EP3194276B1 - Method and device for producing packs for cigarettes - Google Patents

Method and device for producing packs for cigarettes Download PDF

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Publication number
EP3194276B1
EP3194276B1 EP15759645.3A EP15759645A EP3194276B1 EP 3194276 B1 EP3194276 B1 EP 3194276B1 EP 15759645 A EP15759645 A EP 15759645A EP 3194276 B1 EP3194276 B1 EP 3194276B1
Authority
EP
European Patent Office
Prior art keywords
folding
collar
box part
folded
front wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15759645.3A
Other languages
German (de)
French (fr)
Other versions
EP3194276A1 (en
Inventor
Christoph Schneider
Christoph Schünemann
Corvyn Sommer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP3194276A1 publication Critical patent/EP3194276A1/en
Application granted granted Critical
Publication of EP3194276B1 publication Critical patent/EP3194276B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
    • B65D85/1036Containers formed by erecting a rigid or semi-rigid blank
    • B65D85/1045Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge
    • B65D85/1048Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge characterized by the shape of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02Packaging cigarettes
    • B65B19/12Inserting the cigarettes, or wrapped groups thereof, into preformed containers
    • B65B19/20Inserting the cigarettes, or wrapped groups thereof, into preformed containers into boxes with hinged lids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02Packaging cigarettes
    • B65B19/22Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers
    • B65B19/223Wrapping the cigarettes; Packaging the cigarettes in containers formed by folding wrapping material around formers in a curved path; in a combination of straight and curved paths, e.g. on rotary tables or other endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/64Lids
    • B65D5/66Hinged lids
    • B65D5/6685Hinged lids formed by extensions hinged to the upper edge of a container body formed by erecting a blank to U-shape
    • B65D5/6691Hinged lids formed by extensions hinged to the upper edge of a container body formed by erecting a blank to U-shape the container being provided with an internal frame or the like for maintaining the lid in the closed position by friction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
    • B65D85/1036Containers formed by erecting a rigid or semi-rigid blank
    • B65D85/1045Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
    • B65D85/1036Containers formed by erecting a rigid or semi-rigid blank
    • B65D85/1045Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge
    • B65D85/1056Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge characterized by the lid
    • B65D85/10564Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge characterized by the lid having means for holding the lid in a closed position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/07Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
    • B65D85/08Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
    • B65D85/10Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
    • B65D85/1081Inserts or accessories added or joined to the container, e.g. coins, pens, cards, spacers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2230/00Aspects of the final package
    • B65B2230/04Cigarette packages having a hinged lid

Definitions

  • the invention relates to a method for producing packs for cigarettes according to the preamble of claim 1. Furthermore, the invention relates to a corresponding device according to the preamble of claim 9.
  • the invention relates to methods and devices for the production of cigarettes, in which it is provided that the packs have predetermined dimensions in terms of width, depth and height and at least one dimension of the interior of the box part is larger than a corresponding dimension of the cigarette block, so that the cigarette block does not fill the interior of the box part with respect to at least one dimension, and it is provided that a specially designed collar serves to compensate for at least one different dimension of the cigarette block and the interior of the box part.
  • the pack sizes or the dimensions of packs for cigarettes are predetermined, for example for legal, tax or technical reasons.
  • the packs can be filled with different contents at constant (external) dimensions in order to be able to react flexibly to corresponding requirements in different markets, without costly retrofitting of the packaging machines would be required.
  • US 5,480,025 shows a pack in which a collar is designed to allow the inclusion of shorter cigarettes.
  • an additional base is formed by the collar, which is arranged at a distance from the bottom wall of the pack and on which the cigarettes are placed.
  • the collar described there is complex and requires some additional folding steps in the manufacture of the pack which are time-consuming and therefore costly.
  • the object of the invention is to further develop methods and devices for producing packs for cigarettes, in particular with a view to making packs for cigarettes as simple as possible in which the dimensions of the pack contents and interior of the pack differ at least partially.
  • a method for solving this problem has the features of claim 1.
  • one or more folding flaps are folded against the cigarette block, this is understood to mean that the folding flap is folded in the direction of the cigarette block, the folding flap not necessarily having to be in direct contact with the cigarette block at the end of the folding movement . It may also be that there are still one or more blanks, in particular a section of the collar, between the folded-over folding tab and the cigarette block, so that the folding tab or tabs only abut the cigarette block indirectly.
  • a folding flap is folded by a folding switch which is arranged in a stationary manner on the folding turret and which folds the folding flap located at the front in the direction of rotation of the folding turret.
  • another folding flap is folded by a folding member which is assigned to the folding turret and preferably rotates and which folds the folding flap during a brief standstill of the folding turret.
  • the folding flaps are folded after the side walls of the collar have been folded against the cigarette group, one folding flap protruding further from the cigarette group than the other folding flap, so that the folding flap which protrudes further during the rotation of the folding turret the folding switch is gripped and folded, whereas the other folding flap is not gripped by the folding switch, but is folded by the folding member.
  • folding tabs are folded in the region of the side walls of the box part, whereby a folding tab of the collar and a folding tab of the box part are folded by a common folding element, i.e. the folding switch or the like Folding organ to be folded at the same time.
  • a common folding element i.e. the folding switch or the like Folding organ to be folded at the same time.
  • Another special feature can be that the collar is inserted into the pocket of the folding turret by means of a slider and there the front wall of the collar is folded into a Z-shaped position by a folding element, in which the collar has the at least one different dimension of the cigarette block and Compensates the interior of the box part.
  • the folding flaps are then preferably folded over in the region of the side walls in order to secure the folded position of the collar.
  • the or each folding flap is folded by a folding member assigned to the pocket of the folding turret, the or each folding member being pivotably arranged in the region of the pocket and being movable into the pocket for folding at least one folding flap.
  • a device according to the invention for producing packs for cigarettes has the features of claim 9.
  • the device preferably has a folding switch, which is arranged in a fixed position on the folding turret, as a folding member, for folding a folding flap of the collar located in the direction of rotation of the folding turret.
  • the device has a folding member assigned to the folding turret and preferably rotating, for folding another folding flap during a brief standstill of the folding turret.
  • folding tabs can be folded in the region of the side walls of the box part, with a folding tab of the collar and a folding tab of the box part each using a common folding element, that is to say the folding switch or the folding element, can be folded at the same time.
  • the collar can preferably be fed to the pocket of the folding turret by means of a slide and the front wall can be folded there into a Z-shaped position by means of a folding member, in which the collar compensates for the at least one different dimension of the cigarette block and the interior of the box part.
  • the or each folding flap can be folded by a folding element assigned to the pocket of the folding turret, the or each folding element being arranged pivotably in the region of the pocket and being movable into the pocket, for folding at least one folding flap.
  • the in the 1 to 5 The package 10 shown consists of a box part 11 and a cover 13 which is pivotably mounted in the region of a rear wall 12 of the box part 11.
  • the box part 11 also consists of a (lower) bottom wall 14 and a (upright) front wall 15 which is opposite the rear wall 12.
  • Side walls 16, 17 connect rear wall 12 and front wall 15 to one another and are formed from overlapping inner and outer side tabs 18, 19.
  • the lid 13 also consists of the front wall 20, rear wall 21, end wall 30 and side walls 22, 23.
  • the side walls 22, 23 of the lid 13 are also formed by overlapping inner and outer side tabs 24, 25.
  • a collar 26 in a special configuration.
  • the basic components of the collar 26 are a front wall 27 which bears against the front wall 15 of the box part 11 and, if appropriate, is connected thereto by adhesive bonding.
  • the collar includes 26 side walls 28, which extend along side walls 16, 17 of the box part 11. An upper region of the collar 26 protruding from the box part 11 is enclosed by the cover 13 in the closed position of the pack 10.
  • the cuboid-shaped pack 10 made of thin cardboard is particularly suitable for holding cigarettes or other rod-shaped objects.
  • the cigarettes are formed as a cigarette group and are surrounded by an inner cut, for example made of tin foil.
  • a cigarette block 29 is thus created.
  • the cigarette group or cigarette block 29 is essentially cuboid, that is to say with a rectangular cross section.
  • the dimensions of the cigarette block 29 are not at least partially correspond to the corresponding dimensions of the interior of the box part 11 or the pack 10, so that a cavity would arise without countermeasures, or the cigarette block 29 would not be held securely or properly in the box part 11. Accordingly, at least one dimension of the cigarette block 29 is smaller than a corresponding dimension of the interior of the box part 11 or the pack 10.
  • the invention relates to deviations in the dimensions that result from the fact that one or more cigarette blocks 29 are accommodated within the pack 10, which due to the number and / or dimensions of the cigarettes have a smaller pack content than is customary with packs 10 of this type, so that there are significant differences in the dimensions which must be compensated for in a suitable manner in order to securely accommodate the cigarette block 29 in the pack 10 despite the deviating dimensions.
  • the front wall 27 of the collar 26 is folded along two folding lines 31, 32.
  • the fold lines 31, 32 extend transversely to an imaginary upright longitudinal axis of the collar 26 or the pack 10.
  • the fold lines 31, 32 divide the front wall 27 into three sections, namely an upper section 34, a middle connecting section 35 and a lower section 36.
  • the three sections are folded around the fold lines 31, 32 such that the section 34 bears against the inside of the front wall 15 of the box part 11, whereas the section 36 is arranged parallel to the section 34 but at a distance from the front wall 15 of the box part 11, and the distance is given by the corresponding dimension of the connecting section 35.
  • the front wall 27 of the collar 26 is accordingly folded in a Z shape around the fold lines 31, 32.
  • the connecting section 35 is directed transversely to the two sections 34, 36.
  • the fold lines 31, 32 are preferably formed as perforation lines.
  • the collar 26 can of course also have more than two fold lines 31, 32, so that the front wall 27 of the collar 26 is folded differently.
  • a plurality of sections 34 spaced apart from one another abut the inside of the front wall 15 of the box part 11 and / or that a plurality of sections 36 each spaced apart from one another are arranged at a distance from the front wall 15 of the box part 11.
  • separating cuts 37 are also provided between the front wall 27 and the two side walls 28.
  • the separating cuts 37 extend at least partially along the fold line 38 between the front wall 27 and the two side walls 28 from the first fold line 31 to the underside 39 of the collar 26.
  • a customary recess 41 is formed, for cigarettes easier to remove from the package 10.
  • cover brakes 42 are arranged on both sides of the recess 41.
  • a further special feature relates to measures for securing the Z-fold of the front wall 27 of the collar 26.
  • a holding means 43 can be arranged in the region of one or both side walls 28 of the collar 26.
  • the cigarette block 29 is preferably additionally secured in its position in the box part 11, for example by gluing to the rear wall 12 of the box part 11 or by gluing to the side walls 16, 17 of the box part 11 or the side walls 28 of the collar 26 or by gluing to the section 36 the collar 26.
  • the holding means 43 are formed by folding tabs 48 which are formed in the side walls 28 of the collar 26.
  • the folding flaps 48 are delimited on the one hand by the separating cut 37, and on the other hand by a further separating cut 49, which extends in each case in the extension of the folding line 31 into the side walls 28 of the collar 26, and also a folding line 50 which extends from the free side end of the Separating cut 49 extends parallel to the separating cut 37 in the direction of the underside 39 of the collar 26.
  • the folding tabs 48 are each delimited by the separating cuts 37, 49 and the folding line 50.
  • a special feature is that the two folding tabs 48 have different dimensions, namely a different width.
  • the left folding tab 48 has a constant width over its height and thus has a substantially rectangular shape
  • the right folding tab 48 is (partially) formed with a larger width.
  • the right folding tab 48 In an upper section, which in this case is at the level of section 35, the right folding tab 48 has the same width as the left folding tab 48. Below this, the separating cut 37 is designed such that the right folding tab 48 has a greater width than in the section lying above it. The width of the right folding tab 48 in the lower section is also greater than the width of the left folding tab 48.
  • the right folding tab 48 overall (continuously or over the entire height) has a greater width than the left folding tab 48.
  • the folding tabs 48 are each pivoted about the folding line 50 towards the inside of the box part 11 or towards the section 36 of the collar, so that a free edge of the folding tab 48, which is formed by the separating cut 49, lies linearly on the underside of the connecting section 35 and supports it. In this way, as in the other exemplary embodiments, the Z-fold of the collar 26 can be prevented from being lost due to the restoring forces of the material of the collar 26.
  • the folding of the folding tab 48 can preferably take place after the collar 26 has been placed on the cigarette block 29, for example by means of folding members which act laterally against the Folding tabs 48 are moved to fold over or toward portion 36, as schematically shown in FIG Fig. 2 and 5 shown.
  • corresponding folding tabs 52 are formed in the inner side tabs 19 of the side walls 16, 17 by separating cuts 53 and a folding line 54 which are folded over together with the folding tabs 48.
  • the corresponding recess in the inner side tab 19 is later covered by the outer side tab 18 of the side walls 16, 17.
  • the position and / or dimensions of the folding tabs 52 correspond to the position and / or dimensions 48 such that both folding tabs 48, 52 can be folded over together.
  • folding tabs 48, 52 it is not necessary for the folding tabs 48, 52 to have the same dimensions and / or the same position.
  • the folding tabs 52 are preferably arranged and dimensioned such that there is the possibility of folding the tabs 52, 48 together even if the collar 26 fluctuates in position. In practice it will also be the case that the folding tabs 52 are arranged (slightly) lower than the folding tabs 48.
  • the cut 51 ( Fig. 3 ) is otherwise constructed like a custom blank for a hinge-lid pack 10.
  • Fig. 13 nor the position of folding tabs 55, 56, 57 which, in the folded pack 10, rest against the inside of the bottom wall 14, the box part 11 or the front wall 20 or end wall 30 of the cover 13.
  • folding flaps 52 in the side flaps 19 can also be dispensed with if the folding flaps 48 are folded over before the cigarette block 29 and collar 26 are brought together with the blank 51, or if the folding flaps 48 take place before the inner ones Side tabs 19 are erected. Furthermore, it is also conceivable to provide corresponding recesses in the inner side tabs 19 at the location of the folding tabs 52.
  • the cigarette block 29 only deviates in one dimension from the corresponding dimensions of the interior of the box part 11, namely in depth. But it can of course be that the dimensions of the Cigarette blocks 29 deviate in more than one dimension or direction from the corresponding dimensions of the interior of the box part 11.
  • the cigarette blocks 29 should have a width greater than depth, if possible, in order to be able to properly fold the inner blank in the area of the upper side.
  • the contents of the pack can basically be cigarettes with normal dimensions, but also cigarettes with a smaller diameter than normal cigarettes, namely so-called slim or superslim cigarettes.
  • a cigarette group 33 is transported along a cigarette path 45 by means of a carrier 44.
  • the driver 44 rests on the back of the cigarette group 33, namely in the region of an end face thereof, so that the cigarettes of the cigarette group 33 are conveyed parallel to their longitudinal extent.
  • the cigarette group 33 is pushed through a mouthpiece 46 by means of the driver 44. Following the mouthpiece 46, the cigarette group 33 is wrapped in a customary manner in an inner blank 47 and the cigarette block 29 is thereby formed.
  • the cigarette block 29 is fed to a stage 58.
  • the stage 58 is already known in terms of the basic structure and the mode of operation from older applications by the applicant, which is why a detailed description of the structure and the mode of operation of the stage 58 is dispensed with at this point. Reference is only made to the fact that the stage 58 can be moved back and forth in the transport direction according to arrow 59 in order to bridge the distance between the cigarette web 45 and a folding turret 60 and to insert the cigarette block 29 with a collar 26 into a pocket 61 of the folding turret 60 .
  • the collars 26 are also separated in a known manner from a continuous material web 62 and in the region of a collar web 63 is fed to a cigarette block 29 transversely to the cigarette web 45 and placed thereon. Thereafter, the cigarette block 29 and collar 26 are inserted in a known manner through a rotary insert 64 in the area of the stage 58 into a pocket 61 of the folding turret 60.
  • the structure of the folding turret 60 is also largely configured as is customary in the prior art.
  • the blanks 51 are fed unfolded to a feed station and stamped into a pocket 61 of the folding turret 60 by means of a stamp 65, the blank 51 being partially folded, namely essentially accordingly Fig. 5 , ie with erected side tabs 19 and upright bottom wall 14 and front wall 15.
  • the folding turret 60 is then moved one position at a time.
  • an inner lid flap is folded by means of a corresponding organ 66.
  • a cigarette block 29 and a collar 26 are then inserted into the partially folded blank 51.
  • pivotable collar folding switches 67 are arranged in the region of the insertion station or the stage 58, which serve to fold over the side walls 28 of the collar 26. With the help of the collar fold switches 67, the side walls 28 are folded against corresponding narrow sides of the cigarette block 29.
  • a so-called collar presser 68 is assigned to the pocket 61 of the folding turret 60 in the region of the insertion station.
  • the collar presser 68 is also fundamentally already known from the prior art and serves to press the collar 26 in the pocket 61 against the cigarette block 29.
  • the collar presser 68 has a folding arm 69 which is placed on the collar 26 from above in order to press it into the pocket 61.
  • At the end of the folding arm 69 there is also an angled folding projection 70 which is brought to bear against the collar 26 in the region of the rear end face of the cigarette block 29 in order to position it.
  • a folding element 71 is assigned to the pocket 61 in the insertion station, which, when the collar 26 or the cigarette block 29 is fed to the pocket 61, ensures that the front wall 27 of the collar 26 moves into the Z-shaped folded position Fig. 5 brought in which the collar 26 the different Dimensions of the depth of the interior of the box part 11 and the depth of the cigarette block 29 compensates.
  • the folding member 71 is brought into contact with the front wall 27 of the collar 26, namely below the folding line 31, so that the section 35 is folded downward by approximately 90 ° with respect to the section 34. Furthermore, the folding member 71 bears against the section 36 and presses it against the cigarette block 29, so that a new folding by approximately 90 ° results. This ensures that the collar 26 is properly folded into the Z-shaped folded position.
  • the collar 26 is held in the folded position by the folding member 71 until the holding means 43, namely the folding tabs 48, are at least partially folded against the cigarette block 29 to secure the folded position.
  • a stationary folding switch 72 is provided as a folding member, which is located above the pockets 61 on the turret 60 and extends along the further transport path. How in particular Fig. 10 shows, the folding switch 72 extends over the edge of the pocket 61 in the insertion station, so that a folding flap 48 lying forward in the conveying direction is grasped and folded over by the folding switch 72 and folded almost immediately at the beginning of the rotation of the folding turret 60, so that the folded position of the collar 26 is stabilized.
  • folding tab 48 lying in the conveying direction has a greater width or height than the folding tab 48 lying in the conveying direction. In this way, only the folding tab 48 lying forward in the conveying direction can be captured by the folding switch 72 , whereas the folding flap 48 located in the rear in the conveying direction is not captured by the folding switch 72.
  • the other folding tab 48 is folded over by a further folding member 73.
  • the folding member 73 is designed as a rotating folding member which is arranged on the circumference of the folding turret 60.
  • the shorter folding tab 48 is folded over with a curved folding leg 74 of the folding member 73.
  • the folding switch 72 extends over several stations of the folding turret 60.
  • the folding flap 48 is first pre-folded by a correspondingly contoured underside of the folding switch 72 and then completely folded over.
  • the folding member 73 is located in the station immediately following the insertion station. However, it goes without saying that both the folding member 73 and the folding switch 72 can be arranged further downstream on the folding turret 60. If necessary, the folding member 71 can then also be removed from the insertion station and arranged further downstream.
  • folding flaps 52 are folded together with the folding flaps 48, i.e. a folding flap 48 and the associated folding flap 52 are folded together by a common folding element, namely folding switch 72 or folding element 73.
  • Fig. 8 and 9 show that the folding member 71 is designed as a separate folding member.
  • the folding member 71 is fixedly arranged or formed on the collar push-in 68, so that no separate folding member is used to fold the collar 26 into the Z-shaped folded position, but rather by a suitably designed collar push-in 68 takes place, which has a corresponding folding organ.
  • FIG. 8 and 9 still further components of the folding stage known per se, namely a side folder 75, a lower folder 76, a control lever 77 for the side folder 75, and a corner flap folder 78.
  • the second embodiment according to Fig. 13 and 14 differs from the first exemplary embodiment essentially in the construction of the folding members for folding the folding tabs 48, 52.
  • Each pocket 61 of the folding turret 60 is assigned two hook-like folding members 79 which can be moved laterally into the pockets 61 in order to fold over the folding flaps 48, 52 and to secure the Z-shaped folding position of the collar 26.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Cartons (AREA)

Description

Die Erfindung betrifft ein Verfahren zum Herstellen von Packungen für Zigaretten gemäß dem Oberbegriff des Anspruchs 1. Weiterhin betrifft die Erfindung eine entsprechende Vorrichtung gemäß dem Oberbegriff des Anspruchs 9.The invention relates to a method for producing packs for cigarettes according to the preamble of claim 1. Furthermore, the invention relates to a corresponding device according to the preamble of claim 9.

Insbesondere betrifft die Erfindung Verfahren und Vorrichtungen zur Herstellung von Zigaretten, bei denen vorgesehen ist, dass die Packungen vorgegebene Abmessungen hinsichtlich der Breite, der Tiefe und der Höhe aufweisen und wenigstens eine Abmessung des Innenraums des Schachtelteils größer ist als eine entsprechende Abmessung des Zigarettenblocks, sodass der Zigarettenblock den Innenraum des Schachtelteils im Bezug auf wenigstens eine Abmessung nicht ausfüllt, und wobei vorgesehen ist, dass ein besonders gestalteter Kragen zum Ausgleich wenigstens einer unterschiedlichen Abmessung von Zigarettenblock und Innenraum des Schachtelteils dient.In particular, the invention relates to methods and devices for the production of cigarettes, in which it is provided that the packs have predetermined dimensions in terms of width, depth and height and at least one dimension of the interior of the box part is larger than a corresponding dimension of the cigarette block, so that the cigarette block does not fill the interior of the box part with respect to at least one dimension, and it is provided that a specially designed collar serves to compensate for at least one different dimension of the cigarette block and the interior of the box part.

Aus DE 10 2013 101 118 A1 ist ein Verfahren und eine Vorrichtung zum Handhaben von besonders gestalteten Kragen bekannt. Diese Kragen sind aber nicht zum Ausgleich von den in Rede stehenden unterschiedlichen Abmessungen geeignet.Out DE 10 2013 101 118 A1 a method and a device for handling specially designed collars is known. However, these collars are not suitable for compensating for the different dimensions in question.

In der Praxis kann es aus verschiedenen Gründen vorkommen, dass die Packungsgrößen bzw. die Abmessungen von Packungen für Zigaretten vorgegeben sind, beispielsweise aus gesetzlichen, steuerlichen oder technischen Gründen. Um eine kostengünstige Herstellung der Packungen zu gewährleisten, ist es aber wünschenswert, dass die Packungen bei konstanten (Außen-)Abmessungen mit unterschiedlichen Inhalten befüllt werden können, um flexibel auf entsprechende Vorgaben in verschiedenen Märkten reagieren zu können, ohne dass eine kostspielige Umrüstung der Verpackungsmaschinen erforderlich wäre. Insbesondere ist es von Interesse eine geringere Anzahl von Zigaretten bzw. Zigarettenblöcken mit geringeren Abmessungen in üblichen Packungen unterzubringen.In practice, it can happen for various reasons that the pack sizes or the dimensions of packs for cigarettes are predetermined, for example for legal, tax or technical reasons. In order to ensure cost-effective production of the packs, however, it is desirable that the packs can be filled with different contents at constant (external) dimensions in order to be able to react flexibly to corresponding requirements in different markets, without costly retrofitting of the packaging machines would be required. In particular, it is of interest to accommodate a smaller number of cigarettes or cigarette blocks with smaller dimensions in conventional packs.

US 5,480,025 zeigt eine Packung, bei der ein Kragen dazu ausgebildet ist, die Aufnahme von kürzeren Zigaretten zu ermöglichen. Zu diesem Zweck wird durch den Kragen ein zusätzlicher Boden ausgebildet, der mit Abstand zur Bodenwand der Packung angeordnet ist und auf dem die Zigaretten stehen. Der dort beschriebene Kragen ist jedoch komplex ausgebildet und benötigt einige zusätzliche Faltschritte bei der Herstellung der Packung die zeit- und damit kostenintensiv sind. US 5,480,025 shows a pack in which a collar is designed to allow the inclusion of shorter cigarettes. For this purpose, an additional base is formed by the collar, which is arranged at a distance from the bottom wall of the pack and on which the cigarettes are placed. However, the collar described there is complex and requires some additional folding steps in the manufacture of the pack which are time-consuming and therefore costly.

Vor diesem Hintergrund liegt der Erfindung die Aufgabe zugrunde, Verfahren und Vorrichtungen zur Herstellung von Packungen für Zigaretten weiterzuentwickeln, insbesondere im Hinblick auf eine möglichst einfache Herstellbarkeit von Packungen für Zigaretten, bei denen die Abmessungen von Packungsinhalt und Innenraum der Packung wenigstens teilweise abweichen.Against this background, the object of the invention is to further develop methods and devices for producing packs for cigarettes, in particular with a view to making packs for cigarettes as simple as possible in which the dimensions of the pack contents and interior of the pack differ at least partially.

Ein Verfahren zur Lösung dieser Aufgabe weist die Merkmale des Anspruchs 1 auf.A method for solving this problem has the features of claim 1.

Sofern im Rahmen dieser Anmeldung davon die Rede ist, dass ein oder mehrere Faltlappen gegen den Zigarettenblock gefaltet sind, so wird hierunter verstanden, dass der Faltlappen in Richtung des Zigarettenblocks gefaltet wird, wobei der Faltlappen nicht unbedingt am Ende der Faltbewegung unmittelbar am Zigarettenblock anliegen muss. Es kann auch sein, dass sich zwischen dem umgefalteten Faltlappen und dem Zigarettenblock noch ein oder mehrere Zuschnitte, insbesondere ein Abschnitt des Kragens befinden, sodass der oder die Faltlappen nur mittelbar am Zigarettenblock anliegen.If it is mentioned in the context of this application that one or more folding flaps are folded against the cigarette block, this is understood to mean that the folding flap is folded in the direction of the cigarette block, the folding flap not necessarily having to be in direct contact with the cigarette block at the end of the folding movement . It may also be that there are still one or more blanks, in particular a section of the collar, between the folded-over folding tab and the cigarette block, so that the folding tab or tabs only abut the cigarette block indirectly.

Gemäß einer bevorzugten Ausgestaltung des Verfahrens ist vorgesehen, dass ein Faltlappen durch eine ortsfest am Faltrevolver angeordnete Faltweiche gefaltet wird, die den in Drehrichtung des Faltrevolvers vorne liegenden Faltlappen faltet.According to a preferred embodiment of the method, it is provided that a folding flap is folded by a folding switch which is arranged in a stationary manner on the folding turret and which folds the folding flap located at the front in the direction of rotation of the folding turret.

Weiterhin kann vorzugsweise vorgesehen sein, dass ein anderer Faltlappen durch ein dem Faltrevolver zugeordnetes und vorzugsweise drehendes Faltorgan gefaltet wird, welches den Faltlappen während eines kurzzeitigen Stillstands des Faltrevolvers faltet.Furthermore, it can preferably be provided that another folding flap is folded by a folding member which is assigned to the folding turret and preferably rotates and which folds the folding flap during a brief standstill of the folding turret.

In einer bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass die Faltlappen gefaltet werden, nachdem die Seitenwände des Kragens gegen die Zigarettengruppe gefaltet wurden, wobei ein Faltlappen weiter gegenüber der Zigarettengruppe absteht als der andere Faltlappen, sodass der weiter abstehende Faltlappen während der Drehung des Faltrevolvers durch die Faltweiche erfasst und gefaltet wird, wohingegen der andere Faltlappen nicht durch die Faltweiche erfasst wird, sondern durch das Faltorgan gefaltet wird.In a preferred embodiment of the invention it is provided that the folding flaps are folded after the side walls of the collar have been folded against the cigarette group, one folding flap protruding further from the cigarette group than the other folding flap, so that the folding flap which protrudes further during the rotation of the folding turret the folding switch is gripped and folded, whereas the other folding flap is not gripped by the folding switch, but is folded by the folding member.

In einer besonders bevorzugten Ausführungsform der Erfindung kann vorgesehen sein, dass zusammen mit den Faltlappen des Kragens jeweils Faltlappen im Bereich der Seitenwände des Schachtelteils gefaltet werden, wobei jeweils ein Faltlappen des Kragens und ein Faltlappen des Schachtelteils durch ein gemeinsamens Faltorgan, also die Faltweiche oder das Faltorgan, gleichzeitig gefaltet werden.In a particularly preferred embodiment of the invention, it can be provided that, together with the folding tabs of the collar, folding tabs are folded in the region of the side walls of the box part, whereby a folding tab of the collar and a folding tab of the box part are folded by a common folding element, i.e. the folding switch or the like Folding organ to be folded at the same time.

Eine weitere Besonderheit kann darin bestehen, dass der Kragen mittels eines Schiebers in die Tasche des Faltrevolvers eingeschoben wird und dort durch ein Faltorgan die Vorderwand des Kragens in eine Z-förmige Stellung gefaltet wird, in der der Kragen die wenigstens eine unterschiedliche Abmessung von Zigarettenblock und Innenraum des Schachtelteils ausgleicht. Vorzugsweise werden danach die Faltlappen im Bereich der Seitenwände umgefaltet, um die Faltstellung des Kragens zu sichern.Another special feature can be that the collar is inserted into the pocket of the folding turret by means of a slider and there the front wall of the collar is folded into a Z-shaped position by a folding element, in which the collar has the at least one different dimension of the cigarette block and Compensates the interior of the box part. The folding flaps are then preferably folded over in the region of the side walls in order to secure the folded position of the collar.

Gemäß einer alternativen Lösung kann vorgesehen sein, dass der oder jeder Faltlappen durch ein der Tasche des Faltrevolvers zugeordnetes Faltorgan gefaltet wird, wobei das oder jedes Faltorgan schwenkbar im Bereich der Tasche angeordnet ist und in die Tasche hineinbewegbar ist, zum Falten wenigstens eines Faltlappens.According to an alternative solution it can be provided that the or each folding flap is folded by a folding member assigned to the pocket of the folding turret, the or each folding member being pivotably arranged in the region of the pocket and being movable into the pocket for folding at least one folding flap.

Eine erfindungsgemäße Vorrichtung zum Herstellen von Packungen für Zigaretten weist die Merkmale des Anspruchs 9 auf.A device according to the invention for producing packs for cigarettes has the features of claim 9.

Vorzugsweise weist die Vorrichtung eine ortsfest am Faltrevolver angeordnete Faltweiche als Faltorgan auf, zum Falten eines in Drehrichtung des Faltrevolvers vorne liegenden Faltlappens des Kragens.The device preferably has a folding switch, which is arranged in a fixed position on the folding turret, as a folding member, for folding a folding flap of the collar located in the direction of rotation of the folding turret.

Weiterhin kann vorgesehen sein, dass die Vorrichtung ein dem Faltrevolver zugeordnetes und vorzugsweise drehendes Faltorgan aufweist, zum Falten eines anderen Faltlappens während eines kurzzeitigen Stillstands des Faltrevolvers.Furthermore, it can be provided that the device has a folding member assigned to the folding turret and preferably rotating, for folding another folding flap during a brief standstill of the folding turret.

Gemäß einer bevorzugten Ausgestaltung der Erfindung ist vorgesehen, dass zusammen mit den Faltlappen des Kragens jeweils Faltlappen im Bereich der Seitenwände des Schachtelteils faltbar sind, wobei jeweils ein Faltlappen des Kragens und ein Faltlappen des Schachtelteils durch ein gemeinsamens Faltorgan, also die Faltweiche oder das Faltorgan, gleichzeitig gefaltet werden.According to a preferred embodiment of the invention, it is provided that, together with the folding tabs of the collar, folding tabs can be folded in the region of the side walls of the box part, with a folding tab of the collar and a folding tab of the box part each using a common folding element, that is to say the folding switch or the folding element, can be folded at the same time.

Der Kragen kann vorzugsweise mittels eines Schiebers der Tasche des Faltrevolvers zugeführt und dort durch ein Faltorgan die Vorderwand in eine Z-förmige Stellung gefaltet werden, in der der Kragen die wenigstens eine unterschiedliche Abmessung von Zigarettenblock und Innenraum des Schachtelteils ausgleicht.The collar can preferably be fed to the pocket of the folding turret by means of a slide and the front wall can be folded there into a Z-shaped position by means of a folding member, in which the collar compensates for the at least one different dimension of the cigarette block and the interior of the box part.

Weiterhin kann vorgesehen sein, dass der oder jeder Faltlappen durch ein der Tasche des Faltrevolvers zugeordnetes Faltorgan faltbar ist, wobei das oder jedes Faltorgan schwenkbar im Bereich der Tasche angeordnet ist und in die Tasche hineinbewegbar ist, zum Falten wenigstens eines Faltlappens.Furthermore, it can be provided that the or each folding flap can be folded by a folding element assigned to the pocket of the folding turret, the or each folding element being arranged pivotably in the region of the pocket and being movable into the pocket, for folding at least one folding flap.

Bevorzugte Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Zeichnung erläutert. In dieser zeigen:

Fig. 1
eine Packung für Zigaretten mit geöffnetem Deckel in räumlicher Darstellung,
Fig. 2
einen Schnitt durch die Packung entlang Schnittlinie II - II in Fig. 1,
Fig. 3
einen Zuschnitt für die Packung gemäß Fig. 1,
Fig. 4
einen Zuschnitt für einen Kragen der Packung gemäß Fig. 1,
Fig. 5
eine teilweise gefaltete Packung gemäß Fig. 1 in einer Zwischenfaltstellung,
Fig. 6
eine Vorrichtung zum Herstellen von Packungen gemäß Fig. 1 in räumlicher Darstellung,
Fig. 7
eine Draufsicht auf die Vorrichtung gemäß Fig. 6,
Fig. 8 und 9
einen Vertikalschnitt durch die Vorrichtung entlang Schnittlinie VIII - VIII in Fig. 7, während aufeinanderfolgender Phasen der Herstellung einer Packung,
Fig. 10 bis 12
einen Vertikalschnitt durch die Vorrichtung entlang Schnittlinie X - X in Fig. 9, während aufeinanderfolgender Phasen der Herstellung einer Packung,
Fig. 13
ein alternatives Ausführungsbeispiel einer Vorrichtung in einer Darstellung entsprechend Fig. 7, und
Fig. 14
eine Einzelheit der Vorrichtung gemäß Fig. 13 in vergrößertem Maßstab.
Preferred embodiments of the invention are explained below with reference to the drawing. In this show:
Fig. 1
a pack of cigarettes with the lid open in a spatial representation,
Fig. 2
a section through the pack along section line II - II in Fig. 1 ,
Fig. 3
a cut to size for the pack Fig. 1 ,
Fig. 4
a cut for a collar according to the pack Fig. 1 ,
Fig. 5
a partially folded pack according to Fig. 1 in an intermediate folding position,
Fig. 6
a device for producing packs according to Fig. 1 in spatial representation,
Fig. 7
a plan view of the device according to Fig. 6 ,
8 and 9
a vertical section through the device along section line VIII - VIII in Fig. 7 , during successive stages of the manufacture of a pack,
10 to 12
a vertical section through the device along section line X - X in Fig. 9 , during successive stages of the manufacture of a pack,
Fig. 13
an alternative embodiment of a device in a representation accordingly Fig. 7 , and
Fig. 14
a detail of the device according to Fig. 13 on an enlarged scale.

Die Erfindung wird nachfolgend anhand von verschiedenen Ausführungsbeispielen beschrieben, die sich auf eine Packung 10 des Typs Klappschachtel (Hinge-Lid-Packung) für Zigaretten beziehen. Es wird explizit darauf hingewiesen, dass sich die Erfindung auch auf andere Typen von Packungen für Zigaretten beziehen kann.The invention is described below on the basis of various exemplary embodiments which relate to a pack 10 of the hinge-lid pack type for cigarettes. It is explicitly pointed out that the invention can also relate to other types of packs for cigarettes.

Die in den Fig. 1 bis 5 gezeigte Packung 10 besteht aus einem Schachtelteil 11 und einem schwenkbar im Bereich einer Rückwand 12 des Schachtelteils 11 angebrachten Deckel 13. Das Schachtelteil 11 besteht ferner aus einer (unteren) Bodenwand 14 und einer (aufrechten) Vorderwand 15, die der Rückwand 12 gegenüber liegt. Seitenwände 16, 17 verbinden Rückwand 12 und Vorderwand 15 miteinander und sind aus einander überdeckenden, inneren und äußeren Seitenlappen 18, 19 gebildet. Der Deckel 13 besteht ebenfalls aus Vorderwand 20, Rückwand 21, Stirnwand 30 und Seitenwänden 22, 23. Die Seitenwände 22, 23 des Deckels 13 sind ebenfalls durch einander überdeckende, innere und äußere Seitenlappen 24, 25 gebildet.The in the 1 to 5 The package 10 shown consists of a box part 11 and a cover 13 which is pivotably mounted in the region of a rear wall 12 of the box part 11. The box part 11 also consists of a (lower) bottom wall 14 and a (upright) front wall 15 which is opposite the rear wall 12. Side walls 16, 17 connect rear wall 12 and front wall 15 to one another and are formed from overlapping inner and outer side tabs 18, 19. The lid 13 also consists of the front wall 20, rear wall 21, end wall 30 and side walls 22, 23. The side walls 22, 23 of the lid 13 are also formed by overlapping inner and outer side tabs 24, 25.

Ein weiterer Bestandteil der Packung 10 ist ein Kragen 26 in besonderer Konfiguration. Grundbestandteile des Kragens 26 sind eine Vorderwand 27, die an der Vorderwand 15 des Schachtelteils 11 anliegt und gegebenenfalls mit dieser durch Klebung verbunden ist. Weiterhin gehören zum Kragen 26 Seitenwände 28, die sich entlang von Seitenwänden 16,17 des Schachtelteils 11 erstrecken. Ein aus dem Schachtelteil 11 herausragender oberer Bereich des Kragens 26 wird durch den Deckel 13 in Schließstellung der Packung 10 umschlossen.Another component of the package 10 is a collar 26 in a special configuration. The basic components of the collar 26 are a front wall 27 which bears against the front wall 15 of the box part 11 and, if appropriate, is connected thereto by adhesive bonding. Furthermore, the collar includes 26 side walls 28, which extend along side walls 16, 17 of the box part 11. An upper region of the collar 26 protruding from the box part 11 is enclosed by the cover 13 in the closed position of the pack 10.

Die so ausgebildete, quaderförmige Packung 10 aus dünnem Karton ist besonders geeignet für die Aufnahme von Zigaretten oder anderen stabförmigen Gegenständen. Die Zigaretten werden als Zigarettengruppe formiert und sind durch einen Innenzuschnitt beispielsweise aus Stanniol umgeben. Es entsteht so ein Zigarettenblock 29. Die Zigarettengruppe bzw. der Zigarettenblock 29 ist im gezeigten Ausführungsbeispiel im Wesentlichen quaderförmig ausgebildet, also mit einem rechteckigen Querschnitt.The cuboid-shaped pack 10 made of thin cardboard is particularly suitable for holding cigarettes or other rod-shaped objects. The cigarettes are formed as a cigarette group and are surrounded by an inner cut, for example made of tin foil. A cigarette block 29 is thus created. In the exemplary embodiment shown, the cigarette group or cigarette block 29 is essentially cuboid, that is to say with a rectangular cross section.

Eine Besonderheit besteht hinsichtlich der Abmessungen des Zigarettenblocks 29. Die Abmessungen (Breite, Höhe, Tiefe) entsprechen nämlich zumindest teilweise nicht den entsprechenden Abmessungen des Innenraums des Schachtelteils 11 bzw. der Packung 10, sodass ohne Gegenmaßnahmen ein Hohlraum entstehen würde, bzw. der Zigarettenblock 29 nicht sicher bzw. ordnungsgemäß im Schachtelteil 11 gehalten würde. Entsprechend ist mindestens eine Abmessung des Zigarettenblocks 29 kleiner als eine entsprechende Abmessung des Innenraums des Schachtelteils 11 bzw. der Packung 10.There is a special feature with regard to the dimensions of the cigarette block 29. The dimensions (width, height, depth) do not at least partially correspond to the corresponding dimensions of the interior of the box part 11 or the pack 10, so that a cavity would arise without countermeasures, or the cigarette block 29 would not be held securely or properly in the box part 11. Accordingly, at least one dimension of the cigarette block 29 is smaller than a corresponding dimension of the interior of the box part 11 or the pack 10.

Sofern im Rahmen dieser Anmeldung darauf abgestellt wird, dass die Abmessungen (von Zigarettenblock 29 einerseits und des Innenraums des Schachtelteils 11 bzw. der Packung 10 andererseits) unterschiedlich sind, so bezieht sich dies nicht auf die üblichen Abweichungen, die im Zuge von Maß- und Fertigungstoleranzen bzw. zwecks einfacher Entnahme der Zigaretten üblicherweise vorhanden sind, sondern um Abweichungen, die über dieses Maß hinaus gehen.If it is assumed in the context of this application that the dimensions (of the cigarette block 29 on the one hand and the interior of the box part 11 or the pack 10 on the other) are different, this does not relate to the usual deviations that arise in the course of dimensions and Manufacturing tolerances or for the purpose of easy removal of the cigarettes are usually present, but rather deviations that go beyond this measure.

Die Erfindung bezieht sich vielmehr auf Abweichungen in den Abmessungen, die dadurch entstehen, dass innerhalb der Packung 10 ein oder mehrere Zigarettenblöcke 29 Aufnahme finden, die aufgrund der Anzahl und/oder Abmessungen der Zigaretten einen geringeren Packungsinhalt haben als bei derartigen Packungen 10 üblich, sodass signifikante Unterschiede in den Abmessungen bestehen, die auf geeignete Weise ausgeglichen werden müssen, um den Zigarettenblock 29 trotz der abweichenden Abmessungen sicher in der Packung 10 aufzunehmen.Rather, the invention relates to deviations in the dimensions that result from the fact that one or more cigarette blocks 29 are accommodated within the pack 10, which due to the number and / or dimensions of the cigarettes have a smaller pack content than is customary with packs 10 of this type, so that there are significant differences in the dimensions which must be compensated for in a suitable manner in order to securely accommodate the cigarette block 29 in the pack 10 despite the deviating dimensions.

Zur Reduzierung der Tiefe des Schachtelteils 11 wird die Vorderwand 27 des Kragens 26 entlang von zwei Faltlinen 31, 32 gefaltet. Die Faltlinien 31, 32 erstrecken sich dabei quer zu einer gedachten aufrechten Längsachse des Kragens 26 bzw. der Packung 10.To reduce the depth of the box part 11, the front wall 27 of the collar 26 is folded along two folding lines 31, 32. The fold lines 31, 32 extend transversely to an imaginary upright longitudinal axis of the collar 26 or the pack 10.

Die Faltlinien 31, 32 teilen die Vorderwand 27 in drei Abschnitte, nämlich einen oberen Abschnitt 34, einen mittleren Verbindungsabschnitt 35 und einen unteren Abschnitt 36. Die drei Abschnitte werden derart um die Faltlinien 31, 32 gefaltet, dass der Abschnitt 34 innenseitig an der Vorderwand 15 des Schachtelteils 11 anliegt, wohingegen der Abschnitt 36 parallel zum Abschnitt 34 jedoch mit Abstand zur Vorderwand 15 des Schachtelteils 11 angeordnet ist, und wobei sich der Abstand durch die entsprechende Abmessung des Verbindungsabschnitts 35 ergibt. Die Vorderwand 27 des Kragens 26 wird demnach Z-förmig um die Faltlinien 31, 32 gefaltet. Der Verbindungsabschnitt 35 ist quer zu den beiden Abschnitten 34, 36 gerichtet. Vorzugsweise sind die Faltlinien 31, 32 als Perforationslinien gebildet.The fold lines 31, 32 divide the front wall 27 into three sections, namely an upper section 34, a middle connecting section 35 and a lower section 36. The three sections are folded around the fold lines 31, 32 such that the section 34 bears against the inside of the front wall 15 of the box part 11, whereas the section 36 is arranged parallel to the section 34 but at a distance from the front wall 15 of the box part 11, and the distance is given by the corresponding dimension of the connecting section 35. The front wall 27 of the collar 26 is accordingly folded in a Z shape around the fold lines 31, 32. The connecting section 35 is directed transversely to the two sections 34, 36. The fold lines 31, 32 are preferably formed as perforation lines.

Es versteht sich, dass der Kragen 26 natürlich auch mehr als zwei Faltlinien 31, 32 aufweisen kann, so dass sich eine andere Faltung der Vorderwand 27 des Kragens 26 ergibt. Beispielsweise ist denkbar, dass mehrere jeweils voneinander beabstandete Abschnitte 34 an der Innenseite der Vorderwand 15 des Schachtelteils 11 anliegen und/oder dass mehrere jeweils voneinander beabstandete Abschnitte 36 mit Abstand zur Vorderwand 15 des Schachtelteils 11 angeordnet sind.It goes without saying that the collar 26 can of course also have more than two fold lines 31, 32, so that the front wall 27 of the collar 26 is folded differently. For example, it is conceivable that a plurality of sections 34 spaced apart from one another abut the inside of the front wall 15 of the box part 11 and / or that a plurality of sections 36 each spaced apart from one another are arranged at a distance from the front wall 15 of the box part 11.

Um die Vorderwand 27 des Kragens 26 auf die gezeigte Weise falten zu können, sind ferner Trennschnitte 37 zwischen der Vorderwand 27 und den beiden Seitenwänden 28 vorgesehen. Die Trennschnitte 37 erstrecken sich wenigstens teilweise entlang der Faltlinie 38 zwischen Vorderwand 27 und den beiden Seitenwänden 28 jeweils von der ersten Faltlinie 31 bis zur Unterseite 39 des Kragens 26. Im Bereich einer Oberseite 40 des Kragens 26 ist eine übliche Ausnehmung 41 eingeformt, um Zigaretten einfacher aus der Packung 10 entnehmen zu können. Beidseitig der Ausnehmung 41 sind sogenannte Deckelbremsen 42 angeordnet.In order to be able to fold the front wall 27 of the collar 26 in the manner shown, separating cuts 37 are also provided between the front wall 27 and the two side walls 28. The separating cuts 37 extend at least partially along the fold line 38 between the front wall 27 and the two side walls 28 from the first fold line 31 to the underside 39 of the collar 26. In the region of an upper side 40 of the collar 26, a customary recess 41 is formed, for cigarettes easier to remove from the package 10. So-called cover brakes 42 are arranged on both sides of the recess 41.

Eine weitere Besonderheit betrifft Maßnahmen zur Sicherung der Z-Faltung der Vorderwand 27 des Kragens 26. Hierzu kann im Bereich von einer oder von beiden Seitenwänden 28 des Kragens 26 ein Haltemittel 43 angeordnet sein.A further special feature relates to measures for securing the Z-fold of the front wall 27 of the collar 26. For this purpose, a holding means 43 can be arranged in the region of one or both side walls 28 of the collar 26.

Der Zigarettenblock 29 wird vorzugsweise zusätzlich in seiner Position im Schachtelteil 11 gesichert, beispielsweise durch Verklebung mit der Rückwand 12 des Schachtelteils 11 oder durch Verklebung mit den Seitenwänden 16, 17 des Schachtelteils 11 oder den Seitenwänden 28 des Kragens 26 oder durch Verklebung mit dem Abschnitt 36 des Kragens 26.The cigarette block 29 is preferably additionally secured in its position in the box part 11, for example by gluing to the rear wall 12 of the box part 11 or by gluing to the side walls 16, 17 of the box part 11 or the side walls 28 of the collar 26 or by gluing to the section 36 the collar 26.

Die Haltemittel 43 sind durch Faltlappen 48 gebildet, die in den Seitenwänden 28 des Kragens 26 ausgebildet sind.The holding means 43 are formed by folding tabs 48 which are formed in the side walls 28 of the collar 26.

Die Faltlappen 48 sind einerseits begrenzt durch den Trennschnitt 37, sowie andererseits durch einen weiteren Trennschnitt 49, der sich jeweils in Verlängerung der Faltlinie 31 in die Seitenwände 28 des Kragens 26 erstreckt, sowie weiterhin eine Faltlinie 50, die sich ausgehend vom seitlichen freien Ende des Trennschnitts 49 parallel zum Trennschnitt 37 in Richtung der Unterseite 39 des Kragens 26 erstreckt. Entsprechend sind die Faltlappen 48 jeweils durch die Trennschnitte 37, 49 und die Faltlinie 50 begrenzt.The folding flaps 48 are delimited on the one hand by the separating cut 37, and on the other hand by a further separating cut 49, which extends in each case in the extension of the folding line 31 into the side walls 28 of the collar 26, and also a folding line 50 which extends from the free side end of the Separating cut 49 extends parallel to the separating cut 37 in the direction of the underside 39 of the collar 26. Correspondingly, the folding tabs 48 are each delimited by the separating cuts 37, 49 and the folding line 50.

Eine Besonderheit besteht darin, dass die beiden Faltlappen 48 unterschiedliche Abmessungen aufweisen, nämlich eine unterschiedliche Breite. Während der in Fig. 4 gezeigte linke Faltlappen 48 über seine Höhe eine konstante Breite und somit eine im Wesentlichen rechteckige Form aufweist, ist der rechte Faltlappen 48 (teilweise) mit einer größeren Breite ausgebildet.A special feature is that the two folding tabs 48 have different dimensions, namely a different width. During the in Fig. 4 shown left folding tab 48 has a constant width over its height and thus has a substantially rectangular shape, the right folding tab 48 is (partially) formed with a larger width.

In einem oberen Abschnitt, der sich in diesem Fall auf Höhe des Abschnitts 35 befindet, weist der rechte Faltlappen 48 die gleiche Breite wie der linke Faltlappen 48 auf. Darunter ist der Trennschnitt 37 so ausgebildet, dass der rechte Faltlappen 48 eine größere Breite als im darüber liegenden Abschnitt aufweist. Die Breite des rechten Faltlappens 48 im unteren Abschnitt ist auch größer als die Breite des linken Faltlappens 48.In an upper section, which in this case is at the level of section 35, the right folding tab 48 has the same width as the left folding tab 48. Below this, the separating cut 37 is designed such that the right folding tab 48 has a greater width than in the section lying above it. The width of the right folding tab 48 in the lower section is also greater than the width of the left folding tab 48.

Der sich aus der unterschiedlichen Breite ergebende Vorteil bei der Herstellung der Packung 10 wird im Zusammenhang mit der nachfolgend beschriebenen Vorrichtung deutlich.The advantage resulting from the different width in the production of the package 10 becomes clear in connection with the device described below.

Alternativ ist es natürlich auch denkbar, dass der rechte Faltlappen 48 insgesamt (durchgehend bzw. über die gesamte Höhe) eine größere Breite als der linke Faltlappen 48 aufweist.Alternatively, it is of course also conceivable that the right folding tab 48 overall (continuously or over the entire height) has a greater width than the left folding tab 48.

Die Faltlappen 48 werden jeweils um die Faltlinie 50 zum Inneren des Schachtelteils 11 bzw. zum Abschnitt 36 des Kragens hin verschwenkt, sodass ein freier Rand der Faltlappen 48, der durch den Trennschnitt 49 gebildet ist, unterseitig am Verbindungsabschnitt 35 linienförmig anliegt und diesen abstützt. Auf die Weise kann wie in den anderen Ausführungsbeispielen verhindert werden, dass die Z-Faltung des Kragens 26 durch die Rückstellkräfte des Materials des Kragens 26 verloren geht.The folding tabs 48 are each pivoted about the folding line 50 towards the inside of the box part 11 or towards the section 36 of the collar, so that a free edge of the folding tab 48, which is formed by the separating cut 49, lies linearly on the underside of the connecting section 35 and supports it. In this way, as in the other exemplary embodiments, the Z-fold of the collar 26 can be prevented from being lost due to the restoring forces of the material of the collar 26.

Die Faltung der Faltlappen 48 kann vorzugsweise nach dem Auflegen des Kragens 26 auf den Zigarettenblock 29 erfolgen, beispielsweise durch Faltorgane, die seitlich gegen die Faltlappen 48 bewegt werden, um diese gegen bzw. in Richtung des Abschnitts 36 umzufalten, wie schematisch in Fig. 2 und 5 gezeigt.The folding of the folding tab 48 can preferably take place after the collar 26 has been placed on the cigarette block 29, for example by means of folding members which act laterally against the Folding tabs 48 are moved to fold over or toward portion 36, as schematically shown in FIG Fig. 2 and 5 shown.

In einem Zwischenfaltschritt gemäß Fig. 5 sind die inneren Seitenlappen 19 der Seitenwände 16, 17 des Schachtelteils 11 bereits gegen den Packungsinhalt gefaltet, bzw. aufgerichtet. Um in dieser Zwischenfaltstellung die Faltlappen 48 des Kragens 26 falten zu können, sind in den inneren Seitenlappen 19 der Seitenwände 16, 17 entsprechende Faltlappen 52 durch Trennschnitte 53 und eine Faltlinie 54 gebildet, die zusammen mit den Faltlappen 48 umgefaltet werden. Die entsprechend entstehende Ausnehmung im inneren Seitenlappen 19 wird dabei später durch den äußeren Seitenlappen 18 der Seitenwände 16, 17 verdeckt. Die Lage und/oder Abmessungen der Faltlappen 52 korrespondiert derart zur Lage und/oder Abmessungen 48, dass beide Faltlappen 48, 52 zusammen umgefaltet werden können.In an intermediate step according to Fig. 5 the inner side tabs 19 of the side walls 16, 17 of the box part 11 are already folded or erected against the contents of the pack. In order to be able to fold the folding tabs 48 of the collar 26 in this intermediate folding position, corresponding folding tabs 52 are formed in the inner side tabs 19 of the side walls 16, 17 by separating cuts 53 and a folding line 54 which are folded over together with the folding tabs 48. The corresponding recess in the inner side tab 19 is later covered by the outer side tab 18 of the side walls 16, 17. The position and / or dimensions of the folding tabs 52 correspond to the position and / or dimensions 48 such that both folding tabs 48, 52 can be folded over together.

Dabei ist es nicht erforderlich, dass die Faltlappen 48, 52 gleiche Abmessungen und/oder die gleiche Position bzw. Lage aufweisen. Vorzugsweise sind die Faltlappen 52 so angeordnet und bemessen, dass auch bei Lageschwankungen des Kragens 26 die Möglichkeit besteht die Faltlappen 52, 48 zusammen umzufalten. In der Praxis wird es auch so sein, dass die Faltlappen 52 (geringfügig) tiefer angeordnet sind als die Faltlappen 48.It is not necessary for the folding tabs 48, 52 to have the same dimensions and / or the same position. The folding tabs 52 are preferably arranged and dimensioned such that there is the possibility of folding the tabs 52, 48 together even if the collar 26 fluctuates in position. In practice it will also be the case that the folding tabs 52 are arranged (slightly) lower than the folding tabs 48.

Der Zuschnitt 51 (Fig. 3) ist im Übrigen wie ein üblicher Zuschnitt für eine Hinge-Lid-Packung 10 aufgebaut. Zusätzlich zu den bereits beschriebenen Wandungen zeigt Fig. 13 noch die Lage von Faltlappen 55, 56, 57, die bei der gefalteten Packung 10 an der Innenseite der Bodenwand 14, des Schachtelteils 11 oder der Vorderwand 20 bzw. Stirnwand 30 des Deckels 13 anliegen.The cut 51 ( Fig. 3 ) is otherwise constructed like a custom blank for a hinge-lid pack 10. In addition to the walls already described shows Fig. 13 nor the position of folding tabs 55, 56, 57 which, in the folded pack 10, rest against the inside of the bottom wall 14, the box part 11 or the front wall 20 or end wall 30 of the cover 13.

Es versteht sich, dass auf die Faltlappen 52 in den Seitenlappen 19 auch verzichtet werden kann, wenn die Faltlappen 48 umgefaltet werden, bevor Zigarettenblock 29 und Kragen 26 mit dem Zuschnitt 51 zusammengeführt werden, oder wenn die Faltung der Faltlappen 48 erfolgt, bevor die inneren Seitenlappen 19 aufgerichtet werden. Weiterhin ist es auch denkbar an der Stelle der Faltlappen 52 entsprechende Ausnehmungen in den inneren Seitenlappen 19 vorzusehen.It goes without saying that the folding flaps 52 in the side flaps 19 can also be dispensed with if the folding flaps 48 are folded over before the cigarette block 29 and collar 26 are brought together with the blank 51, or if the folding flaps 48 take place before the inner ones Side tabs 19 are erected. Furthermore, it is also conceivable to provide corresponding recesses in the inner side tabs 19 at the location of the folding tabs 52.

Weiterhin ist vorgesehen, dass der Zigarettenblock 29 jeweils nur in einer Abmessung von den entsprechenden Abmessungen des Innenraums des Schachtelteils 11 abweicht, nämlich in der Tiefe. Es kann aber natürlich sein, dass die Abmessungen des Zigarettenblocks 29 in mehr als einer Dimension bzw. Richtung von den entsprechenden Abmessungen des Innenraums des Schachtelteils 11 abweichen.It is further provided that the cigarette block 29 only deviates in one dimension from the corresponding dimensions of the interior of the box part 11, namely in depth. But it can of course be that the dimensions of the Cigarette blocks 29 deviate in more than one dimension or direction from the corresponding dimensions of the interior of the box part 11.

Weiterhin ist darauf zu achten, dass die Zigarettenblöcke 29 möglichst eine größere Breite als Tiefe aufweisen sollten, um die Faltung des Innenzuschnitts im Bereich der Oberseite ordnungsgemäß durchführen zu können.Furthermore, care should be taken that the cigarette blocks 29 should have a width greater than depth, if possible, in order to be able to properly fold the inner blank in the area of the upper side.

Beim Packungsinhalt kann es sich grundsätzlich um Zigaretten mit normalen Abmessungen handeln, oder aber auch um Zigaretten mit geringerem Durchmesser als normale Zigaretten, nämlich sogenannte Slim- oder Superslim-Zigaretten.The contents of the pack can basically be cigarettes with normal dimensions, but also cigarettes with a smaller diameter than normal cigarettes, namely so-called slim or superslim cigarettes.

Nachfolgend wird das vorstehend kurz beschriebene Verfahren bzw. die zugehörige Vorrichtung zum Herstellen derartiger Packungen im Detail anhand der Fig. 6 bis 14 beschrieben. Dabei zeigen Fig. 6 bis 12 ein erstes Ausführungsbeispiel und Fig. 13 und 14 ein zweites Ausführungsbeispiel.The method briefly described above and the associated device for producing such packs are described in detail below with reference to 6 to 14 described. Show 6 to 12 a first embodiment and Fig. 13 and 14 a second embodiment.

Erstes Ausführungsbeispiel (Fig. 6 bis 12):First embodiment (Figs. 6 to 12):

Eine Zigarettengruppe 33 wird mittels eines Mitnehmers 44 entlang einer Zigarettenbahn 45 transportiert. Der Mitnehmer 44 liegt dabei rückseitig an der Zigarettengruppe 33 an, nämlich im Bereich einer Stirnseite derselben, sodass die Zigaretten der Zigarettengruppe 33 parallel zu deren Längserstreckung gefördert werden.A cigarette group 33 is transported along a cigarette path 45 by means of a carrier 44. The driver 44 rests on the back of the cigarette group 33, namely in the region of an end face thereof, so that the cigarettes of the cigarette group 33 are conveyed parallel to their longitudinal extent.

Die Zigarettengruppe 33 wird mittels des Mitnehmers 44 durch ein Mundstück 46 geschoben. Im Anschluss an das Mundstück 46 wird die Zigarettengruppe 33 in üblicher Weise in einen Innenzuschnitt 47 eingewickelt und dabei der Zigarettenblock 29 gebildet.The cigarette group 33 is pushed through a mouthpiece 46 by means of the driver 44. Following the mouthpiece 46, the cigarette group 33 is wrapped in a customary manner in an inner blank 47 and the cigarette block 29 is thereby formed.

Der Zigarettenblock 29 wird einer Bühne 58 zugeführt. Die Bühne 58 ist hinsichtlich des grundsätzlichen Aufbaus und der Funktionsweise bereits aus älteren Anmeldungen der Anmelderin bekannt, weshalb auf eine ausführliche Schilderung des Aufbaus und der Funktionsweise der Bühne 58 an dieser Stelle verzichtet wird. Hingewiesen wird lediglich auf die Tatsache, dass die Bühne 58 in Transportrichtung gemäß Pfeil 59 hin- und herbewegbar ist, um den Abstand zwischen der Zigarettenbahn 45 und einem Faltrevolver 60 zu überbrücken und den Zigarettenblock 29 mit Kragen 26 in eine Tasche 61 des Faltrevolvers 60 einzuführen.The cigarette block 29 is fed to a stage 58. The stage 58 is already known in terms of the basic structure and the mode of operation from older applications by the applicant, which is why a detailed description of the structure and the mode of operation of the stage 58 is dispensed with at this point. Reference is only made to the fact that the stage 58 can be moved back and forth in the transport direction according to arrow 59 in order to bridge the distance between the cigarette web 45 and a folding turret 60 and to insert the cigarette block 29 with a collar 26 into a pocket 61 of the folding turret 60 .

Die Kragen 26 werden auch in bekannter Weise aus einer fortlaufenden Materialbahn 62 abgetrennt und im Bereich einer Kragenbahn 63 quer zur Zigarettenbahn 45 jeweils einem Zigarettenblock 29 zugeführt und auf diesen aufgelegt. Danach werden Zigarettenblock 29 und Kragen 26 in bekannter Weise durch einen rotatorischen Einschieber 64 im Bereich der Bühne 58 in eine Tasche 61 des Faltrevolvers 60 eingeschoben.The collars 26 are also separated in a known manner from a continuous material web 62 and in the region of a collar web 63 is fed to a cigarette block 29 transversely to the cigarette web 45 and placed thereon. Thereafter, the cigarette block 29 and collar 26 are inserted in a known manner through a rotary insert 64 in the area of the stage 58 into a pocket 61 of the folding turret 60.

Auch der Aufbau des Faltrevolvers 60 ist in großen Teilen wie im Stand der Technik üblich ausgebildet. Die Zuschnitte 51 werden ungefaltet einer Zuführstation zugeführt und mittels eines Stempels 65 in eine Tasche 61 des Faltrevolvers 60 eingestempelt, wobei eine teilweise Faltung des Zuschnitts 51 bewirkt wird, nämlich im Wesentlichen entsprechend Fig. 5, also mit aufgerichteten Seitenlappen 19 und aufgerichteter Bodenwand 14 sowie Vorderwand 15. Der Faltrevolver 60 wird dann taktweise eine Position weiter bewegt. In der nächsten Station wird ein Deckelinnenlappen mittels eines entsprechenden Organs 66 gefaltet. In der darauf folgenden Station (Einschubstation) werden dann ein Zigarettenblock 29 und ein Kragen 26 in den teilweise gefalteten Zuschnitt 51 eingeschoben.The structure of the folding turret 60 is also largely configured as is customary in the prior art. The blanks 51 are fed unfolded to a feed station and stamped into a pocket 61 of the folding turret 60 by means of a stamp 65, the blank 51 being partially folded, namely essentially accordingly Fig. 5 , ie with erected side tabs 19 and upright bottom wall 14 and front wall 15. The folding turret 60 is then moved one position at a time. In the next station, an inner lid flap is folded by means of a corresponding organ 66. In the subsequent station (insertion station) a cigarette block 29 and a collar 26 are then inserted into the partially folded blank 51.

Weiterhin sind im Bereich der Einschubstation bzw. der Bühne 58 schwenkbare Kragenfaltweichen 67 angeordnet, die zum Umfalten der Seitenwände 28 des Kragens 26 dienen. Mit Hilfe der Kragenfaltweichen 67 werden die Seitenwände 28 gegen entsprechende Schmalseiten des Zigarettenblocks 29 gefaltet.Furthermore, pivotable collar folding switches 67 are arranged in the region of the insertion station or the stage 58, which serve to fold over the side walls 28 of the collar 26. With the help of the collar fold switches 67, the side walls 28 are folded against corresponding narrow sides of the cigarette block 29.

Darüber hinaus ist im Bereich der Einschubstation der Tasche 61 des Faltrevolvers 60 ein sogenannter Krageneindrücker 68 zugeordnet. Auch der Krageneindrücker 68 ist grundsätzlich bereits aus dem Stand der Technik bekannt und dient dazu den Kragen 26 in der Tasche 61 gegen den Zigarettenblock 29 zu drücken. Zu diesem Zweck verfügt der Krageneindrücker 68 über einen Faltarm 69, der von oben auf den Kragen 26 aufgelegt wird, um diesen in die Tasche 61 zu drücken. Am Ende des Faltarms 69 ist weiterhin abgewinkelt ein Faltvorsprung 70 angeordnet, der im Bereich der rückwärtigen Stirnseite des Zigarettenblocks 29 zur Anlage am Kragen 26 gebracht wird, um diesen zu positionieren.In addition, a so-called collar presser 68 is assigned to the pocket 61 of the folding turret 60 in the region of the insertion station. The collar presser 68 is also fundamentally already known from the prior art and serves to press the collar 26 in the pocket 61 against the cigarette block 29. For this purpose, the collar presser 68 has a folding arm 69 which is placed on the collar 26 from above in order to press it into the pocket 61. At the end of the folding arm 69 there is also an angled folding projection 70 which is brought to bear against the collar 26 in the region of the rear end face of the cigarette block 29 in order to position it.

Als Besonderheit ist im Bereich der Einschubstation der Tasche 61 ein Faltorgan 71 zugeordnet, welches bei der Zuführung des Kragens 26 bzw. des Zigarettenblocks 29 zur Tasche 61 dafür sorgt, dass die Vorderwand 27 des Kragens 26 in die Z-förmige Faltstellung gemäß Fig. 5 gebracht wird, in der der Kragen 26 die unterschiedlichen Abmessungen der Tiefe des Innenraums des Schachtelteils 11 und der Tiefe des Zigarettenblocks 29 ausgleicht.As a special feature, a folding element 71 is assigned to the pocket 61 in the insertion station, which, when the collar 26 or the cigarette block 29 is fed to the pocket 61, ensures that the front wall 27 of the collar 26 moves into the Z-shaped folded position Fig. 5 brought in which the collar 26 the different Dimensions of the depth of the interior of the box part 11 and the depth of the cigarette block 29 compensates.

Das Faltorgan 71 wird zur Anlage an der Vorderwand 27 des Kragens 26 gebracht, nämlich unterhalb der Faltlinie 31, sodass der Abschnitt 35 um etwa 90° gegenüber dem Abschnitt 34 nach unten gefaltet wird. Ferner liegt das Faltorgan 71 am Abschnitt 36 an und drückt diesen gegen den Zigarettenblock 29, sodass sich eine erneute Faltung um etwa 90° ergibt. Auf diese Weise wird sichergestellt, dass der Kragen 26 ordnungsgemäß in die Z-förmige Faltstellung gefaltet wird.The folding member 71 is brought into contact with the front wall 27 of the collar 26, namely below the folding line 31, so that the section 35 is folded downward by approximately 90 ° with respect to the section 34. Furthermore, the folding member 71 bears against the section 36 and presses it against the cigarette block 29, so that a new folding by approximately 90 ° results. This ensures that the collar 26 is properly folded into the Z-shaped folded position.

Ferner ist vorgesehen, dass der Kragen 26 durch das Faltorgan 71 so lange in der Faltstellung gehalten wird, bis die Haltemittel 43, nämlich die Faltlappen 48 wenigstens teilweise zur Sicherung der Faltstellung gegen den Zigarettenblock 29 gefaltet sind.It is also provided that the collar 26 is held in the folded position by the folding member 71 until the holding means 43, namely the folding tabs 48, are at least partially folded against the cigarette block 29 to secure the folded position.

Zum Umfalten eines ersten Faltlappens 48 ist eine ortsfeste Faltweiche 72 als Faltorgan vorgesehen, die sich oberhalb der Taschen 61 am Revolver 60 befindet und entlang des weiteren Transportwegs erstreckt. Wie insbesondere Fig. 10 zeigt, erstreckt sich die Faltweiche 72 bis über den Rand der Tasche 61 in der Einschubstation, sodass nahezu unmittelbar bei Beginn der Drehung des Faltrevolvers 60 ein in Förderrichtung vorne liegender Faltlappen 48 durch die Faltweiche 72 erfasst und umgefaltet wird, sodass die Faltstellung des Kragens 26 stabilisiert wird.To fold over a first folding flap 48, a stationary folding switch 72 is provided as a folding member, which is located above the pockets 61 on the turret 60 and extends along the further transport path. How in particular Fig. 10 shows, the folding switch 72 extends over the edge of the pocket 61 in the insertion station, so that a folding flap 48 lying forward in the conveying direction is grasped and folded over by the folding switch 72 and folded almost immediately at the beginning of the rotation of the folding turret 60, so that the folded position of the collar 26 is stabilized.

Dabei macht man sich den Umstand zunutze, dass der in Förderrichtung vorne liegende Faltlappen 48 eine größere Breite bzw. Höhe aufweist als der in Förderrichtung hinten liegende Faltlappen 48. Auf diese Weise kann nur der in Förderrichtung vorne liegende Faltlappen 48 durch die Faltweiche 72 erfasst werden, wohingegen der in Förderrichtung hinten liegende Faltlappen 48 nicht durch die Faltweiche 72 erfasst wird.This takes advantage of the fact that the folding tab 48 lying in the conveying direction has a greater width or height than the folding tab 48 lying in the conveying direction. In this way, only the folding tab 48 lying forward in the conveying direction can be captured by the folding switch 72 , whereas the folding flap 48 located in the rear in the conveying direction is not captured by the folding switch 72.

Der andere Faltlappen 48 wird durch ein weiteres Faltorgan 73 umgefaltet. Das Faltorgan 73 ist als rotierendes Faltorgan ausgebildet, das am Umfang des Faltrevolvers 60 angeordnet ist. Mit einem gekrümmten Faltschenkel 74 des Faltorgans 73 erfolgt dabei das Umfalten des kürzeren Faltlappens 48.The other folding tab 48 is folded over by a further folding member 73. The folding member 73 is designed as a rotating folding member which is arranged on the circumference of the folding turret 60. The shorter folding tab 48 is folded over with a curved folding leg 74 of the folding member 73.

Wie aus Fig. 6 und 7 ersichtlich, erstreckt sich die Faltweiche 72 über mehrere Stationen des Faltrevolvers 60. Zudem wird durch eine entsprechend konturierte Unterseite der Faltweiche 72 der Faltlappen 48 zunächst vorgefaltet und dann komplett umgelegt.How out Fig. 6 and 7 can be seen, the folding switch 72 extends over several stations of the folding turret 60. In addition, the folding flap 48 is first pre-folded by a correspondingly contoured underside of the folding switch 72 and then completely folded over.

Das Faltorgan 73 befindet sich im gezeigten Ausführungsbeispiel in der unmittelbar auf die Einschubstation folgenden Station. Es versteht sich aber, dass sowohl das Faltorgan 73 als auch die Faltweiche 72 weiter stromabwärts am Faltrevolver 60 angeordnet werden kann. Gegebenenfalls kann dann auch das Faltorgan 71 aus der Einschubstation entfernt und weiter stromabwärts angeordnet werden.In the exemplary embodiment shown, the folding member 73 is located in the station immediately following the insertion station. However, it goes without saying that both the folding member 73 and the folding switch 72 can be arranged further downstream on the folding turret 60. If necessary, the folding member 71 can then also be removed from the insertion station and arranged further downstream.

Weiterhin ist zu beachten, dass im vorliegenden Fall zusammen mit den Faltlappen 48 jeweils die Faltlappen 52 gefaltet werden, d.h., dass jeweils ein Faltlappen 48 sowie der zugehörige Faltlappen 52 zusammen durch ein gemeinsames Faltorgan, nämlich Faltweiche 72 oder Faltorgan 73 gefaltet werden.It should also be noted that, in the present case, the folding flaps 52 are folded together with the folding flaps 48, i.e. a folding flap 48 and the associated folding flap 52 are folded together by a common folding element, namely folding switch 72 or folding element 73.

Insbesondere Fig. 8 und 9 zeigen, dass das Faltorgan 71 als separates Faltorgan ausgebildet ist. Es ist jedoch auch denkbar, dass das Faltorgan 71 fest am Krageneindrücker 68 angeordnet bzw. ausgebildet ist, sodass kein separates Faltorgan zum Einsatz kommt, um den Kragen 26 in die Z-förmige Faltstellung zu falten, sondern dass dies durch einen entsprechend ausgebildeten Krageneindrücker 68 erfolgt, der ein entsprechendes Faltorgan aufweist.In particular Fig. 8 and 9 show that the folding member 71 is designed as a separate folding member. However, it is also conceivable that the folding member 71 is fixedly arranged or formed on the collar push-in 68, so that no separate folding member is used to fold the collar 26 into the Z-shaped folded position, but rather by a suitably designed collar push-in 68 takes place, which has a corresponding folding organ.

Darüber hinaus zeigen Fig. 8 und 9 noch weitere Bestandteile der an sich bekannten Faltbühne, nämlich einen Seitenfalter 75, einen Unterfalter 76, einen Steuerhebel 77 für den Seitenfalter 75, sowie einen Ecklappenfalter 78.Beyond show Fig. 8 and 9 still further components of the folding stage known per se, namely a side folder 75, a lower folder 76, a control lever 77 for the side folder 75, and a corner flap folder 78.

Zweites Ausführungsbeispiel (Fig. 13 und 14):Second embodiment (Figs. 13 and 14):

Das zweite Ausführungsbeispiel gemäß Fig. 13 und 14 unterscheidet sich vom ersten Ausführungsbeispiel im Wesentlichen durch die Konstruktion der Faltorgane zum Falten der Faltlappen 48, 52.The second embodiment according to Fig. 13 and 14 differs from the first exemplary embodiment essentially in the construction of the folding members for folding the folding tabs 48, 52.

Jeder Tasche 61 des Faltrevolvers 60 sind zwei hakenartige Faltorgane 79 zugeordnet, die seitlich in die Taschen 61 bewegt werden können, um dabei die Faltlappen 48, 52 umzufalten und die Z-förmige Faltstellung des Kragens 26 zu sichern.Each pocket 61 of the folding turret 60 is assigned two hook-like folding members 79 which can be moved laterally into the pockets 61 in order to fold over the folding flaps 48, 52 and to secure the Z-shaped folding position of the collar 26.

Die Konstruktion und Arbeitsweise der Faltorgane 79 ergibt sich aus der älteren Patentanmeldung der Anmelderin gemäß DE 10 2010 018 238 A1 , auf die zum Zwecke einer vollständigen Offenbarung Bezug genommen wird.The construction and mode of operation of the folding members 79 result from the applicant's earlier patent application DE 10 2010 018 238 A1 to which reference is made for the purpose of complete disclosure.

Die im vorliegenden Fall zum Einsatz kommende Lösung entspricht im Wesentlichen der in Fig. 7 der älteren Anmeldung gezeigten Variante. Bezugszeichenliste 10 Packung 58 Bühne 11 Schachtelteil 59 Pfeil 12 Rückwand (Schachtelteil) 60 Faltrevolver 13 Deckel 61 Tasche 14 Bodenwand (Schachtelteil) 62 Materialbahn 15 Vorderwand (Schachtelteil) 63 Kragenbahn 16 Seitenwand (Schachtelteil) 64 Einschieber 17 Seitenwand (Schachtelteil) 65 Stempel 18 Seitenlappen (Seitenwand) 66 Organ 19 Seitenlappen (Seitenwand) 67 Kragenfaltweiche 20 Vorderwand (Deckel) 68 Krageneindrücker 21 Rückwand (Deckel) 69 Faltarm 22 Seitenwand (Deckel) 70 Faltvorsprung 23 Seitenwand (Deckel) 71 Faltorgan 24 Seitenlappen (Seitenwand) 72 Faltweiche 25 Seitenlappen (Seitenwand) 73 Faltorgan 26 Kragen 74 Faltschenkel 27 Vorderwand (Kragen) 75 Seitenfalter 28 Seitenwand (Kragen) 76 Unterfalter 29 Zigarettenblock 77 Steuerhebel 30 Stirnwand (Deckel) 78 Ecklappenfalter 31 Faltlinie 79 Faltorgan 32 Faltlinie 33 Zigarettengruppe 34 Abschnitt 35 Abschnitt 36 Abschnitt 37 Trennschnitt 38 Faltlinie 39 Unterseite (Kragen) 40 Oberseite (Kragen) 41 Ausnehmung (Kragen) 42 Deckelbremse 43 Haltemittel 44 Mitnehmer 45 Zigarettenbahn 46 Mundstück 47 Innenzuschnitt 48 Faltlappen 49 Trennschnitt 50 Faltlinie 51 Zuschnitt 52 Faltlappen 53 Trennschnitt 54 Faltlinie 55 Faltlappen 56 Faltlappen 57 Faltlappen The solution used in the present case essentially corresponds to that in Fig. 7 the variant shown in the earlier application. Reference list 10th pack 58 stage 11 Box part 59 arrow 12th Rear wall (box part) 60 Folding turret 13 cover 61 bag 14 Bottom wall (box part) 62 Material web 15 Front wall (box part) 63 Collar panel 16 Side wall (box part) 64 Inserter 17th Side wall (box part) 65 stamp 18th Side tabs 66 organ 19th Side tabs 67 Collar fold switch 20 Front wall (lid) 68 Collar pushers 21 Rear wall (cover) 69 Folding arm 22 Side wall (lid) 70 Folding tab 23 Side wall (lid) 71 Folding organ 24th Side tabs 72 Folding switch 25th Side tabs 73 Folding organ 26 collar 74 Folding thighs 27 Front wall (collar) 75 Side moth 28 Side wall (collar) 76 Unterfalter 29 Block of cigarettes 77 Control lever 30th Front wall (cover) 78 Corner flap moth 31 Fold line 79 Folding organ 32 Fold line 33 Cigarette group 34 section 35 section 36 section 37 Separating cut 38 Fold line 39 Bottom (collar) 40 Top (collar) 41 Recess (collar) 42 Lid brake 43 Holding means 44 Carrier 45 Cigarette train 46 Mouthpiece 47 Internal cut 48 Folding rag 49 Separating cut 50 Fold line 51 Cutting 52 Folding rag 53 Separating cut 54 Fold line 55 Folding rag 56 Folding rag 57 Folding rag

Claims (13)

  1. Method for producing packs (10) for cigarettes, wherein the packs (10) have a box part (11), which is delimited at least by a front wall (15), a rear wall (12), side walls (16, 17) and a base wall (14), and wherein these walls are formed by corresponding folding of a blank (51) made of packaging material, and
    a) wherein the box part (11) has arranged in it at least one preferably cuboidal cigarette group (33), which is wrapped in an inner blank (47) and is in the form of a cigarette block (29), and
    b) wherein provision is made for the packs (10) to have predetermined dimensions as far as the width, the depth and the height are concerned, and wherein at least the depth of the interior of the box part (11) is greater than the depth of the cigarette block (29), and therefore the cigarette block (29) does not fill the interior of the box part (11), in respect of at least this dimension, and
    c) wherein the box part (11) has arranged in it a collar (26), which butts at least to some extent against the front wall (15) of the box part (11) by way of a front wall (27) and which butts against corresponding side walls (16, 17) of the box part (11) by way of side walls (28) arranged laterally in relation to the front wall (27) of the collar (26), and
    d) wherein the front wall (27) of the collar (26) is folded along two folding lines (31, 32), which extend transversely to an imaginary upright longitudinal axis of the pack (10), and wherein the folding lines (31, 32) divide the front wall (27) into three portions, that is to say an upper portion (34), a central connecting portion (35) and a lower portion (36), and wherein the three portions are folded around the folding lines (31, 32) such that the portion (34) butts against the inside of the front wall (15) of the box part (11), whereas the portion (36) is arranged parallel to the portion (34), but at a spacing from the front wall (15) of the box part (11), and wherein the spacing results from the corresponding dimension of the connecting portion (35), and therefore the collar (26) serves to compensate for at least the different depths of the cigarette block (29) and interior of the box part (11), and
    e) wherein the blanks (51) are each fed to a pocket (61) of a folding turret (60), the blanks being at least partially folded in the process, and wherein a cigarette block (29) and a collar (26) are introduced in each case into a pocket (61) of the folding turret (60), and
    f) wherein at least one folding flap (48), which is formed in at least one side wall (28) of the collar (26), is folded, in the region of the folding turret (60), against the cigarette block (29), that is to say against a side surface of the cigarette block (29) which is oriented towards the front wall (15) of the box part (11).
  2. Method according to Claim 1, characterized in that the folding flap (48) of the collar (26) serves to secure the folding position of the collar (26), which compensates for the at least the different depths, wherein provision is made so that, for this purpose, a respective folding flap (48) is formed in both side walls (28) of the collar (26).
  3. Method according to Claim 2, characterized in that one folding flap (48) is folded by a folding diverter (72), which is arranged on the folding turret (60) at a fixed location and folds the front folding flap (48), as seen in the direction of rotation of the folding turret (60) .
  4. Method according to Claim 2 or 3, characterized in that another folding flap (48) is folded by a preferably rotating folding mechanism (73), which is assigned to the folding turret (60) and folds the folding flap (48) during a brief standstill of the folding turret (60).
  5. Method according to Claim 4, characterized in that the folding flaps (48) are folded once the side walls (28) of the collar (26) have been folded against the cigarette group (29), wherein one folding flap (48) projects further in relation to the cigarette group (29) than the other folding flap (48), and therefore the further-projecting folding flap (48) is gripped, and folded, by the folding diverter (72) during rotation of the folding turret (60), whereas the other folding flap (48), rather than being gripped by the folding diverter (72), is folded by the folding mechanism (73).
  6. Method according to Claim 4 or 5, characterized in that folding of the folding flaps (48) of the collar (26) is accompanied by folding of respective folding flaps (52) in the region of the side walls (16, 17) of the box part (11), wherein a respective folding flap (48) of the collar (26) and a folding flap (52) of the box part (11) are folded at the same time by a joint folding mechanism, that is to say the folding diverter (72) or the folding mechanism (73).
  7. Method according to Claim 1, characterized in that the collar (26) is pushed into the pocket (61) of the folding turret (60) by means of a pusher (64), and the front wall (27) of the collar (26) is folded there, by a folding mechanism (71), into a Z-shaped position, in which the collar (26) compensates for the at least one different dimension of the cigarette block (29) and interior of the box part (11).
  8. Method according to Claim 1 or 2, characterized in that folding of the folding flaps (48) of the collar (26) is accompanied by folding of respective folding flaps (52) in the region of the side walls (16, 17) of the box part (11), and in that the or each folding flap (48, 52) is folded by a folding mechanism (79), which is assigned to the pocket (61) of the folding turret (60), wherein the or each folding mechanism (79) is arranged in a pivotable manner in the region of the pocket (61) and can be moved into the pocket (61) in order to fold at least one folding flap (48, 52).
  9. Apparatus for producing packs (10) for cigarettes, wherein the packs (10) have a box part (11), which is delimited at least by a front wall (15), a rear wall (12), side walls (16, 17) and a base wall (14), and wherein these walls are formed by corresponding folding of a blank (51) made of packaging material, and
    a) wherein the box part (11) has arranged in it at least one preferably cuboidal cigarette group (33), which is wrapped in an inner blank (47) and is in the form of a cigarette block (29), and
    b) wherein provision is made for the packs (10) to have predetermined dimensions as far as the width, the depth and the height are concerned, and wherein at least the depth of the interior of the box part (11) is greater than the depth of the cigarette block (29), and therefore the cigarette block (29) does not fill the interior of the box part (11), in respect of at least this dimension, and
    c) wherein the box part (11) has arranged in it a collar (26), which butts at least to some extent against the front wall (15) of the box part (11) by way of a front wall (27) and which butts against corresponding side walls (16, 17) of the box part (11) by way of side walls (28) arranged laterally in relation to the front wall (27) of the collar (26), and
    d) wherein the apparatus is designed to fold the front wall (27) of the collar (26) along two folding lines (31, 32), which extend transversely to an imaginary upright longitudinal axis of the pack (10), and wherein the folding lines (31, 32) divide the front wall (27) into three portions, that is to say an upper portion (34), a central connecting portion (35) and a lower portion (36), and wherein the three portions are folded around the folding lines (31, 32) such that the portion (34) butts against the inside of the front wall (15) of the box part (11), whereas the portion (36) is arranged parallel to the portion (34), but at a spacing from the front wall (15) of the box part (11), and wherein the spacing results from the corresponding dimension of the connecting portion (35), and therefore the collar (26) serves to compensate for at least the different depths of the cigarette block (29) and interior of the box part (11), and
    e) wherein the blanks (51) can each be fed to a pocket (61) of a folding turret (60), the blanks being at least partially folded in the process, and wherein a cigarette block (29) and a collar (26) can be introduced in each case into a pocket (61) of the folding turret (60), and
    f) wherein the apparatus, in the region of the folding turret (60), has at least one folding mechanism (72, 73), by means of which at least one folding flap (48), which is formed in at least one side wall (28) of the collar, is folded against the cigarette block (29), that is to say against a side surface of the cigarette block (29) which is oriented towards the front wall (15) of the box part (11).
  10. Apparatus according to Claim 9, characterized in that the folding flap (48) of the collar (26) serves to secure the folding position of the collar (26), which compensates for the at least the different depths, wherein provision is made so that, for this purpose, a respective folding flap (48) is formed in both side walls (28) of the collar (26), and in that the apparatus has a folding diverter (72), which is arranged on the folding turret (60) at a fixed location and is in the form of a folding mechanism, by means of which a front folding flap (48) of the collar (26), as seen in the direction of rotation of the folding turret (60), is folded, and in that the apparatus has a preferably rotating folding mechanism (73), which is assigned to the folding turret (60) and is intended for folding another folding flap (48) during a brief standstill of the folding turret (60) .
  11. Apparatus according to Claim 10, characterized in that folding of the folding flaps (48) of the collar (26) can be accompanied by folding of respective folding flaps (52) in the region of the side walls (16, 17) of the box part (11), wherein a respective folding flap (48) of the collar (26) and a folding flap (52) of the box part (11) are folded at the same time by a joint folding mechanism, that is to say the folding diverter (72) or the folding mechanism (73).
  12. Apparatus according to Claim 9, characterized in that the collar (26) can be fed to the pocket (61) of the folding turret (60) by means of a pusher (64), and the front wall (27) of the collar (26) can be folded there, by a folding mechanism (71), into a Z-shaped position, in which the collar (26) compensates for the different depths of the cigarette block (29) and interior of the box part (11).
  13. Apparatus according to Claim 9, characterized in that folding of the folding flaps (48) of the collar (26) can be accompanied by folding of respective folding flaps (52) in the region of the side walls (16, 17) of the box part (11), and in that the or each folding flap (48, 52) can be folded by a folding mechanism (79), which is assigned to the pocket (61) of the folding turret (60), wherein the or each folding mechanism (79) is arranged in a pivotable manner in the region of the pocket (61) and can be moved into the pocket (61) in order to fold at least one folding flap (48, 52).
EP15759645.3A 2014-09-16 2015-09-07 Method and device for producing packs for cigarettes Active EP3194276B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102014113342 2014-09-16
DE102014222995.2A DE102014222995A1 (en) 2014-09-16 2014-11-11 Method and device for producing packages for cigarettes
PCT/EP2015/001797 WO2016041621A1 (en) 2014-09-16 2015-09-07 Method and device for producing packs for cigarettes

Publications (2)

Publication Number Publication Date
EP3194276A1 EP3194276A1 (en) 2017-07-26
EP3194276B1 true EP3194276B1 (en) 2020-07-29

Family

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EP15760094.1A Active EP3194296B1 (en) 2014-09-16 2015-09-07 Pack for cigarettes
EP15759645.3A Active EP3194276B1 (en) 2014-09-16 2015-09-07 Method and device for producing packs for cigarettes

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP15760094.1A Active EP3194296B1 (en) 2014-09-16 2015-09-07 Pack for cigarettes

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EP (2) EP3194296B1 (en)
JP (1) JP6723244B2 (en)
KR (1) KR102435139B1 (en)
CN (2) CN107074381B (en)
DE (2) DE102014222994A1 (en)
RU (1) RU2696026C2 (en)
WO (2) WO2016041621A1 (en)

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WO2016041621A1 (en) 2016-03-24
CN106715289B (en) 2019-05-03
JP6723244B2 (en) 2020-07-15
RU2017113003A (en) 2018-10-17
DE102014222995A1 (en) 2016-03-17
CN107074381B (en) 2019-09-13
EP3194296A1 (en) 2017-07-26
JP2017530915A (en) 2017-10-19
EP3194276A1 (en) 2017-07-26
RU2696026C2 (en) 2019-07-30
KR20170057303A (en) 2017-05-24
RU2017113003A3 (en) 2018-11-23
WO2016041622A1 (en) 2016-03-24
EP3194296B1 (en) 2020-07-01
KR102435139B1 (en) 2022-08-24
CN107074381A (en) 2017-08-18
CN106715289A (en) 2017-05-24
DE102014222994A1 (en) 2016-03-17

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