EP3254806B1 - Verfahren zum herstellen eines abrichtwerkzeugs für ein schleifwerkzeug - Google Patents

Verfahren zum herstellen eines abrichtwerkzeugs für ein schleifwerkzeug Download PDF

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Publication number
EP3254806B1
EP3254806B1 EP17000868.4A EP17000868A EP3254806B1 EP 3254806 B1 EP3254806 B1 EP 3254806B1 EP 17000868 A EP17000868 A EP 17000868A EP 3254806 B1 EP3254806 B1 EP 3254806B1
Authority
EP
European Patent Office
Prior art keywords
support element
dressing tool
rings
recesses
cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17000868.4A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3254806A1 (de
Inventor
Friedrich Schmück
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Niles Werkzeugmaschinen GmbH
Kapp Werkzeugmaschinen GmbH
Original Assignee
Niles Werkzeugmaschinen GmbH
Kapp Werkzeugmaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Niles Werkzeugmaschinen GmbH, Kapp Werkzeugmaschinen GmbH filed Critical Niles Werkzeugmaschinen GmbH
Publication of EP3254806A1 publication Critical patent/EP3254806A1/de
Application granted granted Critical
Publication of EP3254806B1 publication Critical patent/EP3254806B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • B24B53/075Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels for workpieces having a grooved profile, e.g. gears, splined shafts, threads, worms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • B24B53/08Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like
    • B24B53/085Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels controlled by information means, e.g. patterns, templets, punched tapes or the like for workpieces having a grooved profile, e.g. gears, splined shafts, threads, worms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/12Dressing tools; Holders therefor
    • B24B53/14Dressing tools equipped with rotary rollers or cutters; Holders therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0018Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by electrolytic deposition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for

Definitions

  • the invention relates to a method for producing a dressing tool for a grinding tool, preferably for a grinding worm, according to the preamble of claim 1.
  • a dressable multi-start grinding worm is generally used when machining gears, in particular, with rolling tools.
  • the grinding worm is dressed with a single or multi-groove dressing roller.
  • the present invention relates to a method for producing such a dressing tool.
  • Multi-groove full profile rollers are preferably provided here, which can be used for the efficient dressing of grinding worms.
  • a method of the type mentioned is from CH 684 249 A5 known.
  • a solid steel tool core is used as a support element.
  • Another solution is in the DE 101 56 661 A1 described.
  • a similar process is disclosed in JP H04 244 377 A .
  • Other solutions show that US 2002/0182401 A1 that US 2014/0273773 A1 that US 2014/0302757 A1 that WO 2007/000831 A1 and the US 6 200 360 B1 .
  • a shaped ring is produced by another method, which is provided with the workpiece-specific profile.
  • a diamond or nickel layer is usually deposited on this profile in a galvanic process, which - glued to a core - ultimately results in the dressing tool mentioned at the beginning after various other process steps.
  • the manufacturing process is very complex. Often, the form ring is already in a galvanic bath for up to three weeks for the production of the diamond or nickel layer.
  • the profile of the dressing tool generated in this way sometimes has errors that can be traced back to various causes. Specifically, the outer flanks of the profile "fold out", which is attributed to tensions in the structure. Furthermore, thermal stresses are also noticeable, which lead to errors in the profile.
  • the invention is therefore based on the object of developing a generic method in such a way that the profile of the dressing tool produced corresponds as closely as possible to the ideal contour; this is to eliminate profile errors on the dressing tool.
  • the deformation of the nickel layer remains as small as possible. Accordingly, the dressing tool should have the most precise possible geometry.
  • the solution to this problem by the invention provides a method in which the invention provides that an open lattice structure with openings is used as the support element, so that the radially inner surface is not closed radially by the support element.
  • the support element preferably extends over a width that corresponds to between 90% and 100% of the width of the dressing tool.
  • a structure is preferably used as the support element which has a number of rings which run in the circumferential direction of the radially inner surface, the rings being connected to one another by means of cross struts, the cross struts running in the axial direction of the dressing tool.
  • the rings and / or the cross struts are preferably made of metal.
  • the rings and / or the cross struts preferably have a circular cross section. In this respect, a wire with a circular cross section can be used as the base material for the production of the support element.
  • the number of rings preferably results from the number of projections plus one. In this case there is a ring on both sides of each recess of the shaped ring.
  • the rings and the cross struts can be cohesively connected to one another before they are used or before they are introduced into the shaped ring; this is particularly thought of welding or soldering.
  • the form ring can rotate at least temporarily around its axis while performing step c) above. This can cause the abrasive material (in particular the diamond powder) to be held in the recesses of the shaped ring by the centrifugal force until it is fixed to the surface of the recess by the (in particular galvanic) coating process.
  • abrasive material in particular the diamond powder
  • the removal of the shaped ring according to step d) above is preferably carried out by machining, in particular by turning off, the shaped ring.
  • One aspect of the present invention thus consists in introducing a strut (i.e. the support element) into the nickel layer that forms during the preferably galvanically carried out coating process.
  • This strut counteracts and prevents possible deformation.
  • a galvanic coating electrochemical deposition; "galvanic nickel”
  • a chemical coating can also be provided (“chemical nickel”).
  • Various coating materials are of course also possible, nickel being preferred.
  • the material of the support element is chosen so that it can be easily inserted into the nickel layer and deforms as little as possible. Care is taken to ensure that the deposited galvanic layer cannot deform.
  • the support element is galvanically connected to the galvanic layer, which may already have been applied beforehand (as part of a first fixation of the abrasive material in the molded ring) and which already contains the abrasive body.
  • the design of the support element is selected so that it counteracts any deformation stress that may be acting.
  • the support element is designed or designed in such a way that a uniform deposition of the galvanic layer can also be achieved after the support element has been introduced.
  • the support element may not form a shield; the exchange of the electrolyte must be guaranteed.
  • the support element can be introduced before or after diamond coating (i.e. before or after the abrasive material is introduced onto the surface of the above-mentioned recesses).
  • the proposed configuration of the support element ensures that the support element does not cause any change in the grain density (number of grains on the surface) and no grain defects during electroplating.
  • the proposed invention is used in particular in the case of solid profile rolls or in the case of galvanic negative coating.
  • a dressing tool 1 is shown in the form of a dressing roller.
  • the dressing tool 1 consists of a rotationally symmetrical component which has an axial direction a and a radial direction r.
  • the dressing tool 1 has a width B in the axial direction.
  • the dressing tool 1 has three annular projections 2 which run in the circumferential direction and extend in the radial direction r. These projections 2 are provided with abrasive material 6 in the form of diamond powder (corresponding grain size; depending on the grinding tool to be dressed), so that a grinding worm can be dressed with the dressing tool 1. This method is known as such and need not be explained in more detail here.
  • FIG. 2 The manufacture of such a dressing tool 1 is shown in Figure 2 illustrated.
  • the central element for the production is a shaped ring 3, which has an essentially hollow cylindrical shape.
  • recesses 5 are machined (ie ground in with high accuracy), which are congruent with the projections 2 (negative method).
  • the abrasive material 6 (diamond powder) is first placed in the recesses 5 during the manufacture of the dressing tool 1, so that the surface 8 of the recesses 5 is at least partially covered or covered with this abrasive material 6.
  • a galvanic coating 7 is then produced, so that the abrasive material 6 is fixed on the surface 8 of the recess 5 and is available for the later dressing process.
  • Figure 2 a state can be seen in which the galvanic coating process has already largely been completed, ie the area of the recesses 5 has already been filled with the material of the coating and, moreover, has detected a region which extends radially inwards.
  • a support element 9 was introduced into the mold ring 3, which was at least partially integrated into the dressing tool 1 that was formed by the galvanic coating process.
  • Figure 2 it can be seen that the support element 9 has been completely integrated into the coating material, ie is surrounded by it. Thus, the support element is integrally connected to the dressing tool 1 being produced. However, it is also possible that the support element 9 is not completely surrounded by the coating material after the coating process has been completed.
  • the mold ring 3 is removed, which can be done by a machining operation.
  • the dressing tool 1 is thus available for its intended use.
  • the supporting elements 9 used can be seen again in a perspective view. It can be seen here that the support element 9 has a width b which essentially corresponds to the width of the dressing tool 1 or is slightly smaller than said width B.
  • the support element 9 consists of several (in the exemplary embodiment: four) rings 11 which are connected to one another (in particular: soldered) by cross struts 12 which are arranged equidistantly around the circumference. 20 to 80 cross struts 12 are preferred over the circumference. So what results in Figure 3 can be seen, openings 10, which make it possible for electrolyte to pass through the support element 9 during the coating process and thus the plating process is not or hardly hindered by the support element 9.
  • the support element 9 (or support grid) is designed as a grid-shaped structure made of longitudinal and transverse struts, which is clamped into the molded ring.
  • the dimensions of the grid structure are adapted to the contour to be supported.
  • the support element is positioned in the form ring in such a way that the total width of the grooves (recesses) is covered and the support element is completely embedded in the nickel layer.
  • the coating process which is usually carried out as a galvanic process, advantageously takes place in two stages: In a first stage, the abrasive material 6 located in the recesses 5 is fixed in a first work station by a first coating with nickel, the molding ring 3 rotating, so that the abrasive material 6 is held in the region of the surface 8 of the recess 5 by the centrifugal force .
  • the coating 7 can finally be carried out in a second work station to the extent desired. Before this takes place, however, the support element 9 is introduced into the mold ring 3 and integrally bonded through the coating process.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
EP17000868.4A 2016-06-08 2017-05-22 Verfahren zum herstellen eines abrichtwerkzeugs für ein schleifwerkzeug Active EP3254806B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016006951.1A DE102016006951B4 (de) 2016-06-08 2016-06-08 Verfahren zum Herstellen eines Abrichtwerkzeugs für ein Schleifwerkzeug

Publications (2)

Publication Number Publication Date
EP3254806A1 EP3254806A1 (de) 2017-12-13
EP3254806B1 true EP3254806B1 (de) 2020-04-01

Family

ID=58800589

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17000868.4A Active EP3254806B1 (de) 2016-06-08 2017-05-22 Verfahren zum herstellen eines abrichtwerkzeugs für ein schleifwerkzeug

Country Status (4)

Country Link
US (1) US10507564B2 (zh)
EP (1) EP3254806B1 (zh)
CN (1) CN107471126B (zh)
DE (1) DE102016006951B4 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH716096B1 (de) * 2019-09-24 2020-11-13 Reishauer Ag Abrichtwerkzeug sowie ein Verfahren zum Auftragen von Hartstoffpartikeln.

Family Cites Families (20)

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Publication number Priority date Publication date Assignee Title
US2988860A (en) * 1954-09-10 1961-06-20 Minnesota Mining & Mfg Abrasive structures and reinforcing therefor
US3256644A (en) * 1963-01-14 1966-06-21 Wakefield Corp Reinforced snagging wheel
US3284782A (en) * 1966-02-16 1966-11-08 Rca Corp Memory storage system
US3813819A (en) * 1971-06-03 1974-06-04 J Kokoras Hide treating machines
US3913278A (en) * 1971-06-03 1975-10-21 John N Kokoras Abrasive cylinder for hide treating machines
US4925457B1 (en) * 1989-01-30 1995-09-26 Ultimate Abrasive Syst Inc Method for making an abrasive tool
JPH04244377A (ja) * 1991-01-29 1992-09-01 Toyoda Mach Works Ltd ダイヤモンドツルーイングロールの製造方法
CH684249A5 (de) * 1991-06-04 1994-08-15 Reishauer Ag Verfahren zur Herstellung eines formgetreuen Negativformkörpers, Anwendung des Verfahrens sowie damit hergestellte Negativformkörper und Werkzeuge.
CH686171A5 (de) * 1992-12-10 1996-01-31 Reishauer Ag Abrichtwerkzeug zum Abrichten zweig{ngiger, zylindrischer Schleifschnecken.
BE1008917A3 (fr) * 1994-11-16 1996-10-01 Diamant Boart Sa Outil abrasif, de coupe ou analogue et procede de fabrication de cet outil.
US6200360B1 (en) * 1998-04-13 2001-03-13 Toyoda Koki Kabushiki Kaisha Abrasive tool and the method of producing the same
US20020182401A1 (en) * 2001-06-01 2002-12-05 Lawing Andrew Scott Pad conditioner with uniform particle height
DE10156661A1 (de) * 2001-11-17 2003-06-05 Saint Gobain Winter Diamantwer Diamant-Formabrichtrolle und Verfahren zur Herstellung
WO2007000831A1 (ja) * 2005-06-27 2007-01-04 A.L.M.T. Corp. 歯車用ダイヤモンドロータリードレッサならびにそれを用いた歯車加工用砥石のツルーイングおよびドレッシング方法
US20070128994A1 (en) * 2005-12-02 2007-06-07 Chien-Min Sung Electroplated abrasive tools, methods, and molds
DE102008010301A1 (de) * 2008-02-21 2009-09-03 Liebherr-Verzahntechnik Gmbh Verfahren zum Betrieb einer Verzahnungsschleifmaschine
JP5693144B2 (ja) * 2010-10-27 2015-04-01 豊田バンモップス株式会社 ロータリドレッサ
CN102380831B (zh) * 2011-10-19 2013-09-25 沈阳黎明航空发动机(集团)有限责任公司 一种金刚石滚轮制作过程中的上砂方法
JP5700682B2 (ja) * 2011-11-02 2015-04-15 旭ダイヤモンド工業株式会社 ロータリドレッサ
TWI511841B (zh) * 2013-03-15 2015-12-11 Kinik Co 貼合式化學機械硏磨修整器及其製法

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Also Published As

Publication number Publication date
CN107471126A (zh) 2017-12-15
US20170355063A1 (en) 2017-12-14
US10507564B2 (en) 2019-12-17
DE102016006951A1 (de) 2017-12-14
EP3254806A1 (de) 2017-12-13
CN107471126B (zh) 2020-09-22
DE102016006951B4 (de) 2018-05-09

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