EP3196984B1 - Gebogener mehrfachsteckverbinder und sein zusammenbauverfahren - Google Patents
Gebogener mehrfachsteckverbinder und sein zusammenbauverfahren Download PDFInfo
- Publication number
- EP3196984B1 EP3196984B1 EP17151261.9A EP17151261A EP3196984B1 EP 3196984 B1 EP3196984 B1 EP 3196984B1 EP 17151261 A EP17151261 A EP 17151261A EP 3196984 B1 EP3196984 B1 EP 3196984B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contacts
- insulator
- contact
- groove
- angled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 11
- 239000012212 insulator Substances 0.000 claims description 79
- 239000004020 conductor Substances 0.000 claims description 39
- 238000003780 insertion Methods 0.000 claims description 20
- 230000037431 insertion Effects 0.000 claims description 20
- 238000002788 crimping Methods 0.000 claims description 19
- 239000011810 insulating material Substances 0.000 claims description 8
- 230000000295 complement effect Effects 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 description 39
- 208000031968 Cadaver Diseases 0.000 description 7
- 238000002955 isolation Methods 0.000 description 4
- 210000002105 tongue Anatomy 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 241001080024 Telles Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/436—Securing a plurality of contact members by one locking piece or operation
- H01R13/4361—Insertion of locking piece perpendicular to direction of contact insertion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/025—Contact members formed by the conductors of a cable end
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/516—Means for holding or embracing insulating body, e.g. casing, hoods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
Definitions
- the present invention relates to a multi-contact angled electrical connector for mounting on a cable having a plurality of conductors and an associated assembly method.
- the connector according to the invention is advantageously an RF connector, that is to say capable of transmitting signals of the range of DC (DC) to radio frequencies (RF), including microwave (HF), the signals being High Speed Data Link (HSDL) or RF signals.
- DC DC
- RF radio frequencies
- HF microwave
- HSDL High Speed Data Link
- the invention relates to angled multi-contact connectors for mounting on differential-pair type insulated conductor cables having four or more differential-pair conductors.
- the patent EP 1825575B1 discloses an angled multi-contact connector, comprising an electrical insulator in which four central contacts are each snap-fitted in a groove of the body, the snapping being formed by the lateral side of the groove open to the outside over the entire length. This ratcheting solution is not satisfactory because in case of poor snap of one or the other of the contacts, it may occur a short circuit with the shielding conductive body arranged around the insulation.
- the patent application EP 2915218A1 proposes to add tabs of material incorporated in the insulation, and which are folded by folding on the grooves once the contacts are snapped inside.
- a disadvantage of this solution is that it is not easy for an operator performing the assembly of the connector to simultaneously hold the tabs in their folded position time to set up the shielding conductive body around.
- the patent application EP 2603953A1 proposes a similar solution of folding parts but which are mounted on hinges directly on the insulator, and which are folded to trap the contacts, block them but also isolate them with respect to each other, the front portions of the contacts being in advance inserted longitudinally through the rear end of the body into through openings forming housing.
- This solution involves a significant additional cost related to the realization of the hinges, which can also be relatively fragile.
- the connector according to the invention is characterized in that the front portion of the insulator comprises at least one groove open towards the inside of the insulating body, the groove being adapted to receive at least partly a rear end of a contact. ; and in that it further comprises a piece of insulating material adapted to be fixed to the insulator removably, the part having walls adapted to maintain each rear end of a contact not received in the bottom of a groove of the insulator, and to separate on the one hand from each rear end of another contact received or not in the bottom of a groove of the insulator, and secondly the conductive cover in its closed position of the conductive body.
- the rear portion of the insulation is configured so that the insulating part comes to be inserted in a direction transverse to the second axis of the body, the insulating part having latching means on the rear portion a times the transverse insertion performed.
- the invention essentially consists in configuring the insulator to allow rearward insertion of the contacts and to allow the removable attachment of a single insulating part whose function is both to maintain, it is to block the contacts transversely to the axis of the rear portion of the insulation, to isolate the contacts from each other, and also to isolate the contacts which are the outermost of the connector elbow or the longest contacts, the conductive cover which forms with the conductive body a shielding assembly.
- the rear portion of the insulation is configured so that the insulating part comes to be inserted in a direction transverse to the second axis (Y) of the body, the insulating part having means for snap on the rear portion, once the transverse insertion performed.
- the insulating part has a generally U-shaped shape, one of the branches of the U being adapted to make the separation between each rear end of the contact or contacts received in the bottom of a groove of the rear portion of the insulation and the one or more superposed contacts not received in the bottom of the groove, the other of the legs of the U being adapted to separate the conductive cover and each rear end of the contact or not received in the bottom of the groove, while the bottom of the U defines the mounting clearance of each rear end of the contact or not received in the bottom of the groove.
- the insulating part has a general shape in multiple U, one of the outer branches and the internal branch or branches of the multiple U being adapted to make the separation between each rear end of the contact or contacts received in the bottom. a groove of the rear portion of the insulator and that of the one or more superposed contacts not received in the bottom of the groove, the other of the outer branches of the multiple U being adapted to separate the conductive cover and each rear end or the contacts not received in the bottom of the groove, while the bottom of the multiple U defines the mounting clearance of each rear end of the contact or not received in the bottom of the groove.
- the insulating part comprises at least one polarizer to avoid an error in the mounting direction.
- the insulating part further comprises a wall shaped as a bend in substantially the same elbow shape as that of the insulator and bent contacts, the elbow of the insulating part being adapted to cover the space at above the contacts arranged the outermost of the insulator forming a stop in translation of said contacts, in the direction of the first axis of the insulating body.
- the abutment thus defined makes it possible to limit to a minimum the recoil of the front ends of the external contacts when the connector is connected to a complementary connector. In this way, no noticeable distortion of the contact elbow can occur.
- the connector comprises a conductive element closed on itself, adapted to be fixed inside the front portion of the conductive body so as to form a ground contact.
- the connector comprises at least four bent contacts, the front portion of the insulator comprising at least one wall to separate the two contacts housed in the openings inside the elbow of those housed in the openings outside the elbow or in openings made in intermediate positions of the elbow, the front portion and / or the rear portion of the insulator having at least one wall for separating the two contacts housed in the openings on one side of the first axis (X) of the insulator from those housed in the openings on the other side or in intermediate openings.
- the conductive cover which closes the body is advantageously metallic.
- the configuration of the body and the hood makes it possible to limit high frequency leakage and to reinforce the mechanical maintenance of the connector insulation in the body.
- the body and the cover may be two separate parts, preferably metal, connected or not by a pivot hinge.
- the contacts can be crimped on the conductors of the cable.
- this step c / can occur before the step d / of partial insertion of the contacts in the insulator and the step e / of bending.
- the contacts may be soldered to the conductors of the cable.
- this step c / can occur before the step d / partial insertion of the contacts in the insulation and the step e / bending, or after step f / when the contacts are housed in the back part of the insulation.
- the contacts can be bent before or after their partial insertion in the front portion of the insulation. This variant can be applied to contacts already welded or crimped to the conductors of the cable.
- the method may advantageously comprise a step of crimping the cover on the rear portion of the conductive body.
- the method according to the invention can be particularly simple and quick to implement, since the mounting of the contacts is done from behind by the housing of their front end in the through openings of the insulation and, the establishment of the single piece ensuring the physical separation between contacts and with the outside and thus the conductive shielding cover, is done by a snap-in insertion into the insulation.
- connection assembly incorporating an angled multi-contact connector 1, according to an exemplary implementation of the invention.
- This assembly comprises in the example described, an angled connector 1 according to the invention, and a plastic housing 3 on which it is mounted.
- the bent connector 1 comprises an assembly 4 comprising a number equal to four contacts 4.1, 4.2, 4.3, 4.4, an insulator 5 housing the contacts, a piece of insulating material 9 inserted and fixed by snapping into the insulator 5, a bent body of conductive material 6 housing the insulator 5 and the removable insulating part 9, a ground contact 7 closed on itself fixed to the conductive body 6 and a bonnet of conductive material 8 intended to close the conductive body 6.
- the contacts 4.1 to 4.4 of the bent connector 1 are each crimped to a conductor 2.1 to 2.4 of a cable 2 to several insulated conductors, further provided with an outer sheath 20 and a crimping bushing 10 at the free end of the sheath 20.
- Each contact 4.1 to 4.4 is, in the example described, bent and made of a single piece of metal according to the technology called "cut-rolled".
- Each contact 4.1 to 4.4 comprises at its front end 40 a contact portion intended to cooperate with a complementary contact portion, and at its rear end 41 a crimping portion having a cross section in U or V with two branches facing each other. to be folded towards each other around an insulated conductor of the cable, as described later.
- the contacts are longer or shorter.
- the contacts 4.1, 4.3 arranged inside the bend are relatively shorter than the contacts 4.2, 4.4 arranged outside the bend.
- an elbow insulation 5 of insulating material which serves as a support for contacts 4.1 to 4.4.
- the bent insulation 5 is made in one piece.
- the bent insulation 5 has a front portion 50 extending along a first axis X and a rear portion 51 which extends along a second axis Y.
- the X and Y axes are perpendicular but the invention may apply to any non-parallel arrangement of the X and Y axes.
- the front portion 50 is generally cylindrical but the invention applies to any other geometric section.
- the front portion 50 has through openings, four in number 50.1, 50.2, 50.3, 50.4 in the example shown.
- the through openings 50.1 to 50.4 are each adapted to house each the front end 40 of a contact 4.1 to 4.4.
- the relative arrangement, in square in the illustrated example, between openings 50.1 to 50.4 ensures good mutual spacing between contacts 4.1 to 4.4.
- the rear portion 51 of the insulator 5 comprises in turn two grooves 54.1, 54.3 each open towards the outside of the insulator and separated from each other by a wall 55.
- Each groove 54.1, 54.3 is adapted to at least partly receive the rear end 41 of a contact respectively 4.1, 4.3.
- the rear portion 51 of the insulator 5 is configured so that the insulating part 9 comes to be inserted in a direction transverse to the Y axis of the body 5.
- the portion rear 51 comprises a zone 57 defined by notches and slots, in particular made on the separating wall 55, which serves as insertion and support zone of the insulating part 9.
- the rear portion 51 finally has a zone 56 defined by the vertices on either side of the indentations 57 above, which serves as a bearing area of the conductive cover 8.
- the insulating part 9 has a general U shape.
- One of the branches 91 of the U has the function of separating each rear end 41 of the short contacts 4.1, 4.3, which is housed in a groove 54.1, 54.3 of that of the long contacts 4.2, 4.4 not received in the groove.
- the other of the branches 92 of the U has the function of separating each rear end 41 of the long contacts 4.2, 4.4 which is not housed in the groove 54.1, 54.3 of the cover 8 conductor.
- the bottom 93 of the U more precisely the space delimited between the two parallel branches 91, 92, defines the mounting clearance of each rear end 41 of the long contacts 4.2, 4.4, not received in the groove 54.1, 54.3.
- the wall 93 and the branch 92 complete the insulation of the contacts with respect to the body 6 and the cover 8 conductors.
- the insulating part 9 comprising latching means 90 on the rear portion 51 of the insulator 5, once its transverse insertion performed.
- the conductive body 6 has a front portion 60 extending along a first axis and a rear portion 61 extending along a second axis.
- the first and second axes are perpendicular but any other arrangement is possible in relation to the angle of elbow formed by the X and Y axes of the insulator.
- the body 6 can be made in one piece.
- the front portion 60 of the body 6 has a through opening for accommodating the front portion 50 of the insulator 5, while the rear portion 61 has a groove adapted to receive the rear portion 51 of the insulator 5.
- the front portion 60 of cylindrical shape in the example shown is internally shaped to fix the ground contact 7 with its elastic tongues.
- the conductive cover 8 of the connector comprises a tongue 80 for closing on the rear portion 61 of the conductive body 6 and forming the shielding part of the bent connector according to the invention 1.
- the cover 8 comprises a crimping portion 81 for crimping the cover 8 around the rear portion 61 of the conductive body 6. It also comprises a crimping portion 82 for crimping the cover around the external insulating sheath 20 of the cable 2.
- the hood 8 can be made in one piece according to the technology called "cut-rolled”.
- the cover 8 is metallic.
- the housing 3 is for example made of polymer and is hollowed out internally, having a through passage.
- the housing 3 comprises, for example, not shown elastic fingers formed in the wall of the through passage and making it possible to provide a locking function on the front portion 60 of the conductive body 6 and thus of the bent connector 1 with the housing 3.
- the housing 3 further comprises means not shown for locking the connection assembly 11 according to the invention with a housing of a complementary connection assembly.
- connection assembly 11 including the assembly of the bent connector according to the invention 1.
- a cable 2 is provided with a plurality of insulated conductors 2.1, 2.2, 2.3, 2.4, four in the example illustrated, with an outer sheath 20 around which the sleeve 10 is crimped. The free end of the sleeve is stripped. each of the conductors 2.1 to 2.4 over a length L sufficient to allow a contact 4.1 to 4.4 to be crimped securely around ( Figure 4A ).
- each right-handed contact 4.1, 4.2, 4.3, 4.4 is then crimped onto a conductor 2.1 to 2.4. More precisely, the short contacts 4.1, 4.3 are crimped on the conductors of the bottom 2.1, 2.3 and the long contacts 4.2, 4.4 are crimped on the top conductors 2.2, 2.4 ( Figure 4B ).
- the contacts 4.1 to 4.4 are then pushed into the insulator 5 until they are in position in the latter, that is to say with the front ends 40 of the contacts 4.1 to 4.4 completely housed in the front portion 50 of the insulator 5, the rear ends 41 of the short contacts 4.1, 4.3 housed in their respective grooves 54.1, 54.3 and the long contacts 4.2, 4.4 superimposed ( Figure 4 E) .
- the bending of the contacts 4.1 to 4.4 and the superposition of the long contacts 4.2, 4.4 on the short contacts 4.1, 4.4 are made such that a free space remains between the short contacts 4.1, 4.3 and the long ones 42, 4.4 once their positioning in the insulation 5 with their elbow in abutment.
- grooves 54.1, 54.3 and the wall 55 separating them are of sufficient length at the rear of the rear portion 51 to ensure the complete isolation of the long contacts 4.2, 4.4 between them.
- the latching means ad hoc 90 When the latching means ad hoc 90 is formed around the central wall of the rear portion 51, all the contacts 4.1 to 4.4 are maintained by the part 9, isolated from each other and the long contacts 4.2, 4.4 are isolated from the outside ( figure 4G ). More specifically, in the illustrated example, in this latched position of the insulating part 9, the branch 91 of the U formed by the part 9 separates each rear end 41 of the short contacts 4.1, 4.3, which is housed in a groove 54.1, 54.3 that of the long contacts 4.2, 4.4 not received in the groove. The branch 92 of the U separates each rear end 41 of the long contacts 4.2, 4.4 which is not housed in the groove 54.1, 54.3 vis-à-vis the outside. The space 94 delimited by the bottom 93 between the two branches 91, 92 defines the mounting clearance of each rear end 41 of the long contacts 4.2, 4.4, not received in the groove 54.1, 54.3.
- the angled multi-contact connector 1 is assembled with the contacts 4.1 to 4.4 crimped to the insulated conductors 2.1 to 2.4 of the cable, which are held in the insulator 5 by their insertion in the front portion 50 and the blocking ensured by the insulating part 9 in the rear portion of the insulation 5.
- connection assembly 11 To finalize the assembly of a complete connection assembly 11 incorporating the bent connector according to the invention, the following steps are then carried out.
- the front portion 50 of the insulator 5 is introduced into the front portion 60 of a bent conductive body 6 ( Figure 4H direction of thrust of the insulator 5 according to arrow P).
- the conductive cover 8 is then closed on the rear portion 61 of the bent body 6, so as to maintain inside the body the connector portion having the contacts 4.1 to 4.4 crimped onto the conductors 2.1 to 2.4 of the cable 2 ( figure 4I ).
- the crimp 8 is then crimped on the rear portion 61 of the conductive body 6 by means of the crimping portion 81 and the crimping on the outer insulating sheath 20 of the cable 2 by means of the crimping portion 82 (FIG. figure 4J crimping symbolized by arrow S).
- connection assembly 11 finally assembled integrating the angled multi-contact connector according to the invention with its conductive cover crimped on the outer sheath 20 of the cable 2 is shown in FIG. figure 5 .
- one or more polarizers 95 made in the form of protrusion at one or more corners of the insulating face 92 makes it possible to avoid any error in mounting the part 9 in the insulation 5.
- the insulating face 92 perfectly fits the peripheral wall of the rear portion 51 of the insulator 5 by closing the latter in a way.
- FIG. 8 to 8B an eight-contact variant 4.1 to 4.8 including a row of four short contacts 4.1, 4.3, 4.5, 4.7 on which is superimposed a row of four long contacts 4.2, 4.4, 4.6, 4.8.
- the short contacts 4.1, 4.3, 4.5, 4.7 are thus individually received and maintained in one of the four parallel grooves 54.1, 54.3, 54.5, 54.7 formed for this purpose in the rear portion 51 of the insulator 5.
- the insulating part 9 has the same U-shape as that provided for the modes of Figures 1 to 7 only the branches 91, 92 are longer in order to isolate the higher number of contacts.
- the eight contacts 4.1 to 4.8 are maintained in the insulator 5 by their insertion in the front portion 50 and blocked by the insulating part 9 in the rear portion 51 of the insulator 5.
- the eight contacts 4.1 to 4.8 are then individually crimped to insulated conductors 2.1 to 2.8 of the cable.
- the contacts 4.1 to 4.8 are distributed in two rows superimposed on one another, and the insulating part 9 has a U-shape with one of the branches 91 which serves to isolate a row of short contacts 4.1, 4.3, 45, 4.7 compared to that of the long contacts 4.2, 4.4, 4.6, 4.8, and the other of the branches 92 which serves to isolate the long contacts 4.2, 4.4, 4.6, 4.8 of the cover 8 conductor.
- the insulating part 9 then has a general shape in multiple U contiguous to each other, in particular in double U and the grooves of the insulator 5 are deeper in order to accommodate a higher number of superposed rows, minus three.
- the lower branch 91 and the branch or branches inside the multiple U still isolate the contacts superimposed between them and the outer branch 92 can isolate the rows of the longest contacts of the conductive cover 8.
- the row of the two shortest contacts 4.1, 4.2 is received and kept parallel individually in one of the two parallel grooves 54.1, 54.2 formed for this purpose in the rear portion 51 of the insulator 5.
- the insulating part 9 has a triple-U form contiguous delimited by four branches 91, 92, 96, 97.
- the outer insulation face 92 according to this variant of Figures 9 to 9B is also perfectly match the rear wall of the peripheral portion 51 of the insulation 5 by closing the latter somehow.
- One 97 of the two branches 96, 97 internal to the insulating part 9 comprises a polarizer 95 formed in the form of protrusion at one of the corners of the branch and which makes it possible to avoid any error of assembly of the part 9 in the insulation 5.
- the eight contacts 4.1 to 4.8 are superimposed two-by-two and held in the insulator 5 by their insertion in the front portion 50 and blocked by the insulating part 9 in the rear portion 51 of the insulator 5.
- the eight contacts 4.1 to 4.8 are then individually crimped to insulated conductors 2.1 to 2.8 of the cable.
- the contacts illustrated 4.1 to 4.8 are crimped to the conductors 2.1 to 2.8 of the cable, it is very likely that they are welded to them.
- the contacts illustrated 4.1 to 4.8 are bent after their partial insertion in the front portion 50 of the insulator 5, they can be also before their partial insertion. This variant can be applied to welded or crimped contacts.
- the insulating part 9 is snap-fitted in the insulator 5, it can also be mounted by force fitting into the latter.
- the figure 10 shows an advantageous embodiment of the insulating part 9. According to this mode, there is provided an additional wall 98 shaped as a bend according to substantially the same elbow shape as that of the insulation 5 and elbow contacts 4.1, 4.2, 4.3, 4.4.
- the elbow 98 covers the space above the long contacts 4.2, 4.4 arranged the outermost of the insulator 5 and at least a part of the front end of this elbow 98 is positioned facing the front end 40 of the long contacts 4.2, 4.4.
- the front end 99 of the elbow 98 thus forms a stop which makes it possible to limit the translation of the long outer contacts 4.2, 4.4 the outermost of the insulating elbow 5 along the first axis (X). In this way, when connecting the connector with a complementary connector, the recoil of these contacts 4.2, 4.4, according to the arrow R of the figure 12 , is weak, and therefore any significant deformation of the bent area of the contacts 4.2, 4.4 is avoided.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Multi-Conductor Connections (AREA)
Claims (13)
- Mehrkontakt-Winkelsteckverbinder (1) für ein Kabel (2) mit einer Vielzahl von isolierten Leitern, umfassend:- mindestens zwei abgewinkelte Kontakte (4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8), die jeweils dazu eingerichtet sind, mit ihrem hinteren Ende (41) an einem Ende eines Leiters (2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8) des Kabels befestigt zu werden, bevorzugt durch Crimpen,- einen abgewinkelten Isolator (5) aus Isoliermaterial, umfassend:• einen vorderen Abschnitt (50), der sich entlang einer ersten Achse (X) des Körpers erstreckt, umfassend mindestens zwei durchgehende Öffnungen (50.1, 50.2, 50.3, 50.4, 50.5, 50.6, 50.7, 50.8), wobei die durchgehenden Öffnungen jeweils dazu eingerichtet sind, das vordere Ende (40) eines Kontakts aufzunehmen, wobei der vordere Abschnitt mindestens eine Wand (52, 53) zwischen durchgehenden Öffnungen umfasst, die dazu eingerichtet ist, die Kontakte voneinander zu trennen;• einen hinteren Abschnitt (51), der sich entlang einer zweiten Achse (Y) des Körpers erstreckt;- einen abgewinkelten Körper (6) aus leitendem Material, der einen Körper bildet, umfassend einen vorderen Abschnitt (60), der sich entlang einer ersten Achse des Körpers erstreckt und eine durchgehende Öffnung umfasst, die dazu eingerichtet ist, den vorderen Abschnitt (50) des Isolators aufzunehmen, und einen hinteren Abschnitt (61), der sich entlang einer zweiten Achse des Körpers erstreckt und eine Nut umfasst, die dazu eingerichtet ist, den hinteren Abschnitt (51) des Isolators aufzunehmen;- eine Kappe (8) aus leitendem Material mit einer zum hinteren Abschnitt des Körpers komplementär ausgebildeten Form, die dazu eingerichtet ist, am Kabel befestigt zu werden und den leitenden Körper (6) um Kontakte herum zu schließen;dadurch gekennzeichnet, dass der hintere Abschnitt des Isolators mindestens eine Nut (54.1, 54.3, 54.5, 54.7) umfasst, die nach außerhalb des Isolators offen ist, wobei die Nut dazu eingerichtet ist, das hintere Ende (41) eines Kontaktes zumindest teilweise aufzunehmen; und dadurch, dass der Steckverbinder ferner ein Teil (9) aus Isoliermaterial umfasst, das dazu eingerichtet ist, an dem isolierenden Körper (5) lösbar befestigt zu werden, wobei das Teil Wände (91, 92, 93, 96, 97) umfasst, die dazu eingerichtet sind, jedes hintere Ende (41) eines Kontakts (4.2, 4.4, 4.6, 4.8), das nicht im Boden einer Nut des Isolators aufgenommen ist, zu halten und es einerseits von jedem hinteren Ende (41) eines anderen Kontakts (4.1, 4.3, 4.5, 4.7), das im Boden einer Nut des Isolators aufgenommen ist oder nicht, und andererseits von der leitenden Kappe (8) in deren den leitenden Körper (6) schließenden Position zu trennen.
- Steckverbinder (1) nach Anspruch 1, dadurch gekennzeichnet, dass der hintere Abschnitt (51) des Isolators (5) so ausgebildet ist, dass das Isolierteil (9) entlang einer Richtung quer zur zweiten Achse (Y) des Gehäuses darin eingeführt wird, wobei das Isolierteil Rastmittel (90) zum Einrasten am hinteren Abschnitt nach dem ausgeführten Quereinführen umfasst.
- Steckverbinder nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Isolierteil (9) die Grundform eines U hat, wobei der eine der Schenkel (91) des U dazu eingerichtet ist, die Trennung zwischen jedem hinteren Ende (41) des oder der Kontakte (4.1, 4.3, 4.5, 4.7), das im Boden einer Nut (54.1, 54.3, 54.5, 54.7) des hinteren Abschnitts (51) des Isolators aufgenommen ist, und desjenigen des oder der darüber liegenden Kontakte (4.2, 4.4), das nicht im Boden der Nut aufgenommen ist, vorzunehmen, wobei der andere der Schenkel (92) des U dazu eingerichtet ist, die Trennung zwischen der leitenden Kappe (8) und jedem hinteren Ende (41) des oder der Kontakte (4.2, 4.4), das nicht im Boden der Nut aufgenommen ist, vorzunehmen, während der Boden (93) des U das Montagespiel jedes hinteren Endes (41) des oder der Kontakte (4.2, 4.4), das nicht im Boden der Nut aufgenommen ist, definiert.
- Steckverbinder nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Isolierteil (9) die Grundform eines Mehrfach-U hat, wobei einer der äußeren Schenkel (91) und der oder die inneren Schenkel des Mehrfach-U dazu eingerichtet sind, die Trennung zwischen jedem hinteren Ende des oder der Kontakte, das im Boden einer Nut des hinteren Abschnitts des Isolators aufgenommen ist, und desjenigen des oder der darüber liegenden Kontakte, das nicht im Boden der Nut aufgenommen ist, vorzunehmen, wobei der andere der äußeren Schenkel (92) des Mehrfach-U dazu eingerichtet ist, die Trennung zwischen der leitenden Kappe (8) und jedem hinteren Ende (41) des oder der Kontakte (4.2, 4.4), das nicht im Boden der Nut aufgenommen ist, vorzunehmen, während der Boden (93) des Mehrfach-U das Montagespiel jedes hinteren Endes (41) des oder der Kontakte, das nicht im Boden der Nut aufgenommen ist, definiert.
- Steckverbinder nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Isolierteil (9) mindestens eine Unverwechselbarkeitseinrichtung (95) umfasst, um einen Montagerichtungsfehler zu vermeiden.
- Steckverbinder nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Isolierteil (9) ferner eine abgewinkelt ausgebildete Wand (98) mit im Wesentlichen der gleichen Winkelform wie der des Isolators (5) und der abgewinkelten Kontakte (4.1, 4.2, 4.3, 4.4) umfasst, wobei das Winkelstück (98) des Isolierteils dazu eingerichtet ist, den Raum oberhalb der äußersten Kontakte (4.2, 4.4) des Isolators (5) abzudecken, wobei es eine Translationssperre für die Kontakte in Richtung der ersten Achse (X) des isolierenden Körpers (5) bildet.
- Steckverbinder nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass er ein in sich geschlossenes leitendes Element (7) umfasst, das dazu eingerichtet ist, im Innern des vorderen Abschnitts (60) des leitenden Körpers (6) befestigt zu werden, so dass es einen Massekontakt bildet.
- Steckverbinder nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass er mindestens vier abgewinkelte Kontakte umfasst, wobei der vordere Abschnitt (50) des Isolators (5) mindestens eine Wand (53) umfasst, um die beiden Kontakte, die in den inneren Öffnungen des Winkelstücks aufgenommen sind, von denen zu trennen, die in den äußeren Öffnungen des Winkelstücks oder in Öffnungen, die in Zwischenpositionen des Winkelstücks ausgeführt sind, aufgenommen sind, wobei der vordere Abschnitt (50) und/oder der hintere Abschnitt (51) des Isolators mindestens eine Wand (52) umfassen, um die beiden Kontakte, die in den Öffnungen auf einer Seite der ersten Achse (X) des Isolators aufgenommen sind, von denen zu trennen, die in den Öffnungen auf der anderen Seite oder in Zwischenöffnungen aufgenommen sind.
- Steckanordnung (11), umfassend:- einen Mehrkontakt-Winkelsteckverbinder nach einem der vorhergehenden Ansprüche;- ein elektrisch isolierendes Gehäuse (3), das dazu eingerichtet ist, um den vorderen Abschnitt des abgewinkelten Isolators (5) herum montiert zu werden.
- Verfahren zur Montage eines Mehrkontakt-Winkelsteckverbinderteils (1), umfassend die folgenden Schritte:a/ Bereitstellen eines Kabels (2) mit einer Vielzahl von isolierten Leitern (4);b/ Bereitstellen eines Teils eines Winkelsteckverbinders (1), der dazu bestimmt ist, an dem Kabel angebracht zu werden, wobei der Teil des Steckverbinders (1) umfasst:- mindestens zwei Kontakte (4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8),- einen abgewinkelten Isolator (5) aus Isoliermaterial, umfassend:• einen vorderen Abschnitt (50), der sich entlang einer ersten Achse (X) des Isolators erstreckt, umfassend mindestens zwei durchgehende Öffnungen (50.1, 50.2, 50.3, 50.4, 50.5, 50.6, 50.7, 50.8), wobei die durchgehenden Öffnungen jeweils dazu eingerichtet sind, das vordere Ende (40) eines Kontakts aufzunehmen, wobei der vordere Abschnitt mindestens eine Wand (52, 53) zwischen durchgehenden Öffnungen umfasst, die dazu eingerichtet ist, die Kontakte voneinander zu trennen;• einen hinteren Abschnitt (51), der sich entlang einer zweiten Achse (Y) des Isolators erstreckt und mindestens eine Nut (54.1, 54.3, 54.5, 54.7) umfasst, die nach außerhalb des Isolators offen ist, wobei die Nut dazu eingerichtet ist, das hintere Ende (41) eines Kontaktes zumindest teilweise aufzunehmen;c/ Ausführen der Befestigung der Leiter (2.1 bis 2.8) des Kabels (2) an den Kontakten (4.1 bis 4.4) des Steckverbinders (1);d/ Einführen, parallel zur ersten Achse des Isolators, der vorderen Enden (40) der Kontakte (4.1 bis 4.8) in die durchgehenden Öffnungen (50.1 bis 50.8) des vorderen Abschnitts des abgewinkelten isolierenden Körpers;e/ Abwinkeln der Kontakte (4.1 bis 4.8);f/ Aufnehmen der hinteren Enden (41) der Kontakte (4.1, 4.3, 4.5, 4.7), die im Innern des Winkelstücks gelegen sind, in den Nuten (54.1, 54.3, 54.5, 54.7) des vorderen Abschnitts des Isolators;g/ Einrasten eines Teils (9) aus Isoliermaterial in den hinteren Abschnitt (51) des Isolators (5), wobei das Teil Wände (91, 92, 93, 96, 97) umfasst, die dazu eingerichtet sind, jedes hintere Ende (41) eines Kontakts (4.2, 4.4, 4.6, 4.8), das nicht im Boden einer Nut des Isolators aufgenommen ist, zu halten und es einerseits von jedem hinteren Ende (41) eines anderen Kontakts (4.1, 4.3), das im Boden einer Nut des Isolators aufgenommen ist oder nicht, und andererseits von der Außenseite des Isolators zu trennen;wobei Schritt c/ entweder vor Schritt d/ oder nach Schritt f/ ausgeführt wird;wobei Schritt e/ entweder vor Schritt d/ oder nach Schritt d/ ausgeführt wird.
- Verfahren nach Anspruch 10, wobei Schritt c/ in einem Crimpen oder einem Löten der Kontakte (4.1 bis 4.8) an die Leiter (2.1 bis 2.8) des Kabels besteht.
- Verfahren nach Anspruch 10 oder 11, umfassend ferner das Crimpen der Kappe (8) an den hinteren Abschnitt (61) des leitenden Körpers (6).
- Verfahren nach einem der Ansprüche 10 bis 12, umfassend das Crimpen der Kappe (8) an mindestens einen eines Geflechtschirms und eines Innen- und/oder Außenisoliermantels (20) des Kabels (2).
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FR1650574A FR3047116B1 (fr) | 2016-01-25 | 2016-01-25 | Connecteur multicontacts coude et son procede d'assemblage |
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FR3074616B1 (fr) * | 2017-12-06 | 2019-11-01 | Raydiall | Piece d'adaptation d'impedance electrique pour connecteur monte sur cable a fils electriques isoles |
US11170916B2 (en) | 2018-11-05 | 2021-11-09 | Lear Corporation | Cover |
CN111541096B (zh) * | 2020-05-29 | 2022-03-29 | 中航光电科技股份有限公司 | 一种可实现设备内部人员防护的插座连接器 |
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US5894661A (en) * | 1995-03-15 | 1999-04-20 | Sumitomo Wiring Systems, Ltd. | Connector manufacturing method |
US6071153A (en) * | 1998-02-19 | 2000-06-06 | Delphi Technologies, Inc. | Dual lock for multi-row electrical connector system |
JP4063776B2 (ja) * | 2004-02-03 | 2008-03-19 | 日本圧着端子製造株式会社 | ジャック |
EP1825575B1 (de) | 2004-12-13 | 2008-04-23 | Rosenberger Hochfrequenztechnik GmbH & Co. KG | Isolierteil für hf-steckverbinder, insbesondere fakra-steckverbinder |
DE102009021594B4 (de) * | 2009-04-09 | 2018-04-12 | Phoenix Contact Gmbh & Co. Kg | Elektrischer Steckverbinder und elektrische Steckverbindung sowie Verfahren zum Anschließen der Andern eines mehradrigen Kabels an einen elektrischen Steckverbinder |
DE102010039314B4 (de) | 2010-08-13 | 2019-10-10 | Te Connectivity Germany Gmbh | Elektrischer Steckverbinder |
JP5638873B2 (ja) * | 2010-08-20 | 2014-12-10 | 矢崎総業株式会社 | コネクタ |
SI2654141T1 (sl) | 2012-04-20 | 2015-02-27 | Schleuniger Holding Ag | Postopek in naprava za izdelavo vtiäśa |
DE202012010451U1 (de) | 2012-10-30 | 2013-01-02 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Steckverbinder mit Isolierteil |
JP6070519B2 (ja) * | 2013-11-25 | 2017-02-01 | 住友電装株式会社 | 車両側コネクタ |
CN106256049B (zh) * | 2013-12-18 | 2020-01-14 | Afci连接器新加坡私人有限公司 | 电缆连接器及其连接器组件 |
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KR101955083B1 (ko) | 2019-03-06 |
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