EP3155692B1 - Abgeschirmter elektrischer verbinder und herstellungsverfahren davon - Google Patents

Abgeschirmter elektrischer verbinder und herstellungsverfahren davon Download PDF

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Publication number
EP3155692B1
EP3155692B1 EP15729415.8A EP15729415A EP3155692B1 EP 3155692 B1 EP3155692 B1 EP 3155692B1 EP 15729415 A EP15729415 A EP 15729415A EP 3155692 B1 EP3155692 B1 EP 3155692B1
Authority
EP
European Patent Office
Prior art keywords
ferrule
cable
shielding
shielding braid
outer ferrule
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP15729415.8A
Other languages
English (en)
French (fr)
Other versions
EP3155692A1 (de
Inventor
Jean Fabre
Gilles Schmitt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi International Operations Luxembourg SARL
Original Assignee
Delphi International Operations Luxembourg SARL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi International Operations Luxembourg SARL filed Critical Delphi International Operations Luxembourg SARL
Publication of EP3155692A1 publication Critical patent/EP3155692A1/de
Application granted granted Critical
Publication of EP3155692B1 publication Critical patent/EP3155692B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5837—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable specially adapted for accommodating various sized cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • H01R13/6593—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable the shield being composed of different pieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0524—Connection to outer conductor by action of a clamping member, e.g. screw fastening means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5219—Sealing means between coupling parts, e.g. interfacial seal

Definitions

  • the invention relates to the field of electro-magnetically shielded electrical connectors.
  • cables and electrical connections must be electro-magnetically shielded.
  • the shielding of cables and connectors is essential to avoid interference. It is important then to ensure a continuity of shielding in the cable bundles involved in these applications and in particular at the level of the connectors present in these bundles.
  • a shielded connector for a motor vehicle has been designed which comprises an electrically insulating inner casing with at least one cavity housing a contact electrically connected to an electric cable provided with a braiding shield. At least one electrically conductive housing shielding member and having a cable exit portion is at least partially disposed around the inner housing.
  • This type of connector although capable of satisfying the technical performance plan, may prove to be difficult to repair.
  • US 2010/151721 A1 discloses a motor vehicle shielded connector as claimed in the preamble of claim 1.
  • An object of the invention is to manufacture a shielded connector at least partially satisfying the requirements mentioned above.
  • the elasticity of the tongue makes it possible to accommodate the displacements of the cable at the output of the connector, by avoiding the mechanical breaking of the case shielding element and the breaking of the electrical continuity between the case shielding element and braid shielding.
  • This arrangement provides flexibility in the connection between the casing shield member and the cable, thereby freeing the casing shield member from excessive stresses.
  • clamping ring makes it possible to maintain the elastic tongue in contact with the shielding braid.
  • the fact that it is also removable makes the connection between the case shielding element and the shielding braid easily removable, thus offering the possibility of easier repair of the cable only, without having to replace other elements of the connector. .
  • the cable exit portion is provided with at least one resilient tongue integral with the shielding member, which extends at the portion of the bare shielding braid. It is then possible to bring back, above the portion of the stripped shielding braid, a removable clamping ring on the tongue.
  • This method makes it possible to prepare the cable and the elements making it possible to ensure continuity of shielding in the connector, on the cable only. There are no elements involved in the shielding function to be mounted in the rest of the connector.
  • the connector 1 also comprises contacts 28 electrically connected to a cable 30 (see figure 5D ).
  • the figure 2 shows more particularly how the inner and outer ferrules 22 and 24 are arranged with the case shielding elements 26.
  • the case shielding elements 26, according to this example, which are two in number, are for example made by stamping and cutting a sheet metal. metallic. They have nested with each other to form a cage extending along a longitudinal axis A, between an open end 32 towards the connection interface and an opposite end having a cable outlet portion 34.
  • This cable outlet portion 34 has a substantially tubular shape, symmetrical about the longitudinal axis A. It comprises a plurality of tongues 36 or resilient blades integral with the case shielding elements 26. For example, these tabs 36 there are ten regularly distributed around the longitudinal axis A. But, it will be noted that the tabs rests on an outer ferrule 24, without a crimping operation was performed on the case shielding elements 26 to This significantly limits the level of stress exerted on the case shielding elements 26. This also allows for manual mounting and facilitates repair operations.
  • each tongue 36 has a curved shape.
  • each tab 36 progressively deviates from the longitudinal axis A, away from the case shielding member 26 to which it is connected, to a vertex 38. Then, from this vertex 38, direction of its free end 40 is approaching again the longitudinal axis.
  • the diameter of the circle inscribed at the free ends of the tongues 36, when they are unstressed, is less than the external diameter of the outer ferrule 24.
  • the free ends 40 of the tongues 36 form contact zones which rest and exert a contact force on the outer surface 42 of the outer ferrule 24, when the latter is housed in the cable outlet portion 34.
  • the inner ferrule 22 has an outer diameter smaller than the inner diameter of the outer ferrule 24.
  • the inner ferrule 22 is placed on the cable 30, above a stripped portion 48 of the shielding braid 44.
  • the braid of The shield 44 is thus in contact with the inner face 46 of the inner ferrule 22.
  • the shielding braid 44 is also rolled up, turned over, in order to be in contact with the external surface 50 of the internal ferrule 22.
  • the outer ferrule 24 is inserted into the above the stripped portion 48 of the shielding braid 44 resting on the inner ferrule 22, on which it is crimped.
  • the outer surface 42 of the outer ferrule 24 is substantially smooth (without apparent shielding braid).
  • the free ends 40 of the tabs 36 bear on this smooth surface and make a reliable and durable electrical contact over time even if these free ends 40 are brought, during the life of the connector 1, to rub on this surface external 42 of the outer ferrule 24.
  • the configuration of the elastic tongues 36 presented above makes it possible to accommodate several diameters of cables 30, with a limited number of ferrules of different diameters.
  • an inner ferrule 22 of large diameter for example 10.1 mm internal diameter and 10.9 mm outer diameter
  • the crimping teeth 52 extending between the ferrule external 24 for example 12.3mm internal diameter and 13.1mm outer diameter
  • the spacer 20 has a tubular inner surface 54 forming a clamping ring 56.
  • the spacer 20 (and therefore its clamping ring 54) is movable along the cable 30 and can be removably positioned above the tabs 36 ( Figure 5G ).
  • the inner surface 54 of the clamping ring 56 pressing on the top 38 of the tongues 36, exerts an urging force and holding the free ends 40 of the tongues 36 in contact with the outer surface 42 of the outer ferrule 24.
  • the clamping ring 54 exerts a force on the resilient tongue 36, essentially at their apex 38, radially in the direction of the cable 30.
  • the tongues 36 are on the one hand inclined with respect to the external surface 42 of the outer ferrule 24, and on the other hand elastic, the clamping ring 54 (whose inner diameter is slightly greater than the outer diameter of the outer ferrule, but less than the diameter inscribed at the vertices 38 of the tongues 36) can relatively easily be moved on the along the cable 30, then on the tabs 36.
  • clamping ring 56 and the spacer are two separate elements.
  • the figure 5 illustrates in more detail the mounting of the portion of the connector 1 comprising the connection between the shielding elements 26 of the housing and the shielding braid 44.
  • the cover 14, the wire seal 4, the spacer 20 and the inner ferrules 22 and outer 24 on the cable 30 have been threaded (the compression half-shells 12 may be placed on the cable 30 later).
  • the inner ferrules 22 and outer 24 can take any angular position around the cable 30, which simplifies the method of mounting the connector according to the invention.
  • the clamping ring 56 and the spacer 20 on which is mounted contribute to forming a stop or surface on which the wire seal 4 can be compressed by the compression half-shells 12 and the cover 14.
  • a portion of the inner insulation of the cable 30 is then removed near one of its ends to release wires 58 of the cable 30.
  • a portion of the outer insulation 60 of the cable 30 is also removed to strip the braid armature 44 which is then rolled up on the inner ferrule 22.
  • the outer ferrule 24 can then be brought back and crimped onto the portion of the shielding braid rolled up on the internal ferrule 22 (FIG. Figure 5C ).
  • the end of the cable 30 thus prepared and shielded can be optionally stored and / or transported before being introduced into the outer casing 8 is mounted with the other elements of the connector 1.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (4)

  1. Abgeschirmter Verbinder für Kraftfahrzeuge, enthaltend:
    - ein elektrisch isolierendes Innengehäuse (6) mit zumindest einem Hohlraum, der ein Kontaktstück (28) aufnimmt, das elektrisch mit einem elektrischen Kabel (30) verbunden ist, das mit einem Abschirmgeflecht (44) versehen ist,
    - zumindest ein elektrisch leitendes Gehäuseabschirmelement (26), das zumindest teilweise um das Innengehäuse (6) herum angeordnet ist und einen Kabelaustrittsabschnitt (34) enthält,
    - ferner eine Innenhülse (22), die um einen freigelegten Abschnitt (48) des Abschirmgeflechts (44) herum angeordnet ist und auf welche das Abschirmgeflecht (44) aufgestülpt ist,
    wobei der Kabelaustrittsabschnitt (34) mit zumindest einer stoffschlüssig mit dem Abschirmelement (26) und mit dem Abschirmgeflecht (44) elektrisch durchgängig ausgebildeten Federzunge (36) versehen ist und wobei ein abnehmbarer Spannring (56) vorgesehen ist, mit dem auf die Federzunge (36) eine Kraft in Richtung des Kabels ausgeübt wird,
    wobei der Verbinder ferner eine Außenhülse (24) enthält, die auf den freigelegten Abschnitt (48) des Abschirmgeflechts (44) gecrimpt ist und an welche die Federzunge (36) über den Spannring (56) angedrückt wird, wobei der Durchmesser des einbeschriebenen Kreises im Bereich der freien Enden (40) der Federzungen (36) geringer als der Außendurchmesser der Außenhülse (24) ist,
    dadurch gekennzeichnet, dass die freien Enden (40) der Federzungen (36) Kontaktbereiche bilden, die auf einer Außenfläche (42) der Außenhülse (24) aufliegen und eine Kontaktkraft auf diese ausüben, wenn letztere in dem Kabelaustrittsabschnitt (34) aufgenommen ist,
    wobei eine Außenfläche (42) der Außenhülse (24) glatt ausgeführt ist und die freien Enden (40) der Zungen (36) in Anlage an diese glatte Fläche gelangen, wobei die Außenhülse (24) Crimpzähne (52) aufweist, die sich zwischen der Außenhülse (24) und der Innenhülse (22) erstrecken, wobei die Crimpzähne (52) geringer bemessen sind als der Durchmesser der Innenhülse (22).
  2. Verbinder nach Anspruch 1, enthaltend eine Dichtung (4) um das Kabel (30) herum und in Kontakt mit dem Spannring (56).
  3. Verfahren zum Montieren eines abgeschirmten Verbinders (1) für Kraftfahrzeuge, umfassend:
    - Bereitstellen eines elektrischen Kabels (30), das mit einem Abschirmgeflecht (44) versehen ist,
    - Freilegen eines Abschnitts des Abschirmgeflechts (44) in der Nähe eines der Enden des elektrischen Kabels (30),
    - Befestigen zumindest eines Kontaktstücks (28) an das Ende des elektrischen Kabels (30), das benachbart zum freigelegten Abschnitt des Abschirmgeflechts (48) liegt,
    - Einfügen des Kontaktstücks (28) in ein elektrisch isolierendes Innengehäuse (6),
    - Anordnen zumindest eines elektrisch leitenden Gehäuseabschirmelements (26) an das Innengehäuse (6), wobei dieses Abschirmelement (26) einen Kabelaustrittsabschnitt (34) enthält,
    wobei eine Innenhülse (22) an das Kabel (30) im Bereich des freigelegten Abschnitts (48) des Abschirmgeflechts gecrimpt wird und der Spannring (56) die Zunge (36) an die Außenhülse (24) andrückt,
    wobei eine Innenhülse (22) an das Kabel (30) über den freigelegten Abschnitt (48) des Abschirmgeflechts angeordnet wird, das Abschirmgeflecht (44) auf die Innenhülse (22) gestülpt wird und die Außenhülse (24) an die Innenhülse (22) gecrimpt wird,
    wobei der Kabelaustrittsabschnitt (34) mit zumindest einer stoffschlüssig mit dem Abschirmelement (26) ausgebildeten Federzunge (36) versehen wird, wobei der Durchmesser des einbeschriebenen Kreises im Bereich der freien Enden (40) der Federzungen (36) geringer als der Außendurchmesser der Außenhülse (24) ist, die sich im Bereich des freigelegten Abschnitts (48) des Abschirmgeflechts erstreckt, und wobei ein abnehmbarer Spannring (56) auf die Zunge (36) über dem freigelegten Abschnitt (48) des Abschirmgeflechts geführt wird,
    dadurch gekennzeichnet, dass die freien Enden (40) der Federzungen (36) Kontaktbereiche bilden, die auf einer Außenfläche (42) der Außenhülse (24) aufliegen und eine Kontaktkraft auf diese ausüben, wenn letztere in dem Kabelaustrittsabschnitt (34) aufgenommen ist,
    wobei eine Außenfläche (42) der Außenhülse (24) glatt ausgeführt ist und die freien Enden (40) der Zungen (36) in Anlage an diese glatte Fläche gelangen, wobei die Außenhülse (24) Crimpzähne (52) aufweist, die sich zwischen der Außenhülse (24) und der Innenhülse (22) erstrecken, wobei die Crimpzähne (52) geringer bemessen sind als der Durchmesser der Innenhülse (22),
    wobei die Zungen somit auf einer Außenhülse (24) aufliegen, ohne dass ein Crimpvorgang an den Gehäuseabschirmelementen (26) im Bereich des Kabelaustrittabschnitts (34) erfolgt ist.
  4. Verfahren nach Anspruch 3, wobei eine Dichtung (4) um das Kabel (30) herum und an den Spannring (56) angeordnet wird.
EP15729415.8A 2014-06-12 2015-06-10 Abgeschirmter elektrischer verbinder und herstellungsverfahren davon Not-in-force EP3155692B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1455366A FR3022410B1 (fr) 2014-06-12 2014-06-12 Connecteur electrique blinde et son procede de fabrication
PCT/EP2015/062970 WO2015189289A1 (fr) 2014-06-12 2015-06-10 Connecteur électrique blindé et son procédé de fabrication

Publications (2)

Publication Number Publication Date
EP3155692A1 EP3155692A1 (de) 2017-04-19
EP3155692B1 true EP3155692B1 (de) 2018-08-22

Family

ID=51352638

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15729415.8A Not-in-force EP3155692B1 (de) 2014-06-12 2015-06-10 Abgeschirmter elektrischer verbinder und herstellungsverfahren davon

Country Status (6)

Country Link
US (1) US9793656B2 (de)
EP (1) EP3155692B1 (de)
KR (1) KR102370175B1 (de)
CN (1) CN106463850B (de)
FR (1) FR3022410B1 (de)
WO (1) WO2015189289A1 (de)

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FR3022410B1 (fr) 2014-06-12 2016-05-27 Delphi Int Operations Luxembourg Sarl Connecteur electrique blinde et son procede de fabrication
CN107196120A (zh) * 2017-05-11 2017-09-22 苏州东菱振动试验仪器有限公司 一种密封型连接器插头结构及其装配方法
US10777954B2 (en) * 2017-06-22 2020-09-15 Foxconn Interconnect Technology Limited Cable connector assembly
EP3534465B1 (de) * 2018-03-02 2021-05-12 Stäubli Electrical Connectors AG Abschirmanordnung
US10756471B1 (en) * 2019-06-04 2020-08-25 Te Connectivity Corporation Shield grounding electrical connectors
FR3120483B1 (fr) 2021-03-02 2024-09-27 Aptiv Tech Limited Ensemble de connecteurs blindés
CN113783041B (zh) * 2021-09-08 2023-10-27 中国电子科技集团公司第十四研究所 一种小型化电源屏蔽连接器
US20230318234A1 (en) * 2022-03-30 2023-10-05 Te Connectivity Solutions Gmbh Angled Subassembly for an Angled Connector
CN218498449U (zh) * 2022-09-08 2023-02-17 泰科电子(上海)有限公司 密封圈定位件和连接器
EP4387002A1 (de) 2022-12-15 2024-06-19 Aptiv Technologies Limited Leistungssteckverbinder mit leitender dichtung

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Also Published As

Publication number Publication date
CN106463850A (zh) 2017-02-22
CN106463850B (zh) 2018-09-11
KR102370175B1 (ko) 2022-03-04
EP3155692A1 (de) 2017-04-19
US20170187150A1 (en) 2017-06-29
US9793656B2 (en) 2017-10-17
FR3022410A1 (fr) 2015-12-18
KR20170013392A (ko) 2017-02-06
WO2015189289A1 (fr) 2015-12-17
FR3022410B1 (fr) 2016-05-27

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