EP3250722B1 - Procede d'obtention d'une piece en alliage d'aluminium bas silicium - Google Patents

Procede d'obtention d'une piece en alliage d'aluminium bas silicium Download PDF

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Publication number
EP3250722B1
EP3250722B1 EP16703341.4A EP16703341A EP3250722B1 EP 3250722 B1 EP3250722 B1 EP 3250722B1 EP 16703341 A EP16703341 A EP 16703341A EP 3250722 B1 EP3250722 B1 EP 3250722B1
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EP
European Patent Office
Prior art keywords
alloy
range
preform
solidification
content
Prior art date
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Application number
EP16703341.4A
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German (de)
English (en)
French (fr)
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EP3250722A1 (fr
Inventor
Romain Epale
Emile Thomas Di Serio
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Jean Industries SAS
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Saint Jean Industries SAS
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Publication date
Application filed by Saint Jean Industries SAS filed Critical Saint Jean Industries SAS
Priority to RS20181215A priority Critical patent/RS57888B1/sr
Priority to PL16703341T priority patent/PL3250722T3/pl
Publication of EP3250722A1 publication Critical patent/EP3250722A1/fr
Application granted granted Critical
Publication of EP3250722B1 publication Critical patent/EP3250722B1/fr
Priority to HRP20181682TT priority patent/HRP20181682T1/hr
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Anticipated expiration legal-status Critical

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • C22C21/04Modified aluminium-silicon alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/002Hybrid process, e.g. forging following casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/09Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
    • B22D27/11Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of mechanical pressing devices
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent
    • C22C21/08Alloys based on aluminium with magnesium as the next major constituent with silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/05Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

Definitions

  • the invention relates to the technical sector of the foundry, for the manufacture of aluminum parts, particularly in the field of automotive, aerospace and more generally, all types of industries.
  • the alloys mentioned have been developed for obtaining semi-finished products (billets or ingots for forging or rolling) intended to be transformed during hot or cold operations with high deformation rates (> 50%).
  • the geometries of these semi-finished products are simple (bar, bar or ingot) which makes it possible to solidify these alloys with a minimum of defects by using processes with high solidification rates.
  • These geometries and these processes lead, according to currently controlled techniques, to semi-finished products free from defects among which we may mention: shrinkage, cracks, macro-segregations, macro-precipitation (prevents the formation of too coarse precipitates,> 100 ⁇ m).
  • the problem posed that the invention proposes to solve is to be able to produce parts responding to standards of quality and safety, and likely to have complex shapes.
  • the object of the invention relates to a method of manufacturing a piece of low silicon aluminum alloy, type 6000.
  • the latter is heated by being placed in a tunnel oven.
  • the silicon content is between 0.5 and 3%.
  • a silicon content of less than 1% leads to the highest elastic limits and elongations. However, this is the rate at which the alloy is most sensitive to crack and has the lowest flowability. It is therefore necessary to be able to adapt the silicon content according to the geometry of the part. Complex geometries will require a higher rate to reduce this crack sensitivity.
  • the maximum rate of 3% corresponds to a rate beyond which the elongation and the yield point become too low so that it is always interesting to produce with an alloy of this type.
  • the magnesium level is between 0, 65 and 1%. This rate makes it possible to optimize the density of Mg 2 Si precipitates in the aluminum matrix. It compensates for the decrease in silicon content while having a minimum of macroscopic Mg 2 Si precipitates that are damaging and must be dissolved or transformed during heat treatment. If the precipitates are too numerous, or too big, the heat treatment will have a weak effect for their dissolution, the critical size of dissolution having been exceeded.
  • the copper content is between 0.20 and 0.40%. This rate allows the formation of Al 2 Cu precipitates in the matrix and the total absence of macroscopic Al 2 Cu precipitates. The absence of these macroscopic precipitates makes it possible to maintain high forging temperatures and thus to minimize forging efforts (which is carried out in a single step). Indeed, the main precipitates formed in the presence of copper are Al 2 Cu and AlMgSiCu respectively melting at 490 ° C and 525 ° C, their presence would prevent forging at higher temperatures without risk of burning of the alloy that would make the parts unusable. This degradation is similar to a destruction of the alloy.
  • a higher copper content also increases the crack sensitivity of the alloy, because there remains a eutectic to be solidified at low temperatures (490 ° C or 525 ° C) for which the mechanical stresses (related to the removal of solidification) exercised on the piece are important.
  • the manganese content is between 0.15 and 0.25%. This rate avoids the formation of AlFeSi precipitates in ⁇ -form (very damaging plate) and makes it possible to form AlFeMnSi precipitates in ⁇ -form (Chinese writing less damaging). This maximizes the finished part elongation resulting from the Cobapress process. This effect is most often used with larger amounts of manganese and iron, these two elements leading to a hardening of the alloy but also to larger precipitates during solidification. These large precipitates are penalizing for a good elongation.
  • the alloy according to the invention is intended, as indicated, the Cobapress process, which is forged in a single step, which does not have the large deformations encountered in forging, rolling or extrusion.
  • the titanium content is between 0.10 and 0.20%. This rate is necessary for efficient seed germination and fine grain size which has a significant effect on the mechanical characteristics of these alloys.
  • the strontium level is between 0 and 120 ppm. This rate is necessary to have a fibrous solidification of the small amounts of eutectic that are formed. This occurs mainly for silicon levels higher than 1.5%.
  • composition of this alloy is adapted to lead to a solidification which will maximize the mechanical characteristics despite the low levels of deformation encountered during the Cobapress process.
  • the forging operation Cobapress allows to close and rewrite these defects with a control in design of the rate of deformation.
  • the temperature / deformation couple allows a rectification of the defects.
  • the table below shows the mechanical properties on casting and parts, according to the Cobapress process, after T6 heat treatment of the low silicon alloy.
  • Rp Elastic limit
  • this composition makes it possible to reduce the complexity of the usual heat treatment for Al-Mg-Si-Cu type alloys.
  • the rate of silicon, solidification rates and grain refinement lead to macroscopic Mg 2 Si precipitates whose size and morphology facilitate dissolution during heat treatment.
  • FIG 1 shows a foundry microstructure, without manganese, precipitated "in needles", type ⁇
  • FIG 2 shows the monostructure with manganese, precipitated "in Chinese writing", type ⁇ .
  • the copper content is greater than 0.40%, which leads to the presence of Al 2 Cu precipitates.
  • figure 4 shows an example where one can observe the AlFeMnSi and Mg 2 Si precipitation surrounded by precipitates Al 2 Cu.
  • the figure 5 shows a copper content of between 0.20% and 0.40%, according to the invention, showing an absence of Al 2 Cu precipitates,

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  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Forging (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Conductive Materials (AREA)
EP16703341.4A 2015-01-29 2016-01-14 Procede d'obtention d'une piece en alliage d'aluminium bas silicium Active EP3250722B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
RS20181215A RS57888B1 (sr) 2015-01-29 2016-01-14 Postupak za dobijanje nisko-silikonskog dela legure aluminijuma
PL16703341T PL3250722T3 (pl) 2015-01-29 2016-01-14 Sposób uzyskiwania części z niskokrzemowego stopu aluminium
HRP20181682TT HRP20181682T1 (hr) 2015-01-29 2018-10-16 Postupak za dobivanje dijela niskosilicijske legure aluminija

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1550700A FR3032204B1 (fr) 2015-01-29 2015-01-29 Piece en alliage d'aluminium bas silicium
PCT/FR2016/050069 WO2016120541A1 (fr) 2015-01-29 2016-01-14 Procede d'obtention d'une piece en alliage d'aluminium bas silicium

Publications (2)

Publication Number Publication Date
EP3250722A1 EP3250722A1 (fr) 2017-12-06
EP3250722B1 true EP3250722B1 (fr) 2018-09-12

Family

ID=52779906

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16703341.4A Active EP3250722B1 (fr) 2015-01-29 2016-01-14 Procede d'obtention d'une piece en alliage d'aluminium bas silicium

Country Status (21)

Country Link
US (1) US20180002788A1 (es)
EP (1) EP3250722B1 (es)
JP (1) JP6768677B2 (es)
KR (1) KR20170107458A (es)
CN (1) CN107208197B (es)
AU (1) AU2016211088B2 (es)
BR (1) BR112017016024B1 (es)
CA (1) CA2973937A1 (es)
DK (1) DK3250722T3 (es)
ES (1) ES2689908T3 (es)
FR (1) FR3032204B1 (es)
HR (1) HRP20181682T1 (es)
HU (1) HUE039737T2 (es)
MA (1) MA41422A (es)
MX (1) MX2017009828A (es)
PL (1) PL3250722T3 (es)
PT (1) PT3250722T (es)
RS (1) RS57888B1 (es)
RU (1) RU2700218C2 (es)
TR (1) TR201815694T4 (es)
WO (1) WO2016120541A1 (es)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022142163A (ja) * 2021-03-16 2022-09-30 本田技研工業株式会社 アルミニウム合金の加工方法およびアルミニウム合金の加工物
JP2022142180A (ja) * 2021-03-16 2022-09-30 本田技研工業株式会社 アルミニウム合金の加工方法およびアルミニウム合金の加工物

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0119365B1 (fr) * 1983-03-14 1987-09-02 Thomas Di Serio Procédé pour fabriquer des pièces en aluminium ou en alliage d'aluminium
US5571347A (en) * 1994-04-07 1996-11-05 Northwest Aluminum Company High strength MG-SI type aluminum alloy
JPH09272941A (ja) * 1996-04-04 1997-10-21 Nissan Motor Co Ltd 製品予備形状への鋳造を経て製品鍛造に供されるアルミニウム系合金およびその鋳造鍛造方法
JP3346186B2 (ja) * 1996-10-08 2002-11-18 日本軽金属株式会社 耐摩耗性,鋳造性,鍛造性に優れた鋳造・鍛造用アルミ合金材及びその製造法
US20020170635A1 (en) * 1998-05-04 2002-11-21 Diserio Emile-Thomas Process for manufacturing aluminum alloys and aluminium castings
EP0987344B1 (en) * 1998-08-25 2004-11-17 Kabushiki Kaisha Kobe Seiko Sho High strength aluminium alloy forgings
RU2163939C1 (ru) * 1999-08-09 2001-03-10 Государственное предприятие "Всероссийский научно-исследовательский институт авиационных материалов" Сплав на основе алюминия, способ получения полуфабрикатов и изделие из этого сплава
JP2002302728A (ja) * 2001-04-09 2002-10-18 Hoei Kogyo Kk 鋳造鍛造用アルミニウム合金、アルミニウム鋳造鍛造品及び製造方法
FR2827306B1 (fr) * 2001-07-10 2004-10-22 Pechiney Aluminium Alliage d'aluminium a haute ductilite pour coulee sous pression
AU2003268697A1 (en) * 2002-10-01 2004-04-23 Asahi Tec Corporation Aluminum alloy for casting-forging, aluminum cast/forged article, and method for manufacture thereof
DE102004022817A1 (de) * 2004-05-08 2005-12-01 Erbslöh Ag Dekorativ anodisierbare, gut verformbare, mechanisch hoch belastbare Aluminiumlegierung, Verfahren zu deren Herstellung und Aluminiumprodukt aus dieser Legierung
US20080060723A1 (en) * 2006-09-11 2008-03-13 Gm Global Technology Operations, Inc. Aluminum alloy for engine components
DE112008003601A5 (de) * 2007-11-08 2010-10-07 Ksm Castings Gmbh AI-Gusslegierungen
CN101643869B (zh) * 2009-09-04 2011-04-06 河池学院 高强度汽车铝合金轮辋

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
PT3250722T (pt) 2018-10-25
KR20170107458A (ko) 2017-09-25
TR201815694T4 (tr) 2018-11-21
RU2017126680A3 (es) 2019-05-24
ES2689908T3 (es) 2018-11-16
HUE039737T2 (hu) 2019-01-28
BR112017016024B1 (pt) 2021-10-19
RU2700218C2 (ru) 2019-09-13
CN107208197A (zh) 2017-09-26
FR3032204A1 (fr) 2016-08-05
AU2016211088A1 (en) 2017-08-17
US20180002788A1 (en) 2018-01-04
MX2017009828A (es) 2018-02-09
FR3032204B1 (fr) 2019-08-09
HRP20181682T1 (hr) 2018-12-14
AU2016211088B2 (en) 2020-05-21
CN107208197B (zh) 2019-11-05
RU2017126680A (ru) 2019-01-28
CA2973937A1 (fr) 2016-08-04
WO2016120541A1 (fr) 2016-08-04
JP2018507324A (ja) 2018-03-15
BR112017016024A2 (pt) 2018-03-20
RS57888B1 (sr) 2019-01-31
PL3250722T3 (pl) 2019-03-29
JP6768677B2 (ja) 2020-10-14
MA41422A (fr) 2017-12-06
DK3250722T3 (en) 2018-11-05
EP3250722A1 (fr) 2017-12-06

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