EP3234371B1 - Roue à aubes de pompe centrifuge - Google Patents

Roue à aubes de pompe centrifuge Download PDF

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Publication number
EP3234371B1
EP3234371B1 EP15813022.9A EP15813022A EP3234371B1 EP 3234371 B1 EP3234371 B1 EP 3234371B1 EP 15813022 A EP15813022 A EP 15813022A EP 3234371 B1 EP3234371 B1 EP 3234371B1
Authority
EP
European Patent Office
Prior art keywords
impeller
centrifugal pump
metallic
hub
sleeves
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15813022.9A
Other languages
German (de)
English (en)
Other versions
EP3234371A1 (fr
Inventor
Ralf Kramme
Christian Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KSB SE and Co KGaA
Original Assignee
KSB SE and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KSB SE and Co KGaA filed Critical KSB SE and Co KGaA
Publication of EP3234371A1 publication Critical patent/EP3234371A1/fr
Application granted granted Critical
Publication of EP3234371B1 publication Critical patent/EP3234371B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • F04D29/026Selection of particular materials especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/20Mounting rotors on shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/2205Conventional flow pattern
    • F04D29/2222Construction and assembly
    • F04D29/2227Construction and assembly for special materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/30Retaining components in desired mutual position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
    • F05D2300/22Non-oxide ceramics
    • F05D2300/226Carbides
    • F05D2300/2261Carbides of silicon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/603Composites; e.g. fibre-reinforced
    • F05D2300/6033Ceramic matrix composites [CMC]

Definitions

  • the invention relates to a centrifugal pump impeller with a non-metallic impeller part and a metallic hub part connected to the impeller part, which is arranged on a shaft, with a releasable connection between the impeller part and the hub part, the impeller part and the hub part being releasably connected to one another via driver elements.
  • Centrifugal pump impellers which are made entirely of metal, are usually attached to a shaft by pushing their hub bore onto a shaft end and pressing them against a collar of the shaft using a nut. Such a fastening method is disadvantageous in the case of centrifugal pump impellers according to the preamble of the invention, since they comprise a non-metallic impeller part. Many non-metallic materials, such as polymer casting or plastic, tend to flow under pressure.
  • centrifugal pump impeller which comprises a non-metallic impeller part and a metallic hub part.
  • Hub parts are components that are arranged on and surround the drive shaft.
  • the hub part is provided with a central receiving opening.
  • the receiving opening has a thread into which the shaft end can be screwed.
  • the impeller part made of plastic is molded onto the hub part.
  • the hub part has a ring which is perforated and is extrusion-coated with the plastic material of the impeller part.
  • This centrifugal pump impeller has a non-detachable connection between the hub part and the impeller part.
  • DD 18 758 describes a completely different way of attaching impellers made of a ceramic material.
  • this method does not use a hub part.
  • An intermediate flange is used instead of a hub part.
  • This intermediate flange is arranged between the shaft end and the impeller.
  • the impeller and the intermediate flange are drilled.
  • a screw bolt is arranged in the bore and has a head at one end and a thread at the other end, onto which a nut is screwed.
  • the impeller and the intermediate flange are clamped against each other by screwing a nut onto the thread.
  • the intermediate flange is in turn connected to the shaft by means of a screw connection.
  • the shaft is formed at one end with a flange ring, in which the bores for the screw connections between the flange and the shaft are arranged.
  • This construction of the attachment using an intermediate flange is very complex and bulky, since, in contrast to a hub part, the intermediate flange is not arranged on the shaft, but rather is located at the shaft end between the shaft and the impeller.
  • the DE 2 319 463 describes a rotor for a pump for cooling internal combustion engines.
  • the rotor consists of a metallic hub part that is pushed onto the shaft in a press fit.
  • the impeller part is poured onto this metallic hub part.
  • the impeller part consists of a thermosetting resin mixture. With this construction, too, a permanent, non-detachable bond is produced between the hub part and the impeller part.
  • the DE 76 10 913 describes a centrifugal pump with a plastic impeller.
  • a circular disk made of a metal is arranged in the hub area of the impeller.
  • the impeller has a metal bush for storage, to which the circular disc is attached.
  • the circular disc is completely embedded in the plastic of the impeller. There is therefore an inseparable unit between the plastic impeller and the metallic circular disc.
  • a centrifugal pump impeller is known with a non-metallic impeller part and an associated metallic hub part, wherein between Impeller part and hub part is a detachable connection.
  • the impeller part is fixed to the hub part by means of a plastically deformable part.
  • the WO 2013/000032 A1 discloses a ceramic impeller with a conveying part, an inner back vane part and an outer back vane part, the conveying part comprising the main blades for conveying the medium.
  • a metallic hub is arranged between the conveying part and the inner back vane part.
  • liquid polyurethane resin is poured between the hub and the conveying part, which, after cooling, is used to connect the conveying part to the hub and to dampen impacts.
  • the inner back vane part is screwed onto the conveying part by means of screws.
  • the DE 895 250 C. describes a ceramic impeller on the back of which a hub is formed, onto which a metallic sleeve is applied, which serves to connect the impeller to its drive shaft.
  • the object of the invention is to provide a centrifugal pump impeller which can be inexpensively repaired when wear and tear occurs. In addition, the repair work should be carried out quickly and inexpensively.
  • the centrifugal pump impeller should be able to be manufactured at a low cost and be of high quality.
  • driver elements each have a sleeve and a connecting element and the sleeves are arranged in recesses on an end face of the impeller part.
  • the non-metallic impeller part is therefore not cast around the metallic hub part. Instead, the impeller part and the hub part are detachably connected to one another via driver elements.
  • the hub part is preferably a one-piece metallic component.
  • the driver elements are designed in several parts. It is preferably a two-part design. According to the invention, the driver elements each have a sleeve and a connecting element with which a reliable screw connection can be produced.
  • the sleeves are arranged in depressions on one end face, in particular the shaft end face, of the impeller part.
  • the depressions are preferably bores which are made in the non-metallic impeller part, round bores being particularly suitable.
  • a plurality of bores can be made on the end face, for example in the region of the carrier plate, of the impeller part along a circular arrangement. It proves to be advantageous if the number of bores corresponds to the number of blades of the impeller part.
  • the depressions are preferably introduced at positions of the carrier plate at which the blades engage.
  • the sleeves of the driver elements are placed in the indentations and fastened there.
  • the sleeves can, for example, be pressed and / or glued into the depressions. The sleeves sit in the recesses of the impeller part without play.
  • the sleeves are cast on one end face of the impeller part. This eliminates the need for drilling.
  • the sleeves have a suitable anti-rotation device.
  • the connecting elements are arranged on a ring of the hub part and at least partially engage in the sleeves.
  • the connecting elements are preferably screwed into the sleeves. This creates a reliable connection between the impeller part and the hub part.
  • the connecting elements are preferably screws.
  • the sleeves are provided with an internal thread, into which the external thread of the connecting elements designed as screws engages.
  • the screws preferably have a conical shoulder and are placed in bores on the ring of the hub part and then screwed into the sleeves.
  • the bores have countersinks which are designed to be complementary to the cone approaches. This creates a backlash-free or largely backlash-free construction in which the individual parts of the driver elements are detachably connected to one another.
  • Another advantage of the construction according to the invention is that no more stresses occur in the centrifugal pump impeller according to the invention, which occur in conventional centrifugal pump impellers made of polymer casting due to the different thermal expansion values of the impeller part and the hub part.
  • the hub part preferably has a projection which projects into the impeller part.
  • This projection is designed as a hollow cylinder and surrounds the shaft. This ring is connected to this hollow cylindrical projection of the hub part.
  • the ring of the hub part is aligned parallel to the shaft-side end face of the impeller part and lies against the end face of the impeller part.
  • this ring is adjoined by an extension which is also hollow-cylindrical and thus surrounds the shaft.
  • the metallic hub part preferably has on its inside at least one groove into which a feather key engages, which establishes a connection between the shaft and the hub part for torque transmission.
  • a disc is arranged on a shaft end for fixing the impeller part.
  • the non-metallic impeller part preferably has a circular recess on the flow side, into which the disk is positioned.
  • the disk has bores, for example along its circumference.
  • the disc is attached to the shaft end by means of suitable screws. As a result, the hub part and the impeller part are braced against each other.
  • centrifugal pump impeller When assembling the centrifugal pump impeller, proceed as follows: First, the metallic hub part and the non-metallic impeller part are connected. The pre-assembled two-part centrifugal pump impeller is pushed onto the shaft end. Then the impeller part and hub part are braced against each other by means of the disk which is attached to the shaft end.
  • a cap is preferably arranged on the flow side on the disk. Since the cap comes into contact with flow medium, it is usually made of a corrosion-resistant material.
  • the impeller part consists of a ceramic material.
  • a ceramic-plastic composite is preferably suitable for this. It proves to be particularly advantageous if this comprises silicon carbide particles which are arranged in a polymer matrix.
  • the metallic hub part is preferably made of a rustproof duplex cast steel.
  • Fig. 1 shows a centrifugal pump impeller 1, which is arranged in a housing 2 of a centrifugal pump.
  • the housing 2 comprises a suction opening 3, through the medium is sucked in and conveyed by means of the centrifugal pump impeller 1 in the direction of an outflow opening 4 and then leaves the centrifugal pump.
  • the centrifugal pump impeller 1 is arranged on a shaft 5.
  • the shaft 5 is set in rotation by a motor, not shown.
  • the torque is transmitted to the metallic hub part 8 via two feather keys 6 and to the non-metallic impeller part 7 of the centrifugal pump impeller 1 via the driver elements 12.
  • the centrifugal pump impeller 1 consists of a non-metallic impeller part 7 and a metallic hub part 8.
  • the non-metallic impeller part 7 is made of a ceramic-plastic composite material in which silicon carbide particles are embedded in a polymer matrix.
  • the hub part 8 is made of a rust-free duplex cast steel, which has a ferritic-austenitic structure.
  • the non-metallic impeller part 7 is made in one piece and is produced in the casting process. It has a carrier plate 9, on which blades 10 are molded. In the exemplary embodiment, it is a radial centrifugal pump impeller.
  • Fig. 2 shows a perspective exploded view of the centrifugal pump impeller 1 with the end of the shaft 5.
  • the non-metallic impeller part 7 has depressions 11.
  • the depressions 11 are bores which are introduced into the impeller part 7 after or before they have completely hardened or are then finished if they were already pre-cast during manufacture.
  • Fig. 3 shows that engaging elements 12 engage in the recesses 11 in the assembled state.
  • Each driver element 12 consists of a sleeve 13 and a connecting element 14.
  • the sleeve 13 is a hollow cylindrical body which is closed on one end face.
  • Each sleeve 13 has an internal thread.
  • the connecting element 14 is designed as a screw which has an external thread.
  • the sleeves 13 can be cast in on the shaft-side end face of the impeller part 7.
  • Fig. 2 shows that the hub part 8 has a ring 15 which is provided with a plurality of bores 16 along its circumference.
  • connecting elements 14 are inserted into the bores 16 and screwed into the sleeves 13, which are arranged in the recesses 11, and secured.
  • screws 20 can also be screwed into additional threaded sleeves or threaded bores 21 provided in the non-metallic material of the impeller part 7 and serve, for example, as a transport lock or assembly aid if the sleeves 13 are not pressed or glued into the recesses 11 are.
  • the pre-assembled centrifugal pump impeller is pushed onto the end of shaft 5.
  • the shaft 5 is connected in a rotationally fixed manner to the hub part 8 via the feather keys 6, the feather keys 6 engaging in grooves 17 of the hub part 8.
  • the grooves 17 extend in the axial direction in the interior of the hub part 8.
  • a washer 23 is fastened to the end face of the shaft 5 by means of screws 24.
  • bores 25 are made in the disk, through which the screws 24 are inserted and then engage in bores with an internal thread on the end face of the shaft 5.
  • the screws 24 are cylinder screws.
  • the cap 26 is screwed into a central bore 27 which is provided with an internal thread.
  • the cap 26 has a pin 28 which is provided with an external thread.
  • Fig. 3 shows that an elastomer ring 29 can be arranged between the disk 23 and the impeller part 7. By tightening the screws 24, this elastomer ring 29 is braced. Thus, a "flow" of the non-metallic impeller part 7 is prevented.
  • an O-ring 30 is arranged between the cap 26 and the disk 23.
  • An O-ring 31 is located between the cap 26 and the impeller part 7.
  • An O-ring 32 is also arranged between the ring 15 of the hub part 8 and the surface 19 of the impeller part 7.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Details And Applications Of Rotary Liquid Pumps (AREA)

Claims (8)

  1. Turbine de pompe centrifuge (1) comprenant une partie roue mobile (7) non métallique et une partie moyeu (8) métallique qui est reliée à 1 partie roue mobile (7) et qui est disposée sur un arbre (5), une liaison amovible étant prévue entre la partie roue mobile (7) et la partie moyeu (8), la partie roue mobile (7) et la partie moyeu (8) étant reliée de manière amovible l'une à l'autre par des éléments d'entraînement (12),
    caractérisée en ce que
    les éléments d'entraînement (12) comportent chacun un manchon (13) et un élément de liaison (14) et les manchons (13) sont disposés dans des creux (11) ménagés sur un côté frontal de la partie roue mobile (7).
  2. Turbine de pompe centrifuge (1) selon la revendication 1, caractérisée en ce que les manchons (13) sont coulés sur un côté frontal de la partie roue mobile (7).
  3. Turbine de pompe centrifuge (1) selon l'une des revendications 1 et 2, caractérisée en ce que les éléments de liaison (14) sont disposés sur une bague (15) de la partie moyeu (8) et s'engagent au moins partiellement dans les manchons (13).
  4. Turbine de pompe centrifuge (1) selon l'une des revendications 1 à 3, caractérisée en ce que la partie moyeu (8) comporte une saillie (18) qui fait saillie dans la partie roue mobile (7).
  5. Turbine de pompe centrifuge (1) selon la revendication 3 ou 4, caractérisée en ce que la bague (15) de la partie moyeu (8) s'appuie sur une surface frontale (19) de la partie roue (7).
  6. Procédé de fabrication d'une roue mobile de pompe centrifuge (1) selon l'une des revendications 1 à 5, le procédé comprenant les étapes suivantes :
    fabriquer la partie roue mobile (7) non métallique, de préférence au moyen d'un procédé de coulée,
    ménager des creux (11) dans la partie roue mobile (7) le long d'une périphérie sur le côté frontal de la partie roue mobile (7) qui est situé du côté de l'arbre,
    insérer et fixer des manchons (13) dans les ceux (11) ou couler des manchons (13) lors de la fabrication de la partie roue mobile (7) non métallique,
    insérer la partie moyeu (8) métallique dans la partie roue mobile (7) non métallique,
    insérer des éléments de liaison (14) dans les alésages le long d'une bague (15) de la partie moyeu (8) et visser les éléments de liaison (14) dans les manchons (13),
    faire coulisser la roue de pompe centrifuge (1) pré-montée sur l'extrémité de l'arbre.
  7. Procédé selon la revendication 6, caractérisé en ce que la partie roue mobile (7) et la partie moyeu (8) sont serrées au moyen d'un disque (23) qui est vissé sur l'extrémité de l'arbre.
  8. Procédé selon l'une des revendications 6 ou 7, caractérisé en ce qu'un capuchon (26) est fixé à la roue de pompe centrifuge (1) montée.
EP15813022.9A 2014-12-19 2015-12-15 Roue à aubes de pompe centrifuge Active EP3234371B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014226525.8A DE102014226525A1 (de) 2014-12-19 2014-12-19 Kreiselpumpenlaufrad
PCT/EP2015/079729 WO2016096808A1 (fr) 2014-12-19 2015-12-15 Roue à aubes de pompe centrifuge

Publications (2)

Publication Number Publication Date
EP3234371A1 EP3234371A1 (fr) 2017-10-25
EP3234371B1 true EP3234371B1 (fr) 2020-05-06

Family

ID=54884031

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15813022.9A Active EP3234371B1 (fr) 2014-12-19 2015-12-15 Roue à aubes de pompe centrifuge

Country Status (5)

Country Link
EP (1) EP3234371B1 (fr)
CN (2) CN107250551A (fr)
DE (1) DE102014226525A1 (fr)
WO (1) WO2016096808A1 (fr)
ZA (1) ZA201704112B (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018214650A1 (de) * 2018-08-29 2020-03-05 KSB SE & Co. KGaA Strömungsführende Vorrichtung
CN109296562A (zh) * 2018-09-05 2019-02-01 嘉兴美斯克电气科技有限公司 一种浴霸风轮固定结构
DE102021118384A1 (de) 2021-07-15 2023-01-19 KSB SE & Co. KGaA Leichtbau-Hydraulikdesign für verbesserte 3D-Druckbarkeit
DE102021005121A1 (de) 2021-10-13 2023-04-13 KSB SE & Co. KGaA Laufrad mit Verzahnung in Deckscheibe

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD18758A (fr)
DE895250C (de) * 1944-01-08 1953-11-02 Porzellanfabrik Kahla Keramisches Laufrad fuer Kreiselpumpen u. dgl.
GB1386937A (en) 1972-04-17 1975-03-12 Mecanique Ind Int Impellers of pumps for cooling systems of internal combustion engines
DE7610913U1 (de) 1976-04-08 1976-08-19 Wilo-Werk Gmbh & Co -Pumpen- Und Apparatebau-, 4600 Dortmund Kreiselpumpe
DE4444965A1 (de) 1994-12-16 1996-06-20 Klein Schanzlin & Becker Ag Laufradbefestigung
JP2005291116A (ja) * 2004-03-31 2005-10-20 Yamada Seisakusho Co Ltd ウォーターポンプ用インペラ
CN200958487Y (zh) * 2006-09-01 2007-10-10 湖南天一科技股份有限公司 多级泵叶轮定位机构
WO2013000032A1 (fr) * 2011-06-30 2013-01-03 Weir Minerals (India) Private Limited Rotor en céramique perfectionné à moyeu métallique
CN203035597U (zh) * 2012-11-16 2013-07-03 苏州海涛化工钛设备有限公司 叶轮轮毂装置

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
ZA201704112B (en) 2022-03-30
CN114738313A (zh) 2022-07-12
EP3234371A1 (fr) 2017-10-25
WO2016096808A1 (fr) 2016-06-23
DE102014226525A1 (de) 2016-06-23
CN107250551A (zh) 2017-10-13

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