecting insert elements (104) succeeding each other in the cascade sequence (KR), and in that in particular the connection conduit (114) in each case connects a lubricant channel (142, 144) of the one insert element (104) having one of the mouth openings (136, 138) to a lubricant channel (142, 144) of the other insert element (104) having one of the mouth openings (136, 138).
- Refrigerant compressor installation in accordance with claim 9, characterized in that the connection conduit (114) establishes communication between the lubricant channel (142) having a mouth opening (136) located above the predetermined lubricant level in a direction of gravity and the lubricant channel (144) having a mouth opening (138) located below the respective predetermined lubricant level in a direction of gravity.
- Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that the intake conduit system (14, 22) is configured in such a way that the pressure level in the respective lubricant sump unit (72) of the respective compressor (12) is determined, and in that in particular the compressors (12) are configured such that the pressure in the respective lubricant sump unit (72) is correlated with the suction pressure of the respective compressor (12), and in that in particular the pressure in the respective lubricant sump unit (72) corresponds to the suction pressure of the respective compressor (12).
- Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that the port (102) to which the insert element (104) is connected is a standard port (102) for a sight glass for detecting the lubricant level.
- Refrigerant compressor installation in accordance with claim 11, characterized in that the intake conduit system (14, 22) is configured such that a first compressor (12) in the cascade sequence (KR) has the largest amount of lubricant supplied thereto from the intake conduit system (14, 22), and in that in particular the intake conduit system (14, 22) is configured such that the compressors (12) following the first compressor (12a) in the cascade sequence (KR) receive lesser amounts of lubricant from the intake conduit system (14, 22)
- Refrigerant compressor installation in accordance with claim 13, characterized in that the intake conduit system (14, 22) is configured such that the compressors (12) succeeding one another in the cascade sequence (KR) in each case receive lesser amounts of lubricant from the intake conduit system (14, 22) in a manner corresponding to their position in the cascade sequence (KR).
- Refrigerant compressor installation in accordance with any one of the preceding claims, characterized in that the refrigerant compressor installation comprises a controller (162) for the individual compressors (12) which ensures that when individual compressors (12) are shut off, the compressors (12) that are still running are always arranged next to one another in the cascade sequence (KR).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102015122443.7A DE102015122443B4 (en) | 2015-12-21 | 2015-12-21 | refrigerant compressor system |
PCT/EP2016/081957 WO2017108812A2 (en) | 2015-12-21 | 2016-12-20 | Refrigerant compressor system |
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EP3394449A2 EP3394449A2 (en) | 2018-10-31 |
EP3394449B1 true EP3394449B1 (en) | 2021-02-03 |
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EP16823266.8A Active EP3394449B1 (en) | 2015-12-21 | 2016-12-20 | Refrigerant compressor system |
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US (1) | US10968913B2 (en) |
EP (1) | EP3394449B1 (en) |
CN (1) | CN108291545B (en) |
DE (1) | DE102015122443B4 (en) |
WO (1) | WO2017108812A2 (en) |
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CN109973392B (en) * | 2017-12-28 | 2024-09-27 | 谷轮环境科技(苏州)有限公司 | Air inlet pipeline for compressor system and compressor system |
US11460224B2 (en) * | 2018-10-31 | 2022-10-04 | Emerson Climate Technologies, Inc. | Oil control for climate-control system |
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US3140041A (en) * | 1961-01-09 | 1964-07-07 | Kramer Trenton Co | Means for controlling lubrication of hermetic compressors |
DE1215182B (en) * | 1961-06-16 | 1966-04-28 | Worthington Corp | Multi-compressor system for cooling systems |
JPH0765583B2 (en) | 1988-12-17 | 1995-07-19 | ダイキン工業株式会社 | Scroll compressor |
JP2780561B2 (en) | 1992-03-26 | 1998-07-30 | ダイキン工業株式会社 | Operation control method of articulated compressor |
US6082972A (en) | 1995-12-06 | 2000-07-04 | Carrier Corporation | Oil level sight glass for a compressor |
JP2001132645A (en) * | 1999-11-11 | 2001-05-18 | Matsushita Refrig Co Ltd | Oil equalizing system for plural compressors |
FR2991733B1 (en) | 2012-06-12 | 2016-09-02 | Danfoss Commercial Compressors | COMPRESSION DEVICE AND THERMODYNAMIC SYSTEM COMPRISING SUCH A COMPRESSION DEVICE |
US10495089B2 (en) * | 2012-07-31 | 2019-12-03 | Bitzer Kuehlmashinenbau GmbH | Oil equalization configuration for multiple compressor systems containing three or more compressors |
US10634137B2 (en) * | 2012-07-31 | 2020-04-28 | Bitzer Kuehlmaschinenbau Gmbh | Suction header arrangement for oil management in multiple-compressor systems |
CN103851830B (en) * | 2012-12-03 | 2016-08-17 | 丹佛斯(天津)有限公司 | Oil balancing unit and refrigeration plant |
US9051934B2 (en) * | 2013-02-28 | 2015-06-09 | Bitzer Kuehlmaschinenbau Gmbh | Apparatus and method for oil equalization in multiple-compressor systems |
US9939179B2 (en) | 2015-12-08 | 2018-04-10 | Bitzer Kuehlmaschinenbau Gmbh | Cascading oil distribution system |
US10941772B2 (en) * | 2016-03-15 | 2021-03-09 | Emerson Climate Technologies, Inc. | Suction line arrangement for multiple compressor system |
-
2015
- 2015-12-21 DE DE102015122443.7A patent/DE102015122443B4/en active Active
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- 2016-12-20 CN CN201680067510.8A patent/CN108291545B/en active Active
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US20180298905A1 (en) | 2018-10-18 |
EP3394449A2 (en) | 2018-10-31 |
CN108291545A (en) | 2018-07-17 |
DE102015122443B4 (en) | 2022-12-22 |
WO2017108812A2 (en) | 2017-06-29 |
CN108291545B (en) | 2020-06-09 |
WO2017108812A3 (en) | 2017-10-26 |
US10968913B2 (en) | 2021-04-06 |
DE102015122443A1 (en) | 2017-06-22 |
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