EP3192907B1 - Procédé de production d'un tapis imprimé - Google Patents

Procédé de production d'un tapis imprimé Download PDF

Info

Publication number
EP3192907B1
EP3192907B1 EP17151399.7A EP17151399A EP3192907B1 EP 3192907 B1 EP3192907 B1 EP 3192907B1 EP 17151399 A EP17151399 A EP 17151399A EP 3192907 B1 EP3192907 B1 EP 3192907B1
Authority
EP
European Patent Office
Prior art keywords
fabric
threads
carpet
top fabric
warp threads
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17151399.7A
Other languages
German (de)
English (en)
Other versions
EP3192907A1 (fr
Inventor
Hendrik NAESSENS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kovantex bvba
Original Assignee
Kovantex bvba
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kovantex bvba filed Critical Kovantex bvba
Publication of EP3192907A1 publication Critical patent/EP3192907A1/fr
Application granted granted Critical
Publication of EP3192907B1 publication Critical patent/EP3192907B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/04—Floor or wall coverings; Carpets

Definitions

  • the present invention relates, on the one hand, to a method for producing a printed carpet, in which a substrate is produced comprising a top and bottom fabric which are connected to each other by means of connecting threads, in which each fabric comprises weft threads and warp threads which are connected to each other according to a predetermined weaving pattern and in which a print is applied to the top fabric.
  • the present invention relates to a carpet which is provided with a print.
  • Printed fabrics are generally known, on the one hand it is known to imprint carpets composed of a base fabric made up of warp and weft threads, optionally provided with pile-producing threads, by means of a known printing technique.
  • Printed fabrics are visually less attractive, because the weaving structure disappears almost completely due to the printing, resulting in a rather artificial product to which an image (photograph) is applied.
  • US 142 947 A describes a method for manufacturing a printed carpet according to the preamble of the first claim.
  • the present invention thus has the object of providing a method for producing a printed carpet which is sufficiently strong and the appearance of which to the user is still clearly that of a carpet.
  • the object of the invention is achieved by providing a method for producing a printed carpet, the method comprising the following steps:
  • the base fabric provides more stability for the assembly and contributes to the weight of the carpet produced.
  • a carpet produced according to this method gives the impression that it is a carpet in which the pattern or design has been created by weaving, whereas the pattern or design is in fact a print. By working in this way, carpets can be manufactured in a less expensive manner. In addition, this method is flexible, thus allowing carpets of different designs to be manufactured at short notice. Consequently, this method offers many more possibilities for variety. Thus, made-to-measure carpets, for example carpets provided with an image of a specific person, can be produced in an economically viable way.
  • the print is preferably applied by means of transfer printing, in which the colours are applied to the top fabric indirectly by means of screen printing.
  • the necessary colours are applied to a sheet of paper by means of pigment transfer ink as a mirror image in screen printing. These sheets are then placed on a polyester fabric and are baked (at approximately 220°C) together, under pressure (approximately 4 bar) for a certain amount of time (30 to 60 s). Due to the heat, the ink detaches from the paper and transfers onto the top side (visible side) of the carpet.
  • the print is applied by means of digital printing.
  • an inkjet printer is preferably used.
  • the base fabric is provided with a support layer, preferably a flexible support layer, in order to produce a thicker and stronger assembly (carpet).
  • This support layer is preferably a coating, such as for example latex - or another coating or a non-woven layer, such as for example felt.
  • Another option is for example gluing a woven or knitted cloth to the base fabric.
  • the support layer is made of latex or a similar material, the support layer is applied by means of a coating process. If the support layer is a non-woven layer (e.g. felt), this is applied by means of a lamination process.
  • a non-woven layer e.g. felt
  • the top fabric comprises at least two weft threads having a different colour, effect and/or appearance. It is also possble to introduce weft threads of different thicknesses.
  • the weft threads are preferably chenille yarns, matt or shiny yarns, spun or unspun yarns, twisted or untwisted yarns.
  • the weft yarns used are made of natural fibres, such as e.g. cotton, wool, etc., synthetic fibres, such as e.g. polyester (PE), synthetic fibres (e.g. viscose) or mixed fibres (cotton/PE fibres).
  • the warp threads of the top fabric are made in the same colour.
  • the colour of the warp threads of the top fabric is black.
  • Black warp threads have the advantage that these remain visibly dark after printing. As a result thereof, the weaving pattern produced by these warp threads remains clearly visible.
  • At least 10 and at most 80 warp threads are present per centimetre of carpet.
  • the method also comprises the step of providing a border on the outer periphery of the substrate.
  • the border may be produced by folding the edges and optionally attaching them by stitching.
  • Other ways of providing a border such as e.g. by means of an overlock or a combination of the different techniques, are also possible. In this way, a satisfactorily finished carpet is produced.
  • a carpet comprising a top and base fabric which are connected to each other by means of connecting threads, in which each fabric comprises weft threads and warp threads which are connected to each other according to a predetermined weaving pattern, in which the top fabric is provided with a print and in which the warp threads of the top fabric are darker than the weft threads of the top fabric, so that the weaving pattern of the top fabric is visible.
  • a carpet gives the impression that it is a carpet whose pattern or design is the result of a weaving process, whereas the pattern or design has in reality been applied by means of printing.
  • the carpets according to the present invention offer many more possibilities in terms of variety.
  • the top fabric of the carpet according to the present invention is a structure fabric.
  • the weight of the carpet according to the present invention is preferably at least 400 g/m 2 and at most 4 kg/m 2 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Claims (10)

  1. Procédé pour la production d'un tapis imprimé, le procédé comprenant les étapes suivantes :
    - la production d'un substrat comprenant un tissu supérieur et un tissu inférieur qui sont reliés l'un à l'autre au moyen de fils de liaison, chaque tissu comprenant des fils de trame et des fils de chaîne qui sont reliés les uns aux autres selon un motif de tissage prédéfini ;
    - l'application d'une impression sur le tissu supérieur,
    caractérisé en ce que les fils de chaîne du tissu supérieur sont plus foncés que les fils de trame du tissu supérieur, de sorte que le motif de tissage du tissu supérieur reste visible après que l'impression a été appliquée.
  2. Procédé selon la revendication 1, caractérisé en ce qu'une couche de support est appliquée sur le tissu inférieur.
  3. Procédé selon la revendication 2, caractérisé en ce que la couche de support est un revêtement, un non-tissé ou une étoffe tissée.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce que le tissu supérieur comprend au moins deux fils de trame ayant une couleur, un effet et/ou un aspect différents.
  5. Procédé selon l'une des revendications précédentes, caractérisé en ce que les fils de chaîne du tissu supérieur sont de la même couleur.
  6. Procédé selon la revendication 5, caractérisé en ce que la couleur des fils de chaîne du tissu supérieur est noire.
  7. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'au moins 10 et au maximum 80 fils de chaîne sont présents par centimètre de tapis.
  8. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'impression est appliquée au moyen d'une impression par transfert ou d'une impression numérique.
  9. Tapis, comprenant un tissu supérieur et un tissu de base qui sont reliés l'un à l'autre au moyen de fils de liaison, dans lequel chaque tissu comprend des fils de trame et des fils de chaîne qui sont reliés les uns aux autres selon un motif de tissage prédéfini, caractérisé en ce que le tissu supérieur est pourvu d'une impression et en ce que les fils de chaîne du tissu supérieur sont plus foncés que les fils de trame du tissu supérieur, de sorte que le motif de tissage du tissu supérieur est visible.
  10. Tapis selon la revendication 9, caractérisé en ce que le tissu supérieur est un tissu de structure.
EP17151399.7A 2016-01-14 2017-01-13 Procédé de production d'un tapis imprimé Active EP3192907B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BE2016/5024A BE1023308B1 (nl) 2016-01-14 2016-01-14 Werkwijze voor het vormen van een bedrukt tapijt

Publications (2)

Publication Number Publication Date
EP3192907A1 EP3192907A1 (fr) 2017-07-19
EP3192907B1 true EP3192907B1 (fr) 2018-11-28

Family

ID=55456509

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17151399.7A Active EP3192907B1 (fr) 2016-01-14 2017-01-13 Procédé de production d'un tapis imprimé

Country Status (5)

Country Link
EP (1) EP3192907B1 (fr)
BE (1) BE1023308B1 (fr)
ES (1) ES2710809T3 (fr)
PT (1) PT3192907T (fr)
TR (1) TR201901793T4 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1027964B1 (nl) * 2020-01-08 2021-08-10 Kovantex Bvba Vlak weefsel, in het bijzonder een geweven tapijt zonder tapijtrug
BE1027965B1 (nl) * 2020-01-08 2021-08-10 Kovantex Bvba Werkwijze voor het vormen van een tapijt met een vernieuwde afboording

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US142947A (en) * 1873-09-16 Improvement in carpets
US57659A (en) * 1866-09-04 Improvement in woven fabrics
JP3867253B2 (ja) * 1996-07-19 2007-01-10 根来産業株式会社 平織敷物

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
TR201901793T4 (tr) 2019-03-21
ES2710809T3 (es) 2019-04-26
BE1023308B1 (nl) 2017-01-30
EP3192907A1 (fr) 2017-07-19
PT3192907T (pt) 2019-02-19

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