EP3269793A1 - Schmiermittel-zusammensetzung und verwendung - Google Patents

Schmiermittel-zusammensetzung und verwendung Download PDF

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Publication number
EP3269793A1
EP3269793A1 EP16001544.2A EP16001544A EP3269793A1 EP 3269793 A1 EP3269793 A1 EP 3269793A1 EP 16001544 A EP16001544 A EP 16001544A EP 3269793 A1 EP3269793 A1 EP 3269793A1
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EP
European Patent Office
Prior art keywords
weight
composition
sulfonate
lubricant
overbased
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP16001544.2A
Other languages
German (de)
English (en)
French (fr)
Inventor
Achim Losch
Agnes Fundus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuchs SE
Original Assignee
Fuchs Petrolub SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuchs Petrolub SE filed Critical Fuchs Petrolub SE
Priority to EP16001544.2A priority Critical patent/EP3269793A1/de
Priority to CA3030586A priority patent/CA3030586C/en
Priority to ES17752000T priority patent/ES2875364T3/es
Priority to PCT/EP2017/000824 priority patent/WO2018010841A1/de
Priority to CN201780043283.XA priority patent/CN109477012B/zh
Priority to EP17752000.4A priority patent/EP3484981B1/de
Priority to US16/315,707 priority patent/US10604718B2/en
Priority to EA201990282A priority patent/EA038234B9/ru
Priority to JP2019500780A priority patent/JP6859425B2/ja
Priority to KR1020197003002A priority patent/KR102235348B1/ko
Priority to MX2019000543A priority patent/MX2019000543A/es
Publication of EP3269793A1 publication Critical patent/EP3269793A1/de
Withdrawn legal-status Critical Current

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
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    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/02Mixtures of base-materials and thickeners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
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    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
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    • C10M129/86Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of 30 or more atoms
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    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/049Phosphite
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/011Cloud point
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/09Characteristics associated with water
    • C10N2020/091Water solubility
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10Inhibition of oxidation, e.g. anti-oxidants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/08Solids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2060/00Chemical after-treatment of the constituents of the lubricating composition
    • C10N2060/02Reduction, e.g. hydrogenation

Definitions

  • the invention relates to a cold washable lubricant composition and a dry lubricant composition and their use for application on a metal strip as corrosion protection, washing and / or forming lubricant.
  • Lubricants in metalworking perform various tasks.
  • rolling oils or rolling emulsions are used, which are applied to the metal strip in order to influence the friction conditions between roll and strip for an optimum rolling result.
  • Rolled oils differ in viscosity and in the presence and concentration of additives to improve lubricity, polar and non-polar additives, depending on the metal and tool.
  • Typical additives are high pressure (EP) additives and antiwear additives such as sulfur or phosphorus carriers as well as corrosion inhibitors, e.g. Sulfonates.
  • a corrosion inhibitor is applied to the surface of the metal belts to prevent corrosion during storage and transportation. As a result, the adherence of the stacked or rolled up to the coil (tape rolls) metal strips is avoided.
  • this corrosion inhibitor is removed by means of a wash oil or an alkaline cleaner and applied, for example, a drawing or stamping oil, which reduces the friction during the forming of the metal strip and thus facilitates the processing and ensures improved forming results or reduces the number of defective forming products.
  • the washing, drawing, stamping or other forming oils used in the metalworking plant may be, for example, aqueous emulsions or aqueous synthetic solutions or medium to high viscosity oil formulations.
  • aqueous alkaline cleaners are usually used, which preferably consist of a two-component system in automotive body shops: a salt framework (builder) component and a surfactant component. Cleaning is usually carried out by spraying / immersion at typical application temperatures of 50 to 60 ° C.
  • a so-called prelube can be applied in the steel or aluminum plant after the rolling to finish the rolling stock.
  • Prelubes are compositions that combine the properties of a corrosion protection oil with the lubricity of a drawing oil. Like the anticorrosion agents, prelubes prevent corrosion and sticking during transport and storage of the metal strip coils, but also serve as a drawing lubricant in the press shop. At Prelubes, too, it is very important, especially in the automotive sector, to have excellent compatibility with every single process, from the cold-rolled strip to the body shell. If the prelube in the production chain is compatible with every step of the process (in particular welding, gluing, etc.) up to and including painting, there is a significant reduction in the number and quantity of lubricants used in the press shop (wash oils, drawing, stamping or other forming oils) and allows the work to be performed.
  • DE 2 207 504 A discloses an emulsifiable lubricating or lubricating agent for cold rolling metals that can be mixed with water to form a desired lubricant emulsion.
  • the lubricant consists of 20 to 60 wt .-% oil, 20 to 59 wt .-% of solid aliphatic monocarboxylic acids having 10 to 30 carbon atoms, 1 to 15 wt .-% alkanolamine having 2 to 5 carbon atoms, 1 to 15 wt .-% Emulsifier, 0.05 to 2 wt .-% aromatic sulfonate and 2 to 15 wt .-% monoalkyl or dialkyl phosphate having 8 to 20 carbon atoms in the alkyl group and optionally 1 to 5% by weight of liquid fatty acid having 12 to 22 carbon atoms in combination with 4 to 8% by weight of aliphatic fatty acid amide having 10 to 18 carbon atoms.
  • aqueous lubricant emulsions are not equally suitable as a prelube for steel and aluminum due to the lower corrosion protection.
  • a dry Prelube lubricant which should be "cold” cleanable, is in US 5,069,806 disclosed.
  • This lubricant which is applied in molten form on the steel strip so that a flexible solid lubricant film is obtained after cooling, can be cleaned by an alkaline solution at a temperature of 49 to 60 ° C (120 to 140 ° F). It is based on 80 to 90% by weight of a substantially saturated, refined ester formed from an aliphatic polyhydric alcohol and a C 2 -C 6 carboxylic acid. Preferably, this is a hydrogenated tallow triglyceride lubricant base.
  • ingredients are 4 to 14 wt .-% partially esterified vegetable oil (castor oil) as a plasticizer and 2 to 6 wt .-% surfactant containing an aromatic polyether (reaction product of a C 14 -C 20 aromatic alcohol with 5 to 15 moles of ethylene oxide and 10 to 20 moles of propylene oxide per mole of alcohol), stearamide alkanolamide, isostearamide alkanolamide, a mixture of an aspartic acid diester and oleic acid, imidazolines or mixtures thereof.
  • an aromatic polyether reaction product of a C 14 -C 20 aromatic alcohol with 5 to 15 moles of ethylene oxide and 10 to 20 moles of propylene oxide per mole of alcohol
  • stearamide alkanolamide isostearamide alkanolamide
  • a mixture of an aspartic acid diester and oleic acid imidazolines or mixtures thereof.
  • the lubricant may additionally contain, as corrosion inhibitor, 0.1 to 3 wt.% Of an antioxidant, preferably of the hindered phenol type.
  • Cold washability is here understood to mean the removal of the lubricant with an aqueous-alkaline cleaner, for example in the cleaning bath, at room temperature or without additional heating of the cleaning bath, ie well below the temperatures of 49 to 60 ° C. customary in the prior art.
  • the lubricant composition should simultaneously have protection against corrosion and adhesion of the metal bands, sufficient lubricity for forming processes and compatibility with all downstream manufacturing stages.
  • the lubricant composition after application to the metal strip to form a stable and homogeneous film, inexpensive to manufacture and disposal, easy to use and suitable for various steel and aluminum grades.
  • Claim 14 solves the problem of providing an improved use of a lubricant composition for application to a metal strip as a corrosion protection, washing and / or forming lubricant.
  • the lubricant composition according to the invention in a first embodiment is intended for application to a metal strip such as a steel or aluminum strip as a corrosion protection, washing and / or forming lubricant.
  • a metal strip such as a steel or aluminum strip
  • the lubricant composition of the invention can be washed off cold, so that facilities and energy and costs for heating of cleaning baths can be saved in the pretreatment of formed sheet metal parts.
  • a lubricant with this composition can actually be cold, i.e. at temperatures well below 50 ° C, especially at room temperature with an aqueous-alkaline cleaning solution.
  • the proportion of the base fluid in the lubricant composition may be 55 to 80% by weight, and more preferably 60 to 70% by weight, based on the total weight of the composition.
  • the lubricant composition as a scrubbing lubricant, as a rolling mill applied corrosion lubricant or prelube or as a reshaping lubricant different viscosities are provided, which are adjusted by selection and / or composition of the base fluid.
  • a mixture of at least two base oils differing with respect to their kinematic viscosity at 40 ° C.
  • base fluid which consists predominantly of base oils of group I and group II with a kinematic viscosity of 40 ° C. to 700 mm 2 / s are selected.
  • Group III and Group IV base oils are not excluded.
  • the lubricant composition according to the invention can be used as a prelube lubricant, which combines corrosion protection function with emulsifiability and lubricity in machining processes.
  • the composition according to the invention is applied in the rolling mill in order to protect the metal strip from adhering and corrosion during storage and transport.
  • a further lubricant at least selectively for forming.
  • This forming or drawing oil lubricant may also have a composition according to the invention with adapted viscosity.
  • an optional wash oil may be a modified viscosity composition of the invention.
  • washing lubricants is a kinematic viscosity at 40 ° C in the range of 5 to 25 mm 2 / s, preferably 8 to 15 mm 2 / s, for rolling mill applied corrosion lubricants or prelubes 20 to 120 mm 2 / s, preferably 60 to 100 mm 2 / s, and for forming lubricant 60 to 300 mm 2 / s, preferably 130 to 200 mm 2 / s, can be adjusted.
  • the base fluid of a particularly preferred lubricant composition may comprise a first base oil having a kinematic viscosity at 40 ° C of 700 mm 2 / s and a second base oil having a kinematic viscosity at 40 ° C of 40 mm 2 / s ,
  • a weight ratio of the first base oil to the second base oil in the base fluid is set between 3: 1 to 4: 1.
  • the sulfonate-based corrosion inhibitor of the lubricant composition is selected from the group comprising overbased and neutral Ca sulfonates, overbased and neutral Na sulfonates, and mixtures thereof, wherein a composition of the invention contains at least one overbased sulfonate.
  • the composition may contain from 0.5% to 5% by weight of overbased Na sulfonate and / or from 2% to 10% by weight of overbased Ca sulfonate.
  • a composition of the invention may contain from 1 to 5 weight percent neutral Ca sulfonate and / or from 1 to 5 weight percent neutral Na sulfonate, each on condition that the weight proportions of the overbased and optionally neutral sulfonates in total from 3 to 15 wt .-% sulfonate-based corrosion inhibitors based on the total weight of the composition.
  • a preferred concept of sulfonate for a lubricant composition according to the invention comprises from 1 to 5% by weight of overbased Na sulfonate and from 3 to 5% by weight of overbased Ca sulfonate. More preferably, the composition may have as corrosion inhibitors 1.5 wt .-% overbased Na sulfonate and 3.5 wt .-% overbased Ca sulfonate.
  • An alternative concept of sulfonate provides, in addition to 1 to 5 wt.% Overbased Na sulfonate and 3 to 5 wt.% Overbased Ca sulfonate 1 to 5 wt.% Neutral Ca sulfonate.
  • This sulfonate concept preferably comprises 1.5% by weight of overbased Na sulfonate and 3.5% by weight of overbased Ca sulfonate and 3% by weight of neutral Ca sulfonate.
  • compositions have only overbased Na sulfonate with 3 to 6 wt .-%, preferably 4.6 wt .-%, or only overbased Ca sulfonate with 3 to 10 wt .-%, preferably 5.2 wt .-% , on.
  • the stated proportions by weight are based on the total weight of the composition.
  • a lubricant composition according to the invention may additionally comprise from 0.05 to 1.7% by weight of at least one further inhibitor component, based on the total weight of the composition.
  • the further inhibitor component in the composition can be selected from 0.05 to 0.2 wt .-% triazoles, preferably 0.1 wt .-% benzotriazole or water-soluble benzotriazole derivatives, and / or 0.1-1.5 wt. - Amines, preferably trialkanolamines such as triethanolamine.
  • the ester component of a lubricant composition may be 10 to 20% by weight of fatty acid ester or 1 to 5% by weight of wool fat ester, based in each case on the total weight of the composition.
  • a composition of the invention may comprise 15% by weight of fatty acid ester based on the total weight of the composition.
  • Preferred lubricant compositions have, as high-pressure / anti-wear additives, a phosphorus component whose proportion is in particular 2% by weight, based on the total weight of the composition.
  • the phosphorus carrier component may be a dialkyl hydrogen phosphite wherein each alkyl group is saturated or unsaturated and has 14 to 22 carbon atoms, for example, di-oleyl hydrogen phosphite.
  • the emulsifier which provides improved cleanability with an aqueous cleaner may be selected from nonionic surfactants, especially fatty alcohol alkoxylates.
  • nonionic surfactants especially fatty alcohol alkoxylates.
  • Preferred fatty alcohol ethoxylates are based on fatty alcohols having 16 to 18 carbon atoms and have a degree of alkoxylation or degree of ethoxylation of 2 to 5 mol. It is also possible to use mixtures of different nonionic surfactants or fatty alcohol alkoxylates, which differ, for example, in the degree of alkoxylation. It is also possible to use propoxylated or mixed-ethoxylated and propoxylated fatty alcohols as emulsifiers.
  • alkyl ether carboxylic acids or phosphorus esters are C 14-22 fatty alcohol polyglycol ether carboxylic acids, which may be saturated or unsaturated.
  • Suitable phosphorus esters are alkoxylated fatty alcohol phosphate esters, preferably phosphate esters of saturated or unsaturated fatty alcohols having 16 to 18 carbon atoms and a degree of ethoxylation of, for example, 5 moles. But here also phosphate esters of fatty alcohols with a different degree of ethoxylation or propoxylated or mixed propoxylated and ethoxylated fatty alcohols are conceivable.
  • a proportion of each emulsifier component, alone or in the mixture, is in each case from 1 to 5% by weight, based on the total weight of the composition, provided that the total content of emulsifier does not exceed 15% by weight.
  • a preferred composition according to the invention comprises 7.5% by weight of fatty alcohol alkoxylate mixture as emulsifier, based on the total weight of the composition, the fatty alcohol alkoxylate mixture consisting in particular of 5% by weight of C 16-18 fatty alcohol with a degree of ethoxylation of 5 mol and 2.5% by weight % C16-18 fatty alcohol having a degree of ethoxylation of 2 moles.
  • the carboxylic acid component of a lubricant composition may be selected from saturated or unsaturated carboxylic acids having 16 to 22 carbon atoms, such as tall oil fatty acids, oleic acid and behenic acid, or dimer acids, which are dicarboxylic acids prepared by dimerization of tall oil unsaturated fatty acids. Also mixtures of these are conceivable.
  • a preferred composition may comprise 0.5% by weight tall oil fatty acid based on the total weight of the composition. Tall oil fatty acids having a high fatty acid content and a low content of resin acids are preferably used.
  • the amine antioxidant contained in the lubricant composition of the present invention may be a reaction product of N-phenylbenzolamine with 2,4,4-trimethylpentene (Irganox® L57).
  • the phenolic antioxidant may, for example, be octyl-3,5-di-tert-butyl-4-hydroxyhydrocinnamate (Irganox® L135), octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate ( IRGANOX® L107).
  • a preferred composition may comprise 0.25% by weight of amine antioxidant and 0.25% by weight of phenolic antioxidant, preferably octyl-3,5-di-tert-butyl-4-hydroxyhydrocinnamate, based on the total weight of the composition.
  • a preferred composition may comprise 3% by weight paraffinic wax with solidification point at 64 to 66 ° C as wax and / or thickener component.
  • the wax component is selected from one or more organic compounds having a melting range of 35 to 75 ° C, preferably 40 to 70 ° C, and may be a polyalkylene glycol, polyalkylene glycol ester, an ester, ester ethoxylate, a carboxylic acid ethoxylate or an ether carboxylic acid or its alkali and alkaline earth metal soaps, glycerol fatty acid esters, a polyol ester or sorbitol esters or their ethoxylates, an alcohol or fatty alcohol or their ethoxylates or be.
  • Examples are polyethylene glycols 1500, 2000 and 4000, polyalkylene glycol esters, sorbitan tristearate, sorbitan tristearate ethoxylate, sorbitan monostearate, sorbitan monostearate ethoxylate, stearyl alcohol, stearyl cetyl alcohol, 12-hydroxy stearic acid, methyl 12- Hydroxy stearate, glycerol monostearate, glycerol monolaurate, PEG1500 monostearate, pentaerythritol tetrastearate.
  • wax components e.g. Sorbitan tristearate and sorbitan tristearate ethoxylate (e.g., 40:60 ratio) or sorbitan monostearate and sorbitan monostearate ethoxylate (e.g., 75:25 ratio). But there are also other combinations of said wax components conceivable.
  • liquid emulsifiers may optionally be omitted.
  • An embodiment of the dry lubricant composition may provide that the wax component used is a mixture of 7.5% by weight of sorbitan tristearate and 7.5% by weight of sorbitan tristearate ethoxylate (20 EO), and the remaining components such as are included above, ie that the emulsifier can be omitted;
  • a base oil is added to supplement the 100% by weight of the composition.
  • Different wax components may also be blended to impart the desired properties to the dry lubricant composition.
  • the further components may be formed in further developments of the dry lubricant composition according to the above information on the lubricant composition according to the invention.
  • the lubricant compositions of the invention are described as anticorrosive, washing and / or forming lubricants and dry lubricant compositions as anticorrosive lubricant or Prelube.
  • Lubricant compositions according to the invention which are used as anticorrosive agents or preload and the dry lubricant compositions are applied on the mill side, washing and forming lubricants in the press shop.
  • Corrosion inhibitors or pretubes, washing and forming lubricants are to be understood as meaning all synonymously used terms which refer to such lubricants.
  • Corrosion inhibitors may also be referred to, for example, as anticorrosion oil, etc., and prelubes, for example, as anticorrosive oil with reshaping properties, etc.
  • dry lubricants terms such as hotmelt, hotmelt drylube, drylube or dry lubricant are also used.
  • Washing lubricants are also referred to as wash oil or oily washing fluid, for example, and forming lubricant includes draw oil, forming lubricant, drawing lubricant, additional lubricant, etc.
  • a use according to the invention of the lubricant composition likewise according to the invention relates to its application on a metal strip as anticorrosive, washing and / or forming lubricant.
  • the lubricant composition allows cold washing with an alkaline-aqueous cleaner.
  • the metal strip of the emulsifier contained in the lubricant composition according to the invention is introduced into the alkaline-aqueous cleaner, its surfactant component must be proportioned correspondingly lower; ie, the surfactant concentration of the alkaline aqueous cleaner is matched to the emulsifier content of the lubricant composition.
  • the lubricant composition of the invention relates to the product range corrosion protection oils and forming lubricants and wash oils, especially in the automotive body shell process. This begins with the application of the anticorrosive oil or prelubes to the metal sheet in the steel or aluminum plant and ends when the primer is applied by means of cathodic dip painting (KTL). Depending on the target product, Prelube or corrosion protection oil, wash oil and drawing oil are used. Prior to the KTL, all oils are removed by an alkaline-aqueous cleaner system, which previously required a temperature of about 55 ° C.
  • the emulsifiers used as cleaning-active constituents in the lubricant composition according to the invention disturb the main properties of the oils-depending on the product type, these are corrosion protection, lubricating and / or washing action-especially when using nonionic surfactants.
  • the emulsifiers used meet the requirements for compatibility with subsequent process steps (including shell bonding, welding, cathodic dip coating).
  • the lubricant composition according to the invention fulfills the requirements with respect to the applicability in the steel or aluminum plant.
  • One common method of application there is electrostatic spraying; but it can also be used other types of application, such as conventional spraying.
  • Suitable compositions for this purpose have a kinematic viscosity at 40 ° C in the range of 20 to 120 mm 2 / s.
  • For spraying a slight warming to 50 to 60 ° C for complete dissolution of the contained wax / thickener may be required.
  • the composition for example by means of roll coaters or similar coating systems, or if the composition is designed as a washing or forming or drawing oil, but the composition can also be set in a different viscosity range and eliminates heating for application.
  • a lubricant composition of the invention may also be applied as an aqueous dispersion.
  • a lubricant composition of the invention may also be applied as an aqueous dispersion.
  • forming oils by spraying, or more rarely by roller coater.
  • wash oils rather felt, squeezing and / or rubber rollers are used.
  • the composition according to the invention can be used as a uniform, thin layer as corrosion lubricant or prelube in the range from 0.5 to 2.5 ⁇ m, preferably about 1 ⁇ m, as forming lubricant in the range from 1 to 10 ⁇ m, preferably about 2 microns, and as a wash lubricant in the range of 1 to 5 microns, preferably 0.5 to 1 micron, apply to the metal strip, and does not run off due to the waxes / thickeners contained.
  • a total thickness of the layer formed from different compositions is preferably in the range of 1 to 5 ⁇ m, more preferably about 2 ⁇ m.
  • the composition according to the invention not only provides corrosion protection for both steel and aluminum during storage and transport but acts as a lubricant during forming.
  • the joining processes following welding such as welding, gluing, crimping or clinching can be carried out without purification, i. with adherent lubricant composition, which is thus compatible with most or all common body building adhesives such as high strength construction adhesives or sealants.
  • the lubricant composition is removed by means of an alkaline aqueous cleaner in the dipping / spraying bath. Complete removal is important to avoid paint defects due to lubricant residues.
  • lubricant composition By removed from the sheet metal parts to be cleaned lubricant composition enter the emulsifier contained in the lubricant composition in the cleaning bath and thus increase there the concentration of surfactants or emulsifiers, since the cleaning baths are treated and recirculated. As an increase in these components Without proper consideration in the cleaning process would lead to disturbances, the registered by the corrosion protection and processing oils emulsifier must be taken into account in the dosage of the cleaning baths by the surfactant component is metered correspondingly lower.
  • compositions vary mainly with regard to the sulfonate concept, which is used as a corrosion inhibitor.
  • the base oil mixture that forms the base fluid can also vary to adjust the viscosity in the desired range.
  • an alternative composition may contain overbased and neutral sulfonates: Table 2 shows base fluid and sulfonate component of an alternative lubricant composition corresponding to other components.
  • Wt .-% component example 63.4 base fluid - 49.2 Group I base oil, kin.
  • Viscosity (40 ° C) 700 mm 2 / s PIONIER® 4529 (H & R KG, Hamburg, DE) -14.2 Group II base oil, kin.
  • Tables 3 and 4 show other alternative compositions, each containing only overbased Na sulfonate or only overbased Ca sulfonate. Again, the other components correspond to those in Table 1.
  • composition of the invention should not be limited to the particularly preferred compositions exemplified herein.
  • composition can be changed within the claimed limits to modify certain properties of the composition. Also, alternatives to the mentioned components and examples within the scope are readily conceivable.
  • the overbased Ca sulfonate may also be Calcinate TM OTS (Chemtura Corp. Petroleum Additives, Middlebury, CT, USA).
  • Calcinate TM OTS Chemical Additives, Middlebury, CT, USA.
  • Petronate® H (Sonneborn, Amsterdam, Netherlands) in question.
  • anionic surfactants such as alkyl-ether carboxylic acid, e.g. Akypo RCP 105 (Kao Chemicals Europe, Barcelona, Spain), or phosphate esters such as Rhodafac PA 35 (Rhodia Novecare, Courbevoie, France).
  • carboxylic acids are pure oleic acid, dimer acid (for example Pripol 1022, (Croda, Nettetal, DE)) or behenic acid (Prifrac 2989 (Croda, Nettetal, DE)).
  • phenolic antioxidants are e.g. Butylhydroxytoluene or Irganox® L 107 (BASF, Ludwigshafen, DE).
  • Alternative waxes or thickeners for adjusting the viscosity / rheology of the composition can be selected from Table 8: paraffinic waxes Solidification point 63 ° C Sasolwax 6072 Sasol, Hamburg, DE) castor oil castor oil LUVOTIX R (Lehmann & Voss & Co.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Lubricants (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
EP16001544.2A 2016-07-12 2016-07-12 Schmiermittel-zusammensetzung und verwendung Withdrawn EP3269793A1 (de)

Priority Applications (11)

Application Number Priority Date Filing Date Title
EP16001544.2A EP3269793A1 (de) 2016-07-12 2016-07-12 Schmiermittel-zusammensetzung und verwendung
CA3030586A CA3030586C (en) 2016-07-12 2017-07-12 Anticorrosion lubricant compositions for metals
ES17752000T ES2875364T3 (es) 2016-07-12 2017-07-12 Composición lubricante y uso
PCT/EP2017/000824 WO2018010841A1 (de) 2016-07-12 2017-07-12 Schmiermittel-zusammensetzung und verwendung
CN201780043283.XA CN109477012B (zh) 2016-07-12 2017-07-12 润滑剂组合物和用途
EP17752000.4A EP3484981B1 (de) 2016-07-12 2017-07-12 Schmiermittel-zusammensetzung und verwendung
US16/315,707 US10604718B2 (en) 2016-07-12 2017-07-12 Lubricant composition and use
EA201990282A EA038234B9 (ru) 2016-07-12 2017-07-12 Смазочная композиция и ее применение
JP2019500780A JP6859425B2 (ja) 2016-07-12 2017-07-12 潤滑剤組成物および使用
KR1020197003002A KR102235348B1 (ko) 2016-07-12 2017-07-12 윤활제 조성물 및 용도
MX2019000543A MX2019000543A (es) 2016-07-12 2017-07-12 Composicion lubricante y su uso.

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CN116568783A (zh) * 2020-12-15 2023-08-08 道达尔能量联动技术公司 醇乙氧基化的磷酸酯化合物在防止内燃机金属部件腐蚀和/或摩擦腐蚀的润滑组合物中的用途

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CN111560284A (zh) * 2020-05-21 2020-08-21 昆山久茂电子科技有限公司 一种电子产品板材冲压用拉伸油及其制备方法
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CN114535565B (zh) * 2022-04-22 2022-08-26 中航迈特粉冶科技(北京)有限公司 一种金属粉末抗氧化剂及表面改性方法
CN115678650A (zh) * 2022-10-20 2023-02-03 富兰克润滑科技(太仓)有限公司 一种低粘度多功能切削油及其制备方法

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CN116568783A (zh) * 2020-12-15 2023-08-08 道达尔能量联动技术公司 醇乙氧基化的磷酸酯化合物在防止内燃机金属部件腐蚀和/或摩擦腐蚀的润滑组合物中的用途
DE102021201385A1 (de) 2021-02-15 2022-08-18 Zf Friedrichshafen Ag Umformschmierstoff, Verfahren zur Herstellung eines Umformbauteils mit dem Umformschmierstoff sowie Verwendung des Umformschmierstoffs bei der Herstellung von Getriebebauteilen

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CN109477012B (zh) 2022-02-22
JP2019524926A (ja) 2019-09-05
KR20190028720A (ko) 2019-03-19
CN109477012A (zh) 2019-03-15
EA038234B9 (ru) 2021-12-08
JP6859425B2 (ja) 2021-04-14
WO2018010841A1 (de) 2018-01-18
CA3030586C (en) 2022-07-12
KR102235348B1 (ko) 2021-04-06
CA3030586A1 (en) 2018-01-18
EP3484981A1 (de) 2019-05-22
ES2875364T3 (es) 2021-11-10
EP3484981B1 (de) 2021-04-21
US20190300815A1 (en) 2019-10-03
MX2019000543A (es) 2019-09-09
EA201990282A1 (ru) 2019-08-30
EA038234B1 (ru) 2021-07-28

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