EP3168338B1 - Workstation of a two-for-one twister or cabling machine - Google Patents
Workstation of a two-for-one twister or cabling machine Download PDFInfo
- Publication number
- EP3168338B1 EP3168338B1 EP16196197.4A EP16196197A EP3168338B1 EP 3168338 B1 EP3168338 B1 EP 3168338B1 EP 16196197 A EP16196197 A EP 16196197A EP 3168338 B1 EP3168338 B1 EP 3168338B1
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- EP
- European Patent Office
- Prior art keywords
- thread
- balloon
- workstation
- twisting
- drive
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/86—Multiple-twist arrangements, e.g. two-for-one twisting devices ; Threading of yarn; Devices in hollow spindles for imparting false twist
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/10—Spinning or twisting machines in which the product is wound-up continuously for imparting multiple twist, e.g. two-for-one twisting
- D01H1/105—Arrangements using hollow spindles, i.e. the yarns are running through the spindle of the unwound bobbins
- D01H1/106—Two-for-one twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/10—Spinning or twisting machines in which the product is wound-up continuously for imparting multiple twist, e.g. two-for-one twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/10—Spinning or twisting machines in which the product is wound-up continuously for imparting multiple twist, e.g. two-for-one twisting
- D01H1/101—Spinning or twisting machines in which the product is wound-up continuously for imparting multiple twist, e.g. two-for-one twisting in which multiple twist is imparted at the take-up stations
- D01H1/103—Two-for-one twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/16—Framework; Casings; Coverings ; Removal of heat; Means for generating overpressure of air against infiltration of dust; Ducts for electric cables
- D01H1/166—Framework; Casings; Coverings ; Removal of heat; Means for generating overpressure of air against infiltration of dust; Ducts for electric cables for two-for-one type
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/20—Driving or stopping arrangements
- D01H1/24—Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles
- D01H1/244—Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles each spindle driven by an electric motor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/26—Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/86—Multiple-twist arrangements, e.g. two-for-one twisting devices ; Threading of yarn; Devices in hollow spindles for imparting false twist
- D01H7/868—Yarn guiding means, e.g. guiding tubes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
- D01H9/18—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for supplying bobbins, cores, receptacles, or completed packages to, or transporting from, paying-out or take-up stations ; Arrangements to prevent unwinding of roving from roving bobbins
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
- D02G3/285—Doubled, plied, or cabled threads one yarn running over the feeding spool of another yarn
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4004—Unwinding devices
- D07B2207/4009—Unwinding devices over the head
Definitions
- the present invention relates to a work station of a two-for-one twisting or cabling machine, which has a rotatably mounted spindle and a balloon thread guide eye that is height-adjustable by means of a drive.
- twisting Since a simple thread with regard to its strength and / or its evenness can often not meet the requirements that are placed on it during further processing or the end product, it is common in the textile industry to initiate a yarn refinement by using two or more threads twisted together.
- This textile process of yarn refinement is generally referred to as twisting, although a distinction is made between different types of twisting, for example between two-for-one twisting and cabling.
- two threads are often connected to one another with an S or a Z twist, with both threads each being given an additional twist.
- a second thread is rotated around a feed thread, the rotation of the individual thread essentially remaining unchanged.
- the feed threads can originate, for example, from a plied feed bobbin, which is stored in a protective pot of the twisting spindle, or a feed thread is unwound from two feed bobbins arranged one above the other in the protective pot of the twisting spindle.
- thread encompasses all linear structures, such as yarns, film tapes, tubular and tape-shaped textiles and the like.
- thread is used in the context of this application for all possible alternative embodiments.
- At least one running thread in the form of a thread balloon circles a twisting or cabling spindle in the area of each work station before it is wound into a take-up bobbin by means of a winding device.
- a cylindrical thread guide arranged between the balloon limiter and the supply bobbin is provided in these known twin-wire spindles, which surrounds the supply bobbin at the top edge of the balloon limiter.
- a cabling and / or two-for-one twisting spindle which, in addition to a balloon thread guide eyelet 11, has at least one, but preferably three, balloon limiting rings 32, 33, 34. While the balloon thread guide eye 11 according to the DE 101 51 167 A1 is arranged stationary above the spindle, the three balloon limiting rings 32, 33, 34, which have different diameters, are vertically adjustable.
- the two-for-one twisting or cabling machines described usually have a large number of juxtaposed, usually identically designed work stations, the work stations each having a stationary protective pot to accommodate at least one supply bobbin, a twisting or cabling spindle and a device for influencing the thread tension.
- the plied thread is deflected downwards at the thread feed mechanism and arrives at a rotatably mounted, drivable thread twist distribution element which is arranged below the protective pot and which is designed, for example, as a so-called twist plate.
- the running, plied thread leaves the twisting plate, which can be designed, for example, as an ejection plate with storage disk, via a radial opening arranged in the twisting plate and is then guided to a stationary balloon thread guide arranged above the protective pot. Due to the rotation of the twisting plate between the twisting plate and the balloon thread guide eyelet arranged above the protective pot, the pinned thread forms a thread balloon rotating around the protective pot, the size of the thread balloon being set during the twisting process being adjustable by the thread feed mechanism.
- a first supply reel is positioned in a protective pot at the work station, while a second supply reel is arranged in an associated creel.
- a so-called outer thread is drawn off by a defined controllable thread feed mechanism and introduced from below into the hollow bobbin axis of a rotatably mounted, drivable thread twist distribution element, which is designed, for example, as a twist plate.
- the running outer thread leaves the storage disk via a radial opening and is then guided, for example via the twisting plate, to a stationary balloon thread guide arranged above the protective pot.
- the outer thread Due to the rotation of the twisting plate between the twisting plate and the balloon thread guide eyelet arranged above the protective pot, the outer thread also forms a thread balloon rotating around the protective pot, the size of which can be adjusted by the thread feeder during the cabling process.
- both the twisted and the cabled thread are wound up by a winding device to form a take-up bobbin.
- Textile machines with movably mounted balloon thread guides or balloon thread guide eyes are also known in connection with ring spinning machines.
- a ring spinning machine is described, the balloon thread guides of which are mounted so that they can be adjusted in height, as is customary in such textile machines. That is, the ring spinning machine has several machine banks arranged one above the other on both of its longitudinal machine sides, with further, vertically movably mounted machine banks being installed above a stationary spindle bank, as is known. At the top of these vertically movable machine banks the balloon thread guides of the numerous workplaces of the ring spinning machine are arranged. With such an arrangement, all balloon thread guides on one side of the machine are always displaced together during the spinning operation; a separate control of the balloon thread guide of an individual work station is not possible.
- the work stations are each equipped with a vertically adjustable thread balloon guide.
- the production speed of the work stations is to be increased by appropriate positioning of the thread balloon guide, while the yarn quality is to be maintained.
- this reference does not contain any information.
- the invention is based on the object of creating a workstation of a two-for-one twisting or cabling machine which is designed so that the balloon thread guide eyelet of a workstation, which is height-adjustable by a drive, can always be positioned in an optimal operating position.
- this object is achieved in that the drive is coupled to a control device that controls the drive so that it shifts the balloon thread guide eyelet between working positions that are dependent on production parameters and a rest position during production interruptions and related transient working phases and that a device for recording a measured variable is available that is available to the control device and which causes the regulation of the drive to change the position of the balloon thread guide eyelet.
- the device according to the invention has the particular advantage that it is ensured at all times during operation of the work station that the balloon thread guide eyelet is advantageously positioned. That is, a control device immediately ensures that the drive positions the balloon thread guide eyelet in an optimal operating position as a function of a measured variable that is provided by an assigned device. In the event of production interruptions, the balloon thread guide eyelet is positioned, for example, in a rest position in which the spindle of the work station is easily accessible to the operating personnel.
- the device for detecting a measured variable is a measuring device which monitors the energy consumption of the spindle drive during operation of the work station.
- the current that is picked up by the spindle drive is determined by means of a measuring device and a measured variable is generated therefrom, which enables information about the current operating status of the work site, especially the size of the thread balloon and thus the position of the balloon thread guide eyelet.
- the measuring device by measuring the power or the torque of the drive device of the spindle, creates a measured variable which can be used by the control device in order to advantageously position the balloon thread guide eyelet by means of an associated drive.
- the measuring device for detecting a measured variable that can be processed by the control device can, however, also have other embodiments.
- a time measuring device can also be used which, for example, sets a measured variable after a certain period of time that the workplace needs to run up to operating speed again after a standstill, which the control device processes in such a way that the drive is caused to move the balloon thread guide eyelet from a rest position to a working position.
- the device for detecting a measured variable can also be designed as a sensor device which detects the size of a thread balloon encircling the spindle during operation of the work station.
- the sensor device is designed, for example, as a light barrier which has a light source and a light receiver and which scans the rotating thread balloon with a light beam.
- the thread forming the thread balloon generates a signal with each revolution by shading the light beam, which is processed by the sensor device to a measured variable and passed on to the control device.
- a thread tension sensor can also be used as a device for detecting a measured variable, which is arranged in the area of the thread path of a twisted or cabled thread, preferably between the rest position of the balloon thread guide eyelet and a thread feed mechanism upstream of the winding device.
- Such a thread tension sensor connected to the control device is also able to generate a measured variable from the measured thread tension, on the basis of which the control device then causes the balloon thread guide eyelet to be optimally positioned at the work site.
- each of the work stations of the two-for-one twisting or cabling machine is also equipped with an adjustable thread tension influencing device, which is designed, for example, as a thread feed mechanism or as a thread brake.
- the thread tension of a rotating thread balloon can be adjusted very finely with both a thread feed mechanism and a thread brake, that is, one
- Such controllable thread tension influencing device in conjunction with an advantageous working position of the balloon thread guide eyelet, enables the size and shape of the circulating thread balloon to be optimized at any time, and thus a significant reduction in the energy requirement of the job in question.
- control device is also designed in such a way that, during operation of the work station, together with the thread tension control device, it ensures that the balloon thread guide eye is moved from a first working position to a second working position in order to reduce the energy consumption of the spindle drive, with the balloon thread guide eye in the second working position is preferably arranged between the first working position and the rest position of the balloon thread guide eyelet.
- the control device is preferably designed in such a way that signals related to a specific event at the relevant work station, e.g. spindle start, thread breakage, end of run time or lot change, immediately lead to a defined control of the drive of the balloon thread guide eyelet and thus to an advantageous positioning in a rest position or a working position can be used.
- the design of the control device ensures that the balloon thread guide eyelet is advantageously positioned at all times during operation of the work station. That is, the control device immediately ensures that a drive positions the balloon thread guide eyelet optimally according to the event, depending on a measured variable which is provided by an assigned device and which is related to a specific event at the relevant work site.
- Fig. 1 is shown schematically in side view a work station 1 of a cabling machine with a balloon thread guide eyelet 9, which is adjustable in height by a drive 18.
- the drive 18 is connected to a control device 20.
- the work station 1 is at a standstill, that is, the spindle drive 3 is switched off; the spindle 2 does not rotate.
- a (not shown in detail) creel 4 is positioned above or behind the work station 1, which usually serves to receive a plurality of supply bobbins 7.
- a so-called outer thread 5 is drawn off from at least one of these supply bobbins 7, hereinafter referred to as the first supply bobbin 7.
- the outer thread 5 withdrawn from the first supply bobbin 7 is deflected several times before it enters the hollow axis of rotation of the spindle drive 3 in the area of an axis of rotation 35 of the spindle 2.
- the outer thread 5 leaves the hollow axis of rotation of the spindle drive 3 through a so-called thread outlet bore, which is arranged slightly below a protective pot 19 and points radially outwards, and arrives at the outer region of a thread deflection device 8.
- the outer thread 5 is deflected upwards in the area of the thread deflecting device 8 and arrives at a balloon thread guide eyelet 9, where it meets an inner thread 16.
- the work station 1 has a rotatably mounted spindle 2 and a thread deflection device 8 which rotates about an axis of rotation 35.
- a protective pot 19 is arranged on the thread deflecting device 8 and has a hood 6 with a thread brake 10.
- a second supply bobbin 15 is stored in the protective pot 19, from which the so-called inner thread 16 is withdrawn overhead, which arrives via the thread brake 10 to the balloon thread guide eyelet 9 arranged above the spindle 2, where it makes contact with the outer thread 5.
- the protective pot 19, which receives the second supply bobbin 15 and which is mounted on the rotatable thread deflection device 8, is secured against rotation, preferably by a magnetic device (not shown).
- the rotatably mounted thread deflection device 8 of the spindle 2 is acted upon by a drive. This means that either, as in the present exemplary embodiment, a direct drive in the form of a spindle drive 3 is provided, or, for example, in FIG Fig. 8 shown, an indirect drive device.
- the threads (outer thread 5 and inner thread 16) that meet in the balloon thread guide eyelet 9 pass via a thread conveying device 11 to a winding and winding device 12, where they are wound up to form a take-up bobbin 14.
- Cords are twisted, cabled or twisted yarns.
- the winding and winding device 12 has, inter alia, a drive roller 17 which drives the take-up bobbin 14 in a frictionally engaged manner during the working process.
- the balloon thread guide eyelet 9 is mounted so as to be vertically displaceable and is connected to a drive 18 which in turn is connected to a control device 20 which is connected to a timing device 23 is.
- the control device 20 ensures that when the work station 1 is stationary, the drive 18 positions the balloon thread guide eyelet 9 in a rest position RS in which the balloon thread guide eyelet 9 is slightly raised. That is, the balloon thread guide eyelet 9 is positioned so that there is a relatively large distance between the balloon thread guide eyelet 9 and the hood 6 of the protective pot 19, which has a positive effect on the accessibility of the spindle 2 or the protective pot 19.
- the Fig. 2 shows the work station 1 described above during operation, that is, while a cord 13 is being cabled at the work station, for example.
- an outer thread 5 is withdrawn from a first supply bobbin 7 arranged in a creel 4, which, deflected several times, runs into the hollow rotation axis of the spindle drive 3 in the area of the axis of rotation 35 of the spindle 2.
- the outer thread 5 leaves the hollow axis of rotation of the spindle drive 3, as is known, through a so-called thread outlet bore which is arranged slightly below a protective pot 19 and points radially outward and is part of a rotating thread deflection device 8.
- the running outer thread 5 is deflected upwards and, forming a thread balloon B, the shape and size of which is determined, among other things, by the position of the balloon thread guide eyelet 9 and which encircles the protective pot 19, to the balloon thread guide eyelet 9, where it opens the inner thread 16 hits, which is simultaneously drawn overhead from a second supply bobbin 15, which is stored in a protective pot 19 of the spindle 2.
- the outer thread 5 and the inner thread 16 are cabled to form a cord 13, which is transported by the thread conveyor 11 to the winding and winding device 12 and wound up there to form a take-up bobbin 14.
- the balloon thread guide eyelet 9 which is vertically adjustable by means of a drive 18, is initially positioned in a rest position RS.
- the thread balloon B1 then has a relatively large height and a relatively large diameter D1 on.
- the time which the spindle 2 needs to reach its operating speed is monitored by means of the time measuring device 23. That is, the time measuring device 23 provides the control circuit 20 with a measured variable i which the latter uses to control the drive 18. However, the time measuring device 23 can also work with a fixed value, after which it provides the control circuit 20 with a measured variable i.
- FIG. 3 The illustrated embodiment of a work station 1 of a cabling machine differs only slightly in its structural design from the one above with reference to FIG Figures 1 and 2 described embodiment. The following description of the Fig. 3 is therefore essentially limited to a brief explanation of the differences.
- the drive 18 for positioning the balloon thread guide eyelet 9 is coupled to a control device 20, which in turn is connected to a device for detecting a measured variable, which in the embodiment shown is a measuring device 21 that monitors the energy consumption of the spindle drive 3 during operation of the workstation 1 .
- a measuring device 21 that monitors the energy consumption of the spindle drive 3 during operation of the workstation 1 . This means that when the spindle 2 reaches its operating speed and the energy consumption of the spindle drive 3 has reached a certain level, the measuring device 21 provides the control device 20 with a measured variable i which the control device 20 uses to control the drive 18.
- the drive 18 is regulated, for example, in such a way that it displaces the balloon thread guide eyelet 9 from its rest position RS into its working position AP, in which the thread balloon B2 has a significantly smaller height and also a significantly smaller diameter D2. In this way it is possible to significantly reduce the energy requirement of the spindle drive 3 of the work station 1.
- the device for detecting a measured variable i is a sensor device 25 which is designed as a light barrier, that is to say has a light source 26 and a light receiver 27.
- Such optically working light barriers are shaded by the running thread of a rotating thread balloon B, in the exemplary embodiment the outer thread 5 coming from the first supply bobbin 7, intermittently from a light beam 28 with each revolution of the thread balloon B, which provides information about the current speed of the spindle 2 and the diameter of the thread balloon B allows.
- a sensor device 25 connected to the control device 20 and formed as a light barrier, not only can the diameter of the thread balloon B be determined, but also the speed of the spindle 2 can be monitored relatively easily and a measured variable i can be transmitted to the control device 20 when the operating speed is reached become.
- the control device 20 then ensures that the drive 18 optimizes the balloon thread guide eyelet 9 with respect to its position, that is, the drive 18 transfers the balloon thread guide eyelet 9 from its rest position RS to the working position AP.
- the device for detecting a measured variable i is a thread tension sensor 24, which is arranged in the thread path of a cord 13 shortly before the winding and winding device 12. With such a thread tension sensor 24, the thread tension of the cord 13 is monitored and a measured variable i is generated when the thread tension reaches a predetermined limit value.
- control device 20 When such a measured variable i is obtained, the control device 20 then ensures, as usual, that the drive 18 moves the balloon thread guide eyelet 9 into the working position AP, which leads to a smaller thread balloon and thus to a reduction in the thread tension.
- a work station 1 of a cabling machine which has a control device 20 connected to the drive 18 for the balloon thread guide eyelet 9, various devices for detecting a measured variable i and a thread tension influencing device 22 connected to the thread path of the outer thread 5.
- one of the devices connected to the control device 20 for detecting a measured variable i is a measuring device 21, which, as above, is based on the Fig. 3 stated, the energy consumption of the spindle drive 3 is monitored during the operation of the workstation 1.
- a thread tension sensor 24 is also used as a further device for detecting a measured variable i, which scans the cord 13 and is installed, for example, just below a thread conveyor 11.
- the thread tension influencing device 22 switched into the thread path of the outer thread 5 is, for example, an adjustable thread feed mechanism or an adjustable thread brake.
- control device 20 depending on the measured variables i of the devices 21 and / or 24, always ensures that the drive 18 positions the balloon thread guide eyelet 9 advantageously at all times, and also ensures that the thread tension influencing device 22 keeps the thread tension of the thread balloon B2 at an optimal value.
- the Fig. 7 shows a workstation 1 of a cabling machine on a slightly larger scale.
- the balloon thread guide eyelet 9 can be shifted between a rest position RS, which is advantageous in the event of production interruptions, and work positions AP 1 , AP 2 dependent on spinning parameters and related transient work phases.
- control device 20 is designed so that, depending on a measured variable i provided, for example, by a measuring device 21, the drive 18 for the balloon thread guide eyelet 9 is controlled so that the balloon thread guide eyelet 9 first moves from its rest position RS into an advantageous working position AP 1 is relocated.
- the balloon thread guide eyelet is later transferred to an optimal working position AP 2 , the thread tension of the outer thread 5 being increased somewhat at almost the same time by means of the thread tension influencing device 22, for example a thread feeder, thereby creating a thread balloon B3 with an optimal diameter D3.
- the working positions of the balloon thread guide eyelet 9 naturally also result in a large number of working positions that lie between the working position AP 1 and the working position AP 2.
- the Fig. 8 shows a schematic side view of a workstation 1 of a two-for-one twisting machine.
- the work station 1 has, among other things, a spindle 2 designed as a twisting spindle with a protective pot 19 for receiving at least one supply bobbin 15, a rotatably mounted thread deflection device 8 and a vertically adjustable balloon thread guide loop 9.
- the balloon thread guide eyelet 9 can be positioned either in a rest position RS or in one of the working positions AP 1 and AP 2 or intermediate positions by a drive device 29 which is connected to a control device 20.
- a thread tension sensor 24, a thread feed mechanism 31 and a drive device 30 for the spindle 2 or its thread deflection device 8 are also connected to the control device 20.
- a thread 28 withdrawn from a supply bobbin 15 is introduced from above into a hollow axis of rotation of the thread deflecting device 8 arranged in the area of an axis of rotation 35 of the spindle 2 and passes through the thread feed mechanism 31.
- the thread 28 leaves the hollow axis of rotation through a so-called thread outlet bore, which is arranged somewhat below a protective pot 19 and points radially outwards, and arrives at the outer region of the thread deflection device 8.
- the thread 28 is deflected upwards at the thread deflection device 8 and, forming a thread balloon B1, arrives at the balloon thread guide eye 9, which at this point in time, i.e. when the spindle has reached operating speed 2 or before, is in a rest position RS is positioned.
- the spindle 2 has an indirect drive device 30. That is to say, the thread deflecting device 8 has a whorl 32, which is acted upon by a drive belt 33, which also runs via a drive wharve 34 of a drive shaft 36, for example in a machine position.
- the drive shaft 36 is connected to a drive 38 via a belt drive 37, for example.
- a measuring device 21 connected to the drive 38 which monitors the energy consumption of the drive 38, for example, registers, for example, that the spindle 2 is running at operating speed, a measured variable i is sent to the control device 20, which then ensures that the drive device 29, the balloon thread guide eyelet 9 is transferred from the rest position RS to a working position AP 1 .
- the thread tension of the plied thread 28, which circulates as a thread balloon B2 can be increased by means of the thread feeder 31 and at the same time the balloon thread guide eyelet 9 can be moved into an optimal working position AP 2 be transferred, creating a thread balloon B3 with an optimal diameter D3.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Description
Die vorliegende Erfindung betrifft eine Arbeitsstelle einer Doppeldrahtzwirn- oder Kabliermaschine, die eine rotierbar gelagerte Spindel und eine mittels eines Antriebs höhenverstellbare Ballonfadenführeröse aufweist.The present invention relates to a work station of a two-for-one twisting or cabling machine, which has a rotatably mounted spindle and a balloon thread guide eye that is height-adjustable by means of a drive.
Da ein einfacher Faden bezüglich seiner Festigkeit und/oder seiner Gleichmäßigkeit den Anforderungen, die bei der Weiterverarbeitung oder beim Endprodukt an ihn gestellt werden, oft nicht genügen kann, ist es in der Textilindustrie üblich, dadurch eine Garnveredelung zu initiieren, dass zwei oder mehr Fäden miteinander verdreht werden. Dieser textile Prozess der Garnveredelung wird allgemein als Zwirnen bezeichnet, wobei allerdings zwischen verschiedenen Arten des Zwirnens, zum Beispiel zwischen dem Doppeldrahtzwirnen und dem Kablieren, unterschieden wird.Since a simple thread with regard to its strength and / or its evenness can often not meet the requirements that are placed on it during further processing or the end product, it is common in the textile industry to initiate a yarn refinement by using two or more threads twisted together. This textile process of yarn refinement is generally referred to as twisting, although a distinction is made between different types of twisting, for example between two-for-one twisting and cabling.
Beim Doppeldrahtzwirnen werden beispielsweise oft zwei Fäden mit einer S- oder einer Z-Drehung miteinander verbunden, wobei beide Fäden jeweils eine zusätzliche Drehung erhalten. Beim Kablieren wird hingegen um einen Vorlagefaden ein zweiter Faden gedreht, wobei die Drehung des Einzelfadens im Wesentlichen unverändert bleibt.In two-for-one twisting, for example, two threads are often connected to one another with an S or a Z twist, with both threads each being given an additional twist. During cabling, on the other hand, a second thread is rotated around a feed thread, the rotation of the individual thread essentially remaining unchanged.
Beim Doppeldrahtzwirnen gibt es außerdem bezüglich der Art, wie die Fäden der Zwirnmaschine zugeführt werden, verschiedene Vorlagearten. Die Vorlagefäden können beispielsweise von einer gefachten Vorlagespule stammen, die in einem Schutztopf der Zwirnspindel gelagert ist, oder von zwei in dem Schutztopf der Zwirnspindel übereinander angeordneten Vorlagespulen wird jeweils ein Vorlagefaden abgespult.In the case of two-for-one twisting, there are also different types of presentation with regard to the way in which the threads are fed to the twisting machine. The feed threads can originate, for example, from a plied feed bobbin, which is stored in a protective pot of the twisting spindle, or a feed thread is unwound from two feed bobbins arranged one above the other in the protective pot of the twisting spindle.
In der vorliegenden Anmeldung umfasst der Begriff Faden alle linienförmigen Gebilde, wie Garne, Folienbändchen, schlauch- und bändchenförmige Textilien und dergleichen. Zur Vereinfachung wird im Rahmen dieser Anmeldung der Begriff "Faden" für alle möglichen alternativen Ausführungsformen verwendet.In the present application, the term thread encompasses all linear structures, such as yarns, film tapes, tubular and tape-shaped textiles and the like. For the sake of simplicity, the term “thread” is used in the context of this application for all possible alternative embodiments.
In der Textilmaschinenindustrie sind im Zusammenhang mit dem Veredelungsprozess Zwirnen ebenfalls seit langem verschiedene Ausführungsformen von Doppeldrahtzwirn- oder Kabliermaschinen bekannt und in zahlreichen Patentschriften ausführlich beschrieben.In the textile machine industry, in connection with the finishing process, twisting, various embodiments of two-for-one twisting have been used for a long time. or cabling machines known and described in detail in numerous patents.
Bei allen diesen bekannten Doppeldrahtzwirn- oder Kabliermaschinen umkreist im Bereich jeder Arbeitsstelle jeweils wenigstens ein laufender Faden in Form eines Fadenballons eine Zwirn- oder Kablierspindel, bevor er mittels einer Wickelvorrichtung zu einer Auflaufspule aufgewunden wird.In all of these known two-for-one twisting or cabling machines, at least one running thread in the form of a thread balloon circles a twisting or cabling spindle in the area of each work station before it is wound into a take-up bobbin by means of a winding device.
Da insbesondere bei reibungsempfindlichen Garnmaterialien, wie beispielsweise Polypropylen, Polyester oder Polyacryl, die Gefahr besteht, dass es zu einem Fadenbruch kommt, wenn der Fadenballon während des Zwirn- oder Kablierprozesses mit dem stationären Schutztopf der Spindel in Kontakt gerät, war es bei derartigen Doppeldrahtzwirn- oder Kabliermaschinen zunächst üblich, den Durchmesser des Fadenballons so einzustellen, dass er sicher über dem Durchmesser des stationären Schutztopfes liegt.Since, in particular with friction-sensitive yarn materials, such as polypropylene, polyester or polyacrylic, there is a risk that the thread will break if the thread balloon comes into contact with the stationary protective cup of the spindle during the twisting or cabling process, it was with such double-wire twisting or cabling machines initially customary to adjust the diameter of the thread balloon so that it is safely above the diameter of the stationary protective pot.
Da große Fadenballone jedoch bekanntlich zu relativ großen Ventilationsverlusten und damit zu erhöhtem Energiebedarf der Arbeitsstellen der Doppeldrahtzwirn- oder Kabliermaschinen führen, hat man, insbesondere im Zusammenhang mit weniger reibungsempfindlichen Garnmaterialien, wie zum Beispiel Baumwolle, in der Vergangenheit auch verschiedene Versuche unternommen, um den Durchmesser der Fadenballone zu verkleinern bzw. zu begrenzen.However, since large thread balloons are known to lead to relatively large ventilation losses and thus to increased energy requirements at the workplaces of the two-for-one twisting or cabling machines, various attempts have been made in the past to improve the diameter, especially in connection with less friction-sensitive yarn materials such as cotton to reduce or limit the thread balloons.
In der
Bei derartigen Doppeldraht-Zwirnspindeln wird die Entstehung eines im Durchmesser relativ großen Fadenballons dadurch wirkungsvoll verhindert, dass der Faden nach dem Verlassen des im Durchmesser relativ großen Faden-Abwurftellers der Spindel sofort an die Innenseite des Ballonbegrenzers anläuft.In such two-for-one twisting spindles, the formation of a thread balloon with a relatively large diameter is effectively prevented by the fact that the thread immediately runs against the inside of the balloon limiter after leaving the thread discharge plate of the spindle, which is relatively large in diameter.
Bei der Doppeldrahtzwirnspindel gemäß
Um Kontakte zwischen dem umlaufenden, nach außen an einem zylindrischen Ballonbegrenzer abgestützten Fadenballon und der Vorlagespule zu vermeiden, ist bei diesen bekannten Doppeldrahtzwirnspindeln außerdem ein zwischen dem Ballonbegrenzer und der Vorlagespule angeordneter, zylinderförmiger Fadenführer vorgesehen, der die Vorlagespule in Höhe der Ballonbegrenzeroberkante umgibt.In order to avoid contact between the circumferential thread balloon supported on the outside on a cylindrical balloon limiter and the supply bobbin, a cylindrical thread guide arranged between the balloon limiter and the supply bobbin is provided in these known twin-wire spindles, which surrounds the supply bobbin at the top edge of the balloon limiter.
Durch die
Nachteilig bei diesen bekannten Doppeldrahtzwirnspindeln ist allerdings der relativ lange körperliche Kontakt des umlaufenden Fadenballons mit dem stationären Ballonbegrenzer.A disadvantage of these known two-for-one twisting spindles, however, is the relatively long physical contact between the rotating thread balloon and the stationary balloon limiter.
Da die durch solche stationären Ballonbegrenzer auf den Faden einwirkenden Beanspruchungen verhältnismäßig hoch sind, sind solche Doppeldrahtzwirnspindeln nur für relativ unempfindliche Garne einsetzbar.Since the stresses acting on the thread through such stationary balloon limiters are relatively high, such two-for-one twisting spindles can only be used for relatively insensitive threads.
Es ist deshalb bereits vorgeschlagen worden, die Größe des Fadenballons dadurch zu beeinflussen, dass auf den Arbeitsstellen von Doppeldrahtzwirn- oder Kabliermaschinen steuernd oder regelnd in die Fadenspannung des den Fadenballon bildenden Fadens eingegriffen wird.It has therefore already been proposed to influence the size of the thread balloon by intervening in a controlling or regulating manner in the thread tension of the thread forming the thread balloon at the workplaces of two-for-one twisting or cabling machines.
Derartige, beispielsweise in der
Bei einer Arbeitsstelle, die nach dem Doppeldrahtzwirnverfahren arbeitet, wird beispielsweise ein ein- oder mehrfach gefachter Faden von einer im Schutztopf angeordneten Vorlagespule nach oben abgezogen und über ein auf der Spulenachse der Zwirnspindel angeordnetes, ansteuerbares Fadenlieferwerk in das obere Ende der hohlen Spulenachse der Zwirnspindel eingeführt.In the case of a work station that works according to the two-for-one twisting process, a single or multiple plied thread is drawn off upwards from a supply bobbin arranged in the protective pot and over a thread on the bobbin axis Controllable yarn feed mechanism arranged on a twisting spindle is introduced into the upper end of the hollow bobbin axis of the twisting spindle.
Das heißt, der gefachte Faden wird am Fadenlieferwerk nach unten abgelenkt und gelangt zu einem unterhalb des Schutztopfes angeordneten, rotierbar gelagerten, antreibbaren Fadendrallerteilungselement, das beispielsweise als sogenannter Zwirnteller ausgebildet ist. Der laufende, gefachte Faden verlässt den Zwirnteller, der zum Beispiel als Abwurfteller mit Speicherscheibe ausgebildet sein kann, über eine im Zwirnteller angeordnete Radialöffnung und wird anschließend zu einem oberhalb des Schutztopfes angeordneten, stationären Ballonfadenführer geführt. Der gefachte Faden bildet dabei aufgrund der Rotation des Zwirntellers zwischen dem Zwirnteller und der oberhalb des Schutztopfes angeordneten Ballonfadenführeröse einen um den Schutztopf rotierenden Fadenballon, wobei die Größe des sich während des Zwirnprozesses einstellenden Fadenballons durch das Fadenlieferwerk einstellbar ist.That is, the plied thread is deflected downwards at the thread feed mechanism and arrives at a rotatably mounted, drivable thread twist distribution element which is arranged below the protective pot and which is designed, for example, as a so-called twist plate. The running, plied thread leaves the twisting plate, which can be designed, for example, as an ejection plate with storage disk, via a radial opening arranged in the twisting plate and is then guided to a stationary balloon thread guide arranged above the protective pot. Due to the rotation of the twisting plate between the twisting plate and the balloon thread guide eyelet arranged above the protective pot, the pinned thread forms a thread balloon rotating around the protective pot, the size of the thread balloon being set during the twisting process being adjustable by the thread feed mechanism.
Bei einer Arbeitsstelle, die nach dem Kablierverfahren arbeitet, kommen zwei separat angeordnete Vorlagespulen zum Einsatz. Eine erste Vorlagespule ist dabei, wie üblich, in einem Schutztopf der Arbeitsstelle positioniert, während eine zweite Vorlagespule in einem zugehörigen Spulengatter angeordnet ist.At a work station that works according to the cabling process, two separately arranged supply spools are used. As usual, a first supply reel is positioned in a protective pot at the work station, while a second supply reel is arranged in an associated creel.
Von dieser im Spulengatter bevorrateten Vorlagespule wird durch ein definiert ansteuerbares Fadenlieferwerk ein sogenannter Außenfaden abgezogen und von unten in die hohle Spulenachse eines rotierbar gelagerten, antreibbaren Fadendrallerteilungselements, das zum Beispiel als Zwirnteller ausgebildet ist, eingeführt.From this supply bobbin stored in the creel, a so-called outer thread is drawn off by a defined controllable thread feed mechanism and introduced from below into the hollow bobbin axis of a rotatably mounted, drivable thread twist distribution element, which is designed, for example, as a twist plate.
Der laufende Außenfaden verlässt die Speicherscheibe über eine Radialöffnung und wird anschließend zum Beispiel über den Zwirnteller zu einem oberhalb des Schutztopfes angeordneten, stationären Ballonfadenführer geleitet.The running outer thread leaves the storage disk via a radial opening and is then guided, for example via the twisting plate, to a stationary balloon thread guide arranged above the protective pot.
Auch der Außenfaden bildet dabei aufgrund der Rotation des Zwirntellers zwischen dem Zwirnteller und der oberhalb des Schutztopfes angeordneten Ballonfadenführeröse einen um den Schutztopf rotierenden Fadenballon, dessen Größe während des Kablierprozesses durch das Fadenlieferwerk einstellbar ist.Due to the rotation of the twisting plate between the twisting plate and the balloon thread guide eyelet arranged above the protective pot, the outer thread also forms a thread balloon rotating around the protective pot, the size of which can be adjusted by the thread feeder during the cabling process.
Nach dem Passieren der Ballonfadenführeröse wird sowohl der verzwirnte als auch der kablierte Faden durch eine Spulvorrichtung zu einer Auflaufspule aufgewickelt.After passing the balloon thread guide eyelet, both the twisted and the cabled thread are wound up by a winding device to form a take-up bobbin.
Bei den Arbeitsstellen der vorstehend beschriebenen Doppeldrahtzwirn- oder Kabliermaschinen, bei denen die Höhe des umlaufenden Fadenballons jeweils durch einen Ballonfadenführer bzw. eine Ballonfadenführeröse begrenzt ist, ist es oft nicht möglich bzw. in der Regel zumindest äußerst schwierig, während des Betriebes der Arbeitsstelle Änderungen bezüglich der Höhe des Fadenballons vorzunehmen.In the workstations of the two-for-one twisting or cabling machines described above, in which the height of the circulating thread balloon is limited by a balloon thread guide or a balloon thread guide eyelet, it is often not possible or, as a rule, at least extremely difficult to make changes with regard to the operation of the workstation the height of the thread balloon.
Allerdings sind in der Textilmaschinenindustrie auch textile Einrichtungen bekannt, bei denen die Höhe des Fadenballons einstellbar ist.However, textile devices are also known in the textile machine industry in which the height of the thread balloon can be adjusted.
In der
Das heißt, bei diesem bekannten Spulengatter sind entweder die Vorlagespulen oder die Ballonfadenführer beweglich gelagert.That is, in this known creel, either the supply bobbins or the balloon thread guides are movably mounted.
Auch in der
Textilmaschinen mit beweglich gelagerten Ballonfadenführern bzw. Ballonfadenführerösen sind des Weiteren auch im Zusammenhang mit Ringspinnmaschinen bekannt.Textile machines with movably mounted balloon thread guides or balloon thread guide eyes are also known in connection with ring spinning machines.
In der
Bei der Ringspinnmaschine gemäß
Des Weiteren ist in der
Ausgehend vom vorstehend genannten Stand der Technik liegt der Erfindung die Aufgabe zugrunde, eine Arbeitsstelle einer Doppeldrahtzwirn- oder Kabliermaschine zu schaffen, die so ausgebildet ist, dass die durch einen Antrieb höhenverstellbare Ballonfadenführeröse einer Arbeitsstelle stets in einer optimalen Betriebsstellung positionierbar ist.Based on the above-mentioned prior art, the invention is based on the object of creating a workstation of a two-for-one twisting or cabling machine which is designed so that the balloon thread guide eyelet of a workstation, which is height-adjustable by a drive, can always be positioned in an optimal operating position.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, dass der Antrieb mit einer Regeleinrichtung gekoppelt ist, die den Antrieb so regelt, dass er die Ballonfadenführeröse zwischen von Produktionsparametern abhängigen Arbeitspositionen und einer Ruhestellung bei Produktionsunterbrechungen sowie damit im Zusammenhang stehenden transienten Arbeitsphasen verlagert und dass eine Einrichtung zur Erfassung einer Messgröße vorhanden ist, die der Regeleinrichtung zur Verfügung gestellt wird und die das Regeln des Antriebs zum Wechsel der Position der Ballonfadenführeröse bewirkt.According to the invention, this object is achieved in that the drive is coupled to a control device that controls the drive so that it shifts the balloon thread guide eyelet between working positions that are dependent on production parameters and a rest position during production interruptions and related transient working phases and that a device for recording a measured variable is available that is available to the control device and which causes the regulation of the drive to change the position of the balloon thread guide eyelet.
Vorteilhafte Ausführungsformen der erfindungsgemäßen Vorrichtung sind Gegenstand der Unteransprüche.Advantageous embodiments of the device according to the invention are the subject of the subclaims.
Die erfindungsgemäße Vorrichtung hat insbesondere den Vorteil, dass während des Betriebes der Arbeitsstelle zu jedem Zeitpunkt sichergestellt ist, dass die Ballonfadenführeröse vorteilhaft positioniert ist. Das heißt, eine Regeleinrichtung sorgt in Abhängigkeit von einer Messgröße, die durch eine zugeordnete Einrichtung bereitgestellt wird, jeweils sofort dafür, dass der Antrieb die Ballonfadenführeröse in einer optimalen Betriebsstellung positioniert. Bei Produktionsunterbrechungen wird die Ballonfadenführeröse beispielsweise in einer Ruhestellung positioniert, in der die Spindel der Arbeitsstelle für das Betriebspersonal gut zugängig ist.The device according to the invention has the particular advantage that it is ensured at all times during operation of the work station that the balloon thread guide eyelet is advantageously positioned. That is, a control device immediately ensures that the drive positions the balloon thread guide eyelet in an optimal operating position as a function of a measured variable that is provided by an assigned device. In the event of production interruptions, the balloon thread guide eyelet is positioned, for example, in a rest position in which the spindle of the work station is easily accessible to the operating personnel.
In einer ersten vorteilhaften Ausführungsform ist außerdem vorgesehen, dass die Einrichtung zur Erfassung einer Messgröße eine Messeinrichtung ist, die während des Betriebes der Arbeitsstelle die Energieaufnahme des Spindelantriebs überwacht.In a first advantageous embodiment it is also provided that the device for detecting a measured variable is a measuring device which monitors the energy consumption of the spindle drive during operation of the work station.
Das heißt, mittels einer Messeinrichtung wird der Strom ermittelt, der vom Spindelantrieb aufgenommen wird und daraus eine Messgröße generiert, die Aufschlüsse über den augenblicklichen Betriebszustand der Arbeitsstelle, speziell der Größe des Fadenballons und damit der Lage die Ballonfadenführeröse ermöglicht.This means that the current that is picked up by the spindle drive is determined by means of a measuring device and a measured variable is generated therefrom, which enables information about the current operating status of the work site, especially the size of the thread balloon and thus the position of the balloon thread guide eyelet.
Das heißt, die Messeinrichtung erstellt durch Messen der Leistung bzw. des Drehmoments der Antriebseinrichtung der Spindel eine Messgröße, die von der Regeleinrichtung benutzt werden kann, um die Ballonfadenführeröse mittels eines zugehörigen Antriebs vorteilhaft zu positionieren.That is, by measuring the power or the torque of the drive device of the spindle, the measuring device creates a measured variable which can be used by the control device in order to advantageously position the balloon thread guide eyelet by means of an associated drive.
Die Messeinrichtung zur Erfassung einer durch die Regeleinrichtung verarbeitbaren Messgröße kann allerdings auch andere Ausführungsformen aufweisen.The measuring device for detecting a measured variable that can be processed by the control device can, however, also have other embodiments.
Es kann beispielsweise auch eine Zeitmesseinrichtung zum Einsatz kommen, die zum Beispiel nach einer bestimmten Zeitspanne, die die Arbeitsstelle benötigt, um nach einem Stillstand wieder auf Betriebsdrehzahl hochzulaufen, eine Messgröße absetzt, die die Regeleinrichtung dahingehend verarbeitet, dass der Antrieb veranlasst wird, die Ballonfadenführeröse aus einer Ruhestellung in eine Arbeitsposition zu verlagern.For example, a time measuring device can also be used which, for example, sets a measured variable after a certain period of time that the workplace needs to run up to operating speed again after a standstill, which the control device processes in such a way that the drive is caused to move the balloon thread guide eyelet from a rest position to a working position.
In einer weiteren vorteilhaften Ausführungsform kann die Einrichtung zur Erfassung einer Messgröße auch als eine Sensoreinrichtung ausgebildet sein, die während des Betriebes der Arbeitsstelle die Größe eines die Spindel umkreisenden Fadenballons erfasst. Die Sensoreinrichtung ist dabei beispielsweise als Lichtschranke ausgebildet, die eine Lichtquelle sowie einen Lichtempfänger aufweist und die mit einem Lichtstrahl den umlaufenden Fadenballon abtastet.In a further advantageous embodiment, the device for detecting a measured variable can also be designed as a sensor device which detects the size of a thread balloon encircling the spindle during operation of the work station. The sensor device is designed, for example, as a light barrier which has a light source and a light receiver and which scans the rotating thread balloon with a light beam.
Bei einer solchen Sensoreinrichtung erzeugt der den Fadenballon bildenden Faden bei jedem Umlauf durch Abschattungen des Lichtstrahles ein Signal, das durch die Sensoreinrichtung zu einer Messgröße verarbeitet und an die Regeleinrichtung weitergeleitet wird.With such a sensor device, the thread forming the thread balloon generates a signal with each revolution by shading the light beam, which is processed by the sensor device to a measured variable and passed on to the control device.
Als Einrichtung zur Erfassung einer Messgröße kann allerdings auch ein Fadenzugkraftsensor zum Einsatz kommen, der im Bereich des Fadenlaufweges eines gezwirnten oder kablierten Fadens, vorzugsweise zwischen der Ruhestellung der Ballonfadenführeröse und einem der Wickeleinrichtung vorgeschalteten Fadenlieferwerk, angeordnet ist.A thread tension sensor can also be used as a device for detecting a measured variable, which is arranged in the area of the thread path of a twisted or cabled thread, preferably between the rest position of the balloon thread guide eyelet and a thread feed mechanism upstream of the winding device.
Auch ein solcher an die Regeleinrichtung angeschlossener Fadenzugkraftsensor ist in der Lage, aus der gemessenen Fadenspannung eine Messgröße zu generieren, anhand derer die Regeleinrichtung den Antrieb der Ballonfadenführeröse dann veranlasst, die Ballonfadenführeröse der Arbeitsstelle optimal zu positionieren.Such a thread tension sensor connected to the control device is also able to generate a measured variable from the measured thread tension, on the basis of which the control device then causes the balloon thread guide eyelet to be optimally positioned at the work site.
In vorteilhafter Ausführungsform ist jede der Arbeitsstellen der Doppeldrahtzwirn- oder Kabliermaschine außerdem mit einer regelbaren Fadenspannungsbeeinflussungseinrichtung ausgestattet, die zum Beispiel als Fadenlieferwerk oder als Fadenbremse ausgebildet ist.In an advantageous embodiment, each of the work stations of the two-for-one twisting or cabling machine is also equipped with an adjustable thread tension influencing device, which is designed, for example, as a thread feed mechanism or as a thread brake.
Sowohl mit einem Fadenlieferwerk, als auch mit einer Fadenbremse lassen sich die Fadenspannung eines umlaufenden Fadenballons sehr fein einstellen, das heißt, eine solche regelbare Fadenspannungsbeeinflussungseinrichtung ermöglicht in Verbindung mit einer vorteilhaften Arbeitsposition der Ballonfadenführeröse jederzeit eine Optimierung der Größe und der Form des umlaufenden Fadenballons und damit eine deutliche Reduzierung des Energiebedarfes der betreffenden Arbeitsstelle.The thread tension of a rotating thread balloon can be adjusted very finely with both a thread feed mechanism and a thread brake, that is, one Such controllable thread tension influencing device, in conjunction with an advantageous working position of the balloon thread guide eyelet, enables the size and shape of the circulating thread balloon to be optimized at any time, and thus a significant reduction in the energy requirement of the job in question.
In vorteilhafter Ausführungsform ist die Regeleinrichtung außerdem so ausgebildet, dass sie während des Betriebes der Arbeitsstelle zusammen mit der Fadenspannungsbeeinflussungseinrichtung dafür sorgt, dass zur Reduzierung der Energieaufnahme des Spindelantriebs die Ballonfadenführeröse aus einer ersten Arbeitsposition in eine zweite Arbeitsposition verlagert wird, wobei die zweite Arbeitsposition der Ballonfadenführeröse vorzugsweise zwischen der ersten Arbeitsposition und der Ruhestellung der Ballonfadenführeröse angeordnet ist.In an advantageous embodiment, the control device is also designed in such a way that, during operation of the work station, together with the thread tension control device, it ensures that the balloon thread guide eye is moved from a first working position to a second working position in order to reduce the energy consumption of the spindle drive, with the balloon thread guide eye in the second working position is preferably arranged between the first working position and the rest position of the balloon thread guide eyelet.
Vorzugsweise ist die Regeleinrichtung dabei so ausgebildet, dass Signale, die in Bezug zu einem bestimmten Ereignis an der betreffenden Arbeitsstelle, z.B. Spindelstart, Fadenbruch, Laufzeitende oder Partiewechsel, stehen, sofort zu einem definierten Regeln des Antriebs der Ballonfadenführeröse und damit zu einer vorteilhaften Positionierung in einer Ruhestellung oder einer Arbeitsposition genutzt werden. Durch die Ausbildung der Regeleinrichtung ist somit während des Betriebes der Arbeitsstelle zu jedem Zeitpunkt sichergestellt, dass die Ballonfadenführeröse vorteilhaft positioniert ist. Das heißt, durch die Regeleinrichtung ist in Abhängigkeit von einer Messgröße, die durch eine zugeordnete Einrichtung bereitgestellt wird und die in Bezug zu einem bestimmten Ereignis an der betreffenden Arbeitsstelle steht, jeweils sofort gewährleistet, dass ein Antrieb die Ballonfadenführeröse dem Ereignis entsprechend optimal positioniert.The control device is preferably designed in such a way that signals related to a specific event at the relevant work station, e.g. spindle start, thread breakage, end of run time or lot change, immediately lead to a defined control of the drive of the balloon thread guide eyelet and thus to an advantageous positioning in a rest position or a working position can be used. The design of the control device ensures that the balloon thread guide eyelet is advantageously positioned at all times during operation of the work station. That is, the control device immediately ensures that a drive positions the balloon thread guide eyelet optimally according to the event, depending on a measured variable which is provided by an assigned device and which is related to a specific event at the relevant work site.
Weitere Einzelheiten der Erfindung sind den nachfolgend anhand der Zeichnungen dargestellten Ausführungsbeispielen entnehmbar.Further details of the invention can be found in the exemplary embodiments illustrated below with reference to the drawings.
Es zeigt:
- Fig. 1
- schematisch, in Seitenansicht eine Arbeitsstelle einer Kabliermaschine, mit einer erfindungsgemäßen, mittels eines Antriebes höhenverstellbaren, in einer Ruhestellung positionierten Ballonfadenführeröse, wobei an den Antrieb der Ballonfadenführeröse eine Regeleinrichtung angeschlossen ist, die mit einer Zeitmesseinrichtung in Verbindung steht; die Arbeitsstelle befindet sich im Stillstand,
- Fig. 2
- die Arbeitsstelle gemäß
Fig.1 während des Betriebes, wobei die Ballonfadenführeröse aus einer Ruhestellung in eine Arbeitsposition abgesenkt wurde, - Fig. 3
- eine zweite Ausführungsform einer Arbeitsstelle einer Kabliermaschine mit einer an den Antrieb der Ballonfadenführeröse angeschlossenen Regeleinrichtung sowie einer Einrichtung, die während des Betriebes der Arbeitsstelle die Energieaufnahme des Spindelantriebs überwacht,
- Fig. 4
- eine weitere Ausführungsform einer Arbeitsstelle einer Kabliermaschine mit einer an den Antrieb der Ballonfadenführeröse angeschlossenen Regeleinrichtung sowie einer als Lichtschranke ausgebildeten Sensoreinrichtung, die während des Betriebes der Arbeitsstelle den Durchmesser eines umlaufenden Fadenballons überwacht,
- Fig. 5
- eine dritte Ausführungsform einer Arbeitsstelle einer Kabliermaschine mit einer an den Antrieb der Ballonfadenführeröse angeschlossenen Regeleinrichtung sowie einem Fadenzugkraftsensor zur Überwachung der Fadenspannung zum Beispiel eines Cordfadens,
- Fig. 6
- eine Arbeitsstelle einer Kabliermaschine mit einer an den Antrieb der Ballonfadenführeröse angeschlossenen Regeleinrichtung, Einrichtungen zur Erstellung von Messgrößen, die die Regeleinrichtung verarbeitet, um die Ballonfadenführeröse zu positionieren sowie einem mit der Regeleinrichtung verbundenen Fadenlieferwerk für den Außenfaden,
- Fig. 7
- eine Arbeitsstelle mit einer Regeleinrichtung, die eine definierte Verlagerung der Ballonfadenführeröse aus einer ersten in eine zweite Arbeitsposition ermöglicht,
- Fig. 8
- schematisch, in Seitenansicht eine Arbeitsstelle einer Doppeldrahtzwirnmaschine mit einer mittels eines Antriebes höhenverstellbaren Ballonfadenführeröse, wobei der Antrieb mit einer Regeleinrichtung verbunden ist, an die außerdem ein Fadenzugkraftsensor sowie ein Fadenlieferwerk angeschlossen sind.
- Fig. 1
- schematically, in side view, a work station of a cabling machine, with an inventive, height-adjustable by means of a drive, balloon thread guide eyelet positioned in a rest position, a control device being connected to the drive of the balloon thread guide eyelet, which is connected to a time measuring device; the job is at a standstill,
- Fig. 2
- the job according to
Fig. 1 during operation, whereby the balloon thread guide eyelet was lowered from a rest position to a working position, - Fig. 3
- a second embodiment of a work station of a cabling machine with a control device connected to the drive of the balloon thread guide eyelet and a device that monitors the energy consumption of the spindle drive while the work station is in operation,
- Fig. 4
- a further embodiment of a work station of a cabling machine with a control device connected to the drive of the balloon thread guide eyelet and a sensor device designed as a light barrier that monitors the diameter of a rotating thread balloon while the work station is in operation,
- Fig. 5
- a third embodiment of a work station of a cabling machine with a control device connected to the drive of the balloon thread guide eyelet and a thread tension sensor for monitoring the thread tension, for example a cord,
- Fig. 6
- a work station of a cabling machine with a control device connected to the drive of the balloon thread guide eyelet, devices for the creation of measured variables which the control device processes in order to position the balloon thread guide eyelet and a thread feed mechanism connected to the control device for the outer thread,
- Fig. 7
- a work station with a control device that enables a defined displacement of the balloon thread guide eyelet from a first to a second working position,
- Fig. 8
- schematically, in a side view, a work station of a two-for-one twisting machine with a balloon thread guide eyelet which can be adjusted in height by means of a drive, the drive being connected to a control device to which a thread tension sensor and a thread feed mechanism are also connected.
In der
Wie in
Von wenigstens einer dieser Vorlagespulen 7, nachfolgend als erste Vorlagespule 7 bezeichnet, wird ein so genannter Außenfaden 5 abgezogen.A so-called
Wie ersichtlich, ist der von der ersten Vorlagespule 7 abgezogene Außenfaden 5 mehrfach umgelenkt, bevor er im Bereich einer Drehachse 35 der Spindel 2 in die hohle Rotationsachse des Spindelantriebes 3 eintritt.As can be seen, the
Der Außenfaden 5 verlässt die hohle Rotationsachse des Spindelantriebes 3 durch eine etwas unterhalb eines Schutztopfes 19 angeordnete, radial nach außen weisende, so genannte Fadenabgangsbohrung und gelangt zum Außenbereich einer Fadenumlenkeinrichtung 8.The
Der Außenfaden 5 wird im Bereich der Fadenumlenkeinrichtung 8 nach oben umgelenkt und gelangt zu einer Ballonfadenführeröse 9, wo er auf einen Innenfaden 16 trifft.The
Bei Spindelstillstand liegt der Außenfaden 5 dabei, wie in
Wie vorstehend bereits angedeutet, verfügt die Arbeitsstelle 1 über eine rotierbar gelagerte Spindel 2 sowie über eine Fadenumlenkeinrichtung 8, die um eine Drehachse 35 rotiert.As already indicated above, the
Auf der Fadenumlenkeinrichtung 8 ist ein Schutztopf 19 angeordnet, der über eine Haube 6 mit einer Fadenbremse 10 verfügt. Im Schutztopf 19 ist eine zweite Vorlagespule 15 gelagert, von der über Kopf der so genannte Innenfaden 16 abgezogen wird, der über die Fadenbremse 10 zu der oberhalb der Spindel 2 angeordneten Ballonfadenführeröse 9 gelangt, wo er mit dem Außenfaden 5 kontaktiert.
Der Schutztopf 19, der die zweite Vorlagespule 15 aufnimmt und der auf der rotierbaren Fadenumlenkeinrichtung 8 gelagert ist, ist, vorzugsweise durch eine (nicht dargestellte) Magneteinrichtung, gegen Drehung gesichert. Die rotierbar gelagerte Fadenumlenkeinrichtung 8 der Spindel 2 wird antriebsmäßig beaufschlagt. Das heißt, es ist entweder, wie im vorliegenden Ausführungsbeispiel, ein Direktantrieb in Form eines Spindelantriebes 3 vorgesehen oder, wie zum Beispiel in
The
Die in der Ballonfadenführeröse 9 zusammentreffenden Fäden (Außenfaden 5 und Innenfaden 16) gelangen über eine Fadenfördereinrichtung 11 zu einer Spul- und Aufwickeleinrichtung 12, wo sie zu einer Auflaufspule 14 aufgewickelt werden.
Das heißt, die bei einem laufenden Arbeitsprozess im Bereich der Ballonfadenführeröse 9 zum Beispiels zu einem Cordfaden 13 kablierten Fäden 5 und 16 werden auf der Spul- und Aufwickeleinrichtung 12 zu einer Auflaufspule 14 gespult, die beispielsweise als Kreuzspule ausgebildet ist. Unter Cordfäden versteht man dabei gezwirnte, kablierte oder hochgedrehte Garne.The threads (
This means that the
Die Spul- und Aufwickelvorrichtung 12 weist zu diesem Zweck unter anderem eine Antriebswalze 17 auf, die die Auflaufspule 14 während des Arbeitsprozesses reibschlüssig antreibt.For this purpose, the winding and winding
Wie in der
Die
Wie vorstehend bereits im Zusammenhang mit der
As already mentioned above in connection with the
Der Außenfaden 5 verlässt die hohle Rotationsachse des Spindelantriebes 3, wie bekannt, durch eine etwas unterhalb eines Schutztopfes 19 angeordnete, radial nach außen weisende, so genannte Fadenabgangsbohrung, die Bestandteil einer rotierenden Fadenumlenkeinrichtung 8 ist.
Beim Verlassen der Fadenumlenkeinrichtung 8 wird der laufende Außenfaden 5 nach oben umgelenkt und gelangt unter Bildung eines Fadenballons B, dessen Form und Größe unter anderem durch die Stellung der Ballonfadenführeröse 9 vorgegeben ist und der den Schutztopf 19 umkreist, zu der Ballonfadenführeröse 9, wo er auf den Innenfaden 16 trifft, der gleichzeitig über Kopf von einer zweiten Vorlagespule 15 abgezogen wird, die in einem Schutztopf 19 der Spindel 2 gelagert ist. Im Bereich der Ballonfadenführeröse 9 werden der Außenfaden 5 und der Innenfaden 16 zu einem Cordfaden 13 kabliert, der durch die Fadenfördereinrichtung 11 zu der Spul- und Aufwickeleinrichtung 12 transportiert und dort zu einer Auflaufspule 14 aufgewickelt wird.The
When leaving the
Beim Start des Arbeitsprozesses ist die mittels eines Antriebes 18 vertikal verstellbare Ballonfadenführeröse 9 zunächst in einer Ruhestellung RS positioniert. Der Fadenballon B1 weist dann eine relativ große Höhe und einen verhältnismäßig großen Durchmesser D1 auf. Eine solche Ausbildung ist luftreibungstechnisch recht ungünstig und führt zu einem relativ hohen Energiebedarf des Spindelantriebes 3.
Eine an den Antrieb 18 der Ballonfadenführeröse 9 angeschlossene Regeleinrichtung 20, die mit einer Zeitmesseinrichtung 23 in Verbindung steht, sorgt deshalb dafür, dass die Ballonfadenführeröse 9, sobald die Spindel 2 ihre Betriebsdrehzahl erreicht hat oder bevor die Spindel 2 ihre Betriebsdrehzahl erreicht, in eine Arbeitsposition AP abgesenkt wird, in der der Fadenballon B2 eine deutlich geringere Höhe und auch einen deutlich geringeren Durchmesser D2 aufweist. Auf diese Weise gelingt es, den Energiebedarf des Spindelantriebes 3 der Arbeitsstelle 1 deutlich zu reduzieren.
Die Zeit, die die Spindel 2 benötigt, um ihre Betriebsdrehzahl zu erreichen, wird mittels der Zeitmesseinrichtung 23 überwacht. Das heißt, die Zeitmesseinrichtung 23 stellt dem Steuerkreis 20 eine Messgröße i zur Verfügung, die dieser zur Ansteuerung des Antriebes 18 nutzt. Allerdings kann die Zeitmesseinrichtung 23 auch mit einem fest eingestellten Wert arbeiten, nach dessen Ablauf sie dem Steuerkreis 20 eine Messgröße i zur Verfügung stellt.At the start of the work process, the balloon
A
The time which the
Die in
Die nachfolgende Beschreibung der
The following description of the
Bei der Ausführungsform gemäß
Das bedeutet, die Messeinrichtung 21 stellt der Regeleinrichtung 20, wenn die Spindel 2 ihre Betriebsdrehzahl erreicht und entsprechend die Energieaufnahme des Spindelantriebs 3 ein bestimmtes Niveau erreicht hat, eine Messgröße i zur Verfügung, die die Regeleinrichtung 20 zum Regeln des Antriebs 18 nutzt.
Der Antrieb 18 wird beispielsweise so geregelt, dass er die Ballonfadenführeröse 9 aus ihrer Ruhestellung RS in ihre Arbeitsposition AP verlagert, in der der Fadenballon B2 eine deutlich geringere Höhe und auch einen deutlich geringeren Durchmesser D2 aufweist. Auf diese Weise gelingt es, den Energiebedarf des Spindelantriebes 3 der Arbeitsstelle 1 deutlich zu reduzieren.In the embodiment according to
This means that when the
The
Die in den
Bei der Ausführungsform gemäß
Solche optisch arbeitende Lichtschranken schattet der laufende Faden eines umlaufenden Fadenballons B, im Ausführungsbeispiel der von der ersten Vorlagespule 7 stammende Außenfaden 5, bei jedem Umlauf des Fadenballons B intermittierend einen Lichtstrahl 28 ab, was Aufschlüsse über die augenblickliche Drehzahl der Spindel 2 sowie über den Durchmesser des Fadenballons B ermöglicht.
Mit einer derartigen, an die Regeleinrichtung 20 angeschlossenen, als Lichtschranke aus gebildeten Sensoreinrichtung 25 kann daher nicht nur der Durchmesser des Fadenballons B ermittelt, sondern auch relativ einfach die Drehzahl der Spindel 2 überwacht und bei Erreichen der Betriebsdrehzahl eine Messgröße i an die Regeleinrichtung 20 übermittelt werden. Die Regeleinrichtung 20 sorgt dann dafür, dass der Antrieb 18 die Ballonfadenführeröse 9 bezüglich ihrer Stellung optimiert wird, das heißt, der Antrieb 18 überführt die Ballonfadenführeröse 9 aus ihrer Ruhestellung RS in die Arbeitsposition AP.Such optically working light barriers are shaded by the running thread of a rotating thread balloon B, in the exemplary embodiment the
With such a
Bei der Ausführungsform gemäß
Mit einem solchen Fadenzugkraftsensor 24 wird die Fadenspannung des Cordfadens 13 überwacht und eine Messgröße i generiert, wenn die Fadenspannung einen vorgegeben Grenzwert erreicht.In the embodiment according to
With such a
Die Regeleinrichtung 20 sorgt beim Erhalt einer solchen Messgröße i dann, wie üblich, dafür, dass der Antrieb 18 die Ballonfadenführeröse 9 in die Arbeitsposition AP überführt, was zu einem kleineren Fadenballon und damit zu einer Verringerung der Fadenspannung führt.When such a measured variable i is obtained, the
In der
Vorzugsweise ist eine der an die Regeleinrichtung 20 angeschlossenen Einrichtungen zum Erfassen einer Messgröße i eine Messeinrichtung 21, die, wie vorstehend bereits anhand der
Im Ausführungsbeispiel der
Die in den Fadenlaufweg des Außenfadens 5 eingeschaltete Fadenspannungsbeeinflussungseinrichtung 22 ist dabei beispielsweise ein regelbares Fadenlieferwerk oder eine regelbare Fadenbremse.Preferably, one of the devices connected to the
In the embodiment of
The thread
Mit einer Ausbildung einer Arbeitsstelle 1, wie vorstehend beschrieben, ist gewährleistet, dass die Regeleinrichtung 20, abhängig von den Messgrößen i der Einrichtungen 21 und/oder 24, sowohl stets dafür sorgt, dass der Antrieb 18 die Ballonfadenführeröse 9 jederzeit vorteilhaft positioniert, als auch sicherstellt, dass die Fadenspannungsbeeinflussungseinrichtung 22 die Fadenspannung des Fadenballons B2 auf einem optimalen Wert hält.With a design of a
Die
Wie ersichtlich, kann bei dieser Arbeitsstelle 1 die Ballonfadenführeröse 9 zwischen einer bei Produktionsunterbrechungen vorteilhaften Ruhestellung RS und von Spinnparametern abhängigen Arbeitspositionen AP1, AP2 sowie damit im Zusammenhang stehenden transienten Arbeitsphasen verlagert werden.As can be seen, at this
Das heißt, die Regeleinrichtung 20 ist so ausgebildet, dass, abhängig von einer zum Beispiel durch eine Messeinrichtung 21 zur Verfügung gestellten Messgröße i der Antrieb 18 für die Ballonfadenführeröse 9 so geregelt wird, dass die Ballonfadenführeröse 9 aus ihrer Ruhestellung RS zunächst in eine vorteilhafte Arbeitsstellung AP1 verlagert wird. Später wird die Ballonfadenführeröse in eine optimale Arbeitsstellung AP2 überführt, wobei nahezu gleichzeitig mittels der Fadenspannungsbeeinflussungseinrichtung 22, zum Beispiel einem Fadenlieferwerk, die Fadenspannung des Außenfadens 5 etwas erhöht und dadurch ein Fadenballon B3 mit einem optimalen Durchmesser D3 geschaffen wird.
Im Zuge der Einstellarbeiten zur Optimierung des Fadenballons B ergeben sich bezüglich der Arbeitspositionen der Ballonfadenführeröse 9 selbstverständlich auch eine Vielzahl von Arbeitspositionen, die zwischen der Arbeitsstellung AP1 und der Arbeitsstellung AP2 liegen.That is, the
In the course of the adjustment work to optimize the thread balloon B, the working positions of the balloon
Die
Die Ballonfadenführeröse 9 ist dabei durch eine Antriebseinrichtung 29, die an eine Regeleinrichtung 20 angeschlossen ist, wahlweise in einer Ruhestellung RS oder in einer der Arbeitspositionen AP1 und AP2 bzw. Zwischenstellungen positionierbar.The
The balloon
Wie ersichtlich, sind an die Regeleinrichtung 20 außerdem ein Fadenzugkraftsensor 24, ein Fadenlieferwerk 31 sowie eine Antriebseinrichtung 30 für die Spindel 2 bzw. deren Fadenumlenkeinrichtung 8 angeschlossen.As can be seen, a
Ein von einer Vorlagespule 15 abgezogener Faden 28 ist von oben in eine im Bereich einer Drehachse 35 der Spindel 2 angeordnete, hohle Rotationsachse der Fadenumlenkeinrichtung 8 eingeführt und durchläuft das Fadenlieferwerk 31.
Der Faden 28 verlässt die hohle Rotationsachse durch eine etwas unterhalb eines Schutztopfes 19 angeordnete, radial nach außen weisende, so genannte Fadenabgangsbohrung und gelangt zum Außenbereich der Fadenumlenkeinrichtung 8.
Der Faden 28 wird, wie üblich, an der Fadenumlenkeinrichtung 8 nach oben umgelenkt und gelangt, einen Fadenballon B1 bildend, zu der Ballonfadenführeröse 9, die zu diesem Zeitpunkt, das heißt, wenn die Spindel 2 Betriebsdrehzahl erreicht hat oder auch vorher, in einer Ruhestellung RS positioniert ist.A
The
As usual, the
Der Faden 28, der als Doppeldraht ausgebildet ist, gelangt über eine Fadenfördereinrichtung 11 zu einer Spul- und Aufwickeleinrichtung 12, wo der verzwirnte Faden zu einer Auflaufspule 14 aufgewickelt wird.The
Im vorliegenden Ausführungsbeispiel weist die Spindel 2 eine indirekte Antriebseinrichtung 30 auf. Das heißt, die Fadenumlenkeinrichtung 8 verfügt über einen Wirtel 32, der von einem Antriebsriemen 33 beaufschlagt wird, welcher außerdem über einen Antriebswirtel 34 einer zum Beispiel maschinenlagen Antriebswelle 36 läuft. Die Antriebswelle 36 ist zum Beispiel über einen Riementrieb 37 an einen Antrieb 38 angeschlossen.
Sobald eine an den Antrieb 38 angeschlossene Messeinrichtung 21, die zum Beispiel die Energieaufnahme des Antriebs 38 überwacht, zum Beispiel registriert, dass die Spindel 2 mit Betriebsdrehzahl läuft, wird eine Messgröße i an die Regeleinrichtung 20 geschickt, die daraufhin dafür sorgt, dass die Antriebseinrichtung 29 die Ballonfadenführeröse 9 aus der Ruhestellung RS in eine Arbeitsposition AP1 überführt.In the present exemplary embodiment, the
As soon as a measuring
Um die Rentabilität der Doppeldrahtzwirnmaschine weiter zu steigern, kann im Anschluss an die Verlagerung der Ballonfadenführeröse 9 in die Arbeitsposition AP1 mittels des Fadenlieferwerks 31 die Fadenspannung des gefachten, als Fadenballon B2 umlaufenden Fadens 28 erhöht und gleichzeitig die Ballonfadenführeröse 9 in eine optimale Arbeitsstellung AP2 überführt werden, wobei ein Fadenballon B3 mit einem optimalen Durchmesser D3 geschaffen wird.In order to further increase the profitability of the two-for-one twisting machine, following the displacement of the balloon thread guide eyelet 9 into the working position AP 1, the thread tension of the plied
Im Zuge der Überführung der Ballonfadenführeröse 9 aus der Arbeitsposition AP1 in die Arbeitsposition AP2 ergeben sich dabei selbstverständlich eine Vielzahl von weiteren Arbeitspositionen, die dazwischen der Arbeitsstellung AP1 und der Arbeitsstellung AP2 liegen.In the course of transferring the balloon
Claims (11)
- Workstation (1) of a two-for-one twisting or cabling machine, which workstation (1) comprises a rotatably mounted spindle (2) and a balloon thread guide eye (9), the height of which can be adjusted by means of a drive (18, 29),
characterised in that
the drive (18, 29) is coupled to a control device (20), which controls the drive (18, 29) in such a way that the drive (18, 29) moves the balloon thread guide eye (9) between working positions (AP1, AP2), which are dependent on production parameters, and a rest position (RS) in the event of production interruptions and related transient working phases, and
in that a device (21, 23, 24, 25) for capturing a measurement variable (i) is provided, which measurement variable (i) is provided to the control device (20) and brings about the control of the drive (18, 29) for changing the position of the balloon thread guide eye (9). - Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that the device for capturing a measurement variable (i) is a measuring device (21) that monitors the energy uptake of the spindle drive (3) during the operation of the workstation (1).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that the device for capturing a measurement variable (i) is a time-measuring device (23).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that a sensor device (25) is used as the device for capturing a measurement variable (i), which sensor device (25) captures, during the operation of the workstation (1), the size of a thread balloon (B) revolving around the spindle (2).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that the device for capturing a measurement variable (i) is a thread tensile-force sensor (24).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that a controllable thread tension influencing device (22, 31) is installed in the region of the thread path of a balloon thread (5, 28).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 6, characterised in that the thread tension influencing device (22, 31) is in the form of a thread delivery unit.
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 6, characterised in that the thread tension influencing device (22, 31) is in the form of a thread brake, by means of which the thread tension of the balloon thread (5, 28) can be set.
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that the control device (20) is designed such that signals related to a certain event at the workstation (1) in question, e.g. spindle start, thread break, run-time end or lot change, are used for defined control of the drive (18, 29) of the balloon thread guide eye (9) and for the positioning of the balloon thread guide eye (9) in an associated working position (AP1) or a rest position (RS).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 1, characterised in that the control device (20) is designed such that the control device (20) ensures, during the operation of the workstation (1), that the balloon thread guide eye (9) is moved from a first working position (AP1) into a second working position (AP2) in order to reduce the energy uptake of the spindle drive (3).
- Workstation (1) of a two-for-one twisting or cabling machine according to claim 10, characterised in that the second working position (AP2) of the balloon thread guide eye (9) is arranged between the first working position (AP1) and the rest position (RS) of the balloon thread guide eye (9).
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DE102015014382.4A DE102015014382A1 (en) | 2015-11-09 | 2015-11-09 | Workstation of a double twisting or cabling machine |
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EP3168338B1 true EP3168338B1 (en) | 2021-05-05 |
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EP (1) | EP3168338B1 (en) |
CN (1) | CN106757582B (en) |
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CN113718382B (en) * | 2020-05-25 | 2024-08-06 | 昆山雅图电子科技有限公司 | Yarn union and restriction detection device |
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DE19815518C2 (en) * | 1998-03-30 | 2003-06-18 | Zinser Textilmaschinen Gmbh | Method and device for spinning with a suppressed thread balloon |
DE10103892A1 (en) | 2001-01-30 | 2002-08-08 | Sucker Mueller Hacoba Gmbh | To control the yarn take-off speed at a creel, for a warping beam, the dimensions of the yarn balloon at the bobbins are monitored for adjustment by altering the take-off speed to give higher speeds without increased yarn breaks |
DE10151167A1 (en) * | 2001-10-19 | 2003-04-30 | Karl-Josef Brockmanns | Two-for-one yarn twister has a yarn guide eyelet and balloon limit rings, to reduce the yarn balloon diameter as the supply bobbin diameter becomes smaller, to reduce energy consumption |
DE102004051880A1 (en) * | 2004-10-26 | 2006-04-27 | Saurer Gmbh & Co. Kg | Optimizing yarn take-off in automatic cross-winding machine, to reduce tensile force on yarn and minimize damage, using positioning device for vertically adjustable yarn guide above take-off bobbin |
WO2007090425A1 (en) * | 2006-02-10 | 2007-08-16 | SSM Schärer Schweiter Mettler AG | Method and device for overhead drawing off of a yarn |
DE102006052826A1 (en) * | 2006-11-09 | 2008-05-15 | Oerlikon Textile Gmbh & Co. Kg | Textile machine i.e. cross-wound bobbin vending machine, winding station operating method, involves providing radial distance between lower edge of inner surface of limiter and surface of winding cone, and adjusting radial distance |
US7513021B1 (en) * | 2008-02-28 | 2009-04-07 | Haselwander John G | Variable coring of twisted yarn |
DE102008033849A1 (en) * | 2008-07-19 | 2010-01-21 | Oerlikon Textile Gmbh & Co. Kg | Method for operating a spindle of a double-twisting or cabling machine |
DE102010013795A1 (en) * | 2010-04-03 | 2011-10-06 | Oerlikon Textile Gmbh & Co. Kg | Two-for-one twisting spindle |
DE102011113614A1 (en) * | 2011-09-16 | 2013-03-21 | Oerlikon Textile Gmbh & Co. Kg | Yarn delivery |
DE102015014383A1 (en) * | 2015-11-09 | 2017-05-11 | Saurer Germany Gmbh & Co. Kg | Method for operating a spindle of a double-twisting or cabling machine |
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2015
- 2015-11-09 DE DE102015014382.4A patent/DE102015014382A1/en not_active Withdrawn
-
2016
- 2016-10-28 EP EP16196197.4A patent/EP3168338B1/en active Active
- 2016-10-28 ES ES16196197T patent/ES2877228T3/en active Active
- 2016-11-04 CN CN201611271990.8A patent/CN106757582B/en active Active
- 2016-11-08 US US15/345,660 patent/US10793978B2/en active Active
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US3017738A (en) * | 1952-11-21 | 1962-01-23 | American Enka Corp | Method and apparatus for forming cord |
EP2260132B1 (en) * | 2008-03-11 | 2014-01-08 | Invista Technologies S.à.r.l. | Methods of forming yarn and apparatus for twisting or cabling yarn |
Also Published As
Publication number | Publication date |
---|---|
CN106757582A (en) | 2017-05-31 |
US20170130368A1 (en) | 2017-05-11 |
EP3168338A1 (en) | 2017-05-17 |
DE102015014382A1 (en) | 2017-05-11 |
US10793978B2 (en) | 2020-10-06 |
ES2877228T3 (en) | 2021-11-16 |
CN106757582B (en) | 2019-12-03 |
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