EP3107483B1 - Procédé et système de restauration dentaire - Google Patents

Procédé et système de restauration dentaire Download PDF

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Publication number
EP3107483B1
EP3107483B1 EP15705034.5A EP15705034A EP3107483B1 EP 3107483 B1 EP3107483 B1 EP 3107483B1 EP 15705034 A EP15705034 A EP 15705034A EP 3107483 B1 EP3107483 B1 EP 3107483B1
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EP
European Patent Office
Prior art keywords
information
restoration
mouth cavity
appliance
temporary
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EP15705034.5A
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German (de)
English (en)
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EP3107483A2 (fr
Inventor
Alireza Tavassoli
Amir Juzbasic
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Juzbasic Amir
TAVASSOLI, ALIREZA
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Individual
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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0093—Features of implants not otherwise provided for
    • A61C8/0095—Total denture implant
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B6/00—Apparatus or devices for radiation diagnosis; Apparatus or devices for radiation diagnosis combined with radiation therapy equipment
    • A61B6/50—Apparatus or devices for radiation diagnosis; Apparatus or devices for radiation diagnosis combined with radiation therapy equipment specially adapted for specific body parts; specially adapted for specific clinical applications
    • A61B6/51—Apparatus or devices for radiation diagnosis; Apparatus or devices for radiation diagnosis combined with radiation therapy equipment specially adapted for specific body parts; specially adapted for specific clinical applications for dentistry
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C1/00—Dental machines for boring or cutting ; General features of dental machines or apparatus, e.g. hand-piece design
    • A61C1/08—Machine parts specially adapted for dentistry
    • A61C1/082—Positioning or guiding, e.g. of drills
    • A61C1/084—Positioning or guiding, e.g. of drills of implanting tools
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C11/00—Dental articulators, i.e. for simulating movement of the temporo-mandibular joints; Articulation forms or mouldings
    • A61C11/003—Dental articulators, i.e. for simulating movement of the temporo-mandibular joints; Articulation forms or mouldings with height adjustments thereof
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00—Dental prostheses; Making same
    • A61C13/0003—Making bridge-work, inlays, implants or the like
    • A61C13/0004—Computer-assisted sizing or machining of dental prostheses
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00—Dental prostheses; Making same
    • A61C13/0003—Making bridge-work, inlays, implants or the like
    • A61C13/0006—Production methods
    • A61C13/0019—Production methods using three dimensional printing
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0089—Implanting tools or instruments
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C9/00—Impression cups, i.e. impression trays; Impression methods
    • A61C9/004—Means or methods for taking digitized impressions
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C2201/00—Material properties
    • A61C2201/005—Material properties using radio-opaque means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16H—HEALTHCARE INFORMATICS, i.e. INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR THE HANDLING OR PROCESSING OF MEDICAL OR HEALTHCARE DATA
    • G16H20/00—ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance
    • G16H20/40—ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance relating to mechanical, radiation or invasive therapies, e.g. surgery, laser therapy, dialysis or acupuncture

Definitions

  • the present invention is related to a method and system for tooth restoration, in particular full mouth restoration, as well as to components useful for such a method and system.
  • Tooth restoration in particular full mouth restoration (i.e. the replacement of all natural teeth by artificial teeth or a denture), is still a time-consuming procedure.
  • a cast impression of a patient's mandible and/or maxilla has to be made, processed and used for the design and manufacture of a final restoration comprising customized artificial teeth.
  • the mouth cavity is inspected visually, and according to this visual inspection the locations for implants are selected. Said procedure is complex and dependent on the skills of the persons involved in said procedure.
  • an articulator an appliance used for determining the bite of a person, in particular an edentulous person
  • a computer by providing position markers on the upper and lower portion of the articulator and determining their correct position with respect to each other.
  • a disposable denture is provided by laser scanning the oral cavity of a person and creating the denture by stereolithography.
  • said method involves the utilization of previously obtained information on the person's oral cavity with remaining teeth in it as a reference point.
  • WO 2010/059692 A2 a method for producing a diagnostic model is described wherein data are collected from an intraoral scan of a person's mouth cavity, said dated are used for providing both a virtual dental model and a dental master model, said dental master model is provided with radiopaque linkable parts, and further information is gathered from both the virtual dental model and the dental master model. The collected information is combined for manufacturing a diagnostic model. The method is provided for diagnostic planning and not suitable for providing a final restoration.
  • US 2012/0295223 A1 is related to a specific abutment assembly.
  • Said abutment assembly is characterised by containing an information marker containing information on a dental implant to which said abutment is attached.
  • the mouth cavity of a patient is scanned so as to determine a desired location and orientation of the dental implant.
  • the thus generated digital information is not used for providing either an orientation appliance or a temporary restoration. There is no suggestion to use a customised orientation appliance or temporary restoration generated using said digital information.
  • the above problem is solved by the method and system of the present invention.
  • the present invention efficiently connects all steps of manufacturing tooth restoration with each other by a carefully devised interplay of steps to be performed with a person to be provided with tooth restoration, and steps to be performed in a dental service center.
  • the method of the present invention it is possible to provide a person with a full denture prosthesis or an implant supported temporary restoration within a single session, i.e. at the same day. After the necessary healing period, the final restoration can subsequently be provided also in a further single session.
  • the present invention is related to a method for denture restoration, comprising the steps:
  • digital information related to the mouth cavity of a person is collected and processed for designing an orientation appliance, in the case of full mouth restoration, or a temporary restoration, in the case of partial restoration.
  • Said orientation appliance or temporary restoration is provided to the location of the person and placed in the person's mouth cavity for the collection of further information which is processed for providing a final restoration.
  • the collected information is sent to a dental service center for digital processing and designing.
  • the present invention is related to a system for performing a method according to the first aspect, comprising at least one device for digital generating information related to a mouth cavity of a person, at least one processing unit for performing operations of processing information obtained from said at least one device for generating information related to a mouth cavity of a person, and configured to design, with the aid of said processed information, a final restoration and at least one component selected from the group consisting of a customized orientation appliance and a customized temporary restoration, at least one manufacturing unit for providing, based on the design generated by the processing unit, a final restoration and at least one component selected from the group consisting of a customized orientation appliance and a customized temporary restoration, and at least one component selected from the group consisting of an orientation appliance, a guided surgery appliance, a prosthetic guide, and a temporary restoration.
  • the various parts of said system do not have to be provided at the same location.
  • the device for generating information related to a mouth cavity of a person is located at the clinical site where the person is provided with tooth restoration, whereas the processing unit and the manufacturing unit are provided at a dental service center.
  • the components manufactured in the dental service center are transferred to the clinical site.
  • another manufacturing unit is also located at the clinical site.
  • the system of the present invention preferably comprises a specific customized orientation appliance for collecting information of the mouth cavity of an edentulous person.
  • Said orientation appliance preferably to be used in the system according to the second aspect, comprises an upper portion and a lower portion, wherein said upper and lower portion are adapted to the dimensions, size and shape of a mouth cavity of a person, wherein said upper and lower portion are connected via a movable part for adjusting the distance between said upper and lower portion, wherein at least one, preferably both, of said upper and lower portion comprises at least one radiopaque marker, preferably a plurality of radiopaque markers corresponding to the number of implants to be provided, for defining the position of an implant to be provided within the mouth cavity of the person, and wherein at least one of said upper and lower portion, preferably the upper portion, preferably comprises at least one artificial tooth, preferably two artificial teeth which can be moved with respect to each other, said artificial tooth being movably linked to said upper or lower portion.
  • Said orientation appliance can replace a conventional articulator and is used according to the present invention for collecting information on the function (bite, phonetics) as well as on the esthetic aspects of the final restoration.
  • the system of the present invention preferably comprises a specific appliance for inserting abutments into implants provided in the mouth cavity of an edentulous person.
  • Said prosthetic guide comprises a body adapted to the dimensions, size and shape of the mouth cavity of a person, and at least one opening, preferably a plurality of openings corresponding to the number of provided implants, adapted for inserting an abutment through the opening into an implant provided in the mouth cavity of the person, and optionally at least one, preferably a plurality of abutments corresponding to the number of provided implants, said at least one abutment being provided in said at least one opening.
  • the present invention is related to a method and system for denture restoration. While the present invention is preferably related to full mouth restoration, also partial restoration can be performed with the method and system of the present invention. Both full mouth restoration and partial mouth restoration as described below are covered by the term denture restoration.
  • the term “full restoration” or “full mouth restoration” refers to a method where all naturally occurring teeth of a person are replaced by artificial teeth.
  • the artificial teeth may be provided in the form of a removable denture, herein referred to as “full denture edentulous prosthesis. More preferably, the artificial teeth are provided in the form of an implant supported full-edentulous prosthesis.
  • the term “designing” is related to the generation of a component, such as a dental appliance, a temporary restoration or a final restoration. Said generation includes the full provision of a three-dimensional shape of said component and is not limited to the provision of two-dimensional drawings.
  • the designing step is formed on a processing unit, such as a computer, using design software known in the related field, such as the design software from DentaSwiss.
  • the implant supported full-edentulous prosthesis may be a screw-retained prosthesis, i.e. the artificial teeth are retained in respective implants by means of screws normally protruding through the artificial teeth.
  • the implant supported full-edentulous prosthesis may be a cement-retained prosthesis, i.e. the artificial teeth are adhered with cement to abutments which themselves are retained in respective implants.
  • partial restoration or “partial mouth restoration” refers to a method where only one or several naturally occurring teeth of a person are replaced by artificial teeth, wherein the artificial teeth are provided in the form of an implant supported partially-edentulous prosthesis. Partial restorations are known in the art and may be provided, for example, in the form of a bridge.
  • the implant supported partially-edentulous prosthesis may be a screw-retained prosthesis, i.e. the artificial teeth are retained in respective implants by means of screws normally protruding through the artificial teeth.
  • the implant supported partially-edentulous prosthesis may be a cement-retained prosthesis, i.e. the artificial teeth are adhered with cement to abutments which themselves are retained in respective implants.
  • temporary restoration refers to a restoration which is placed into the mouth cavity only for a limited amount of time, usually during a healing period, and which will be subsequently replaced by a final restoration. Temporary restorations are known in the art.
  • final restoration refers to a restoration which is placed into the mouth cavity for an unlimited amount of time, i.e. which is intended as a permanent replacement for one or more artificial teeth.
  • Final restorations are known in the art.
  • the present invention efficiently connects all steps of manufacturing tooth restoration with each other by a carefully devised interplay of steps to be performed with a person to be provided with tooth restoration, and steps to be performed in a dental service center. This is outlined in Figures 1a and 1b .
  • DSSC Dentaswiss service center concept
  • the person to be provided with a final restoration is located at a clinical center for treatment.
  • the clinical center may be, for example, a dentist's office, a hospital or another location where dental surgery may be carried out.
  • the clinical center In the clinical center, information related to the mouth cavity is collected, as will be outlined in more detail below.
  • the clinical center is equipped with a device for generating said information, for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • the thus obtained information is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center.
  • the dental service center may be, for example, the laboratory of a dental technician, or another location where design and production of dental appliances and temporary and final restorations may be carried out.
  • the dental service center may be at a completely distant location than the clinical center, but may also be situated in the same building, e.g. in a hospital.
  • the dental service center may be a centralized center where a plurality of skilled persons, such as dental technicians, provides their services to a plurality of clinical centers, thus giving rise to synergistic effects.
  • a plurality of skilled persons such as dental technicians
  • provides their services to a plurality of clinical centers thus giving rise to synergistic effects.
  • One or several of such centralized centers may be provided.
  • the dental service center is equipped with processing units, such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations. This will be explained in detail below.
  • the dental service center is also provided with manufacturing units for producing said dental appliances and temporary and final restorations.
  • the design information generated by the processing unit is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to such a manufacturing unit, which may be, for example, a 3D printer such as a stereolithographic printer or a CNC (computer numeric controlled) device such as a milling machine.
  • a manufacturing unit which may be, for example, a 3D printer such as a stereolithographic printer or a CNC (computer numeric controlled) device such as a milling machine.
  • the thus produced dental appliance or temporary and final restoration is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the thus produced dental appliance, or temporary and final restoration is placed into the mouth cavity of the person, and the further steps, if any, discussed in more detail below are performed.
  • further information on the mouth cavity of the person with a dental appliance or temporary restoration in place may be collected and processed in the dental service center as explained above.
  • DSCS Dentaswiss clinical center concept
  • the temporary restoration produced in the dental service center is not immediately placed into its position in the mouth cavity of the person. Rather, after placement of abutments, which will be discussed in more detail below, further information is collected, for example by intraoral scanning preferably with the aid of a scan body. With the aid of said additional information, which will be designated hereinafter as preliminary information, a modification of the design of the temporary restoration may be performed, if necessary or desired.
  • the clinical center is also equipped with processing units for processing said preliminary information and designing a new temporary restoration, as well as with manufacturing units for producing the newly designed temporary restorations.
  • processing units and manufacturing units may preferably be the same kind of units as are provided in the dental service center.
  • the DSCS concept may be even expanded such that other components such as dental appliances (e.g. the orientation appliance and prosthetic guide described below) may be designed and manufactured at the clinical site.
  • the newly designed temporary restorations are placed into the mouth cavity of the person, and further method steps as discussed above with respect to Fig. 1 A may be performed in the clinical center and/or the dental service center.
  • Fig. 2 the manufacture of an implant supported full edentulous screw-retained prosthesis according to the DSSC concept is illustrated. Said method comprises the steps of:
  • the person to be provided with a final restoration is located at a clinical center for treatment.
  • the clinical center may be, for example, a dentist's office, a hospital or another location where dental surgery may be carried out.
  • the clinical center In the clinical center, information related to the mouth cavity is collected, as will be outlined in more detail below.
  • the clinical center is equipped with a device for generating said information, for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • Intraoral scanning is known in the art. Intraoral scanning can be performed with a camera including any sensor or sensors capable of acquiring image data representative of a person's mouth cavity, in particular its dental dentition.
  • the camera may be a charge-coupled device (CCD) camera or a sensor capable of acquiring different dimensions (e.g., two-dimensional and three-dimensional views) of data representative of a dentition.
  • the camera can include an intra-oral 3D camera (104) configured to acquire 3D surface geometry data representative of the person's dentition.
  • An example of a suitable camera is a 3D Rainbow camera configured to acquire images using techniques described in U.S.Pat. Nos. 5,675,407 , 6,028,672 , and 6,147,760 .
  • Another example is the TRIOS® technology of 3shape, which allows powder-free scanning and on-screen visualization of the digital impression taken.
  • CBCT cone beam computed tomography
  • CBCT cone beam computed tomography
  • the thus obtained first set of digital information is used for designing an orientation appliance.
  • the first set of digital information is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center.
  • the dental service center may be, for example, the laboratory of a dental technician, or another location where design and production of dental appliances and temporary and final restorations may be carried out.
  • the dental service center may be at a completely distant location than the clinical center, but may also be situated in the same building, e.g. in a hospital.
  • the dental service center may be a centralized center where a plurality of skilled persons, such as dental technicians, provides their services to a plurality of clinical centers, thus giving rise to synergistic effects.
  • a plurality of skilled persons such as dental technicians
  • provides their services to a plurality of clinical centers thus giving rise to synergistic effects.
  • One or several of such centralized centers may be provided.
  • the dental service center is equipped with processing units, such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • processing units such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • the first set of information is transmitted to the processing unit in the form of a DICOM file.
  • DICOM Digital imaging and communication in medicine
  • DICOM is an open standard for storing and exchanging information in the medicinal area, including image information.
  • DICOM is known in the art and used frequently in medicinal equipment. Providing digital information in the form of a DICOM file thus ensures interoperability between different devices.
  • full mouth restoration involves the particular problem that in the edentulous mouth there is no reference point (i.e. no remaining natural tooth) from which design of a full prosthesis can be started.
  • full edentulous prostheses are prepared by using a combination of appliances, such as an articulator and an acrylic tooth set-up.
  • the method of the present invention can be used in combination with such conventional appliances, in particular for designing a tooth set-up.
  • the first set of information is used for providing the specific orientation appliance of the present invention.
  • an orientation appliance comprising an upper portion and a lower portion, wherein said upper and lower portion are adapted to the dimensions, size and shape of a mouth cavity of a person, wherein said upper and lower portion are connected via a movable part for adjusting the distance between said upper and lower portion, wherein at least one of said upper and lower portion comprises at least one radiopaque marker for defining the position of an implant to be provided within the mouth cavity of the person, and wherein at least one of said upper and lower portion preferably comprises at least one artificial tooth, said artificial tooth being movably linked to said upper or lower portion.
  • the orientation appliance of the present invention is a customized product. Its dimensions, size and shape are carefully designed using the first set of information obtained as described above, which is why it is also designated as CADOA (computer-aided designed orientation appliance). It enables to define all important aspects of a final restoration of an edentulous person in advance, in particular by providing the features of a conventional articulator, but in a much more customized and sophisticated form. With the aid of the orientation appliance of the present invention, important parameters such as VOD (vertical dimension of occlusion), centric relation (CR), centric occlusion (CO), esthetic parameters, phonetics and function of the final restoration can be determined.
  • VOD vertical dimension of occlusion
  • CR centric relation
  • CO centric occlusion
  • esthetic parameters phonetics and function of the final restoration.
  • the orientation appliance (1) comprises an upper portion (2) and a lower portion (3).
  • the upper portion (2) and lower portion (3) surround an upper arch (4) and a lower arch (5), respectively.
  • Said upper arch (4) and lower arch (5) will come into contact with the toothless mucosa of the jaw bones, when the orientation appliance (1) is placed into the mouth cavity.
  • the upper and lower portion (2,3) and likewise the upper and lower arch (4,5) are adapted to the dimensions, size and shape of the mouth cavity of the person to be provided with a prosthesis, using the first set of information. Thus, it is ensured that the customized orientation appliance accurately fits into the mouth cavity of the person.
  • the upper portion (2) and the lower portion (3) are connected with each other via a movable part (6,7). Similar to a conventional articulator, with the aid of said movable part (6,7) the distance between the upper portion (2) and the lower portion (3) can be adjusted in order to determine the optimal distance for the upper and lower part of the final restoration.
  • any movable part suitable for adjusting the distance between the upper portion (2) and the lower portion (3) of the orientation appliance (1) may be used for the orientation appliance (1).
  • the movable part comprises a plate (6) and a pin (7).
  • the plate (6) is provided at the bottom of the upper portion (2), preferably in a fixed manner.
  • the plate (6) may be embedded into said upper portion (2), or alternatively it may be prepared separately and subsequently adhered to the upper portion (2).
  • the pin (7) may be attached to the lower portion (3) in a similar manner as described with respect to the plate (6) above. By turning the screw-like part of the pin (7), a part within the interior of the pin may be moved out of the pin (7) or back into the pin (7), resulting in a movement of the plate (6) and accordingly of the upper portion (2).
  • the orientation appliance (1) comprises at least one radiopaque marker (8).
  • the radiopaque marker (8) serves as a reference point in an X-ray scanning method such as CBCT with the orientation appliance being in the mouth cavity of the person.
  • the marker (8) is provided at a location at the orientation appliance (1) which corresponds to the position of an implant to be provided, as determined with the first set of information.
  • the marker (8) is thus positioned at a site where an implant is to be provided, allowing an accurate determination of said position during scanning.
  • the number of markers (8) to be provided at the orientation appliance (1) corresponds to the number of implants to be provided.
  • markers (8) may be provided only at the upper portion (2), only at the lower portion (3) or both at the upper and lower portion (2,3).
  • the latter embodiment is the embodiment of choice for the manufacture of full edentulous implant supported prostheses and is shown in Figs. 8 and 9 .
  • the marker or the plurality of markers (8) is provided at the outer surface of the upper portion (2), only at the lower portion (3) or both at the upper and lower portion (2,3) of the orientation appliance (1).
  • the marker (8) may be embedded into said upper portion (2) and/or lower portion (3), or alternatively it may be prepared separately and subsequently pushed into the upper portion (2) and/or lower portion (3).
  • the size and form of the marker (8) is defined by the size of the orientation appliance (1), i.e. the marker (8) has to fit into the position alongside the orientation appliance (1) and must not extrude excessively out of the orientation appliance (1).
  • the marker (8) is in the form of a ball.
  • the marker (8) is made from a radiopaque material. Any radiopaque material commonly used in dental medicine may be used.
  • the orientation appliance (1) preferably comprises at least one artificial tooth.
  • Said artificial tooth may be provided either at the upper portion (2), at the lower portion (3) or both at the upper and lower portion (2,3) of the orientation appliance (1).
  • the artificial tooth (9a, 9b) is provided at the front side of the upper portion (2).
  • two artificial teeth (9a, 9b) are provided at the front side of the upper portion (2).
  • the artificial tooth or teeth are movably linked to the upper and/or lower portion (2,3).
  • the movable linkage can be realized by any conventional means which allows adjustment of the tooth or teeth in any direction.
  • the teeth (9a, 9b) are attached to a rod (10) which itself is provided within a ball bearing (11). This mechanism allows free rotation of the teeth (9a, 9b).
  • the teeth (9a, 9b) are attached to the rod (10) in such a manner that they can be moved towards each other, thus allowing adjustment of a distance between the teeth (9a, 9b).
  • the dimensions of the orientation appliance (1) are defined by the first set of information collected as described above.
  • the orientation appliance (1) is designed and subsequently produced in a customized manner, i.e. it fits exactly to the person to be provided with a final restoration. This is achieved using design software known in the related field, such as the design software from DentaSwiss.
  • the orientation appliance (1) is manufactured by at least one manufacturing unit which is operated according to the design generated by the at least one processing unit.
  • the manufacturing unit may be a CNC (computer numeric controlled) device, such as a CNC milling machine.
  • the manufacturing unit may be a 3D printer, e.g. a stereolithographic printer. It is understood, however, that any other software-controlled manufacturing unit commonly used for said purpose may be equally employed.
  • the orientation appliance (1) may be made from materials such as polymers as one single piece or in separate pieces which are subsequently connected with each other, as described above. The manufacture of such devices is generally known in the art and need not be discussed in detail here. Thus, the orientation appliance may be provided a single piece or as a kit of parts which can be connected with each other in order to obtain the full orientation appliance.
  • the thus produced orientation appliance is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the orientation appliance is placed into the mouth cavity of the person.
  • the orientation appliance is correctly adjusted within the mouth cavity.
  • the distance between upper portion (2) and lower portion (3) and the position of the teeth (9a, 9b) is adjusted.
  • information related to the mouth cavity is collected with the orientation appliance being adjusted within the mouth cavity.
  • Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning and additionally by an X-ray technology, preferably cone beam computed tomography (CBCT).
  • CBCT cone beam computed tomography
  • a digital impression technology such as intraoral scanning
  • X ray technology such as CBCT
  • a second set of digital information is generated which is suitable for accurately designing further dental appliances and temporary or final restorations.
  • said second set of information has been collected with the orientation appliance in place in the mouth cavity, it comprises additional valuable information, such as a reference point for setting up teeth as well as information on parameters such as VOD (vertical dimension of occlusion), centric relation (CR), centric occlusion (CO), esthetic parameters, phonetics and function of the final restoration.
  • VOD vertical dimension of occlusion
  • CR centric relation
  • CO centric occlusion
  • esthetic parameters phonetics and function of the final restoration.
  • the second set of digital information is transmitted by usual means (e.g. a cable connection, a network connection or WLAN) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at the dental service center described above.
  • the second set of information is also transmitted to the processing unit in the form of a DICOM file, as described above with respect to the first set of information.
  • a guided surgery appliance preferably a prosthetic guide and a temporary restoration are designed and produced.
  • a guided surgery appliance is known in the art. It is a tool which enables a dentist to drill boring for implants exactly at the correct location within the mouth cavity.
  • a guided surgery appliance is a U-shaped body comprising borings at the positions where a dentist has to drill when the guided surgery appliance is in place in the mouth cavity.
  • a customized guided surgery appliance to fit onto the mucosa of the upper or lower jaw bone of the person to be provided with a prosthesis is designed and produced with the aid of said second set of information collected as described above.
  • said guided surgery appliance is prepared with a 3D printer, e.g. a stereolithographic printer.
  • the present invention is not related to the step of drilling borings within the jaw bones of a person and providing implants within said borings.
  • the method of the present invention merely provides tools for such an operation, such as the above mentioned guided surgery appliance.
  • the temporary restoration is supported by implants.
  • implants any commonly used implant may be employed.
  • the implants are provided within the mouth cavity with the aid of the above mentioned guided surgery appliance.
  • abutments are provided in the implants.
  • conventionally used abutments such as multi-use abutments (MUA) are screwed into the implants. This can be done in a conventional manner by the dentist without any appliance.
  • MUA multi-use abutments
  • a prosthetic guide is provided as an additional dental appliance.
  • the prosthetic guide resembles the above described guided surgery appliance. It is designed and manufactured in a similar manner. However, it does not serve as a tool for drilling boring for implants. Rather, it is a tool for aiding the insertion of abutments into implants.
  • said prosthetic guide comprises a body adapted to the dimensions, size and shape of the mouth cavity of a person, at least one opening adapted for inserting an abutment through the opening into an implant provided in the mouth cavity of the person, and optionally at least one abutment provided in said opening.
  • the prosthetic guide is generally a U-shaped body customized to fit onto the mucosa of the upper or lower jaw bone of the person to be provided with a prosthesis. It is designed and produced with the aid of said second set of information collected as described above.
  • said prosthetic guide is prepared with a 3D printer, such as a stereolithographic (3D) printer.
  • the openings of the prosthetic guide are adapted for inserting an abutment through the opening into an implant provided in the mouth cavity of the person.
  • the openings of the prosthetic guide are adapted to the size of the female part of said abutments and thus differ from e.g. the size of drill openings in a conventional drill guide.
  • the abutments are inserted into said openings from the bottom side (i.e. the side where the abutments are subsequently moved into the implants).
  • the openings in the prosthetic guide are not through holes, but are closed at the upper side of the prosthetic guide or at most comprise a tiny hole through which a screwing operation can be performed.
  • the openings in the prosthetic guide may have a conical shape with a diameter extending from a range of 2.0-2.1 mm at the open side to a range of 3.0-3.2 mm at the other end, which as described above is closed or at most comprises a tiny through hole.
  • the prosthetic guide is preferably provided to the dentist with abutments in the openings, so that the dentist only has to correctly position the prosthetic guide within the mouth cavity and screw the abutments into the implants.
  • FIG. 10 An embodiment of a prosthetic guide is shown in Fig. 10 .
  • the U-shaped prosthetic guide (12) is provided with one or preferably a plurality of openings (13) corresponding to the number of provided implants. Said openings may be straight or inclined, depending on the position of the implants provided.
  • the size and shape of the openings is customized, i.e. adapted to the dimensions, size and shape of the mouth cavity and to the positions of the implants provided in the mouth cavity.
  • Fig. 10 also implants (15) and abutments (14) are shown.
  • the abutments (14) can be inserted into the openings (13).
  • the abutments (14) precisely enter the implants (15) due to the accurate design of the openings (13) whose lower end lies over the opening of a respective implant (15).
  • a dentist does not have to spend efforts on correctly entering abutments (14) into implants (15), but he simply needs to screw down the abutments (14) provided in the prosthetic guide (12).
  • the prosthetic guide (12) can be furthermore provided with fixing means, such as additional screws or an adhesive tape, for fixing the prosthetic guide (12) within the mouth cavity.
  • the thus produced dental appliances are transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the thus provided temporary restoration is allowed to heal, usually for a period of four weeks to three months. It is understood, however, that the healing period may vary from person to person.
  • the final restoration is manufactured and placed into the person's mouth cavity.
  • a third set of digital information is obtained from the person's mouth cavity. Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning.
  • a sequence of four intraoral scan steps is performed at this stage: In a first step, the mouth cavity with the provided temporary restorations is scanned.
  • Scan bodies are known in the art and are specifically shaped abutments, whose form resembles the shape of artificial teeth.
  • the insertion of scan bodies allows the collection of additional information on the placement of artificial teeth, in particular their need for space and the identification of possible interactions between neighboring teeth.
  • An example of a scan body suitable for the present invention is described in WO 2013/041382 A1 .
  • an intraoral scan of the left side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • an intraoral scan of the right side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • the thus obtained data are transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center as described above.
  • a final restoration is designed and manufactured as described above for the other dental appliances and temporary restoration.
  • the thus produced final restoration is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the final restoration is placed into the mouth cavity of the person according to a conventional process known in the art.
  • the person is now provided with the desired final restoration.
  • Fig. 3 the manufacture of an implant supported full edentulous screw-retained prosthesis according to the DSCS concept is illustrated. Said method comprises the steps of:
  • the person to be provided with a final restoration is located at a clinical center for treatment.
  • the clinical center may be, for example, a dentist's office, a hospital or another location where dental surgery may be carried out.
  • the clinical center In the clinical center, information related to the mouth cavity is collected, as will be outlined in more detail below.
  • the clinical center is equipped with a device for generating said information, for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • Intraoral scanning is known in the art. Intraoral scanning can be performed with a camera including any sensor or sensors capable of acquiring image data representative of a person's mouth cavity, in particular its dental dentition.
  • the camera may be a charge-coupled device (CCD) camera or a sensor capable of acquiring different dimensions (e.g., two-dimensional and three-dimensional views) of data representative of a dentition.
  • the camera can include an intra-oral 3D camera (104) configured to acquire 3D surface geometry data representative of the person's dentition.
  • An example of a suitable camera is a 3D Rainbow camera configured to acquire images using techniques described in U.S.Pat. Nos. 5,675,407 , 6,028,672 , and 6,147,760 .
  • Another example is the TRIOS® technology of 3shape, which allows powder-free scanning and on-screen visualization of the digital impression taken.
  • CBCT cone beam computed tomography
  • CBCT cone beam computed tomography
  • the thus obtained first set of digital information is used for designing an orientation appliance.
  • the first set of digital information is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center.
  • the dental service center may be, for example, the laboratory of a dental technician, or another location where design and production of dental appliances and temporary and final restorations may be carried out.
  • the dental service center may be at a completely distant location than the clinical center, but may also be situated in the same building, e.g. in a hospital.
  • the dental service center may be a centralized center where a plurality of skilled persons, such as dental technicians, provides their services to a plurality of clinical centers, thus giving rise to synergistic effects.
  • a plurality of skilled persons such as dental technicians
  • provides their services to a plurality of clinical centers thus giving rise to synergistic effects.
  • One or several of such centralized centers may be provided.
  • the dental service center is equipped with processing units, such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • processing units such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • the first set of information is transmitted to the processing unit in the form of a DICOM file.
  • DICOM Digital imaging and communication in medicine
  • DICOM is an open standard for storing and exchanging information in the medicinal area, including image information.
  • DICOM is known in the art and used frequently in medicinal equipment. Providing digital information in the form of a DICOM file thus ensures interoperability between different devices.
  • an orientation appliance is designed and provided, as described above with respect to the method of Fig. 2 .
  • an embodiment of an orientation appliance according to Figs. 8 and 9 is designed, manufactured and used.
  • the dimensions of the orientation appliance (1) are defined by the first set of information collected as described above.
  • the orientation appliance (1) is designed and subsequently produced in a customized manner, i.e. it fits exactly to the person to be provided with a final restoration. This is achieved using design software known in the related field, such as the design software from DentaSwiss.
  • the orientation appliance (1) is manufactured by at least one manufacturing unit which is operated according to the design generated by the at least one processing unit.
  • the manufacturing unit may be a CNC (computer numeric controlled) device, such as a CNC milling machine.
  • the manufacturing unit may be a 3D printer, such as a stereolithographic printer. It is understood, however, that any other software-controlled manufacturing unit commonly used for said purpose may be equally employed.
  • the orientation appliance (1) may be made from materials such as polymers as one single piece or in separate pieces which are subsequently connected with each other, as described above. The manufacture of such devices is generally known in the art and need not be discussed in detail here.
  • the thus produced orientation appliance is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the orientation appliance is placed into the mouth cavity of the person.
  • the orientation appliance is correctly adjusted within the mouth cavity.
  • the distance between upper portion (2) and lower portion (3) and the position of the teeth (9a, 9b) is adjusted.
  • information related to the mouth cavity is collected with the orientation appliance being adjusted within the mouth cavity.
  • Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning and additionally by an X-ray technology, preferably cone beam computed tomography (CBCT).
  • CBCT cone beam computed tomography
  • a digital impression technology such as intraoral scanning
  • X ray technology such as CBCT
  • a second set of digital information is generated which is suitable for accurately designing further dental appliances and temporary or final restorations.
  • said second set of information has been collected with the orientation appliance in place in the mouth cavity, it comprises additional valuable information, such as a reference point for setting up teeth as well as information on parameters such as VOD (vertical dimension of occlusion), centric relation (CR), centric occlusion (CO), esthetic parameters, phonetics and function of the final restoration.
  • VOD vertical dimension of occlusion
  • CR centric relation
  • CO centric occlusion
  • esthetic parameters phonetics and function of the final restoration.
  • the second set of digital information is transmitted by usual means (e.g. a cable connection, a network connection or WLAN) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at the dental service center described above.
  • the second set of information is also transmitted to the processing unit in the form of a DICOM file, as described above with respect to the first set of information.
  • a guided surgery appliance preferably a prosthetic guide and a temporary restoration are designed and produced.
  • a customized guided surgery appliance to fit onto the mucosa of the upper or lower jaw bone of the person to be provided with a prosthesis is designed and produced with the aid of said second set of information collected as described above.
  • said guided surgery appliance is prepared with a stereolithographic (3D) printer.
  • the present invention is not related to the step of drilling borings within the jaw bones of a person and providing implants within said borings.
  • the method of the present invention merely provides tools for such an operation, such as the above mentioned guided surgery appliance.
  • the temporary restoration is supported by implants.
  • implants any commonly used implant may be employed.
  • the implants are provided within the mouth cavity with the aid of the above mentioned guided surgery appliance.
  • abutments are provided in the implants.
  • conventionally used abutments such as multi-use abutments (MUA) are screwed into the implants. This can be done in a conventional manner by the dentist without any appliance.
  • MUA multi-use abutments
  • a prosthetic guide is provided as an additional dental appliance.
  • a suitable prosthetic guide has already been described above with respect to the method according to Fig.2 . Reference is made to the respective disclosure above.
  • an embodiment of a prosthetic guide as shown in Fig. 10 may be used.
  • the thus produced dental appliances are transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • Said additional information on the mouth cavity is collected.
  • Said additional information is referred to as a set of preliminary third information.
  • said set of preliminary third information is obtained by providing one or more scan bodies in the mouth cavity, and an intraoral scan is performed.
  • Scan bodies are known in the art and have already been described above with respect to the method of Fig. 2 .
  • the clinical center is also provided with a processing unit for designing a temporary restoration, as well as with a manufacturing unit for producing a temporary restoration.
  • a processing unit for designing a temporary restoration as well as with a manufacturing unit for producing a temporary restoration.
  • Suitable processing units and manufacturing units have already been described above with respect to the method of Fig. 2 . Reference is made to the disclosure above.
  • the pre-designed temporary restoration from the dental service center is now re-designed with the aid of the set of preliminary third information.
  • the redesign is performed at the clinical center with the aid of a processing unit comprising respective software as described above.
  • the re-designed temporary restoration is subsequently produced with a manufacturing unit provided at the clinical center, such as a CNC (computer numeric controlled) device, for example a CNC milling machine, or a 3D printer, such as a stereolithographic printer.
  • a manufacturing unit provided at the clinical center, such as a CNC (computer numeric controlled) device, for example a CNC milling machine, or a 3D printer, such as a stereolithographic printer.
  • a cap such as a conical sleeve may now be placed on the inserted abutments.
  • the temporary restorations designed and manufactured in the dental service center are provided onto the abutments. Those steps are conventionally performed in dental surgery and not in the scope of the present invention.
  • the thus provided temporary restoration is allowed to heal, usually for a period of four weeks to three months. It is understood, however, that the healing period may vary from person to person.
  • the final restoration is manufactured and placed into the person's mouth cavity.
  • a third set of digital information is obtained from the person's mouth cavity. Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning.
  • a sequence of four intraoral scan steps is performed at this stage: In a first step, the mouth cavity with the provided temporary restorations is scanned.
  • a second step one or more or even all temporary restorations are replaced with scan bodies, and a second intraoral scan is performed.
  • Scan bodies are known in the art and have already been described above with respect to the method according to Fig. 2 .
  • an intraoral scan of the left side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • an intraoral scan of the right side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • the thus obtained data are transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center as described above.
  • a final restoration is designed and manufactured as described above for the other dental appliances and temporary restoration.
  • the thus produced final restoration is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the final restoration is placed into the mouth cavity of the person according to a conventional process known in the art.
  • the person is now provided with the desired final restoration.
  • the method according to Fig. 4 is similar to the method of Fig. 2 . Reference is thus made to the description of the method according to Fig. 2 provided above.
  • the one or more temporary abutments are placed into implants previously provided in the mouth cavity, preferably with the aid of a prosthetic guide as described above with respect to the method of Fig. 2 .
  • one or more temporary restorations e.g. a bridge
  • a cement e.g. a cement
  • Fig. 5 the manufacture of an implant supported partially edentulous screw-retained prosthesis according to the DSSC concept is illustrated. Said method comprises the steps of:
  • the person to be provided with a final restoration is located at a clinical center for treatment.
  • the clinical center may be, for example, a dentist's office, a hospital or another location where dental surgery may be carried out.
  • the clinical center In the clinical center, information related to the mouth cavity is collected, as will be outlined in more detail below.
  • the clinical center is equipped with a device for generating said information, for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • Intraoral scanning is known in the art. Intraoral scanning can be performed with a camera including any sensor or sensors capable of acquiring image data representative of a person's mouth cavity, in particular its dental dentition.
  • the camera may be a charge-coupled device (CCD) camera or a sensor capable of acquiring different dimensions (e.g., two-dimensional and three-dimensional views) of data representative of a dentition.
  • the camera can include an intra-oral 3D camera (104) configured to acquire 3D surface geometry data representative of the person's dentition.
  • An example of a suitable camera is a 3D Rainbow camera configured to acquire images using techniques described in U.S.Pat. Nos. 5,675,407 , 6,028,672 , and 6,147,760 .
  • Another example is the TRIOS® technology of 3shape, which allows powder-free scanning and on-screen visualization of the digital impression taken.
  • CBCT cone beam computed tomography
  • CBCT cone beam computed tomography
  • the thus obtained first set of digital information is used for designing a temporary restoration and optionally one or more dental appliances.
  • the first set of digital information is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center.
  • the dental service center may be, for example, the laboratory of a dental technician, or another location where design and production of dental appliances and temporary and final restorations may be carried out.
  • the dental service center may be at a completely distant location than the clinical center, but may also be situated in the same building, e.g. in a hospital.
  • the dental service center may be a centralized center where a plurality of skilled persons, such as dental technicians, provides their services to a plurality of clinical centers, thus giving rise to synergistic effects.
  • a plurality of skilled persons such as dental technicians
  • provides their services to a plurality of clinical centers thus giving rise to synergistic effects.
  • One or several of such centralized centers may be provided.
  • the dental service center is equipped with processing units, such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • processing units such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • the first set of information is transmitted to the processing unit in the form of a DICOM file.
  • DICOM Digital imaging and communication in medicine
  • DICOM is an open standard for storing and exchanging information in the medicinal area, including image information.
  • DICOM is known in the art and used frequently in medicinal equipment. Providing digital information in the form of a DICOM file thus ensures interoperability between different devices.
  • a guided surgery appliance in said step preferably a guided surgery appliance, an optional prosthetic guide and a temporary restoration are designed and produced.
  • a customized guided surgery appliance to fit onto the mucosa of the upper or lower jaw bone of the person to be provided with a prosthesis is designed and produced with the aid of said second set of information collected as described above.
  • said guided surgery appliance is prepared with a 3D printer, such as a stereolithographic (printer.
  • the present invention is not related to the step of drilling borings within the jaw bones of a person and providing implants within said borings.
  • the method of the present invention merely provides tools for such an operation, such as the above mentioned guided surgery appliance.
  • the temporary restoration is supported by implants.
  • any commonly used implant may be employed.
  • the implants are provided within the mouth cavity with the aid of the above mentioned guided surgery appliance.
  • abutments may be provided in the implants.
  • conventionally used abutments such as multi-use abutments (MUA) are screwed into the implants. This can be done in a conventional manner by the dentist without any appliance.
  • a prosthetic guide is provided as an additional dental appliance.
  • a suitable prosthetic guide has already been described above with respect to the method according to Fig.2 . Reference is made to the respective disclosure above.
  • an embodiment of a prosthetic guide as shown in Fig. 10 may be used.
  • the thus produced dental appliances are transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • a cap such as a conical sleeve may now be placed on the inserted abutments.
  • the temporary restorations designed and manufactured in the dental service center are provided onto the abutments. Those steps are conventionally performed in dental surgery and not in the scope of the present invention.
  • a so called hybrid abutment may be provided in the implants, in the same manner as described above for the MUA.
  • Hybrid abutment are conventionally known in the art and not discussed in detail here.
  • the above described prosthetic guide is not necessary and can thus be omitted.
  • the temporary restorations designed and manufactured in the dental service center are provided onto the hybrid abutments, according to this alternative embodiment.
  • the thus provided temporary restoration is allowed to heal, usually for a period of four weeks to three months. It is understood, however, that the healing period may vary from person to person.
  • the final restoration is manufactured and placed into the person's mouth cavity.
  • a second set of digital information is obtained from the person's mouth cavity. Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning.
  • a sequence of four intraoral scan steps is performed at this stage: In a first step, the mouth cavity with the provided temporary restorations is scanned.
  • a second step one or more or even all temporary restorations are replaced with scan bodies, and a second intraoral scan is performed.
  • Scan bodies are known in the art and have already been described above with respect to the method according to Fig. 2 .
  • an intraoral scan of the left side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • an intraoral scan of the right side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • the thus obtained data are transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center as described above.
  • a final restoration is designed and manufactured as described above for the other dental appliances and temporary restoration.
  • the thus produced final restoration is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the final restoration is placed into the mouth cavity of the person according to a conventional process known in the art.
  • the person is now provided with the desired final restoration.
  • Fig. 6 the manufacture of an implant supported partially edentulous screw-retained prosthesis according to the DSCS concept is illustrated. Said method comprises the steps of:
  • the person to be provided with a final restoration is located at a clinical center for treatment.
  • the clinical center may be, for example, a dentist's office, a hospital or another location where dental surgery may be carried out.
  • the clinical center In the clinical center, information related to the mouth cavity is collected, as will be outlined in more detail below.
  • the clinical center is equipped with a device for generating said information, for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • Intraoral scanning is known in the art. Intraoral scanning can be performed with a camera including any sensor or sensors capable of acquiring image data representative of a person's mouth cavity, in particular its dental dentition.
  • the camera may be a charge-coupled device (CCD) camera or a sensor capable of acquiring different dimensions (e.g., two-dimensional and three-dimensional views) of data representative of a dentition.
  • the camera can include an intra-oral 3D camera (104) configured to acquire 3D surface geometry data representative of the person's dentition.
  • An example of a suitable camera is a 3D Rainbow camera configured to acquire images using techniques described in U.S.Pat. Nos. 5,675,407 , 6,028,672 , and 6,147,760 .
  • Another example is the TRIOS® technology of 3shape, which allows powder-free scanning and on-screen visualization of the digital impression taken.
  • CBCT cone beam computed tomography
  • CBCT cone beam computed tomography
  • the thus obtained first set of digital information is used for designing a temporary restoration and optionally one or more dental appliances.
  • the first set of digital information is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center.
  • the dental service center may be, for example, the laboratory of a dental technician, or another location where design and production of dental appliances and temporary and final restorations may be carried out.
  • the dental service center may be at a completely distant location than the clinical center, but may also be situated in the same building, e.g. in a hospital.
  • the dental service center may be a centralized center where a plurality of skilled persons, such as dental technicians, provides their services to a plurality of clinical centers, thus giving rise to synergistic effects.
  • a plurality of skilled persons such as dental technicians
  • provides their services to a plurality of clinical centers thus giving rise to synergistic effects.
  • One or several of such centralized centers may be provided.
  • the dental service center is equipped with processing units, such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • processing units such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • the first set of information is transmitted to the processing unit in the form of a DICOM file.
  • DICOM Digital imaging and communication in medicine
  • DICOM is an open standard for storing and exchanging information in the medicinal area, including image information.
  • DICOM is known in the art and used frequently in medicinal equipment. Providing digital information in the form of a DICOM file thus ensures interoperability between different devices.
  • a guided surgery appliance in said step preferably a guided surgery appliance, an optional prosthetic guide and a temporary restoration are designed and produced.
  • a customized guided surgery appliance to fit onto the mucosa of the upper or lower jaw bone of the person to be provided with a prosthesis is designed and produced with the aid of said second set of information collected as described above.
  • said guided surgery appliance is prepared with a stereolithographic (3D) printer.
  • the present invention is not related to the step of drilling borings within the jaw bones of a person and providing implants within said borings.
  • the method of the present invention merely provides tools for such an operation, such as the above mentioned guided surgery appliance.
  • the temporary restoration is supported by implants.
  • any commonly used implant may be employed.
  • the implants are provided within the mouth cavity with the aid of the above mentioned guided surgery appliance.
  • abutments may be provided in the implants.
  • conventionally used abutments such as multi-use abutments (MUA) are screwed into the implants. This can be done in a conventional manner by the dentist without any appliance.
  • a prosthetic guide is provided as an additional dental appliance.
  • a suitable prosthetic guide has already been described above with respect to the method according to Fig.2 . Reference is made to the respective disclosure above.
  • an embodiment of a prosthetic guide as shown in Fig. 10 may be used.
  • the thus produced dental appliances are transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • Said additional information on the mouth cavity is collected.
  • Said additional information is referred to as a set of preliminary second information.
  • said set of preliminary second information is obtained by providing one or more scan bodies in the mouth cavity, and an intraoral scan is performed.
  • Scan bodies are known in the art and have already been described above with respect to the method of Fig. 2 .
  • the clinical center is also provided with a processing unit for designing a temporary restoration, as well as with a manufacturing unit for producing a temporary restoration.
  • a processing unit for designing a temporary restoration as well as with a manufacturing unit for producing a temporary restoration.
  • Suitable processing units and manufacturing units have already been described above with respect to the method of Fig. 2 . Reference is made to the disclosure above.
  • the pre-designed temporary restoration from the dental service center is now re-designed with the aid of the set of preliminary second information.
  • the redesign is performed at the clinical center with the aid of a processing unit comprising respective software as described above.
  • the re-designed temporary restoration is subsequently produced with a manufacturing unit provided at the clinical center, such as a CNC (computer numeric controlled) device, for example a CNC milling machine, or a 3D printer, such as a stereolithographic printer.
  • a manufacturing unit provided at the clinical center, such as a CNC (computer numeric controlled) device, for example a CNC milling machine, or a 3D printer, such as a stereolithographic printer.
  • a cap such as a conical sleeve may now be placed on optionally inserted abutments.
  • the temporary restorations designed and manufactured in the dental service center are provided. Those steps are conventionally performed in dental surgery and not in the scope of the present invention.
  • the thus provided temporary restoration is allowed to heal, usually for a period of four weeks to three months. It is understood, however, that the healing period may vary from person to person.
  • the final restoration is manufactured and placed into the person's mouth cavity.
  • a third set of digital information is obtained from the person's mouth cavity. Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning.
  • a sequence of four intraoral scan steps is performed at this stage: In a first step, the mouth cavity with the provided temporary restorations is scanned.
  • a second step one or more or even all temporary restorations are replaced with scan bodies, and a second intraoral scan is performed.
  • Scan bodies are known in the art and have already been described above with respect to the method according to Fig. 2 .
  • an intraoral scan of the left side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • an intraoral scan of the right side of the mouth cavity with 50% of temporary restorations in place is performed, i.e. a scan of 50% tissue and 50% temporary restorations is performed.
  • the thus obtained data are transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center as described above.
  • a final restoration is designed and manufactured as described above for the other dental appliances and temporary restoration.
  • the thus produced final restoration is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the final restoration is placed into the mouth cavity of the person according to a conventional process known in the art.
  • the person is now provided with the desired final restoration.
  • Fig. 7 the manufacture of a full denture edentulous prosthesis according to the DSSC concept is illustrated. Said method comprises the steps of:
  • the person to be provided with a final restoration is located at a clinical center for treatment.
  • the clinical center may be, for example, a dentist's office, a hospital or another location where dental surgery may be carried out.
  • the clinical center In the clinical center, information related to the mouth cavity is collected, as will be outlined in more detail below.
  • the clinical center is equipped with a device for generating said information, for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • Intraoral scanning is known in the art. Intraoral scanning can be performed with a camera including any sensor or sensors capable of acquiring image data representative of a person's mouth cavity, in particular its dental dentition.
  • the camera may be a charge-coupled device (CCD) camera or a sensor capable of acquiring different dimensions (e.g., two-dimensional and three-dimensional views) of data representative of a dentition.
  • the camera can include an intra-oral 3D camera (104) configured to acquire 3D surface geometry data representative of the person's dentition.
  • An example of a suitable camera is a 3D Rainbow camera configured to acquire images using techniques described in U.S.Pat. Nos. 5,675,407 , 6,028,672 , and 6,147,760 .
  • Another example is the TRIOS® technology of 3shape, which allows powder-free scanning and on-screen visualization of the digital impression taken.
  • CBCT cone beam computed tomography
  • CBCT cone beam computed tomography
  • the thus obtained first set of digital information is used for designing an orientation appliance.
  • the first set of digital information is transmitted by usual means (e.g. a cable connection, a network connection, WLAN etc.) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at a dental service center.
  • the dental service center may be, for example, the laboratory of a dental technician, or another location where design and production of dental appliances and temporary and final restorations may be carried out.
  • the dental service center may be at a completely distant location than the clinical center, but may also be situated in the same building, e.g. in a hospital.
  • the dental service center may be a centralized center where a plurality of skilled persons, such as dental technicians, provides their services to a plurality of clinical centers, thus giving rise to synergistic effects.
  • a plurality of skilled persons such as dental technicians
  • provides their services to a plurality of clinical centers thus giving rise to synergistic effects.
  • One or several of such centralized centers may be provided.
  • the dental service center is equipped with processing units, such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • processing units such as computers, for processing the information obtained from the clinical center, and for designing dental appliances and temporary and final restorations.
  • the first set of information is transmitted to the processing unit in the form of a DICOM file.
  • DICOM Digital imaging and communication in medicine
  • DICOM is an open standard for storing and exchanging information in the medicinal area, including image information.
  • DICOM is known in the art and used frequently in medicinal equipment. Providing digital information in the form of a DICOM file thus ensures interoperability between different devices.
  • an orientation appliance is designed and provided, as described above with respect to the method of Fig. 2 .
  • an embodiment of an orientation appliance according to Figs. 8 and 9 is designed, manufactured and used.
  • the dimensions of the orientation appliance (1) are defined by the first set of information collected as described above.
  • the orientation appliance (1) is designed and subsequently produced in a customized manner, i.e. it fits exactly to the person to be provided with a final restoration. This is achieved using design software known in the related field, such as the design software from DentaSwiss.
  • the orientation appliance (1) is manufactured by at least one manufacturing unit which is operated according to the design generated by the at least one processing unit.
  • the manufacturing unit may be a CNC (computer numeric controlled) device, such as a CNC milling machine.
  • the manufacturing unit may be a 3D printer, such as a stereolithographic printer. It is understood, however, that any other software-controlled manufacturing unit commonly used for said purpose may be equally employed.
  • the orientation appliance (1) may be made from materials such as polymers as one single piece or in separate pieces which are subsequently connected with each other, as described above. The manufacture of such devices is generally known in the art and need not be discussed in detail here.
  • the thus produced orientation appliance is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the orientation appliance is placed into the mouth cavity of the person.
  • the orientation appliance is correctly adjusted within the mouth cavity.
  • the distance between upper portion (2) and lower portion (3) and the position of the teeth (9a, 9b) is adjusted.
  • information related to the mouth cavity is collected with the orientation appliance being adjusted within the mouth cavity. Said collection of information is performed as already discussed above with respect to the gathering of the first set of information, preferably by intraoral scanning.
  • said second set of information has been collected with the orientation appliance in place in the mouth cavity, it comprises additional valuable information, such as a reference point for setting up teeth as well as information on parameters such as VOD (vertical dimension of occlusion), centric relation (CR), centric occlusion (CO), esthetic parameters, phonetics and function of the final restoration.
  • VOD vertical dimension of occlusion
  • CR centric relation
  • CO centric occlusion
  • esthetic parameters phonetics and function of the final restoration.
  • the second set of digital information is transmitted by usual means (e.g. a cable connection, a network connection or WLAN) to a processing device, such as a computer.
  • a processing device such as a computer.
  • said processing device is located at the dental service center described above.
  • the second set of information is also transmitted to the processing unit in the form of a DICOM file, as described above with respect to the first set of information.
  • the thus produced final restoration is transferred back to the clinical center by usual means such as mail, airmail, or a courier.
  • the final restoration is placed into the mouth cavity of the person according to a conventional process known in the art.
  • the person is now provided with the desired final restoration.
  • the present invention is furthermore related to a system for performing any of the methods described above, comprising at least one device for generating information related to a mouth cavity of a person, at least one processing unit for performing operations of processing information obtained from said at least one device for generating information related to a mouth cavity of a person, and configured to design, with the aid of said processed information, a final restoration and at least one component selected from the group consisting of a customized orientation appliance and a customized temporary restoration, at least one manufacturing unit for providing, based on the design generated by the processing unit, a final restoration and at least one component selected from the group consisting of a customized orientation appliance and a customized a temporary restoration and a final restoration, and at least one component selected from the group consisting of an orientation appliance, a guided surgery appliance, a prosthetic guide, and a temporary restoration.
  • said device of generating information has already been described above.
  • said device for generating said information for example with an intraoral scanner (IOS) and/or a cone beam computed tomography device (CBCT).
  • IOS intraoral scanner
  • CBCT cone beam computed tomography device
  • Intraoral scanning is known in the art. Intraoral scanning can be performed with a camera including any sensor or sensors capable of acquiring image data representative of a person's mouth cavity, in particular its dental dentition.
  • the camera may be a charge-coupled device (CCD) camera or a sensor capable of acquiring different dimensions (e.g., two-dimensional and three-dimensional views) of data representative of a dentition.
  • the camera can include an intra-oral 3D camera (104) configured to acquire 3D surface geometry data representative of the person's dentition.
  • An example of a suitable camera is a 3D Rainbow camera configured to acquire images using techniques described in U.S.Pat. Nos. 5,675,407 , 6,028,672 , and 6,147,760 .
  • Another example is the TRIOS® technology of 3shape, which allows powder-free scanning and on-screen visualization of the digital impression taken.
  • the system furthermore preferably comprises a device based on X-ray technology.
  • said device is a cone beam computed tomography (CBCT).
  • CBCT is known in the art and is useful for determining anatomical parameters such as bone density and tooth root orientation.
  • CBCT cone beam computed tomography
  • processing unit has already been described above.
  • processing units such as computers are used.
  • Digital information is transmitted from the device for generating information to said processing device by usual means (e.g. a cable connection, a network connection, WLAN etc.).
  • Said manufacturing unit is a unit which is operated according to the design generated by the at least one processing unit.
  • the manufacturing unit may be a CNC (computer numeric controlled) device, such as a CNC milling machine.
  • the manufacturing unit may be a stereolithographic (3D) printer. It is understood, however, that any other software-controlled manufacturing unit commonly used for said purpose may be equally employed.
  • Said at least one component selected from the group consisting of an orientation appliance, a guided surgery appliance, a prosthetic guide, and a temporary restoration, has already been described above.
  • Those components are customized, i.e. they have been designed to fit exactly to the person to be provided with a prosthesis.
  • the design and manufacture of the components is preferably performed as described above with any of the methods according to Figs. 2 to 7 .
  • Particularly preferred components to be used in the system of the present invention are the orientation appliance and/or the prosthetic guide as described above.
  • a particularly preferred embodiment of an orientation appliance is shown In Figs 8 and 9 .
  • a particularly preferred embodiment of a prosthetic guide is shown in Fig. 10 . Reference is made to the respective explanations of Figs. 8 to 10 above.
  • the various parts of said system do not have to be provided at the same location.
  • the device for generating information related to a mouth cavity of a person is located at the clinical site where the person is provided with tooth restoration, whereas the processing unit and the manufacturing unit are provided at a dental service center.
  • the components manufactured in the dental service center are transferred to the clinical site.
  • another manufacturing unit is also located at the clinical site.
  • the orientation appliance described herein can be used for denture restoration, preferably in a method for making implant supported full edentulous screw-retained prostheses, implant supported full edentulous cement-retained prostheses, and full denture-edentulous prostheses, wherein said orientation appliance comprises an upper portion and a lower portion, wherein said upper and lower portion are adapted to the dimensions of a mouth cavity of a person, wherein said upper and lower portion are connected via a movable part for adjusting the distance between said upper and lower portion, wherein at least one, preferably both, of said upper and lower portion comprises at least one radiopaque marker, preferably a plurality of radiopaque markers corresponding to the number of implants to be provided, for defining the position of an implant to be provided within the mouth cavity of the person, and wherein at least one of said upper and lower portion, preferably the upper portion, comprises at least one artificial tooth, preferably two artificial teeth which can be moved with respect to each other, said artificial tooth being movably linked to said upper or
  • the prosthetic guide described herein can be used for denture restoration, preferably in a method for making implant supported full edentulous screw-retained prostheses, implant supported full edentulous cement-retained prostheses, implant supported partially edentulous screw-retained prostheses, and full denture-edentulous prostheses, wherein said prosthetic guide comprises a body adapted to the dimensions of the mouth cavity of a person, at least one opening, preferably a plurality of openings corresponding to the number of provided implants, adapted for inserting an abutment through the opening into an implant provided in the mouth cavity of the person, and preferably at least one abutment, preferably a plurality of abutments corresponding to the number of provided implants, provided in said at least one opening.
  • the system described herein can be used for denture restoration, preferably in a method for making implant supported full edentulous screw-retained prostheses, implant supported full edentulous cement-retained prostheses, implant supported partially edentulous screw-retained prostheses, and full denture-edentulous prostheses, said system comprising at least one device for generating information related to a mouth cavity of a person, at least one processing unit for performing operations of processing information obtained from said at least one device for generating information related to a mouth cavity of a person, and configured to design, with the aid of said processed information, a final restoration and at least one component selected from the group consisting of a customized orientation appliance and a customized temporary restoration, at least one manufacturing unit for providing, based on the design generated by the processing unit, a final restoration and at least one component selected from the group consisting of a customized orientation appliance, and a temporary restoration, and at least one component selected from the group consisting of an orientation appliance, a guided surgery appliance, a prosthetic guide,
  • the present invention is furthermore related to a method of generating digital information on the mouth cavity of a person to be provided with denture restoration, preferably selected form the group consisting of implant supported full edentulous screw-retained prostheses, implant supported full edentulous cement-retained prostheses, and full denture-edentulous prostheses, comprising the step of placing an orientation appliance as described above into the mouth cavity and generating a set of digital information of said mouth cavity.
  • the present invention is furthermore related to a method of inserting at least one abutment, preferably a plurality of abutments corresponding to the number of provided implants, into an implant provided in the mouth cavity of a person, comprising the step of placing a prosthetic guide as described above into the mouth cavity, wherein said prosthetic guide is provided with at least one abutment, preferably a plurality of abutments corresponding to the number of provided implants, and inserting said at least one abutment into the implant.

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Claims (12)

  1. Procédé de restauration dentaire, comprenant les étapes :
    a) générer un premier ensemble d'informations numériques sur la cavité buccale d'une personne ;
    b) concevoir un appareil d'orientation sur mesure (1) ou une restauration temporaire sur mesure à l'aide dudit premier ensemble d'informations numériques, et produire ledit appareil d'orientation sur mesure (1) ou ladite restauration temporaire sur mesure ;
    c) générer un deuxième ensemble d'informations numériques sur ladite cavité buccale avec ledit appareil d'orientation (1) ou ladite restauration temporaire présent à l'intérieur de ladite cavité buccale,
    d) fournir une restauration temporaire ou une restauration finale à l'aide dudit deuxième ensemble d'informations numériques, si à l'étape c) ledit appareil d'orientation (1) est utilisé pour générer ledit deuxième ensemble d'informations numériques,
    e) générer un troisième ensemble d'informations numériques sur ladite cavité buccale avec ladite restauration temporaire fournie à l'étape d) présente à l'intérieur de ladite cavité buccale, si à l'étape c) ledit appareil d'orientation (1) est utilisé pour générer ledit deuxième ensemble d'informations numériques ; et
    f) fournir une restauration finale à l'aide dudit deuxième ou troisième ensemble d'informations numériques généré avec ladite restauration temporaire présente à l'intérieur de ladite cavité buccale.
  2. Procédé selon la revendication 1, dans lequel ledit premier ensemble d'informations est généré par une combinaison de balayage intrabuccal et de tomodensitométrie à faisceau conique.
  3. Procédé selon la revendication 1 ou 2 dans lequel, à l'étape b), un appareil d'orientation (1) est fourni afin d'obtenir une restauration finale choisie dans le groupe des prothèses vissées sur implants sur bouche totalement édentée, des prothèses cimentées sur implants sur bouche totalement édentée, et des dentiers sur bouche totalement édentée.
  4. Procédé selon la revendication 1 ou 2 dans lequel, à l'étape b), une restauration temporaire est fournie afin d'obtenir une restauration finale choisie dans le groupe des prothèses vissées sur implants sur bouche partiellement édentée.
  5. Procédé selon la revendication 1 ou 2 dans lequel, avant qu'un ensemble d'informations soit généré avec la restauration temporaire présente à l'intérieur de ladite cavité buccale, un ensemble de deuxièmes ou troisièmes informations préliminaires est généré, et ladite restauration temporaire est modifiée à l'aide dudit ensemble de deuxièmes ou troisièmes informations préliminaires avant d'être placée dans la cavité buccale.
  6. Procédé selon la revendication 1 ou 2 dans lequel, à l'étape d), en plus de ladite restauration temporaire, un appareil dentaire choisi dans le groupe constitué par un appareil de chirurgie guidée, un guide prothétique (12) et une combinaison de ceux-ci sont fournis à l'aide dudit deuxième ensemble d'informations numériques.
  7. Procédé selon la revendication 1 ou 2, dans lequel ledit troisième ensemble d'informations, ledit ensemble de deuxièmes ou troisièmes informations préliminaires et éventuellement aussi ledit deuxième ensemble d'informations sont générés par balayage intrabuccal à l'aide d'un corps de balayage.
  8. Système destiné à effectuer un procédé selon les revendications 1 à 7, comprenant
    au moins un dispositif destiné à générer des informations numériques relatives à une cavité buccale d'une personne,
    au moins une unité de traitement destinée à effectuer des opérations de traitement d'informations obtenues à partir dudit au moins un dispositif destiné à générer des informations relatives à une cavité buccale d'une personne, et configurée pour concevoir, à l'aide desdites informations traitées, une restauration finale et au moins un composant choisi dans le groupe constitué par un appareil d'orientation sur mesure (1) et une restauration temporaire sur mesure,
    au moins une unité de fabrication destinée à fournir, sur la base de la conception générée par l'unité de traitement, une restauration finale et au moins un composant choisi dans le groupe constitué par un appareil d'orientation sur mesure (1) et une restauration temporaire sur mesure, et
    au moins un composant choisi dans le groupe constitué par un appareil d'orientation, un appareil de chirurgie guidée, un guide prothétique (12) et une restauration temporaire.
  9. Système selon la revendication 8, dans lequel ledit dispositif destiné à générer des informations relatives à une cavité buccale d'une personne est un dispositif de balayage intrabuccal, un dispositif de tomodensitométrie à faisceau conique, ou une combinaison de ceux-ci.
  10. Système selon la revendication 8 ou 9, dans lequel ladite unité de fabrication est une imprimante 3D ou un dispositif CNC.
  11. Système selon la revendication 8 ou 9, dans lequel ledit dispositif destiné à générer des informations est disposé à un emplacement différent de celui de l'unité de traitement et de l'unité de fabrication.
  12. Système selon la revendication 8 ou 9, dans lequel ladite unité de traitement est disposée à un emplacement différent de celui du dispositif destiné à générer des informations et de l'unité de fabrication.
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US20150230894A1 (en) 2015-08-20
US10136969B2 (en) 2018-11-27
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WO2015124680A2 (fr) 2015-08-27
WO2015124680A3 (fr) 2015-10-15

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