EP3156142B1 - Verfahren und vorrichtung zum rollen von metallprodukten - Google Patents

Verfahren und vorrichtung zum rollen von metallprodukten Download PDF

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Publication number
EP3156142B1
EP3156142B1 EP16194031.7A EP16194031A EP3156142B1 EP 3156142 B1 EP3156142 B1 EP 3156142B1 EP 16194031 A EP16194031 A EP 16194031A EP 3156142 B1 EP3156142 B1 EP 3156142B1
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EP
European Patent Office
Prior art keywords
rolling
section
rolls
pass
cross
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EP16194031.7A
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English (en)
French (fr)
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EP3156142A1 (de
Inventor
Daniele Andreatta
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Danieli and C Officine Meccaniche SpA
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Danieli and C Officine Meccaniche SpA
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Priority to PL16194031T priority Critical patent/PL3156142T3/pl
Publication of EP3156142A1 publication Critical patent/EP3156142A1/de
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/06—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged vertically, e.g. edgers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/08—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process
    • B21B13/10—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane
    • B21B13/103—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane for rolling bars, rods or wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/004—Heating the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/14—Endless driving elements extending parallel to belt or chain
    • B65G23/16—Endless driving elements extending parallel to belt or chain with dogs engaging abutments on belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B2261/00—Product parameters
    • B21B2261/02—Transverse dimensions
    • B21B2261/10—Cross-sectional area

Definitions

  • the present invention concerns a method for rolling metal products to obtain long products such as bars, round pieces, and rods, with a round cross section shape, or similar to round.
  • finishing rolling apparatuses also called calibration apparatuses.
  • the present invention allows to obtain a suitably calibrated rolled product, which respects extremely narrow tolerance limits in both geometry and size.
  • a hot rolling method for long products, which usually comprises four consecutive rolling passes to roll a metal product with a round section, and to obtain a rolled product always with a round section and a reduced diameter compared to the entering metal product.
  • the method provides a prior step of heating the metal product to a temperature comprised between 650°C and 1250°C.
  • a first rolling pass is provided in which the entering metal product is deformed and rolled, to pass from an initial round section to an oval or elliptical section.
  • a second rolling pass is then provided in which the metal product is again deformed to obtain a round cross section shape, by means of a compression of the product in opposite directions with respect to the first rolling pass.
  • the first and second rolling pass induce on the product a great deformation, with a high percentage of reduction in section, which homogenizes the granular structure of the cross section from the center to the periphery.
  • the first and second rolling passes are made by a first rolling stand and a second rolling stand, each having two rolling rolls.
  • the rolling rolls of the first rolling stand have their axes of rotation substantially orthogonal with respect to the axes of the rolling rolls of the second rolling stand.
  • the rolling rolls of the first rolling stand define between them a passage gap, with an oval shape, while the rolling rolls of the second rolling stand are provided with semi-circular throats to define a passage gap with a round shape.
  • a third and a fourth rolling pass are then provided, in which the product is rolled, progressively reducing its section and keeping it with a substantially round shape.
  • the fourth rolling pass obtains a calibration of the metal product so that it respects predefined tolerances of size and shape.
  • the third and fourth rolling passes are performed using a third and respectively a fourth rolling stand, each provided with three or four rolling rolls disposed angularly distanced from each other.
  • the rolling rolls of the third rolling stand have an offset angular disposition with respect to the rolling rolls of the fourth rolling stand.
  • DE 747 811 also discloses a rolling method in which five rolling passes are performed.
  • the metal product is subjected to sequential rolling passes that modify progressively its cross section.
  • the cross sections are, in sequence, a quadrangular-shaped cross section, a lozenge-shaped cross section, a quadrangular-shaped cross section, an elliptical-shaped cross section and, finally, a round-shaped cross section.
  • This solution is very expensive due to the high number of rolling passes performed, and provides a final product with imprecise final dimensions.
  • the high deformations induced in the metal product, during the passage between the elliptical cross section and the round cross section do not allow to obtain a calibrated final round product.
  • fig. 4 of DE 747 811 discloses a rolling method in which the cross sections are, in sequence, lozenge-shaped cross section, quadrangular-shaped cross section, elliptical-shaped cross section, elliptical-shaped cross section, round-shaped cross section.
  • One purpose of the present invention is to perfect a rolling method for metal products that allows to obtain rolled products with excellent qualities of size and shape.
  • Another purpose of the present invention is to perfect a rolling method that allows to increase the mechanical resistance of the rolled product.
  • Another purpose of the present invention is to obtain a rolling method for rolled products that allows to increase the rolling action induced on the metal products.
  • Another purpose of the present invention is to perfect a rolling method for metal products that allows to extend the range of sizes of the metal products, starting from the same initial diameter. This means that, without changing the rolling rolls or the sizes of the passage gap, it is possible to calibrate several products, obtaining different exit diameters from the same entrance diameter.
  • the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
  • a method for rolling metal products comprises a plurality of sequential rolling passes during which a metal product is rolled
  • the method comprises:
  • This combination of rolling passes allows to obtain final rolled products that respect strict limits of tolerance both in size and geometry, for example on the oval shape of the rolled product.
  • the solution allows to exert a heavy rolling action on the metal product mainly in the first two passes and, with the subsequent third and fourth passes, to obtain the rolled product in its finished shape.
  • the quadrangular shape of the cross section at exit from the second rolling pass allows to obtain an excellent control of the guide of the product in the passes that occur downstream, preventing displacements of the material inside the rolling channels that can compromise reaching determinate and desired levels of quality.
  • this configuration allows to limit the number of components of a rolling apparatus, thus limiting production costs of the latter, maintenance interventions and replacement of components.
  • the present invention also concerns an apparatus for rolling metal products that comprises a plurality of rolling units.
  • the apparatus comprises:
  • Figs. 1-4 show possible embodiments of rolling units of the rolling apparatus 10 configured to roll an initial metal product P ( fig. 5 ) and obtain a rolled product L exiting from the rolling apparatus 10 ( fig. 9 ).
  • the rolling apparatus 10 comprises four rolling units, respectively a first rolling unit 11 ( fig. 1 ), a second rolling unit 12 ( fig. 2 ), a third rolling unit 13 ( fig. 3 ) and a fourth rolling unit 14 ( fig. 4 ).
  • the rolling apparatus 10 consists of only four rolling units, namely consists of only said first rolling unit 11, said second rolling unit 12, said third rolling unit 13 and said fourth rolling unit 14. Accordingly, a possible solution of the present invention provides that also the method for rolling metal products consists of only four rolling passes, namely a first rolling pass, a second rolling pass, a third rolling pass and a fourth rolling pass.
  • four rolling units allow to obtain the desired reduction of the metal product P and to respect the desired tolerances in size and geometry.
  • a lower number of rolling units would not allow to reach particularly accentuated rolling entities or to respect the desired tolerances.
  • a higher number of rolling units, although it would allow to respect said conditions, on the other hand would increase the number of components of the rolling apparatus 10 with a consequent increase in the overall costs of the apparatus, in the wear to which they are subjected and in the maintenance operations periodically required.
  • Each rolling unit 11, 12, 13 and 14 is configured to progressively roll the entering metal product P and obtain at the end the rolled product L with the desired shape and sizes.
  • the metal product P is fed to the first rolling unit 11 with a substantially circular cross section shape ( fig. 1 ), and an initial size, or initial diameter, D1.
  • the metal product P entering the first rolling unit 11 can have a cross section shape that is rectangular, square or in general polygonal with rounded edges.
  • the initial size of the metal product P is calculated as the equivalent diameter of the cross section of the metal product P.
  • the first rolling unit 11 is configured to obtain a first rolling pass on the metal product P and comprises at least two first rolling rolls 15 configured to roll the metal product P and obtain a first intermediate product P1 ( fig. 6 ) with a lozenge-shaped cross section, that is, rhomboid with opposite angles that are equal and adjacent angles different.
  • the sides of the cross section of the lozenge instead are substantially equal in length and rounded in correspondence with the vertexes.
  • the first rolling unit 11 comprises only two first rolling rolls 15.
  • first rolling rolls 15 together define between them a first rolling channel 16, also lozenge-shaped, suitable to define the cross section shape of the first intermediate product P1. Therefore, the first rolling channel 16 has a lozenge shape with opposite angles that are equal and adjacent angles different.
  • each first rolling roll 15 comprises a first V-shaped circumferential throat 17.
  • the first circumferential throat 17 can have a vertex angle ⁇ with an amplitude comprised between 100° and 140°, preferably between 102° and 134°, varying according to the cross sections to be rolled.
  • the first circumferential throat 17 can be suitably rounded at the vertex for example with a rounded radius R1 which is about 40% of the initial diameter D1 of the metal product M that is rolled.
  • the first rolling channel 16 can be defined by a larger diagonal B1 and a smaller diagonal H1.
  • the larger diagonal B1 of the first rolling channel 16 is greater than or equal to the initial diameter D1 of the metal product P fed to the first rolling unit 11.
  • the smaller diagonal H1 of the first rolling channel 16 is smaller than the initial diameter D1 of the metal product P, obtaining the rolling action on the latter.
  • This configuration of the first rolling channel 16 allows to induce on the metal product P being fed first compression stresses F1 in diametrically opposite positions of the cross section of the metal product P.
  • the first compression stresses F1 mainly act in a first direction T1 as shown in fig. 5 , corresponding during use with the direction of development of the first circumferential throats 17 of the first rolling rolls 15.
  • the metal product P can be subjected to a reduction in cross section comprised between 12% and 48%.
  • the first rolling rolls 15 are installed so that their axes of rotation extend parallel to a first direction Z1 which in this case is horizontal.
  • the first direction Z1 is substantially orthogonal to the first direction T1 in which the first compression stresses F1 act.
  • the cross section of the first intermediate product P1 exiting from the first rolling unit 11 has a shape and size substantially equal to those of the first rolling channel 16, except for the elastic return of the material of the first intermediate product P1.
  • the cross section of the first intermediate product P1 has a bigger diagonal B1 which is bigger than or equal to the initial diameter D1 of the metal product P, and a smaller diagonal H1 that is smaller than the initial diameter D1.
  • the particular lozenge shape of the cross section of the first intermediate product P1 allows to contain and hence to guide the material better through the successive rolling units located downstream, also preventing any lateral displacement of the first intermediate product P1.
  • the second rolling unit 12 is configured to obtain a second rolling pass, and hence to roll the first intermediate product P1 and obtain a second intermediate product P2, quadrangular in shape, that is, with angles substantially equal to each other and also extension sides that are substantially equal to each other and rounded in correspondence with the vertexes.
  • the second rolling unit 12 comprises at least two second rolling rolls 18 configured to roll the first intermediate product P1 and obtain a second intermediate product P2 with a lozenge-shaped cross section.
  • the second rolling rolls 18 together define between them a second rolling channel 19, also quadrangular in shape, with substantially equal angles.
  • the second rolling rolls 18 are each provided with a second circumferential throat 20, also V-shaped.
  • the second circumferential throat 20 can have a vertex angle ⁇ with an amplitude comprised between 80° and 100°, preferably about 90°.
  • the second circumferential throat 20 can be suitably rounded at the vertex, for example with a rounded radius R2 that is about a third of the initial diameter D1 of the metal product M rolled.
  • the second rolling channel 19 has a first diagonal H2 and a second diagonal B2, the ratio of which is comprised between 0.9 and 1.1, preferably about 1, in practice defining a substantially square cross section with rounded edges.
  • the first diagonal H2 defines the distance between the vertexes of the product rolled by the second rolling rolls 18.
  • the second diagonal B2 defines the distance between the second circumferential throats 20 of the second rolling rolls 18.
  • the first diagonal H2 is bigger than the smaller diagonal HI, while the second diagonal B2 is smaller than the bigger diagonal B1.
  • This configuration of the second rolling channel 19 allows to induce on the material being worked second compression stresses F2, acting in opposite positions mainly along the bigger diagonal B1 of the first intermediate product P1.
  • the second compression stresses F2 act mainly in a second direction T2, as shown in fig. 6 , which is substantially orthogonal to the first direction T1.
  • the particular rolling actions that are imparted by the first rolling unit 11 and second rolling unit 12 have the function of preparing the material and the entrance shape for subsequent introduction into the third rolling unit 13.
  • the metal product P can be subjected to a reduction in cross section, calculated as described above, which is comprised between 12% and 38%.
  • the first rolling unit 11 and second rolling unit 12 are configured to obtain a reduction in sizes of the cross section that can even exceed 66% of the initial sizes of the metal product P.
  • the second rolling rolls 18 are installed so that their axes of rotation extend parallel to a second direction Z2 which in this case is vertical. In this way the second rolling rolls 18 have axes of rotation that are orthogonal with respect to the axes of rotation of the first rolling rolls 15.
  • the cross section of the second intermediate product P2, at exit from the second rolling unit 12, has shape and sizes substantially equal to those of the second rolling channel 19, except for the elastic return of the material of the second intermediate product P2 which therefore has a first diagonal H2 and a second diagonal B2 substantially equal to those described above for the second rolling channel 19.
  • a second intermediate product P2 is obtained with a substantially square cross section shape, with rounded edges and having sides practically equal to each other.
  • This cross section shape is suitable for the subsequent feed into the third rolling unit 13.
  • the third rolling unit 13 is configured to obtain a third rolling pass, rolling the second intermediate product P2 to obtain a third intermediate product P3 with a round shape, not finished.
  • round we mean that the cross section of the product is circular, namely a section in which a predominant axis is not identifiable.
  • the intermediate product P3 has a round cross section with radiuses, evaluated in different angular position of the cross section, that can vary between 0.92 and 1.08, preferably between 0.95 and 1.05, more preferably between 0.98 and 1.02 with respect to the equivalent radius of the cross section of the intermediate product P3.
  • the second intermediate product P2 is fed to the third rolling unit 13 with a maximum equivalent diameter of the cross section comprised between about 1.03 and about 1.20 times the desired diameter of the finished product exiting from the fourth rolling unit 14.
  • the second intermediate product P2 has an equivalent diameter lower than 1.03 times the desired diameter of the finished product exiting from the fourth rolling unit 14, it can be decided whether it is appropriate to exclude the first rolling action of the first rolling unit 11.
  • the third rolling unit 13 comprises four third rolling rolls 21, configured to roll the second intermediate product P2.
  • the third rolling rolls 21 define between them a third rolling channel 22, substantially round and substantially mating with that of the third intermediate product P3 to be obtained.
  • the third rolling rolls 21 are each provided with a third circumferential throat 23 with an arched shape, in a circular sector.
  • the third rolling channel 22 can have a diameter K comprised between 0.92 and 0.98 with respect to the sizes of the first diagonal H2 and the second diagonal B2.
  • Diameter K substantially corresponds to the diameter of the third intermediate product P3 exiting from the third rolling unit 13, except for the elastic return of the material.
  • third rolling rolls 21 allows to position each of them in correspondence with one of the four vertexes of the quadrangular cross section of the second intermediate product P2, and therefore fewer or more than four rolls would not allow to obtain the desired rolling action.
  • the third rolling rolls 21 therefore induce on the second intermediate product P2 third compression stresses F3 along each of the two diagonals of the cross section of the product which, in this case, are disposed respectively one vertical and one horizontal according to a "+" configuration.
  • the third compression stresses F3 act in a third direction T3 and a fourth direction T4 which are respectively parallel to the first direction T1 and the second direction T2 described above.
  • the third compression stresses F3 allow to flatten the rounded edges of the third quadrangular section and generate a rounding of the sides of the latter toward the outside.
  • the third rolling rolls 21 are disposed according to a "+" configuration, that is, disposing the third rolling rolls 21 so that the directions of development Y ( fig. 3 ) of the third circumferential throats 23 intersect with each other in correspondence with the center of the third rolling channel 22.
  • the second intermediate product P2 can be subjected to a reduction in cross section that varies between 5% and 15% with respect to the entrance sizes into the third rolling unit 13.
  • the third intermediate product P3 has a substantially circular shape, not perfectly round, but guarantees a further gradual transformation that flattens the vertexes of the quadrangular section, and prepares the latter for the last rolling pass in the fourth rolling unit 14, which obtains a fourth rolling pass.
  • the third rolling unit 13 allows to obtain the desired precision in size in the fourth rolling unit 14.
  • the third intermediate product P3 is subsequently fed to the fourth rolling unit 14, or finishing unit, in which it is rolled and calibrated to obtain the final rolled product L with a round and calibrated cross section shape, that is, which respects predefined tolerances of shape and geometry, or shape.
  • the fourth rolling unit 14 comprises four fourth rolling rolls 24, configured to roll the third intermediate product P3.
  • the fourth rolling rolls 24 are provided with fourth circumferential throats 25 having an arched shape, in a circular sector and defining, in their entirety, a fourth rolling channel 26, circular in shape and suitably calibrated to guarantee said tolerances are obtained in the rolled product L.
  • Each of the fourth rolling rolls 24 acts on one of the sides of the quadrangular section of the second intermediate product P2, that is, in an angularly offset direction with respect to the direction of action of the third rolling rolls 21.
  • the fourth rolling rolls 24 induce fourth compression stresses F4 on the third intermediate product P3, acting in a fifth direction T5 and a sixth direction T6 of action which are angled with respect to the third T3 and fourth T4 direction of action of the third compression forces F3.
  • the fifth direction T5 and the sixth direction T6 of action of the fourth compression stresses F4 are angularly distanced by about 45° with respect to the third direction T3 and the fourth direction T4.
  • the fourth rolling rolls 24 are disposed in an "X" configuration, that is, disposing the fourth rolling rolls 24 so that the directions of development Q of the fourth circumferential throats 25 intersect in correspondence with the center of the fourth rolling channel 26.
  • the directions of development Q in this case are disposed angularly offset, in this case by 35°, with respect to the direction of development Y of the third circumferential throats 23.
  • the third intermediate product P3 in the fourth rolling unit 14 can be subjected to a reduction in cross section of about 5%, or less.
  • the material is subjected to deformation stresses that are lower than those to which it was previously subjected in the first 11 and second rolling unit 12.
  • the rolling action is not such as to generate tensions inside the material which can compromise the mechanical resistance of the material.
  • the configuration with four rolling rolls, both in the third rolling unit 13 and the fourth rolling unit 14, allows to extend the range of sizes of the products that can be processed, without requiring a replacement of the rolling rolls, but only by varying the sizes of the rolling channel defined between them.
  • This advantage is also obtained thanks to the particular shape of the first rolling channel 16 which, even if the sizes are modified, for example because it is required to process a metal product M with different sizes, it is possible to guarantee, in the downstream passes, for example in the second pass, that the desired shapes are obtained, for example quadrangular and then round.

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  • Metal Rolling (AREA)
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Claims (14)

  1. Verfahren zum Walzen von Metallerzeugnissen, das mehrere aufeinanderfolgende Walzdurchgänge umfasst, während denen ein Metallerzeugnis (P) gewalzt wird, wobei das Verfahren umfasst:
    - einen ersten Walzdurchgang des Metallerzeugnisses (P) zum Erhalten eines ersten Zwischenprodukts (P1) mit einem rautenförmigen Querschnitt, bei dem einander gegenüberliegende Winkel gleich sind und zueinander benachbarte Winkel unterschiedlich sind; und
    - einen zweiten Walzdurchgang des ersten Zwischenprodukts (P1) zum Erhalten eines zweiten Zwischenprodukts (P2) mit einer viereckigen Querschnittform, dessen Winkel im Wesentlichen gleich sind;
    dadurch gekennzeichnet, dass das Verfahren ferner umfasst:
    - einen dritten Walzdurchgang des zweiten Zwischenprodukts (P2) zum Erhalten eines nicht fertiggestellten dritten Zwischenprodukts (P3) mit einer runden Querschnittsform;
    - einen vierten Walzdurchgang des dritten Zwischenprodukts (P3) zum Erhalten eines fertiggestellten gewalzten Produkts (L) mit einer runden, kalibrierten Querschnittsform.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass es nur aus dem ersten Walzdurchgang, dem zweiten Walzdurchgang, dem dritten Walzdurchgang und dem vierten Walzdurchgang besteht.
  3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der erste Walzdurchgang von zwei ersten Walzen (15) ausgeführt wird, die einen ersten Walzkanal (16) zwischen sich definieren, der auch eine Rautenform aufweist, dass der zweite Walzdurchgang von zwei zweiten Walzen (18) ausgeführt wird, die zwischen sich einen zweiten Walzkanal (19) mit viereckiger Form mit im Wesentlichen gleichen Winkeln definieren, und dass der dritte Walzdurchgang von vier dritten Walzen (21) ausgeführt wird, und der vierte Walzdurchgang mittels vier vierten Walzen (24) ausgeführt wird.
  4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass in dem ersten Walzdurchgang erste Druckspannungen (F1) induziert werden, die in einer ersten Richtung (T1) und an diametral gegenüberliegenden Positionen des Metallerzeugnisses (M) wirken, und in dem zweiten Walzdurchgang zweite Druckspannungen (F2) induziert werden, die in einer zweiten Richtung (T2) orthogonal zu der ersten Richtung (T1) und an gegenüberliegenden Positionen des ersten Zwischenprodukts (P1) wirken.
  5. Verfahren nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der erste Walzdurchgang und der zweite Walzdurchgang eine Verringerung der Größe des Querschnitts verursachen, sogar um mehr als 66% der ursprünglichen Größen des Metallprodukts (P).
  6. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass die dritten Walzen (21) jeweils entsprechend einem der vier Eckpunkte des viereckigen Querschnitts des zweiten Zwischenprodukts (P2) wirken, um die Eckpunkte abzuflachen.
  7. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass die vierten Walzen (24) jeweils entsprechend einer der vier Seiten des viereckigen Querschnitts des zweiten Zwischenprodukts (P2) wirken.
  8. Verfahren nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das zweite Zwischenprodukt (P2) während des dritten Walzdurchgangs einer Querschnittsverringerung zwischen 5% und 15% unterzogen wird.
  9. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das dritte Zwischenprodukt (P3) während des vierten Walzdurchgangs einer Querschnittsverringerung von etwa 5% oder weniger unterworfen wird.
  10. Vorrichtung zum Walzen von Metallerzeugnissen umfassend mehreren Walzeinheiten, wobei die Vorrichtung umfasst:
    - eine erste Walzeinheit (11), die mit ersten Walzen (15) versehen ist, die einen ersten Walzkanal (16) mit einer Rautenform definieren, bei der gegenüberliegende Winkel gleich und zueinander benachbarte Winkel verschieden sind;
    - eine zweite Walzeinheit (12), die mit zweiten Walzen (18) versehen ist, die einen zweiten Walzkanal (19) mit einer viereckigen Form mit im Wesentlichen gleichen Winkeln definieren;
    dadurch gekennzeichnet, dass die Vorrichtung umfasst:
    - eine dritte Walzeinheit (13), die mit dritten Walzen (21) versehen ist, die einen dritten Walzkanal (22) mit einer runden Form definieren;
    - eine vierte Walzeinheit (14), die mit vierten Walzen (24) versehen ist, die einen vierten Walzkanal (26) mit einer kreisförmigen Form definieren.
  11. Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass sie nur aus der ersten Walzeinheit (11), der zweiten Walzeinheit (12), der dritten Walzeinheit (13) und der vierten Walzeinheit (14) besteht.
  12. Vorrichtung nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass die erste Walzeinheit (11) zwei erste Walzen (15) umfasst, die jeweils mit einer ersten V-förmigen umlaufenden Ausnehmung (17) versehen sind, dass die zweite Walzeinheit (12) zwei zweite Walzen (18) mit zu den ersten Walzen (15) orthogonalen Drehachsen umfasst, die jeweils mit einer zweiten V-förmigen umlaufenden Ausnehmung (20) versehen sind, und dass die dritte Walzeinheit (13) und die vierte Walzeinheit (14) vier dritte Walzen (21) und entsprechend vier vierte Walzen (24) aufweisen, wobei jede der dritten Walzen (21) und der vierten Walzen (24) mit einer umlaufenden Ausnehmung (23, 25) mit einer gewölbten Form und einem kreisförmigen Abschnitt versehen ist.
  13. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, dass die erste umlaufende Ausnehmung (17) am Eckpunkt einen Winkel (α) mit einer Größe zwischen 100° und 140°, vorzugsweise zwischen 102° und 134° aufweist.
  14. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, dass die zweite umlaufende Ausnehmung (20) am Eckpunkt einen Winkel (β) mit einer Größe zwischen 80° und 100°, vorzugsweise etwa 90° aufweist.
EP16194031.7A 2015-10-16 2016-10-14 Verfahren und vorrichtung zum rollen von metallprodukten Active EP3156142B1 (de)

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DE1189040B (de) * 1961-02-03 1965-03-18 Schloemann Ag Verfahren zum Walzen, insbesondere von Draht
SU373039A1 (ru) * 1971-11-29 1973-03-12 Способ непрерывной прокатки
JPS6240904A (ja) * 1985-08-20 1987-02-21 Daido Steel Co Ltd 条鋼圧延方法
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JP3968435B2 (ja) * 2003-05-20 2007-08-29 独立行政法人物質・材料研究機構 大ひずみ導入加工方法とカリバー圧延装置
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CN106903164B (zh) 2019-01-08
ITUB20154967A1 (it) 2017-04-16
US10518305B2 (en) 2019-12-31
EA033858B1 (ru) 2019-12-02
TR201905628T4 (tr) 2019-05-21
PL3156142T3 (pl) 2019-08-30
US20170106417A1 (en) 2017-04-20
EA201600653A3 (ru) 2017-07-31
EP3156142A1 (de) 2017-04-19
EA201600653A2 (ru) 2017-03-31
HUE043432T2 (hu) 2019-08-28

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