EP3184191A1 - Straightening device for straightening cables - Google Patents
Straightening device for straightening cables Download PDFInfo
- Publication number
- EP3184191A1 EP3184191A1 EP15201628.3A EP15201628A EP3184191A1 EP 3184191 A1 EP3184191 A1 EP 3184191A1 EP 15201628 A EP15201628 A EP 15201628A EP 3184191 A1 EP3184191 A1 EP 3184191A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rollers
- straightening
- row
- value
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012545 processing Methods 0.000 description 21
- 230000008569 process Effects 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/10—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring roll-gap, e.g. pass indicators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/2007—Wires or filaments characterised by their longitudinal shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/201—Wires or filaments characterised by a coating
- D07B2201/2012—Wires or filaments characterised by a coating comprising polymers
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2021—Strands characterised by their longitudinal shape
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2042—Strands characterised by a coating
- D07B2201/2044—Strands characterised by a coating comprising polymers
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3025—Steel
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3067—Copper (Cu)
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4072—Means for mechanically reducing serpentining or mechanically killing of rope
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2301/00—Controls
- D07B2301/30—Signals indicating failure or excessive conditions, e.g. overheating
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2301/00—Controls
- D07B2301/50—User Interface or value setting
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/40—Application field related to rope or cable making machines
- D07B2501/406—Application field related to rope or cable making machines for making electrically conductive cables
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/12—Making ropes or cables from special materials or of particular form of low twist or low tension by processes comprising setting or straightening treatments
Definitions
- the invention relates to a straightening device for straightening cables according to the preamble of claim 1. Furthermore, the invention relates to a method for operating such a straightening device.
- the straightening device may be part of a cable processing machine. Such cable processing machines are used for the assembly of electrical cables. When assembling cables, cables can be cut to length and stripped, and then the cable ends can be crimped.
- the cable processing machines may further include grommets where the stripped cable ends are fitted with grommets prior to crimping.
- the cables such as insulated strands or solid conductors of copper or steel, which are processed on a cable processing machine, are usually provided in barrels, on rolls or as a bundle and are therefore more or less curved and swirled after unrolling.
- Straight-line cables are important in order to be able to reliably carry out process steps provided on the cable processing machine, such as stripping, crimping and optionally fitting with connector housings.
- process steps provided on the cable processing machine, such as stripping, crimping and optionally fitting with connector housings.
- a genus moderately comparable straightening device is for example from the EP 2 399 856 A1 known.
- the straightening device has an upper and a lower roller row, which can be moved relative to each other for adjusting the straightening parameters.
- the cable to be straightened is passed between the rollers of the two roller assemblies.
- the distance between the rollers can be adjusted manually by means of a set screw or a rotary knob.
- the adjusting device has a scale which is labeled with different cable dimensions, or a sensor which measures the distance between the roller plates relative to one another.
- the adjustment of the roller spacing can also be fully automatic.
- the feed mechanism for moving the upper roller row provided with a motor drive against the lower row of rollers.
- this variant is technically complicated and cost-intensive.
- the straightening device should be able to be set in a reliable and precise manner without incurring high costs.
- the straightening device has a first row of rollers with a plurality of rollers and a second row of rollers with a plurality of rollers.
- the two rows of rollers could be arranged in the installed state, for example, as upper and lower roller row in the straightening device.
- the first row of rollers and the second row of rollers are arranged opposite each other and the cable is alternately in a transport direction between each with respect to the transport direction successively arranged rollers of the first row of rollers and rollers of the second row of rollers feasible.
- the straightening device further comprises an adjusting device for manually adjusting the distance between the rollers of the first and the rollers of the second roller row and a measuring device for detecting at least one straightening parameter.
- the mentioned measuring device may in particular be a measuring device for detecting the distance (as the first parameter for the straightening process) between the rollers of the first and the second row of rollers.
- the distance between the rollers may preferably be measured in the region of the output side rollers of the opposite rows of rollers.
- the measuring device can be connected to a control device or connectable.
- the meter may communicate with the controller, which may be a central machine controller for a cable processing machine, via an analog or digital interface.
- the straightening device has a preferably also connected to said control device or connectable display device, with the deviations A determined by means of the measuring device actual value of the directional parameter of a target value for the directional parameter, for example, the role distance visually, acoustically and / or tactile displayable, the straightening device can be easily, inexpensively and easily set.
- the display device facilitates the user's correct manual adjustment of the straightening device with respect to the cable to be processed. Incorrect settings, which can lead to inferiorly assembled cable ends, can thus be practically excluded.
- the setpoint for example for the roll spacing, can be calculated automatically from the cable data of the cable to be processed. For example, the previously known or previously measured outside diameter of the cable can be taken into account in the nominal value of the roller spacing.
- the desired value can be stored as a mathematical function or as a table in the control device.
- the display device has at least one error display element for displaying a value that is too high relative to the setpoint value of the directional parameter and / or for displaying an actual value that is too low compared to the setpoint value of the directional parameter.
- This arrangement allows an intuitive user guidance with regard to a correct setting of the straightening device.
- Such a display device signals to the user whether and how he must change the setting of the straightening device by operating the adjustment.
- the error display element can emit a beep, for example, the volume, pitch and / or beep frequency changes depending on the size of the deviation between the setpoint and the actual value. If the user in a faulty operation of the adjustment, for example, if he moves the rows of rollers in the wrong direction, the acoustic fault indicator can indicate this by a faster beeping. The beeping slows down when the rows of reels are moved relatively in the right direction.
- the display device may preferably have at least one optical error display element that can display a high actual value and / or too low actual value compared to the setpoint value of the directional parameter.
- the optical defect display element can have light sources with one or more light-emitting diodes (LED).
- the light source for the fault indication is designed such that it lights up red when needed, or when enabled, when the condition is met (ie, actual value too high or too low).
- red LEDs can be used.
- white LEDs which are arranged behind a red translucent wall.
- the display device could be further configured such that by varying the light intensity, flashing light and / or changing the light, the user intuitively indicates in which direction the roller rows are to be moved to set the distance.
- the display device may further comprise an optical good display element for indicating that the actual value coincides with the desired value or that the actual value is within a predefined value range around the desired value of the directional parameter.
- the display device comprises two fault indicator elements and a good indicator element, wherein the good indicator element can be arranged for example between the fault indicator elements.
- the fault indicator elements and the good indicator element can be designed such that they light up when activated in different colors.
- the error indicator elements may glow red and the good indicator element may light green.
- the display device could also have a common fault and good indicator element which can emit both red and green light. If the user makes the correct setting in this case, then the previously red glowing element is switched to green.
- the display device may comprise a digital display for numerically representing a directional parameter value.
- the digital display can display, for example, the actual value determined by the measuring device, for example the actual value of the measured roller spacing.
- the display device could also be designed such that the digital display additionally or at most alternatively assigned to the cable Indicates target value.
- the measuring device may comprise a potentiometric displacement sensor for detecting the distance between the rollers of the first and second roller assemblies.
- a potentiometric displacement sensor for detecting the distance between the rollers of the first and second roller assemblies.
- other sensors could be used for the detection of the role distance.
- the potentiometric displacement sensor has the advantage that it is inexpensive, but still delivers good measurement results.
- the measuring device can be connected or connectable to a memory unit with which the actual values and / or the deviations of the actual values from the desired value of the respective directional parameter are recorded for logging.
- the logging of deviations from the ideal position at the start of production serves for quality assurance.
- the control device is programmed in such a way that a production mode is blocked if the actual value does not coincide with the setpoint value; in other words, if the straightening parameter (s) are not set correctly.
- the production operation is characterized in that the cable is drawn between the rollers of the first and the second row of rollers for feeding to the respective processing stations of the cable processing machine for straightening the cable.
- the adjusting means may comprise a knob or a set screw for manually adjusting the distance between the rollers of the first and second rows of rollers.
- the straightening device may further comprise means for adjusting the angle between the roller lines given by the rows of rollers. This angle can also be measured by means of corresponding sensors. The angle represents a second or further directional parameter that is taken into account or can be displayed in or by the described or another display device.
- Another aspect of the invention relates to a method for operating the previously mentioned straightening device, in particular using the straightening device described above.
- the straightening device can be easily adjusted and thus be set up in mass production of prefabricated cables in the cable processing machine.
- the cable to be straightened is introduced into an intermediate space between rollers of the first roller row and rollers of the second roller row opposite the first roller row.
- the two rows of rollers are then moved toward each other so that the cable is hit by the rollers of the rows of rollers with respect to the subsequent straightening process by the rollers.
- manual adjustment of the adjustment takes place.
- the actual value of at least one directional parameter is averaged by means of the measuring device.
- the determined actual value is compared in the control device with the desired value for the respective directional parameter. If the comparison of the two values results in a non-permissible deviation between actual value and desired value, the display device generates a visual, audible and / or tactile error signal for user guidance.
- the relative feed movement is continued and the measurement and comparison operations repeated until the error signal of the display device disappears and / or until the display device generates a Gutsignal for indicating that the actual value coincides with the desired value.
- Fig. 1 shows a generally designated 10 cable processing machine for assembling cables.
- the cable processing machine 10 is designed, for example, as a swivel machine and has a swivel unit 13 with a cable gripper 14.
- the pivot unit 13 To feed the cable ends to the processing stations (not shown), such as a spout station and a crimping station, the pivot unit 13 must be rotated about a vertical axis.
- a (also not shown here) cutting and stripping is usually arranged on the machine axis.
- the cable processing machine 10 further comprises a feed unit with a designed as a belt conveyor cable conveyor 12, which brings the cable in the direction indicated by the arrow x transport direction along the machine axis to the pivot unit 13.
- the cable 2 When feeding the cable, the cable 2 is pulled by a designated 1 straightening device for straightening the cable 2.
- the cable processing machine 10 can be used to process electrical cables, for example insulated strands or insulated conductors made of copper or steel.
- the cables to be processed are provided in barrels (not shown) on rollers or as a bundle.
- the supplied from barrels, rolls or bundles of the cable processing machine 10 cables 2 are more or less curved and provided with swirl.
- the cable 2 must therefore be straightened, to which the already mentioned straightening device 1 is used.
- In front of the straightening device 1 there is a node detection device 11 for preventing unwanted cable nodes from entering the cable processing machine.
- the distance between the rollers of the first row of rollers 3 and the rollers of the second row of rollers 4 can be adjusted.
- the correct adjustment of the straightening device 1 is essential to the quality of the subsequently processed cable processing machine 10 cable. It is especially important to set the correct distance between the rollers of the upper and lower roller rows. Incorrect settings can negatively affect the straightening quality or straightness of the cable. Incorrectly adjusted straightening devices 1 can lead to inaccurate stripping lengths or have a negative effect on the quality of the crimped connection.
- FIG. 2 the overall structure of the inventive straightening device 1 for the previously described cable processing machine is shown.
- the straightening device 1 comprises the two rows of rollers 3 and 4.
- the rows of rollers 3 and 4 can be moved toward or away from each other.
- the vertical direction to the longitudinal axis of the cable 2 and perpendicular to the transport direction x extending direction of movement is indicated by a double arrow.
- the distance d is detected by a measuring device 6 and can be displayed numerically in a display device 8.
- the exemplary value "1.234 mm" corresponds in the present embodiment, however, a determined value for the clear width between guide surfaces of the rollers of the upper and lower roller row 3 and 4, if in each case a cable or optionally a stiff pin for calibrating the straightening device 1 between the rollers parallel roller rows 3 and 4 is clamped. It thus corresponds approximately to the cable diameter of the cable 2 Fig. 2 would thus be about 1,234 mm.
- the digital display 25 can also display other values.
- the display device 8 could also be designed such that the actual value for the roller spacing d is displayed in the digital display 25.
- the measuring device 6 is connected to a control device 7, for example, a central machine control of the cable processing machine.
- a control device 7 for example, a central machine control of the cable processing machine.
- the actual value of the roller spacing d determined by means of the measuring device 6 is compared with a desired value for the roller distance.
- the setpoint for the roll spacing can be automatically calculated from the known cable data of the cable to be processed 2, for example, due to the outer diameter of the cable 2.
- the target value for the roll distance can also be stored as a mathematical function or as a table in the controller 7.
- the distance d between the rollers will be measured in the region of the output-side rollers 20.6 and 21.7 of the opposite rows of rollers 3 and 4. However, it would also be conceivable to measure alternatively or additionally the input-side roll spacing. In this case, the distance between the rollers 20.1 and 21.1 would be measured.
- Deviations of the actual value from the desired value of the roller spacing d can be visually displayed.
- the display device 8 has two fault indicator elements 22 and 23 and a good indicator 24. If the measured roll distance d is too large, then the labeled with "too high” error indicator 22 lights up. If the measured roll distance d is too small, the fault indicator element labeled "too low” will light up.
- the two fault indicator elements 22 and 23 are designed as light-emitting elements and have, by way of example, in each case a red or at least red-emitting light-emitting diode (in short: "LED"). Between the two fault indicator elements 22 and 23, a good indicator 24 is arranged.
- the good display element 24 is designed as a light-emitting element and has a green or white light-emitting diode.
- the luminous element 24 is activated for the good indication and lights up white or green.
- the coincidence of the actual value with the target value corresponds to the state when the straightening device is set correctly. It should be noted that the match can already exist if the actual value is within a predefined range or band for the target value. An exact match of two singular values is thus evidently not required. Thanks to this display device, the user who operates the setting device 6 can be guided in an intuitive manner with regard to the setting of the directional parameters. Thanks to the two error indicator elements 22 and 23, the user knows whether and in which direction the rows of rollers 3, 4 must be adjusted by turning the knob 19 of the adjusting device 6. Denoted at 26 is a memory unit with which the measured data is logged can be.
- the numerical display 25 in such a way that it can display the various states, for example by different lighting or by using different colors.
- the digital display 25 may comprise LEDs which generate a backlight depending on the setting state.
- the frame could be illuminated around the display panel 29.
- the digital display 25 Depending on the state, ie if there is an excessively high or too low actual value in comparison to the setpoint value for the roll spacing, then this could be indicated by the digital display 25 by a frame of the display field 29 that lights up in red.
- the display device 8 could further be configured such that, in addition to the visual display, it can acoustically display deviations of the actual values determined by means of the measuring device 6 from the desired value. It would also be conceivable to provide a vibration generator in the region of the rotary knob of the adjusting device. For example, by vibrating the knob, the user might be indicated to turn the knob in the wrong direction.
- Design details for the design of the straightening device 1 can from the 3 and 4 as well as the Fig. 5a to 6b be removed.
- the straightening device 1 six with respect to the transport direction x successively arranged rollers of the lower roller row 3.
- the roles are designated 20.1 to 20.6.
- the lower roller row 3 opposite the upper roller row 4 is arranged, which has seven rollers.
- the first or input side foremost role is denoted by 21.1 and the last or output side rearmost role is denoted by 21.7.
- a guide roller 28 is arranged with a larger diameter at which the cable 2 undergoes the largest bend.
- the respective rollers 20.1 to 20.6 or 21.1 to 21.7 of the upper and lower roller row 3, 4 are each freely rotatably mounted on roller plates 17 and 18.
- the roller plates 17 and 18 are mounted in the vertical direction or perpendicular to the cable longitudinal axis x relative to each other displaceable.
- the upper roller plate 18 can be moved by turning the knob 19 is still up or down. So that the cable can be easily inserted into the straightening device 1, has the straightening device 1 for quick opening a quick release lever 31 with an eccentric 15.
- the upper roller plate 18 is guided by a guide perpendicular to the transport direction x of the cable 2 to a base plate 33.
- the roller plate 18 is pressed by means of a compression spring 16 in the open state ( Fig. 4 ).
- the quick release lever 31, the eccentric 15 and the upper roller plate 18 can easily and precisely with an adjusting screw or the knob 19 via a spindle 32 (see Fig. 6a ) perpendicular to the machine longitudinal axis or to the transport direction x to the lower roller plate 19 or moved away and so the roller spacing d are set.
- the roller lines represented by the dashed lines of the rollers 20.1 to 20.6 on one side and the rollers 21.1 to 21.7 on the other side have in the position according to Fig. 3 a more or less parallel course. As long as only the adjuster 5 is operated with the knob 19, the remaining roller lines would remain parallel to each other.
- the straightening device 1 with a pneumatic cylinder 9, as shown in the EP 2 399 856 A1 described, be equipped.
- the lower roller plate 17 is rotatably mounted about a peripheral axis 27.
- the axis 27 is presently arranged next to the axis of rotation of the last roller 20.6 of the lower roller row 3. It would also be conceivable to let the axis for the rotational movement of the roller plate 17 coincide with the axis of rotation of the last roller 20.6. In this case, the output side roller pitch d would not change when the lower roller plate 17 makes a slight rotational movement.
- the lower roller plate 17 with the first row of rollers 3 can thus be inclined relative to the upper roller plate 18 with the second row of rollers 4 by the aforementioned rotational movement about the axis 27.
- the rollers press here on the input side more on the cable 2, which is pulled by the straightening device 1.
- the straightening device 1 effects a directivity decreasing in the transport direction x of the cable 2 from the first rollers 20.1, 21.1 to the last rollers 20.6, 21.7.
- the pneumatic cylinder 9 can be controlled via a valve.
- the pressure of the pneumatic cylinder 9 and thus the force that presses the input side on the cable 2, can be adjusted via a pressure regulator.
- the angle between the roller lines predetermined by the rollers of the roller rows 3, 4 is the second directional parameter.
- This angle can be adjusted by means of the previously described pneumatic cylinder 9 or by means of a possibly manually operable (not shown) adjusting device for pivoting the lower roller plate 17.
- the angular position between the rows of rollers 3, 4 could be set to a fixed value, which is usually between 0 ° and 5 °.
- screws can be used, which is feasible when pivoting the lower roller plate in a corresponding slot.
- the angle can also be detected by a measuring device and this measuring device can be connected to the control device 7 and a display device such that an incorrect angular position is displayed to the user.
- a measuring device for pivoting the lower roll plate.
- the user can adjust the angle by means of the adjusting device for pivoting the lower roll plate. Thanks to a corresponding display device, which can be carried out analogously to the already described, the role distance associated with the display device, the angle can be adjusted easily and without much effort.
- EP 2 399 856 A1 which makes relatively high demands and therefore is expensive, could be dispensed with.
- a socket 30 recognizable from the rear view of the straightening device 1 according Fig. 4 .
- the socket 30 may for example be a digital interface to the (not shown) control device.
- the measuring device 6 for detecting the distance between the rollers of the upper and lower roller row communicates via this interface with the control unit.
- a compression spring 16 recognizable.
- the Fig. 5a and 6a show the straightening device 1 in an open position.
- the roles of the two rows of rollers 3, 4 are so far apart that a sufficiently large gap is created through which the cable can be inserted.
- the roller rows are preferably first by means of a quick release comprising the quick release lever 31 against each other in the vertical direction.
- the parallel rollers of the upper and lower roller row 3, 4 close to the cable, so that it is now possible to start with the actual setting of the straightening device 1.
- the user can now turn the knob 19 of the setting 5 clockwise, causing the upper roller plate 18 is moved with the upper roller row 4 down against the lower roller row 3.
- the user performs this relative feed movement by manual actuation of the adjusting device 5 until the rollers 20.1 .. 20.6 of the first row of rollers 3 and the rollers 21.1 .. 21.7 of the second row of rollers 4 contact the cable 2.
- the user can determine the approximate contact by visual inspection. Then he checks the display device 8. When the error indicator 22 lights red, then the rows of rollers 3 and 4 are still too far apart.
- the measured actual value for the distance d between the rollers 20.1 .. 20.6 and the rollers 21.1 .. 21.7 of the first and the second row of rollers 3, 4 with respect to the desired value for the roller distance d is in other words too high.
- the user On the basis of the display device 8, the user thus indirectly receives the instruction to continue to turn the knob 19 in the same direction of rotation. He does this until the good indicator 24 of the display device 8 glows green. A Gutsignal is generated, indicating that the actual value of the roll distance matches the corresponding target value. If the user rotates too long on the rotary knob 19, the error indicator element 23 lights up red due to the small roller spacing.
- the measured value for the roller spacing d is displayed with a digital display 25, the three LEDs of the error indicator elements 22, 23 and the good indicator 24 signal to the user whether he should close or open the straightening device 1 in order to achieve the desired setpoint for the roll distance.
- the operator rotates the rotary knob 19 until the green LED of the good indicator element 24 lights up when the setpoint value is reached. Thereupon, the control unit 7 assigned to the machine control releases the production of the cable.
- the active position, in which the straightening device 1 is set correctly, is in Fig. 5b and 6b shown. If necessary, after adjusting the roller spacing, the angular position of the roller rows 3, 4 can be changed in a conventional manner by switching on or automatic actuation of the pneumatic cylinder 9. The angular position of the rows of rollers 3, 4 could also be changed manually after a corresponding transformation of the straightening device 1 and adjusted in an analogous manner as the roller distance.
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Abstract
Eine Richtvorrichtung (1) zum Richten von Kabeln (2) weist zwei Rollenreihen (3, 4), eine Einstelleinrichtung (5) zum manuellen Einstellen des Abstands (d) zwischen den Rollen (20.1 .. 20.6; 21.1 .. 21.7) den beiden Rollenreihen (3, 4), eine Messeinrichtung (6) zum Erfassen des Abstands (d) zwischen den Rollen (20.1 .. 20.6; 21.1 .. 21.7) der Rollenreihen (3, 4) sowie eine Anzeigeeinrichtung (8) auf, mit der Abweichungen des mittels der Messeinrichtung (6) ermittelten Ist-Werts des Rollenabstands (d) von einem Soll-Wert visuell anzeigbar ist. Die Anzeigeeinrichtung (8) weist zwei optische Fehleranzeigeelemente (22, 23) zum Anzeigen eines gegenüber dem Soll-Wert des Richtparameters (d) zu hohen Ist-Wert oder zu tiefen Ist-Wert sowie ein optisches Gutanzeigeelement (24) zum Anzeigen, dass der Ist-Wert mit dem Soll-Wert übereinstimmt, auf.A straightening device (1) for straightening cables (2) has two rows of rollers (3, 4), an adjusting device (5) for manually setting the distance (d) between the rollers (20.1 .. 20.6; 21.1 .. 21.7) Roller rows (3, 4), a measuring device (6) for detecting the distance (d) between the rollers (20.1 .. 20.6; 21.1 .. 21.7) of the roller rows (3, 4) and a display device (8), with the Deviations of the actual value of the roller spacing (d) determined by means of the measuring device (6) can be visually displayed from a desired value. The display device (8) has two optical error indicator elements (22, 23) for displaying an actual value which is too high relative to the nominal value of the directional parameter (d) or too low an actual value, and an optical good indicator element (24) for indicating that the Actual value matches the target value, on.
Description
Die Erfindung betrifft eine Richtvorrichtung zum Richten von Kabeln gemäss dem Oberbegriff von Anspruch 1. Weiterhin betrifft die Erfindung ein Verfahren zum Betreiben einer derartigen Richtvorrichtung. Die Richtvorrichtung kann Bestandteil einer Kabelbearbeitungsmaschine sein. Solche Kabelbearbeitungsmaschinen werden für die Konfektionierung von Elektrokabeln verwendet. Bei der Konfektionierung von Kabeln können Kabel abgelängt und abisoliert und dann die Kabelenden gecrimpt werden. Die Kabelbearbeitungsmaschinen können weiter Tüllenstationen umfassen, bei denen die abisolierten Kabelenden vor dem Crimpen mit Tüllen bestückt werden.The invention relates to a straightening device for straightening cables according to the preamble of claim 1. Furthermore, the invention relates to a method for operating such a straightening device. The straightening device may be part of a cable processing machine. Such cable processing machines are used for the assembly of electrical cables. When assembling cables, cables can be cut to length and stripped, and then the cable ends can be crimped. The cable processing machines may further include grommets where the stripped cable ends are fitted with grommets prior to crimping.
Die Kabel, wie beispielsweise isolierte Litzen oder Vollleiter aus Kupfer oder Stahl, die auf einer Kabelbearbeitungsmaschine verarbeitet werden, werden üblicherweise in Fässern, auf Rollen oder als Bündel bereitgestellt und sind aus diesem Grund nach dem Abrollen mehr oder weniger stark gekrümmt und mit Drall versehen. Gerade gerichtete Kabel sind wichtig, um auf der Kabelbearbeitungsmaschine vorgesehen Prozessschritte wie Abisolieren, Crimpen und gegebenenfalls Bestücken mit Steckergehäusen zuverlässig ausführen zu können. Um die Kabel möglichst gerade zu richten, werden sie in der Regel mithilfe der in der Kabelbearbeitungsmaschine vorhandenen Antriebe durch einen oder mehrere, am Einlauf der Maschine angebrachte Richtvorrichtungen gezogen.The cables, such as insulated strands or solid conductors of copper or steel, which are processed on a cable processing machine, are usually provided in barrels, on rolls or as a bundle and are therefore more or less curved and swirled after unrolling. Straight-line cables are important in order to be able to reliably carry out process steps provided on the cable processing machine, such as stripping, crimping and optionally fitting with connector housings. To straighten the cables as straight as possible, they are usually pulled by one or more straighteners mounted on the machine's inlet using the drives present in the cable processing machine.
Eine gattungsmässig vergleichbare Richtvorrichtung ist beispielsweise aus der
Es ist deshalb eine Aufgabe der vorliegenden Erfindung, die Nachteile des Bekannten zu vermeiden und insbesondere eine Richtvorrichtung der eingangs genannten Art zu schaffen, mit der die Richtparameter und insbesondere der Abstand zwischen den Rollen der Rollenreihen einfach und effektiv eingestellt werden kann. Die Richtvorrichtung soll in zuverlässiger Weise und präzise eingestellt werden können, ohne dass hohe Kosten anfallen.It is therefore an object of the present invention to avoid the disadvantages of the known and in particular to provide a straightening device of the type mentioned, with the straightening parameters and in particular the distance between the rollers of the rows of rollers can be adjusted easily and effectively. The straightening device should be able to be set in a reliable and precise manner without incurring high costs.
Diese Aufgabe wird erfindungsgemäss mit einer Richtvorrichtung mit den Merkmalen des Anspruchs 1 gelöst. Die Richtvorrichtung weist eine erste Rollenreihe mit mehreren Rollen und eine zweite Rollenreihe mit mehreren Rollen auf. Die beiden Rollenreihen könnten in verbautem Zustand beispielsweise als obere und untere Rollenreihe in der Richtvorrichtung angeordnet sein. Die erste Rollenreihe und die zweite Rollenreihe sind einander gegenüberliegend angeordnet und das Kabel ist in einer Transportrichtung alternierend jeweils zwischen den in Bezug auf die Transportrichtung hintereinander angeordneten Rollen der ersten Rollenreihe und Rollen der zweiten Rollenreihe durchführbar. Die Richtvorrichtung weist weiter eine Einstelleinrichtung zum manuellen Einstellen des Abstandes zwischen den Rollen der ersten und den Rollen der zweiten Rollenreihe und eine Messeinrichtung zum Erfassen wenigstens eines Richtparameters auf. Die erwähnte Messeinrichtung kann insbesondere eine Messeinrichtung zum Erfassen des Abstands (als ersten Parameter für den Richtvorgang) zwischen den Rollen der ersten und der zweiten Rollenreihe sein. Der Abstand zwischen den Rollen kann vorzugsweise im Bereich der ausgangsseitigen Rollen der einander gegenüberliegenden Rollenreihen gemessen werden. Für bestimmte Anwendungszwecke wäre es jedoch auch denkbar, zusätzlich oder alternativ den Abstand der eingangsseitigen Rollen bzw. der Eingangsrollen zu messen und für die Justierung zu berücksichtigen. Die Messeinrichtung kann mit einer Steuereinrichtung verbunden oder verbindbar sein. Die Messeinrichtung kann zum Beispiel über eine analoge oder eine digitale Schnittstelle mit der Steuereinrichtung, die eine zentrale Maschinensteuerung für eine Kabelbearbeitungsmaschine sein kann, kommunizieren.This object is achieved according to the invention with a straightening device with the features of claim 1. The straightening device has a first row of rollers with a plurality of rollers and a second row of rollers with a plurality of rollers. The two rows of rollers could be arranged in the installed state, for example, as upper and lower roller row in the straightening device. The first row of rollers and the second row of rollers are arranged opposite each other and the cable is alternately in a transport direction between each with respect to the transport direction successively arranged rollers of the first row of rollers and rollers of the second row of rollers feasible. The straightening device further comprises an adjusting device for manually adjusting the distance between the rollers of the first and the rollers of the second roller row and a measuring device for detecting at least one straightening parameter. The mentioned measuring device may in particular be a measuring device for detecting the distance (as the first parameter for the straightening process) between the rollers of the first and the second row of rollers. The distance between the rollers may preferably be measured in the region of the output side rollers of the opposite rows of rollers. For certain applications, however, it would also be conceivable to additionally or alternatively measure the distance of the input-side rollers or the input rollers and to take into account for the adjustment. The measuring device can be connected to a control device or connectable. For example, the meter may communicate with the controller, which may be a central machine controller for a cable processing machine, via an analog or digital interface.
Dadurch, dass die Richtvorrichtung eine vorzugsweise ebenfalls mit der erwähnten Steuereinrichtung verbundene oder verbindbare Anzeigeeinrichtung aufweist, mit der Abweichungen eines mittels der Messeinrichtung ermittelten Ist-Werts des Richtparameters von einem Soll-Wert für den Richtparameter beispielsweise des Rollenabstandes visuell, akustisch und/oder taktil anzeigbar ist, lässt sich die Richtvorrichtung einfach, kostengünstig und ohne grossen Aufwand einstellen. Die Anzeigeeinrichtung erleichtert dem Benutzer die richtige manuelle Einstellung der Richtvorrichtung in Bezug auf das zu verarbeitende Kabel. Fehleinstellungen, die zu minderwertig konfektionierten Kabelenden führen können, können so praktisch ausgeschlossen werden. Der Sollwert zum Beispiel für den Rollenabstand kann aus den Kabeldaten des zu verarbeitenden Kabels automatisch errechnet werden. Im Sollwert des Rollenabstands kann beispielsweise der vorbekannte oder vorgängig gemessene Aussendurchmesser des Kabels berücksichtigt sein. Der Sollwert kann als mathematische Funktion oder als Tabelle in der Steuereinrichtung hinterlegt sein.Characterized in that the straightening device has a preferably also connected to said control device or connectable display device, with the deviations A determined by means of the measuring device actual value of the directional parameter of a target value for the directional parameter, for example, the role distance visually, acoustically and / or tactile displayable, the straightening device can be easily, inexpensively and easily set. The display device facilitates the user's correct manual adjustment of the straightening device with respect to the cable to be processed. Incorrect settings, which can lead to inferiorly assembled cable ends, can thus be practically excluded. The setpoint, for example for the roll spacing, can be calculated automatically from the cable data of the cable to be processed. For example, the previously known or previously measured outside diameter of the cable can be taken into account in the nominal value of the roller spacing. The desired value can be stored as a mathematical function or as a table in the control device.
Gemäss einer ersten Ausführungsform weist die Anzeigeeinrichtung wenigstens ein Fehleranzeigeelement zum Anzeigen eines gegenüber dem Soll-Wert des Richtparameters zu hohen Ist-Werts und/oder zum Anzeigen eines gegenüber dem Soll-Wert des Richtparameters zu tiefen Ist-Werts auf. Diese Anordnung ermöglicht eine intuitive Benutzerführung im Hinblick auf ein korrektes Einstellen der Richtvorrichtung. Eine solche Anzeigeeinrichtung signalisiert dem Benutzer, ob und wie er die Einstellung der Richtvorrichtung durch Betätigen der Einstelleinrichtung verändern muss.According to a first embodiment, the display device has at least one error display element for displaying a value that is too high relative to the setpoint value of the directional parameter and / or for displaying an actual value that is too low compared to the setpoint value of the directional parameter. This arrangement allows an intuitive user guidance with regard to a correct setting of the straightening device. Such a display device signals to the user whether and how he must change the setting of the straightening device by operating the adjustment.
Das Fehleranzeigeelement kann beispielsweise einen Piepton abgeben, dessen Lautstärke, Tonhöhe und/oder Piepfrequenz je nach Grösse der Abweichung zwischen Soll- und Ist-Wert sich ändert. Wenn der Benutzer bei einer fehlerhaften Betätigung der Einstelleinrichtung, beispielsweise wenn er die Rollenreihen in die falsche Richtung bewegt, kann das akustische Fehleranzeigeelement dies durch ein schnelleres Piepen anzeigen. Das Piepen wird langsamer, wenn die Rollenreihen relativ in die richtige Richtung bewegt werden. Vorzugsweise kann die Anzeigeeinrichtung jedoch wenigstens ein optisches Fehleranzeigeelement aufweisen, das einen gegenüber dem Soll-Wert des Richtparameters zu hohen Ist-Wert und/oder zu tiefen Ist-Wert anzeigen kann. Das optische Fehleranzeigeelement kann dabei Leuchtmittel mit einer oder mehreren Leuchtdioden (LED) aufweisen.The error display element can emit a beep, for example, the volume, pitch and / or beep frequency changes depending on the size of the deviation between the setpoint and the actual value. If the user in a faulty operation of the adjustment, for example, if he moves the rows of rollers in the wrong direction, the acoustic fault indicator can indicate this by a faster beeping. The beeping slows down when the rows of reels are moved relatively in the right direction. However, the display device may preferably have at least one optical error display element that can display a high actual value and / or too low actual value compared to the setpoint value of the directional parameter. The optical defect display element can have light sources with one or more light-emitting diodes (LED).
Besonders bevorzugt ist das Leuchtmittel für die Fehleranzeige derart ausgestaltet, dass es bei Bedarf bzw. bei Aktivierung, wenn die Bedingung erfüllt ist (d.h. Ist-Wert zu hoch oder zu tief), rot aufleuchtet. Hierzu können beispielsweise rote LEDs verwendet werden. Denkbar ist auch, eine oder mehrere weisse LEDs zu verwenden, die hinter einer rot durchscheinenden Wand angeordnet sind. Die Anzeigeeinrichtung könnte weiter derart ausgestaltet sein, dass durch Variieren der Lichtintensität, blinkenden Licht und/oder durch Verändern des Lichttons dem Benutzer auf intuitive Weise anzeigt, in welche Richtung die Rollenreihen zum Einstellen des Abstands bewegt werden sollen.Particularly preferably, the light source for the fault indication is designed such that it lights up red when needed, or when enabled, when the condition is met (ie, actual value too high or too low). For this example, red LEDs can be used. It is also conceivable to use one or more white LEDs, which are arranged behind a red translucent wall. The display device could be further configured such that by varying the light intensity, flashing light and / or changing the light, the user intuitively indicates in which direction the roller rows are to be moved to set the distance.
Die Anzeigeeinrichtung kann weiter ein optisches Gutanzeigeelement zum Anzeigen, dass der Ist-Wert mit dem Soll-Wert übereinstimmt bzw. dass der Ist-Wert sich innerhalb eines vordefinierten Wertebereichs um den Soll-Wert des Richtparameters befindet, umfassen. Sobald das Gutanzeigeelement aktiviert ist, erfährt der Benutzer unmittelbar, dass er die Richtvorrichtung wenigstens in Bezug auf den einzustellenden Richtparameter korrekt eingestellt hat und er den Einstellvorgang nun beenden kann.The display device may further comprise an optical good display element for indicating that the actual value coincides with the desired value or that the actual value is within a predefined value range around the desired value of the directional parameter. Once the good indicator is activated, the user learns immediately that he has correctly set the straightening device at least in relation to the straightening parameters to be set and he can now end the adjustment process.
Vorteilhaft ist es, wenn die Anzeigeeinrichtung zwei Fehleranzeigeelemente und ein Gutanzeigeelement umfasst, wobei das Gutanzeigeelement beispielsweise zwischen den Fehleranzeigeelementen angeordnet sein kann. Durch diese Anordnung wird dem Benutzer ein besonders einfaches manuelles Einstellen der Richtvorrichtung ermöglicht.It is advantageous if the display device comprises two fault indicator elements and a good indicator element, wherein the good indicator element can be arranged for example between the fault indicator elements. By this arrangement, the user a particularly simple manual adjustment of the straightening device allows.
Die Fehleranzeigeelemente und das Gutanzeigeelement können derart ausgestaltet sein, dass sie bei Aktivierung in unterschiedlichen Farben leuchten. Beispielsweise können die Fehleranzeigeelemente rot leuchten und das Gutanzeigeelement kann grün leuchten. Alternativ zu den drei erwähnten optischen Anzeigeelementen könnte die Anzeigeeinrichtung auch ein gemeinsames Fehler- und Gutanzeigeelement aufweisen, das sowohl rotes als auch grünes Licht emittieren kann. Wenn der Benutzer in diesem Fall korrekte Einstellung vornimmt, dann wird das vorgängig rot leuchtende Element auf grün umgeschaltet.The fault indicator elements and the good indicator element can be designed such that they light up when activated in different colors. For example, the error indicator elements may glow red and the good indicator element may light green. As an alternative to the three mentioned optical display elements, the display device could also have a common fault and good indicator element which can emit both red and green light. If the user makes the correct setting in this case, then the previously red glowing element is switched to green.
Weiterhin kann die Anzeigeeinrichtung eine Digitalanzeige zum numerischen Darstellen eines Richtparameter-Werts umfassen. Die Digitalanzeige kann beispielsweise den von der Messeinrichtung ermittelten Ist-Wert, beispielsweise Ist-Wert des gemessenen Rollenabstands, anzeigen. Die Anzeigeeinrichtung könnte aber auch derart ausgestaltet sein, dass die Digitalanzeige zusätzlich oder allenfalls auch alternativ den dem Kabel zugeordneten Soll-Wert anzeigt.Furthermore, the display device may comprise a digital display for numerically representing a directional parameter value. The digital display can display, for example, the actual value determined by the measuring device, for example the actual value of the measured roller spacing. However, the display device could also be designed such that the digital display additionally or at most alternatively assigned to the cable Indicates target value.
Die Messeinrichtung kann zum Erfassen des Abstands zwischen den Rollen der ersten und der zweiten Rollenanordnung einen potenziometrischen Wegsensor aufweisen. Selbstverständlich könnten aber auch andere Sensoren für die Erfassung des Rollenabstands eingesetzt werden. Der potenziometrische Wegsensor hat den Vorteil, dass er kostengünstig ist, jedoch trotzdem gute Messergebnisse liefert.The measuring device may comprise a potentiometric displacement sensor for detecting the distance between the rollers of the first and second roller assemblies. Of course, other sensors could be used for the detection of the role distance. The potentiometric displacement sensor has the advantage that it is inexpensive, but still delivers good measurement results.
Die Messeinrichtung kann mit einer Speichereinheit verbunden oder verbindbar sein, mit der für eine Protokollierung die Ist-Werte und/oder die Abweichungen der Ist-Werte vom Soll-Wert des jeweiligen Richtparameters aufgezeichnet werden. Die Protokollierung von Abweichungen von der Idealstellung bei Produktionsbeginn dient der Qualitätssicherung.The measuring device can be connected or connectable to a memory unit with which the actual values and / or the deviations of the actual values from the desired value of the respective directional parameter are recorded for logging. The logging of deviations from the ideal position at the start of production serves for quality assurance.
Wenn die Messeinrichtung mit einer Steuereinrichtung verbunden oder verbindbar ist, kann es vorteilhaft sein, wenn die Steuereinrichtung derart programmiert ist, dass ein Produktionsbetrieb gesperrt ist, sofern der Ist-Wert mit dem Soll-Wert nicht übereinstimmt; mit anderen Worten wenn der oder die Richtparameter nicht korrekt eingestellt sind. Der Produktionsbetrieb zeichnet sich dadurch aus, dass zum Richten des Kabels das Kabel zwischen den Rollen der ersten und der zweiten Rollenreihe zum Zubringen an die jeweiligen Bearbeitungsstationen der Kabelbearbeitungsmaschine gezogen wird.If the measuring device is connected or connectable to a control device, it can be advantageous if the control device is programmed in such a way that a production mode is blocked if the actual value does not coincide with the setpoint value; in other words, if the straightening parameter (s) are not set correctly. The production operation is characterized in that the cable is drawn between the rollers of the first and the second row of rollers for feeding to the respective processing stations of the cable processing machine for straightening the cable.
Die Einstelleinrichtung kann zum manuellen Einstellen des Abstands zwischen den Rollen der ersten und der zweiten Rollenreihe einen Drehknopf oder eine Stellschraube aufweisen.The adjusting means may comprise a knob or a set screw for manually adjusting the distance between the rollers of the first and second rows of rollers.
Die Richtvorrichtung kann weiterhin Einrichtungen zum Einstellen des Winkels zwischen den durch die Rollenreihen vorgegebenen Rollenlinien aufweisen. Dieser Winkel kann mittels entsprechenden Sensoren ebenfalls gemessen werden. Der Winkel stellt einen zweiten oder weiteren Richtparameter dar, der in oder von der beschriebenen oder einer weiteren Anzeigeeinrichtung berücksichtigt wird oder anzeigbar ist.The straightening device may further comprise means for adjusting the angle between the roller lines given by the rows of rollers. This angle can also be measured by means of corresponding sensors. The angle represents a second or further directional parameter that is taken into account or can be displayed in or by the described or another display device.
Ein weiterer Aspekt der Erfindung betrifft ein Verfahren zum Betreiben der vorgängig genannten Richtvorrichtung insbesondere unter Verwendung der vorgängig beschriebenen Richtvorrichtung. Mit diesem Verfahren kann die Richtvorrichtung einfach eingestellt und so vor der massenweisen Fertigung konfektionierter Kabel in der Kabelbearbeitungsmaschine eingerichtet werden. In einem ersten Arbeitsschritt wird das zu richtende Kabel in einen Zwischenraum zwischen Rollen der ersten Rollenreihe und Rollen der der ersten Rollenreihe gegenüberliegenden zweiten Rollenreihe eingebracht. Die beiden Rollenreihen werden danach aufeinander zu bewegt, so dass das Kabel von den Rollen der Rollenreihen im Hinblick auf den nachfolgenden Richtprozess durch die Rollen belaufschlagt wird. Beim Ausführen der relativen Zustellbewegung, um die Rollen der ersten Rollenreihe und die Rollen der zweiten Rollenreihe in Kontakt mit dem Kabel zu bringen, findet eine manuelle Betätigung der Einstelleinrichtung statt. Danach erfolgt ein Ennitteln des Ist-Werts wenigstens eines Richtparameters mittels der Messeinrichtung. Der ermittelte Ist-Wert wird in der Steuereinrichtung mit dem Soll-Wert für den jeweiligen Richtparameter verglichen. Falls der Vergleich der beiden Werte eine nicht zulässige Abweichung zwischen Ist-Wert und Soll-Wert ergibt, erzeugt die Anzeigeeinrichtung ein visuelles, akustisches und/oder taktiles Fehlersignal zur Benutzerführung. Die relative Zustellbewegung wird so lange fortgesetzt und die Mess- und Vergleichsoperationen wiederholt, bis das Fehlersignal der Anzeigeeinrichtung verschwindet und/oder bis die Anzeigeeinrichtung ein Gutsignal zum Anzeigen, dass der Ist-Wert mit dem Soll-Wert übereinstimmt, generiert.Another aspect of the invention relates to a method for operating the previously mentioned straightening device, in particular using the straightening device described above. With this method, the straightening device can be easily adjusted and thus be set up in mass production of prefabricated cables in the cable processing machine. In a first step, the cable to be straightened is introduced into an intermediate space between rollers of the first roller row and rollers of the second roller row opposite the first roller row. The two rows of rollers are then moved toward each other so that the cable is hit by the rollers of the rows of rollers with respect to the subsequent straightening process by the rollers. In carrying out the relative feed motion to bring the first row of reels and the second row of reels into contact with the cable, manual adjustment of the adjustment takes place. Thereafter, the actual value of at least one directional parameter is averaged by means of the measuring device. The determined actual value is compared in the control device with the desired value for the respective directional parameter. If the comparison of the two values results in a non-permissible deviation between actual value and desired value, the display device generates a visual, audible and / or tactile error signal for user guidance. The relative feed movement is continued and the measurement and comparison operations repeated until the error signal of the display device disappears and / or until the display device generates a Gutsignal for indicating that the actual value coincides with the desired value.
Weitere Vorteile und Einzelmerkmale ergeben sich aus der nachfolgenden Beschreibung eines Ausführungsbeispiels und aus den Zeichnungen. Es zeigen:
- Fig. 1
- eine perspektivische Darstellung einer Kabelbearbeitungsmaschine umfassend eine erfindungsgemässe Richtvorrichtung zum Richten von Kabeln,
- Fig. 2
- eine vereinfachte Darstellung der Richtvorrichtung aus
Fig. 1 , - Fig. 3
- eine perspektivische Darstellung der Richtvorrichtung,
- Fig. 4
- eine Rückansicht der Richtvorrichtung gemäss
Fig. 3 , - Fig. 5a
- eine Vorderansicht der Richtvorrichtung in geöffnetem Zustand,
- Fig. 5b
- die Richtvorrichtung aus
Fig. 5a , jedoch in aktivem Zustand, - Fig. 6a
- die Richtvorrichtung aus
Fig. 5a in einer Querschnittsdarstellung (Schnittlinie B-B gemässFig. 5a ), und - Fig. 6b
- einen Querschnitt durch die Richtvorrichtung in aktivem Zustand (Schnittlinie A-A gemäss
Fig. 5b ).
- Fig. 1
- a perspective view of a cable processing machine comprising an inventive straightening device for straightening cables,
- Fig. 2
- a simplified representation of the straightening device
Fig. 1 . - Fig. 3
- a perspective view of the straightening device,
- Fig. 4
- a rear view of the straightening device according
Fig. 3 . - Fig. 5a
- a front view of the straightening device in the open state,
- Fig. 5b
- the straightening device
Fig. 5a but in active condition, - Fig. 6a
- the straightening device
Fig. 5a in a cross-sectional view (section line BB according toFig. 5a ), and - Fig. 6b
- a cross section through the straightening device in the active state (section line AA according to
Fig. 5b ).
Mit der Kabelbearbeitungsmaschine 10 können Elektrokabel, beispielsweise isolierte Litzen oder isolierte Vollleiter aus Kupfer oder Stahl, verarbeitet werden. Die zu verarbeitenden Kabel werden in (nicht dargestellten) Fässern auf Rollen oder als Bündel bereitgestellt. Die aus Fässern, Rollen oder Bündel der Kabelbearbeitungsmaschine 10 zugeführten Kabel 2 sind mehr oder weniger stark gekrümmt und mit Drall versehen. Das Kabel 2 muss daher gerade gerichtet werden, wozu die bereits erwähnte Richtvorrichtung 1 dient. Vor der Richtvorrichtung 1 befindet sich eine Knotendetektionseinrichtung 11 zum Verhindern, dass unerwünschte Kabelknoten in die Kabelbearbeitungsmaschine gelangen. Wenn das Kabel 2 zwischen den Rollen der unteren Rollenreihe 3 und der oberen Rollenreihe 4 durchgeführt wird, wird es wechselseitig von den Rollen der Rollenreihen 3, 4 mechanisch beaufschlagt und dabei gebogen, wodurch das Kabel 2 gerichtet wird.The
Mittels einer Einstelleinrichtung 5 lässt sich der Abstand zwischen den Rollen der ersten Rollenreihe 3 und den Rollen der zweiten Rollenreihe 4 einstellen. Das korrekte Einstellen der Richtvorrichtung 1 ist wesentlich für die Qualität des nachfolgend mit der Kabelbearbeitungsmaschine 10 verarbeiteten Kabels. Besonders wichtig ist das richtige Einstellen des Abstands zwischen den Rollen der oberen und unteren Rollenreihe. Fehleinstellungen können sich negativ auf die Richtqualität oder die Geradheit des Kabels auswirken. Nicht korrekt eingestellte Richtvorrichtungen 1 können zu ungenauen Abisolierlängen führen oder sich negativ auf die Qualität der Crimpverbindung auswirken.By means of an adjusting device 5, the distance between the rollers of the first row of
In
Der Abstand d wird von einer Messeinrichtung 6 erfasst und kann numerisch in einer Anzeigeeinrichtung 8 angezeigt werden. Der beispielhafte Wert "1.234 mm" entspricht im vorliegenden Ausführungsbeispiel jedoch einem ermittelten Wert für die lichte Weite zwischen Führungsflächen der Rollen der oberen und unteren Rollenreihe 3 und 4, wenn jeweils ein Kabel oder gegebenenfalls ein steifer Stift zum Eichen der Richtvorrichtung 1 zwischen den Rollen der parallelen Rollenreihen 3 und 4 geklemmt wird. Er entspricht somit ungefähr dem Kabeldurchmesser des Kabels 2 aus
Die Messeinrichtung 6 ist mit einer Steuereinrichtung 7, beispielsweise eine zentrale Maschinensteuerung der Kabelbearbeitungsmaschine, verbunden. In der Steuereinrichtung 7 wird der mittels der Messeinrichtung 6 ermittelte Ist-Wert des Rollenabstands d mit einem Soll-Wert für den Rollenabstand verglichen. Der Sollwert für den Rollenabstand kann aus den bekannten Kabeldaten des zu verarbeitenden Kabels 2 automatisch errechnet werden, zum Beispiel auf Grund des Aussendurchmessers des Kabels 2. Der Sollwert für den Rollenabstand kann auch als mathematische Funktion oder als Tabelle in der Steuereinrichtung 7 hinterlegt werden.The measuring device 6 is connected to a control device 7, for example, a central machine control of the cable processing machine. In the control device 7, the actual value of the roller spacing d determined by means of the measuring device 6 is compared with a desired value for the roller distance. The setpoint for the roll spacing can be automatically calculated from the known cable data of the cable to be processed 2, for example, due to the outer diameter of the
Der Abstand d zwischen den Rollen wird im Bereich der ausgangsseitigen Rollen 20.6 und 21.7 der einander gegenüberliegenden Rollenreihen 3 und 4 gemessen werden. Es wäre aber auch vorstellbar, alternativ oder zusätzlich den eingangsseitigen Rollenabstand zu messen. In diesem Fall würde der Abstand zwischen den Rollen 20.1 und 21.1 gemessen.The distance d between the rollers will be measured in the region of the output-side rollers 20.6 and 21.7 of the opposite rows of
Abweichungen des Ist-Werts vom Soll-Wert des Rollenabstands d lassen sich visuell anzeigen. Hierzu verfügt die Anzeigeeinrichtung 8 über zwei Fehleranzeigeelemente 22 und 23 sowie ein Gutanzeigeelement 24. Wenn der gemessene Rollenabstand d zu gross ist, dann leuchtet das mit "too High" beschriftete Fehleranzeigeelement 22 auf. Wenn der gemessene Rollenabstand d zu klein ist, dann leuchtet das mit "too Low" beschriftete Fehleranzeigeelement 23 auf. Die beiden Fehleranzeigeelemente 22 und 23 sind als Leuchtelemente ausgestaltet und weisen beispielhaft jeweils eine rote oder zumindest rot leuchtende Leuchtdiode (kurz: "LED") auf. Zwischen den beiden Fehleranzeigeelementen 22 und 23 ist ein Gutanzeigeelement 24 angeordnet. Das Gutanzeigeelement 24 ist als Leuchtelement ausgestaltet und weist eine grüne oder weisse Leuchtdiode auf.Deviations of the actual value from the desired value of the roller spacing d can be visually displayed. For this purpose, the
Wenn der Ist-Wert mit dem Soll-Wert für den Rollenabstand d übereinstimmt, dann wird das Leuchtelement 24 für die Gutanzeige aktiviert und leuchtet weiss oder grün auf. Die Übereinstimmung des Ist-Werts mit dem Soll-Wert entspricht dem Zustand, wenn die Richtvorrichtung korrekt eingestellt ist. Dabei ist zu beachten, dass die Übereinstimmung schon dann vorliegen kann, wenn der Ist-Wert sich innerhalb eines vordefinierten Bereichs oder Bandes für den Soll-Wert befindet. Eine exakte Übereinstimmung zweier singulärer Werte ist somit ersichtlicherweise nicht erforderlich. Dank dieser Anzeigeeinrichtung kann der Benutzer, der die Einstelleinrichtung 6 betätigt, im Hinblick auf die Einstellung der Richtparameter auf intuitive Weise geführt werden. Dank der beiden Fehleranzeigeelemente 22 und 23 weiss der Benutzer, ob und in welche Richtung die Rollenreihen 3, 4 durch Drehen des Drehknopfes 19 der Einstelleinrichtung 6 verstellt werden müssen. Mit 26 ist eine Speichereinheit bezeichnet, mit der die gemessenen Daten protokolliert werden können.If the actual value coincides with the target value for the roll distance d, then the
Weiter wäre auch denkbar, die numerische Anzeige 25 derart auszugestalten, dass sie die verschiedenen Zustände beispielsweise durch verschiedenartige Beleuchtung oder durch Verwendung verschiedenener Farben anzeigen kann. Beispielsweise kann die Digitalanzeige 25 LEDs aufweisen, die in Abhängigkeit des Einstellzustands eine Hintergrundbeleuchtung erzeugen. Weiter könnte der Rahmen um das Anzeigefeld 29 beleuchtbar sein. Je nach Zustand, also wenn ein zu hoher oder zu tiefer Ist-Wert im Vergleich zum Soll-Wert für den Rollenabstand vorliegt, dann könnte dies die Digitalanzeige 25 durch einen rot aufleuchtenden Rahmen des Anzeigefelds 29 aufzeigen.Furthermore, it would also be conceivable to design the
Die Anzeigeeinrichtung 8 könnte weiter derart ausgestaltet sein, dass sie zusätzlich zur visuellen Anzeige Abweichungen der mittels der Messeinrichtung 6 ermittelten Ist-Werte vom Soll-Wert akustisch anzeigen kann. Denkbar wäre auch, im Bereich des Drehknopfes der Einstelleinrichtung einen Vibrationserzeuger vorzusehen. Durch Vibrieren des Drehknopfes könnte dem Benutzer zum Beispiel angezeigt werden, dass er den Drehknopf in die falsche Richtung dreht.The
Konstruktive Details zur Ausgestaltung der Richtvorrichtung 1 können aus den
Vor den Rollen der Rollenreihen 3 und 4 ist eine Umlenkrolle 28 mit einem grösseren Durchmesser angeordnet, an der das Kabel 2 die grösste Biegung erfährt. Die jeweiligen Rollen 20.1 bis 20.6 bzw. 21.1 bis 21.7 der oberen und unteren Rollenreihe 3, 4 sind jeweils an Rollenplatten 17 und 18 frei drehbar gelagert. Die Rollenplatten 17 und 18 sind in vertikaler Richtung bzw. senkrecht zur Kabellängsachse x relativ zueinander verschiebbar gelagert. Im vorliegenden Ausführungsbeispiel kann die obere Rollenplatte 18 durch Drehen des Drehknopfes 19 noch oben oder unten verschoben werden. Damit das Kabel einfach in die Richtvorrichtung 1 eingebracht werden kann, weist die Richtvorrichtung 1 für ein schnelles Öffnen einen Schnellspannhebel 31 mit einem Exzenter 15 auf. Die obere Rollenplatte 18 ist dank einer Führung senkrecht zur Transportrichtung x des Kabels 2 an einer Grundplatte 33 führbar. Die Rollenplatte 18 wird mittels einer Druckfeder 16 in den geöffneten Zustand gedrückt (
Da die eingangsseitigen Rollen der Richtvorrichtung die grösste Richtwirkung entfalten, ist für den Betrieb eine parallele Ausrichtung der Rollenlinien häufig nicht wünschenswert. Zum Einstellen eines Winkels (als - in Bezug auf den Rollenabstand als ersten Richtparameter - zweiten Richtparameter) der Rollenlinien kann die Richtvorrichtung 1 mit einem Pneumatikzylinder 9, wie er etwa in der
Die untere Rollenplatte 17 mit der ersten Rollenreihe 3 kann somit relativ zur oberen Rollenplatte 18 mit der zweiten Rollenreihe 4 durch die erwähnte Drehbewegung um die Achse 27 schräg gestellt werden. Die Rollen drücken hierbei eingangsseitig stärker auf das Kabel 2, das durch die Richtvorrichtung 1 gezogen wird. Damit bewirkt die Richtvorrichtung 1 eine in Transportrichtung x des Kabels 2 von den ersten Rollen 20.1, 21.1 zu den letzten Rollen 20.6, 21.7 abnehmende Richtwirkung. Der Pneumatikzylinder 9 kann über ein Ventil angesteuert werden. Der Druck des Pneumatikzylinders 9 und somit die Kraft, die eingangsseitig auf das Kabel 2 drückt, kann über einen Druckregler eingestellt werden.The
Nach dem Rollenabstand d ist der Winkel zwischen den durch die Rollen der Rollenreihen 3, 4 vorgegebenen Rollenlinien der zweite Richtparameter. Dieser Winkel lässt sich mithilfe des vorgängig beschriebenen Pneumatikzylinders 9 oder mittels einer allenfalls manuell betätigbaren (nicht dargestellten) Einstelleinrichtung zum Verschwenken der unteren Rollenplatte 17 einstellen. Alternativ könnte die Winkellage zwischen den Rollenreihen 3, 4 auf einen festen Wert, der in der Regel zwischen 0° und 5° liegt, eingestellt werden. Für die lagemässige Fixierung dieser Winkellage können zum Beispiel (nicht dargestellte) Schrauben verwendet werden, die beim Verschwenken der unteren Rollenplatte in einem korrespondierenden Langloch führbar ist. Auch der Winkel kann durch eine Messeinrichtung erfasst werden und diese Messeinrichtung kann derart mit der Steuereinrichtung 7 und einer Anzeigeeinrichtung verbunden sein, dass eine nicht korrekte Winkelstellung dem Benutzer angezeigt wird. Beispielsweise kann der Benutzer, nachdem er in einer ersten Einrichtphase den korrekten Rollenabstand eingestellt hat, den Winkel mittels der Einstelleinrichtung zum Verschwenken der unteren Rollenplatte einstellen. Dank einer entsprechenden Anzeigeeinrichtung, die analog zu schon beschriebenen, dem Rollenabstand zugeordneteten Anzeiegeinrichtung ausgeführt sein kann, lässt sich der Winkel einfach und ohne grossen Aufwand einstellen. Auf eine automatische Ausführung gemäss
Aus der Rückansicht der Richtvorrichtung 1 gemäss
Die
Der Benutzer führt diese relativen Zustellbewegung durch manuelle Betätigung der Einstelleinrichtung 5 solange aus, bis die Rollen 20.1 .. 20.6 der ersten Rollenreihe 3 und die Rollen 21.1 .. 21.7 der zweiten Rollenreihe 4 das Kabel 2 kontaktieren. Den ungefähren Kontakt kann der Benutzer durch Augenschein feststellen. Dann prüft er die Anzeigeeinrichtung 8. Wenn das Fehleranzeigeelement 22 rot leuchtet, dann sind die Rollenreihen 3 und 4 noch zu weit voneinander entfernt. Der gemessene Ist-Wert für den Abstand d zwischen den Rollen 20.1 .. 20.6 und den Rollen 21.1 .. 21.7 der ersten bzw. der zweiten Rollenreihe 3, 4 gegenüber dem Soll-Wert für den Rollenabstand d ist mit anderen Worten zu hoch. Anhand der Anzeigeeinrichtung 8 erhält der Benutzer also indirekt die Anweisung, weiter den Drehknopf 19 in dieselbe Drehrichtung weiter zu drehen. Dies macht er solange bis das Gutanzeigeelement 24 der die Anzeigeeinrichtung 8 grün leuchtet. Es wird ein Gutsignal generiert, das anzeigt, dass der Ist-Wert des Rollenabstands mit dem entsprechenden Soll-Wert übereinstimmt. Falls der Benutzer zu lange am Drehknopf 19 dreht, leuchtet wegen dem zu geringen Rollenabstand das Fehleranzeigeelement 23 rot auf.The user performs this relative feed movement by manual actuation of the adjusting device 5 until the rollers 20.1 .. 20.6 of the first row of
Der Messwert für den Rollenabstand d wird mit einer Digitalanzeige 25 dargestellt, die drei LEDs der Fehleranzeigeelemente 22, 23 und des Gutanzeigeelement 24 signalisieren dem Benutzer, ob er die Richtvorrichtung 1 schliessen oder öffnen soll, um den gewünschten Sollwert für den Rollenabstand zu erreichen. Der Bediener dreht am Drehknopf 19, bis bei Erreichen des Sollwertes die grüne LED des Gutanzeigeelements 24 aufleuchtet. Darauf gibt die der Maschinensteuerung zugeordnete Steuereinheit 7 die Produktion des Kabels frei. Die Aktivstellung, in der die Richtvorrichtung 1 korrekt eingestellt ist, ist in
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EP15201628.3A EP3184191B1 (en) | 2015-12-21 | 2015-12-21 | Straightening device for straightening cables |
JP2016227530A JP2017113805A (en) | 2015-12-21 | 2016-11-24 | Correction device for straightening cable |
US15/364,348 US10773285B2 (en) | 2015-12-21 | 2016-11-30 | Straightening device for straightening cables |
CN201611164399.2A CN107039872B (en) | 2015-12-21 | 2016-12-15 | Straightening device for straightening cables |
JP2021094912A JP2021130138A (en) | 2015-12-21 | 2021-06-07 | Correction device for straightening cable |
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US10773285B2 (en) | 2020-09-15 |
US20170173652A1 (en) | 2017-06-22 |
JP2021130138A (en) | 2021-09-09 |
JP2017113805A (en) | 2017-06-29 |
CN107039872A (en) | 2017-08-11 |
RS60196B1 (en) | 2020-06-30 |
EP3184191B1 (en) | 2020-02-05 |
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JP2023134637A (en) | 2023-09-27 |
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