EP3202671A2 - Deep draw packaging machine - Google Patents

Deep draw packaging machine Download PDF

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Publication number
EP3202671A2
EP3202671A2 EP16167437.9A EP16167437A EP3202671A2 EP 3202671 A2 EP3202671 A2 EP 3202671A2 EP 16167437 A EP16167437 A EP 16167437A EP 3202671 A2 EP3202671 A2 EP 3202671A2
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EP
European Patent Office
Prior art keywords
along
packaging machine
station
thermoforming packaging
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16167437.9A
Other languages
German (de)
French (fr)
Other versions
EP3202671A3 (en
Inventor
Elmar Ehrmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Multivac Sepp Haggenmueller GmbH and Co KG
Original Assignee
Multivac Sepp Haggenmueller GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=55638364&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP3202671(A2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Multivac Sepp Haggenmueller GmbH and Co KG filed Critical Multivac Sepp Haggenmueller GmbH and Co KG
Priority to CN201710061150.7A priority Critical patent/CN107031883A/en
Priority to US15/422,351 priority patent/US20170217616A1/en
Publication of EP3202671A2 publication Critical patent/EP3202671A2/en
Publication of EP3202671A3 publication Critical patent/EP3202671A3/en
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
    • B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
    • B65B9/045—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for single articles, e.g. tablets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
    • B65B47/04—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of mechanical pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
    • B65B35/246—Feeding, e.g. conveying, single articles by endless belts or chains using extensible or retractable conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/02—Feeding sheets or wrapper blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12—Feeding webs from rolls
    • B65B41/14—Feeding webs from rolls by grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02—Driving gear

Definitions

  • the invention relates to a thermoforming packaging machine with the features of claim 1.
  • thermoforming packaging machine for producing packages with a horizontally inclined sealing seam.
  • a product stack of several slices of a food is inserted by means of an obliquely arranged conveyor belt in the form of a withdrawal tape in the molded into a lower film web trough.
  • One reason for the inclination of the conveyor belt relative to the thermoforming packaging machine or the film transport plane lies in the structure of the forming station above the film transport plane.
  • the conveyor belt must be arranged above the uppermost interference contour on the forming station and by the subsequent oblique course of the conveyor belt to the film transport plane approaching a range from the forming station to the beginning of the insertion path is necessary, which is not used by any workstation.
  • the object of the present invention is to reduce the machine length of a thermoforming packaging machine.
  • thermoforming packaging machine according to claim 1.
  • the thermoforming packaging machine has at least two staple chains for holding a lower film on both sides and for transporting the lower film along a production direction of the thermoforming packaging machine, wherein the staple chains are guided in chain guides.
  • the chain guides each have an upper guide surface and a lower guide surface, between each of which a staple chain can be guided.
  • the thermoforming packaging machine has a forming station for producing depressions in a lower film, a sealing station and at least one cutting station, which are arranged in this order along the production direction on a machine frame.
  • thermoforming packaging machine is characterized in that the chain guides extend at least from the forming station along an insertion path to the sealing station, and that the upper guide surface on or along the forming station has a horizontal orientation and a first vertical distance from a footprint of the machine frame of the thermoforming packaging machine has, with the chain guides on or along the sealing station have a horizontal orientation and the upper guide surface has a second vertical distance from the footprint, wherein the second distance is greater by at least 100 mm than the first distance, and the chain guide along the insertion distance at least partially has an increasing orientation.
  • This embodiment of a thermoforming packaging machine allows a short insertion path, since a product feeding belt can convey products horizontally in a simple manner and insert them directly into hollows.
  • the inclined position of the troughs may be particularly advantageous in some forms of troughs or products.
  • the chain guide along the insertion path is partially inclined at an angle of 10 ° to 30 ° to the horizontal.
  • the chain guide is preferably carried out by the forming station along the insertion path to the sealing station largely continuously to avoid transitions between sections of chain guides, as this can lead to a troubled run of the chain.
  • the forming station is configured to form troughs having a trough depth of at least 100 mm into the bottom foil.
  • the forming station preferably comprises a forming die for assisting the molding process in order to support the deep drawing of the lower film into mold cavities in the mold lower part by means of compressed air from above and / or vacuum from below the lower film.
  • a forming die for assisting the molding process in order to support the deep drawing of the lower film into mold cavities in the mold lower part by means of compressed air from above and / or vacuum from below the lower film.
  • a packaging installation according to the invention comprises a previously described thermoforming packaging machine and a product inlay band.
  • the packaging system is characterized in that the product inlay has a slope at an angle of less than 5 ° to the horizontal. Preferably, the angle is 0 °.
  • the product insert belt is designed in an advantageous embodiment as a withdrawal belt to introduce the product partially directly into the trough itself and thus to place the product very accurately to its insertion position.
  • the product inlay band preferably has a vertical extent of less than 50 mm in the region above the forming station and in the region of the front edge in order to require little space when immersed in the trough. Also conceivable is a vertical extension that tapers towards the end of the product insertion band.
  • the product inlay band is provided above the forming station and extends to the insertion path and partially along the insertion path.
  • products produced upstream of the thermoforming packaging machine can be conveyed along the forming station up to a point of insertion in a structurally simplest manner.
  • a feed movement of the product insert belt with a feed movement of the staple chains, and thus the troughs can be synchronized in such a way that a product can be fed into the trough during the advancing movement of the trough.
  • the placement of the product in the trough can be performed exactly.
  • Fig. 1 1 shows a schematic side view of a packaging installation 1 with a thermoforming packaging machine 2 operating according to the invention and a product infeed belt 3.
  • the thermoforming packaging machine 2 comprises a machine frame 4 which is aligned along a production direction R and has an installation surface A on its underside.
  • a rolling device 5 is provided for a lower film 6.
  • the lower film 6 is supplied by means of two laterally of the lower film 6 arranged staple chains 7 a forming station 8 to troughs 11 with a deep draw vertical depression T in the lower film 6.
  • an oblique or inclined relative to a horizontal angle ⁇ insertion path 9 for inserting a product 10 in molded wells 11 see also Fig.
  • the thermoforming packaging machine 2 has a controller 18 which can not only control the drive 19a, for example a servomotor, the staple chains 7, but also drive the drive 19b of the product insert 3 to synchronize the speeds of both drives 19a, 19b to each other or each other to be able to perform the insertion process optimally according to the product 10 and / or the trough 11.
  • a controller 18 which can not only control the drive 19a, for example a servomotor, the staple chains 7, but also drive the drive 19b of the product insert 3 to synchronize the speeds of both drives 19a, 19b to each other or each other to be able to perform the insertion process optimally according to the product 10 and / or the trough 11.
  • the staple chains 7 are in a chain guide 30, in FIG. 1 shown schematically as above and below the dashed line for the staple chains 7 parallel dash-dotted lines, out.
  • a chain guide is for example from the DE 102006005405 A1 known.
  • the chain guides 30 have an upper guide surface O and a lower guide surface U, between which a staple chain 7 is guided.
  • the upper guide surface O along the forming station 8 has a horizontal orientation and a first vertical distance V1 from a footprint A.
  • the upper guide surface O along the sealing station 12 has a horizontal orientation and a second vertical distance V2 from the footprint A.
  • FIG. 2 shows a schematic side view of the course of the staple chains 7 and thus the lower film 6 from the forming station 8 to the sealing station 12.
  • the forming station 8 one or more consecutively and / or juxtaposed and forming a format wells 11 are formed in the lower film 6.
  • the lower film 6 may be formed as a soft film with a film thickness between 100 microns and 300 microns.
  • the staple chains 7 are moved synchronously per working cycle by a film feed V in the direction of production R, in order to provide newly to be filled troughs of the insertion path 9 and the product insert belt 3.
  • FIG. 1 shows a schematic side view of the course of the staple chains 7 and thus the lower film 6 from the forming station 8 to the sealing station 12.
  • FIG. 2 shows a schematic detail view of the insertion path 9 with the product insert belt 3 in a first phase, in which the product insert belt 3 is formed as a withdrawal belt and while the front edge 20 in the orientation of the product insert 3 itself is extendable and retractable.
  • Such withdrawal bands are for example out DE 2516583 A1 known.
  • FIG. 2 shows in this first phase, the product inlay 3 in its extended position, in which the leading edge 20 is immersed in the trough 11, which has been positioned accordingly, and then the leading edge 20 is retracted, as in FIG. 3 shown.
  • the product inlay band 3 has a vertical height H in the area above the forming station 8.
  • the product inlay belt 3 is moved in such a way that the upper part 3a of the product inlay belt 3 is stationary, while the lower part 3b is moved back to the right in synchronism with the front edge 20 or with a deflection roller 21 in the opposite direction to the production direction R.
  • a deflection roller 21 instead of the guide roller 21 and a deflection is conceivable.
  • the product 10 is thus inserted reliably and accurately into the trough 11.
  • FIGS. 4 and 5 an alternative embodiment of the product insert 3 is shown.
  • the product insert belt 3 has no movable front edge 20.
  • the movement of the product insert belt 3 and the advancing movement V of the staple chains 7 are matched to one another by means of the control 18 in such a way that the product 10 is moved into the trough 11 passing obliquely at the front edge 20.
  • a sensor 22 may be arranged in the form of a light barrier at the left end of the product insert belt 3, so that the controller 18 according to the position of the product 10 on the product insert belt 3 both the start and can control or regulate the speeds of the respective drive 19a, 19b for the insertion process.

Abstract

Die Erfindung bezieht sich auf eine Tiefziehverpackungsmaschine (1) mit wenigstens zwei Klammerketten (7) zum beidseitigen Halten einer Unterfolie (6) und zum Transportieren der Unterfolie (6) entlang einer Produktionsrichtung (R) der Tiefziehverpackungsmaschine (1), wobei die Klammerketten (7) in Kettenführungen (30) geführt sind, wobei die Tiefziehverpackungsmaschine (1) eine Formstation (8) zum Erzeugen von Mulden (11) in die Unterfolie (6), eine Siegelstation (12) und wenigstens eine Schneidstation (14) aufweist, die in dieser Reihenfolge entlang der Produktionsrichtung (R) an einem Maschinengestell (4) angeordnet sind, wobei sich die Kettenführungen (30) wenigstens von der Formstation (8) entlang einer Einlegestrecke (9) zur Siegelstation (12) erstrecken, wobei die Kettenführungen (30) jeweils eine obere Führungsfläche (O) und eine untere Führungsfläche (U) aufweisen, zwischen denen jeweils eine Klammerkette (7) führbar ist und die obere Führungsfläche (O) an bzw. entlang der Formstation (8) eine horizontale Ausrichtung aufweist und einen ersten vertikalen Abstand (V1) von einer Aufstellfläche (A) des Maschinengestells (4) der Tiefziehverpackungsmaschine (1) hat, wobei die Kettenführungen (30) an bzw. entlang der Siegelstation (12) eine horizontale Ausrichtung aufweisen und die obere Führungsfläche (O) einen zweiten vertikalen Abstand (V2) von der Aufstellfläche (A) hat, und der zweite Abstand (V2) um wenigstens 100 mm größer ist als der erste Abstand (V1), sowie die Kettenführung (30) entlang der Einlegestrecke (9) wenigstens teilweise eine ansteigende Ausrichtung aufweist.The invention relates to a thermoforming packaging machine (1) having at least two staple chains (7) for holding a lower film (6) on both sides and for transporting the lower film (6) along a production direction (R) of the thermoforming packaging machine (1), wherein the staple chains (7 ) are guided in chain guides (30), wherein the thermoforming packaging machine (1) has a forming station (8) for producing depressions (11) in the lower film (6), a sealing station (12) and at least one cutting station (14) in this order along the production direction (R) on a machine frame (4), the chain guides (30) extending at least from the forming station (8) along an insertion path (9) to the sealing station (12), the chain guides (30) each have an upper guide surface (O) and a lower guide surface (U), between each of which a staple chain (7) can be guided and the upper guide surface (O) on or entla ng the forming station (8) has a horizontal orientation and a first vertical distance (V1) of a footprint (A) of the machine frame (4) of the thermoforming packaging machine (1), wherein the chain guides (30) at or along the sealing station (12 ) have a horizontal orientation and the upper guide surface (O) has a second vertical distance (V2) from the footprint (A), and the second distance (V2) is at least 100 mm larger than the first distance (V1), and the Chain guide (30) along the insertion path (9) at least partially has an increasing orientation.

Description

Die Erfindung bezieht sich auf eine Tiefziehverpackungsmaschine mit den Merkmalen des Anspruchs 1.The invention relates to a thermoforming packaging machine with the features of claim 1.

Aus der DE 102 24 237 A1 ist eine Tiefziehverpackungsmaschine zum Erzeugen von Verpackungen mit einer zur Horizontalen geneigten Siegelnaht offenbart. Ein Produktstapel von mehreren Scheiben eines Lebensmittels wird mittels eines schräg angeordneten Transportbands in Form eines Rückzugbands in die in eine Unterfolienbahn geformte Mulde eingelegt. Ein Grund für die Neigung des Transportbands gegenüber der Tiefziehverpackungsmaschine bzw. der Folientransportebene liegt in dem Aufbau der Formstation oberhalb der Folientransportebene. Das Transportband muss oberhalb der obersten Störkontur an der Formstation angeordnet sein und durch den anschließenden schrägen Verlauf des Transportbands an die Folientransportebene heran ist ein Bereich von der Formstation bis zum Beginn der Einlegestrecke notwendig, der von keiner Arbeitsstation genutzt wird.From the DE 102 24 237 A1 discloses a thermoforming packaging machine for producing packages with a horizontally inclined sealing seam. A product stack of several slices of a food is inserted by means of an obliquely arranged conveyor belt in the form of a withdrawal tape in the molded into a lower film web trough. One reason for the inclination of the conveyor belt relative to the thermoforming packaging machine or the film transport plane lies in the structure of the forming station above the film transport plane. The conveyor belt must be arranged above the uppermost interference contour on the forming station and by the subsequent oblique course of the conveyor belt to the film transport plane approaching a range from the forming station to the beginning of the insertion path is necessary, which is not used by any workstation.

Aufgabe der vorliegenden Erfindung ist es, die Maschinenlänge einer Tiefziehverpackungsmaschine zu reduzieren.The object of the present invention is to reduce the machine length of a thermoforming packaging machine.

Diese Aufgabe wird gelöst durch eine Tiefziehverpackungsmaschine gemäß dem Anspruch 1. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.This object is achieved by a thermoforming packaging machine according to claim 1. Advantageous developments of the invention are specified in the subclaims.

Die erfindungsgemäße Tiefziehverpackungsmaschine weist wenigstens zwei Klammerketten zum beidseitigen Halten einer Unterfolie und zum Transportieren der Unterfolie entlang einer Produktionsrichtung der Tiefziehverpackungsmaschine auf, wobei die Klammerketten in Kettenführungen geführt sind. Die Kettenführungen weisen jeweils eine obere Führungsfläche und eine untere Führungsfläche auf, zwischen denen jeweils eine Klammerkette führbar ist. Die Tiefziehverpackungsmaschine weist eine Formstation zum Erzeugen von Mulden in eine Unterfolie, eine Siegelstation und wenigstens eine Schneidstation auf, die in dieser Reihenfolge entlang der Produktionsrichtung an einem Maschinengestell angeordnet sind. Die erfindungsgemäße Tiefziehverpackungsmaschine zeichnet sich dadurch aus, dass sich die Kettenführungen wenigstens von der Formstation entlang einer Einlegestrecke zur Siegelstation erstrecken, und dass die obere Führungsfläche an bzw. entlang der Formstation eine horizontale Ausrichtung aufweist und einen ersten vertikalen Abstand von einer Aufstellfläche des Maschinengestells der Tiefziehverpackungsmaschine hat, wobei die Kettenführungen an bzw. entlang der Siegelstation eine horizontale Ausrichtung aufweisen und die obere Führungsfläche einen zweiten vertikalen Abstand von der Aufstellfläche hat, wobei der zweite Abstand um wenigstens 100 mm größer ist als der erste Abstand, sowie die Kettenführung entlang der Einlegestrecke wenigstens teilweise eine ansteigende Ausrichtung aufweist. Diese Ausführung einer Tiefziehverpackungsmaschine erlaubt eine kurze Einlegestrecke, da ein Produktzuführband Produkte auf einfache Weise horizontal zuführen und direkt in Mulden einlegen kann. Die geneigte Lage der Mulden kann bei einigen Formen von Mulden bzw. Produkten besonders vorteilhaft sein.The thermoforming packaging machine according to the invention has at least two staple chains for holding a lower film on both sides and for transporting the lower film along a production direction of the thermoforming packaging machine, wherein the staple chains are guided in chain guides. The chain guides each have an upper guide surface and a lower guide surface, between each of which a staple chain can be guided. The thermoforming packaging machine has a forming station for producing depressions in a lower film, a sealing station and at least one cutting station, which are arranged in this order along the production direction on a machine frame. The thermoforming packaging machine according to the invention is characterized in that the chain guides extend at least from the forming station along an insertion path to the sealing station, and that the upper guide surface on or along the forming station has a horizontal orientation and a first vertical distance from a footprint of the machine frame of the thermoforming packaging machine has, with the chain guides on or along the sealing station have a horizontal orientation and the upper guide surface has a second vertical distance from the footprint, wherein the second distance is greater by at least 100 mm than the first distance, and the chain guide along the insertion distance at least partially has an increasing orientation. This embodiment of a thermoforming packaging machine allows a short insertion path, since a product feeding belt can convey products horizontally in a simple manner and insert them directly into hollows. The inclined position of the troughs may be particularly advantageous in some forms of troughs or products.

Bevorzugt ist die Kettenführung entlang der Einlegestrecke teilweise in einem Winkel von 10° bis 30° zur Horizontalen geneigt.Preferably, the chain guide along the insertion path is partially inclined at an angle of 10 ° to 30 ° to the horizontal.

Die Kettenführung ist von der Formstation entlang der Einlegestrecke bis zur Siegelstation vorzugsweise weitestgehend durchgehend ausgeführt ist, um Übergänge zwischen Abschnitten von Kettenführungen zu vermeiden, da dies zu einem unruhigen Lauf der Kette führen kann.The chain guide is preferably carried out by the forming station along the insertion path to the sealing station largely continuously to avoid transitions between sections of chain guides, as this can lead to a troubled run of the chain.

In einer besonderen Ausführungsform ist die Formstation dazu konfiguriert, Mulden mit einer Muldentiefe von wenigstens 100 mm in die Unterfolie zu formen.In a particular embodiment, the forming station is configured to form troughs having a trough depth of at least 100 mm into the bottom foil.

Die Formstation umfasst bevorzugt einen Formstempel zur Unterstützung des Formprozesses, um das Tiefziehen der Unterfolie in Formmulden im Formwerkzeugunterteil mittels Druckluft von oben und/oder Vakuum von unten der Unterfolie zu unterstützen. So kann die Leistung und die Ausformqualität gesteigert werden.The forming station preferably comprises a forming die for assisting the molding process in order to support the deep drawing of the lower film into mold cavities in the mold lower part by means of compressed air from above and / or vacuum from below the lower film. Thus, the performance and the Ausformqualität be increased.

Eine erfindungsgemäße Verpackungsanlage umfasst eine zuvor beschriebene Tiefziehverpackungsmaschine und ein Produkteinlegeband. Die Verpackungsanlage zeichnet sich dadurch aus, dass das Produkteinlegeband eine Neigung mit einem Winkel von weniger als 5° gegenüber der Horizontalen aufweist. Vorzugsweise ist der Winkel 0°.A packaging installation according to the invention comprises a previously described thermoforming packaging machine and a product inlay band. The packaging system is characterized in that the product inlay has a slope at an angle of less than 5 ° to the horizontal. Preferably, the angle is 0 °.

Dabei ist das Produkteinlegeband in einer vorteilhaften Ausführung als Rückzugsband ausgeführt, um das Produkt teilweise direkt in die Mulde selbst einzuführen und damit das Produkt sehr exakt an seine Einlegeposition zu platzieren.The product insert belt is designed in an advantageous embodiment as a withdrawal belt to introduce the product partially directly into the trough itself and thus to place the product very accurately to its insertion position.

Bevorzugt weist das Produkteinlegeband im Bereich oberhalb der Formstation und im Bereich der Vorderkante eine vertikale Ausdehnung von weniger als 50 mm auf, um beim Eintauchen in die Mulde wenig Platzbedarf zu benötigen. Denkbar ist auch eine sich gegen Ende des Produkteinlegebands hin verjüngende vertikale Ausdehnung.The product inlay band preferably has a vertical extent of less than 50 mm in the region above the forming station and in the region of the front edge in order to require little space when immersed in the trough. Also conceivable is a vertical extension that tapers towards the end of the product insertion band.

Vorzugsweise ist das Produkteinlegeband oberhalb der Formstation vorgesehen und es erstreckt sich bis zur Einlegestrecke und teilweise entlang der Einlegestrecke. So können Produkte, die stromaufwärts vor der Tiefziehverpackungsmaschine erzeugt werden, entlang der Formstation bis zu einem Einlegepunkt auf konstruktiv einfachste Weise gefördert werden.Preferably, the product inlay band is provided above the forming station and extends to the insertion path and partially along the insertion path. Thus, products produced upstream of the thermoforming packaging machine can be conveyed along the forming station up to a point of insertion in a structurally simplest manner.

In einer besonders vorteilhaften Ausführung ist eine Vorschubbewegung des Produkteinlegebands mit einer Vorschubbewegung der Klammerketten, und damit der Mulden, derart synchronisierbar, dass ein Produkt bei laufender Vorschubbewegung der Mulde in die Mulde zuführbar ist. So kann auch die Platzierung des Produkts in der Mulde exakt durchgeführt werden.In a particularly advantageous embodiment, a feed movement of the product insert belt with a feed movement of the staple chains, and thus the troughs, can be synchronized in such a way that a product can be fed into the trough during the advancing movement of the trough. Thus, the placement of the product in the trough can be performed exactly.

Im Folgenden wird ein vorteilhaftes Ausführungsbeispiel der Erfindung anhand einer Zeichnung näher dargestellt. Dabei zeigen:

Figur 1
eine schematische Seitenansicht einer Verpackungsanlage mit einer erfindungsgemäßen Tiefziehverpackungsmaschine und mit einem Produkteinlegeband,
Figur 2
eine schematische Seitenansicht des Verlaufs der Klammerketten von der Formzur Siegelstation und der Einlegestrecke mit einem Produkteinlegebands in einer ersten Phase,
Figur 3
eine schematische Detailansicht der Einlegestrecke mit einem Produkteinlegebands in einer zweiten Phase,
Figur 4
eine schematische Detailansicht der Einlegestrecke in einer alternativen Ausführungsform des Produkteinlegebands in einer ersten Phase und
Figur 5
eine schematische Detailansicht der Einlegestrecke in einer alternativen Ausführungsform des Produkteinlegebands in einer zweiten Phase.
In the following, an advantageous embodiment of the invention is illustrated in more detail with reference to a drawing. Showing:
FIG. 1
a schematic side view of a packaging system with a thermoforming packaging machine according to the invention and with a product inlay,
FIG. 2
a schematic side view of the course of the staple chains from the mold to the sealing station and the insertion path with a product insert belt in a first phase,
FIG. 3
1 is a schematic detail view of the insertion path with a product insert belt in a second phase,
FIG. 4
a schematic detail view of the insertion path in an alternative embodiment of the product insert belt in a first phase and
FIG. 5
a schematic detail view of the insertion path in an alternative embodiment of the product insert belt in a second phase.

Gleiche Komponenten sind in den Figuren durchgängig mit gleichen Bezugszeichen versehen.The same components are provided throughout the figures with the same reference numerals.

Fig. 1 zeigt eine schematische Seitenansicht einer Verpackungsanlage 1 mit einer erfindungsgemäßen, taktweise arbeitenden Tiefziehverpackungsmaschine 2 und einem Produkteinlegeband 3. Die Tiefziehverpackungsmaschine 2 umfasst ein Maschinengestell 4, das entlang einer Produktionsrichtung R ausgerichtet ist und eine Aufstellfläche A an seiner Unterseite aufweist. Am rechts in der Fig.1 gezeigten Anfang der Tiefziehverpackungsmaschine 2 ist eine Abrollvorrichtung 5 für eine Unterfolie 6 vorgesehen. Die Unterfolie 6 wird mittels zweier seitlich der Unterfolie 6 angeordneten Klammerketten 7 einer Formstation 8 zugeführt, um Mulden 11 mit einer vertikalen Muldentiefe T in die Unterfolie 6 tiefzuziehen. Des Weiteren ist eine schräge bzw. gegenüber einer Horizontalen im Winkel β geneigte Einlegestrecke 9 zum Einlegen eines Produkts 10 in geformte Mulden 11 (siehe auch Fig. 2) in der Produktionsrichtung R auf die Formstation 8 folgend gezeigt. Im weiteren Produktionsverlauf folgen eine Siegelstation 12 zum Verschließen der mit Produkt 10 gefüllten Mulden 11 mit einer Deckelfolie 13 und eine erste Schneidstation 14, die als Querschneidstation ausgeführt ist. Eine zweite Schneideinrichtung 15, die nach der ersten Querschneidstation 14 stromabwärts angeordnet ist, ist als Längsschneidstation 15 ausgeführt und vereinzelt die Verpackungen 16. Über ein Transportband 17 werden die vereinzelten Verpackungen 16 aus der Tiefziehverpackungsmaschine 2 heraustransportiert. Die Tiefziehverpackungsmaschine 2 weist eine Steuerung 18 auf, die nicht nur den Antrieb 19a, beispielsweise ein Servomotor, der Klammerketten 7 ansteuern kann, sondern auch den Antrieb 19b des Produkteinlegebands 3 ansteuern kann, um die Geschwindigkeiten beider Antriebe 19a, 19b zueinander zu synchronisieren oder zueinander anpassen zu können, um den Einlegevorgang optimal entsprechend dem Produkt 10 und/oder der Mulde 11 ausführen zu können. Fig. 1 1 shows a schematic side view of a packaging installation 1 with a thermoforming packaging machine 2 operating according to the invention and a product infeed belt 3. The thermoforming packaging machine 2 comprises a machine frame 4 which is aligned along a production direction R and has an installation surface A on its underside. At the right in the Fig.1 shown beginning of the thermoforming packaging machine 2, a rolling device 5 is provided for a lower film 6. The lower film 6 is supplied by means of two laterally of the lower film 6 arranged staple chains 7 a forming station 8 to troughs 11 with a deep draw vertical depression T in the lower film 6. Furthermore, an oblique or inclined relative to a horizontal angle β insertion path 9 for inserting a product 10 in molded wells 11 (see also Fig. 2 ) in the production direction R following the forming station 8. In the further course of production, a sealing station 12 for closing the troughs filled with product 10 with a cover film 13 and a first cutting station 14, which is designed as a cross-cutting station. A second cutting device 15, which is arranged downstream of the first transverse cutting station 14, is designed as a longitudinal cutting station 15 and separates the packages 16. The separated packages 16 are transported out of the thermoforming packaging machine 2 via a conveyor belt 17. The thermoforming packaging machine 2 has a controller 18 which can not only control the drive 19a, for example a servomotor, the staple chains 7, but also drive the drive 19b of the product insert 3 to synchronize the speeds of both drives 19a, 19b to each other or each other to be able to perform the insertion process optimally according to the product 10 and / or the trough 11.

Die Klammerketten 7 sind in einer Kettenführung 30, in Figur 1 schematisch als ober- und unterhalb der gestrichelten Linie für die Klammerketten 7 parallel verlaufende strichpunktierten Linien dargestellt, geführt. Eine solche Kettenführung ist beispielsweise aus der DE 102006005405 A1 bekannt. Die Kettenführungen 30 weisen eine obere Führungsfläche O und eine untere Führungsfläche U auf, zwischen denen eine Klammerkette 7 geführt wird. Die obere Führungsfläche O entlang der Formstation 8 weist eine horizontale Ausrichtung und einen ersten vertikalen Abstand V1 von einer Aufstellfläche A auf. Die obere Führungsfläche O entlang der Siegelstation 12 weist eine horizontale Ausrichtung und einen zweiten vertikalen Abstand V2 von der Aufstellfläche A auf.The staple chains 7 are in a chain guide 30, in FIG. 1 shown schematically as above and below the dashed line for the staple chains 7 parallel dash-dotted lines, out. Such a chain guide is for example from the DE 102006005405 A1 known. The chain guides 30 have an upper guide surface O and a lower guide surface U, between which a staple chain 7 is guided. The upper guide surface O along the forming station 8 has a horizontal orientation and a first vertical distance V1 from a footprint A. The upper guide surface O along the sealing station 12 has a horizontal orientation and a second vertical distance V2 from the footprint A.

Figur 2 zeigt eine schematische Seitenansicht des Verlaufs der Klammerketten 7 und damit der Unterfolie 6 von der Formstation 8 zur Siegelstation 12. In der Formstation 8 werden eine oder mehrere hintereinander und/oder nebeneinander angeordnete und ein Format bildende Mulden 11 in die Unterfolie 6 geformt. In dem dargestellten Beispielsweise kann die Unterfolie 6 als Weichfolie mit einer Folienstärke zwischen 100 µm und 300 µm ausgebildet sein. Die Klammerketten 7 werden synchron pro Arbeitstakt um einen Folienvorschub V in Produktionsrichtung R bewegt, um jeweils neu zu füllenden Mulden der Einlegestrecke 9 bzw. dem Produkteinlegeband 3 bereitzustellen. Figur 2 zeigt weiterhin eine schematische Detailansicht der Einlegestrecke 9 mit dem Produkteinlegeband 3 in einer ersten Phase, bei der das Produkteinlegeband 3 als Rückzugsband ausgebildet ist und dabei die Vorderkante 20 in der Ausrichtung des Produkteinlegebands 3 selbst ausfahrbar und rückziehbar ist. Solche Rückzugsbänder sind beispielsweise aus DE 2516583 A1 bekannt. Figur 2 zeigt in dieser ersten Phase das Produkteinlegeband 3 in seiner ausgefahrenen Stellung, bei der die Vorderkante 20 in die Mulde 11, die entsprechend so positioniert wurde, eintaucht und anschließend die Vorderkante 20 zurückgezogen wird, wie in Figur 3 dargestellt. Das Produkteinlegeband 3 weist im Bereich oberhalb der Formstation 8 eine vertikale Höhe H auf. FIG. 2 shows a schematic side view of the course of the staple chains 7 and thus the lower film 6 from the forming station 8 to the sealing station 12. In the forming station 8 one or more consecutively and / or juxtaposed and forming a format wells 11 are formed in the lower film 6. In the illustrated example, the lower film 6 may be formed as a soft film with a film thickness between 100 microns and 300 microns. The staple chains 7 are moved synchronously per working cycle by a film feed V in the direction of production R, in order to provide newly to be filled troughs of the insertion path 9 and the product insert belt 3. FIG. 2 further shows a schematic detail view of the insertion path 9 with the product insert belt 3 in a first phase, in which the product insert belt 3 is formed as a withdrawal belt and while the front edge 20 in the orientation of the product insert 3 itself is extendable and retractable. Such withdrawal bands are for example out DE 2516583 A1 known. FIG. 2 shows in this first phase, the product inlay 3 in its extended position, in which the leading edge 20 is immersed in the trough 11, which has been positioned accordingly, and then the leading edge 20 is retracted, as in FIG. 3 shown. The product inlay band 3 has a vertical height H in the area above the forming station 8.

In Figur 3 wird das Produkteinlegeband 3 derart bewegt, dass der obere Teil 3a des Produkteinlegeband 3 stillsteht, während der untere Teil 3b synchron mit der Vorderkante 20 bzw. mit einer Umlenkrolle 21 entgegen der Produktionsrichtung R nach rechts zurückbewegt wird. Anstatt der Umlenkrolle 21 ist auch eine Umlenkkante denkbar. Das Produkt 10 wird somit prozesssicher und exakt in die Mulde 11 eingelegt.In FIG. 3 the product inlay belt 3 is moved in such a way that the upper part 3a of the product inlay belt 3 is stationary, while the lower part 3b is moved back to the right in synchronism with the front edge 20 or with a deflection roller 21 in the opposite direction to the production direction R. Instead of the guide roller 21 and a deflection is conceivable. The product 10 is thus inserted reliably and accurately into the trough 11.

In den Figuren 4 und 5 ist eine alternative Ausführungsform des Produkteinlegebands 3 gezeigt. Das Produkteinlegeband 3 weist keine bewegbare Vorderkante 20 auf. Beim Einlegevorgang wird die Bewegung des Produkteinlegebands 3 und die Vorschubbewegung V der Klammerketten 7 mittels der Steuerung 18 derart aufeinander abgestimmt, dass das Produkt 10 in die schräg an der Vorderkante 20 vorbeilaufende Mulde 11 hineinbewegt wird. Um die Position des Produkts 10 auf dem Produkteinlegeband 3 zu erfassen, kann ein Sensor 22 in Form einer Lichtschranke am linken Ende des Produkteinlegebands 3 angeordnet sein, so dass die Steuerung 18 entsprechend der Lage des Produkts 10 auf dem Produkteinlegeband 3 sowohl den Start als auch die Geschwindigkeiten des jeweiligen Antriebs 19a, 19b für den Einlegvorgang steuern bzw. regeln kann.In the FIGS. 4 and 5 an alternative embodiment of the product insert 3 is shown. The product insert belt 3 has no movable front edge 20. During the insertion process, the movement of the product insert belt 3 and the advancing movement V of the staple chains 7 are matched to one another by means of the control 18 in such a way that the product 10 is moved into the trough 11 passing obliquely at the front edge 20. In order to detect the position of the product 10 on the product insert belt 3, a sensor 22 may be arranged in the form of a light barrier at the left end of the product insert belt 3, so that the controller 18 according to the position of the product 10 on the product insert belt 3 both the start and can control or regulate the speeds of the respective drive 19a, 19b for the insertion process.

Claims (10)

Tiefziehverpackungsmaschine (2) mit wenigstens zwei Klammerketten (7) zum beidseitigen Halten einer Unterfolie (6) und zum Transportieren der Unterfolie (6) entlang einer Produktionsrichtung (R) der Tiefziehverpackungsmaschine (2), wobei die Klammerketten (7) in Kettenführungen (30) geführt sind, wobei die Tiefziehverpackungsmaschine (2) eine Formstation (8) zum Erzeugen von Mulden (11) in die Unterfolie (6), eine Siegelstation (12) und wenigstens eine Schneidstation (14) aufweist, die in dieser Reihenfolge entlang der Produktionsrichtung (R) an einem Maschinengestell (4) angeordnet sind, dadurch gekennzeichnet, dass sich die Kettenführungen (30) wenigstens von der Formstation (8) entlang einer Einlegestrecke (9) zur Siegelstation (12) erstrecken, wobei die Kettenführungen (30) jeweils eine obere Führungsfläche (O) und eine untere Führungsfläche (U) aufweisen, zwischen denen jeweils eine Klammerkette (7) geführt ist und die obere Führungsfläche (O) an bzw. entlang der Formstation (8) eine horizontale Ausrichtung aufweist und entlang der Formstation (8) einen ersten vertikalen Abstand (V1) von einer Aufstellfläche (A) des Maschinengestells (4) der Tiefziehverpackungsmaschine (2) hat, wobei die Kettenführungen (30) an bzw. entlang der Siegelstation (12) eine horizontale Ausrichtung aufweisen und die obere Führungsfläche (O) entlang der Siegelstation (12) einen zweiten vertikalen Abstand (V2) von der Aufstellfläche (A) hat, und der zweite Abstand (V2) um wenigstens 100 mm größer ist als der erste Abstand (V1), sowie die Kettenführung (30) entlang der Einlegestrecke (9) wenigstens streckenweise eine ansteigende Ausrichtung aufweist.Thermoforming packaging machine (2) with at least two staple chains (7) for holding a lower film (6) on both sides and for transporting the lower film (6) along a production direction (R) of the thermoforming packaging machine (2), wherein the staple chains (7) are arranged in chain guides (30) wherein the thermoforming packaging machine (2) has a forming station (8) for producing depressions (11) in the lower film (6), a sealing station (12) and at least one cutting station (14) which are arranged in this order along the production direction ( R) are arranged on a machine frame (4), characterized in that the chain guides (30) extend at least from the forming station (8) along an insertion path (9) to the sealing station (12), wherein the chain guides (30) each have an upper Guide surface (O) and a lower guide surface (U), between each of which a staple chain (7) is guided and the upper guide surface (O) on or along the Formst Ation (8) has a horizontal orientation and along the forming station (8) has a first vertical distance (V1) from a footprint (A) of the machine frame (4) of the thermoforming packaging machine (2), wherein the chain guides (30) on or along the sealing station (12) have a horizontal orientation and the upper guide surface (O) along the sealing station (12) has a second vertical distance (V2) from the footprint (A), and the second distance (V2) is greater by at least 100 mm as the first distance (V1), and the chain guide (30) along the insertion path (9) at least in sections has an increasing orientation. Tiefziehverpackungsmaschine nach Anspruch 1, dadurch gekennzeichnet, dass die Kettenführung (30) entlang der Einlegestrecke (9) streckenweise in einem Winkel (β) von 10° bis 30° zur Horizontalen geneigt ist.Thermoforming packaging machine according to claim 1, characterized in that the chain guide (30) along the insertion path (9) is inclined in sections at an angle (β) of 10 ° to 30 ° to the horizontal. Tiefziehverpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Kettenführung (30) von der Formstation (8) entlang der Einlegestrecke (9) bis zur Siegelstation (12) weitestgehend durchgehend ausgeführt ist.Thermoforming packaging machine according to one of the preceding claims, characterized in that the chain guide (30) from the forming station (8) along the insertion path (9) to the sealing station (12) is carried out as far as possible continuously. Tiefziehverpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Formstation (8) dazu konfiguriert ist, Mulden (11) mit einer Muldentiefe (T) von wenigstens 100 mm in die Unterfolie (6) zu formen.Thermoforming packaging machine according to one of the preceding claims, characterized in that the forming station (8) is configured to form troughs (11) with a bowl depth (T) of at least 100 mm in the lower film (6). Tiefziehverpackungsmaschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Formstation (8) einen Formstempel zur Unterstützung des Formprozesses umfasst.Thermoforming packaging machine according to one of the preceding claims, characterized in that the forming station (8) comprises a forming die for supporting the molding process. Verpackungsanlage (1) umfassend eine Tiefziehverpackungsmaschine (2) gemäß einem der vorangehenden Ansprüche und ein Produkteinlegeband (3), dadurch gekennzeichnet, dass das Produkteinlegeband (3) eine Neigung mit einem Winkel von weniger als 5° gegenüber der Horizontalen aufweist.Packaging installation (1) comprising a thermoforming packaging machine (2) according to one of the preceding claims and a product inlay band (3), characterized in that the product inlay band (3) has an inclination at an angle of less than 5 ° with respect to the horizontal. Verpackungsanlage nach Anspruch 6, dadurch gekennzeichnet, dass das Produkteinlegeband (3) als Rückzugsband ausgeführt ist.Packaging installation according to claim 6, characterized in that the product insert belt (3) is designed as a withdrawal belt. Verpackungsanlage nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass das Produkteinlegeband (3) eine vertikale Ausdehnung (H) von weniger als 50 mm aufweist.Packaging installation according to claim 6 or 7, characterized in that the product inlay band (3) has a vertical extent (H) of less than 50 mm. Verpackungsanlage nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, dass sich das Produkteinlegeband (3) oberhalb der Formstation (8) vorgesehen ist und sich bis zur Einlegestrecke (9) und teilweise entlang der Einlegestrecke (9) erstreckt.Packaging installation according to one of claims 6 to 8, characterized in that the product insert belt (3) is provided above the forming station (8) and extends to the insertion path (9) and partially along the insertion path (9). Verpackungsanlage nach einem der Ansprüche 6 bis 9, dadurch gekennzeichnet, dass eine Vorschubbewegung des Produkteinlegebands (3) mit einer Vorschubbewegung der Klammerketten (7) derart synchronisierbar ist, dass ein Produkt (10) bei laufender Vorschubbewegung (V) der Mulde (11) in die Mulde (11) zuführbar ist.Packaging installation according to one of claims 6 to 9, characterized in that a feed movement of the product insert belt (3) with an advancing movement of the staple chains (7) is synchronized such that a product (10) during the advancing movement (V) of the trough (11) in the trough (11) can be fed.
EP16167437.9A 2016-02-03 2016-04-28 Deep draw packaging machine Withdrawn EP3202671A3 (en)

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US15/422,351 US20170217616A1 (en) 2016-02-03 2017-02-01 Thermoform packaging machine

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EP16167440.3A Withdrawn EP3210895A3 (en) 2016-02-03 2016-04-28 Deep draw packaging machine
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EP16172828.2A Active EP3210896B1 (en) 2016-02-03 2016-06-03 Method for operating a deep draw packaging machine

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EP3202673A1 (en) 2017-08-09
DE202016000757U1 (en) 2016-03-10
EP3210896A3 (en) 2017-10-04
EP3210896A2 (en) 2017-08-30
EP3210895A3 (en) 2017-11-29
EP3210896B1 (en) 2018-12-12
DE202016008849U1 (en) 2020-02-10
EP3202671A3 (en) 2017-10-04
US20170217616A1 (en) 2017-08-03
ES2714359T3 (en) 2019-05-28
EP3210895A2 (en) 2017-08-30
ES2688921T3 (en) 2018-11-07
CN107031883A (en) 2017-08-11
EP3202673B1 (en) 2018-09-12
DE202016008856U1 (en) 2020-02-27

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