EP3051022A1 - Cuir synthetique translucide et son procede de fabrication - Google Patents
Cuir synthetique translucide et son procede de fabrication Download PDFInfo
- Publication number
- EP3051022A1 EP3051022A1 EP16152614.0A EP16152614A EP3051022A1 EP 3051022 A1 EP3051022 A1 EP 3051022A1 EP 16152614 A EP16152614 A EP 16152614A EP 3051022 A1 EP3051022 A1 EP 3051022A1
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- EP
- European Patent Office
- Prior art keywords
- layer
- artificial leather
- layer structure
- particles
- surface finish
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
- D06N3/065—PVC together with other resins except polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
- D06N2205/10—Particulate form, e.g. powder, granule
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
- D06N2209/0861—Transparent
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
- D06N2209/0869—Translucent
Definitions
- the invention relates to a translucent or illuminatable artificial leather and a method for producing the same, in particular for use on an interior component of a vehicle.
- EP 2 060 443 A2 an interior component before with a composite layer of a provided with a plurality of openings decorative layer and a transparent layer.
- the interior component is backlit by a side facing away from the transparent layer, so that light passes through the openings and the transparent layer.
- perforated surfaces are more susceptible to contamination and damage.
- a fastening device with which an optical waveguide at an edge region of a vehicle seat or an instrument panel or vehicle door is fastened.
- the fastening device is a strip of material which forms a hollow part, in which the optical waveguide is guided.
- the material strip may be a woven fabric or a fiber braid or a transparent foil.
- a backlit footboard comprising a support plate made of a translucent material. Lettering and a desired coloring are achieved by a layer structure formed beneath the carrier plate with two opaque layers having the lettering and a color layer.
- the light sources used to generate light effects are preferably light guides or light foils, and must be protected from damage.
- the materials used to cover the bulbs should meet the requirements for cover materials in the vehicle interior.
- the properties of a cover material for use in the automotive interior include, for example, a high scratch resistance, high wear resistance, low soiling and good cleaning behavior, and low crenation and low emissions.
- an artificial leather suitable for the vehicle interior shows no color change in a triple exposure according to DIN EN ISO 105-B06, no damage in a test of Dauerfalt s to DIN EN ISO 32100, no damage or only a slight gloss in a Martindale abrasion test up to 60,000 tours and 12 kPa load according to DIN EN ISO 12947-1.
- coverings that are suitable for the vehicle interior such as leatherette for the automotive interior, fundamentally differ in their properties of plastic films, which are designed for example for the covering of equipment or for windows in tents.
- plastic films are for example from the document DE 1 945 222 U known, which shows a plastic film of a clear PVC, in which a pigmented textile structure is embedded.
- the synthetic leather according to the invention has a textile carrier material, a light-transmitting layer structure which is arranged on and connected to the carrier material, with at least one layer based on polyurethane or polyvinyl chloride and a surface finish on the layer structure.
- the artificial leather has a visible light transmittance in a range of 0.4% to 60%, more preferably in a range of 0.4% to 30%, or in a range of 0.4% to 10%.
- Under visible light is understood to mean electromagnetic radiation having a wavelength in the range of 450 nm to 800 nm.
- the translucency relates to the amount of light that passes transversely through the artificial leather, ie from the back of the artificial leather (the textile substrate) to the visible side (the surface finish).
- the invention is based on the idea to make the material of artificial leather translucent and thus to achieve new lighting options. If a translucent artificial leather is illuminated from the back, it seems to shine for the viewer on its own. This is an innovative effect that is not expected from a leather-like fabric.
- the layer structure of artificial leather itself is transparent, ie translucent, designed. Translucent materials are used for the layer structure.
- the layers are formed on the basis of polyurethane or polyvinyl chloride, which give a clear or milky cloudy layer from home.
- the amount of light transmission of artificial leather can be influenced by many parameters. For example, it depends on the thickness, number and type of layers in the layer structure, the dye content or color pigment content in the individual layers, as well as the type and density of the textile support material. To achieve the desired light transmission, the proportion is preferably adjusted accordingly to color pigments or dyes in the starting material.
- the innovative effect of having the imitation leather look like a self-shining leather in backlighting can also be achieved with lower light transmittance in the range of 0.4% to 30% and 0.4% to 10%, respectively.
- the artificial leather can be produced using conventional processes for the production and processing of artificial leather.
- no additional production steps are necessary to achieve the light transmission.
- a perforation of the layer structure or individual layers is not necessary to achieve the light transmission. Rather, the layer or layers of the layer structure are preferably formed without interruption.
- the textile carrier material may be, for example, a woven fabric, a nonwoven or a knitwear.
- the textile substrate may be made, for example, from natural materials, e.g. cotton, or man-made fibers of natural and synthetic raw materials, e.g. Polyamide, polyester, or glass fibers, but also be formed from mixed forms of both materials.
- the translucent layer structure may have one or more individual layers arranged one above the other. Compact layers as well as foamed layers can be contained in the layer structure.
- the layer structure may be provided with an adhesion promoter on its side facing the textile carrier material. Likewise, the layer structure on its side facing the textile substrate by means of an additional adhesive layer, such. a Kaschierstrich, subsequently glued to the textile substrate.
- the at least one layer of the light-transmitting layer structure is formed by using a polyurethane or a polyvinyl chloride. Rejects that Layer structure on several layers, so polyurethane-containing layers can be combined with polyvinyl-containing layers.
- the layers of the layer structure may be formed of different materials, for example, a compact PVC layer may be formed over a foamed PUR layer.
- the layer or layers of the layer structure may contain other ingredients such as plasticizers, accelerators, crosslinkers, UV light stabilizers or other additives.
- the surface finish serves to protect the artificial leather from chemical agents, physical damage, e.g. Scratches or abrasion, and UV radiation.
- the surface finish can further reduce the surface adhesion of the artificial leather.
- conventional paints which have proven themselves for the surface refinement of artificial leather used in the interior of vehicles.
- solvent-based or water-based polyurethanes which are cross-linked with isocyanates or are provided with properties for UV curing are suitable.
- the surface coating is preferably formed continuously over the layer structure and covers it completely.
- the surface coating is formed from at least one lacquer layer, but may be formed from a plurality of lacquer layers, preferably it is formed from one to four lacquer layers.
- the layer structure consists of one or more compact layers.
- two or more compact layers may be formed one above the other.
- the light scattering can be reduced and thus the transmission property of the artificial leather can be set better.
- constructing the artificial leather exclusively from compact layers can advantageously be dispensed with the use of propellants, such as ADCA (azodicarbonamide) or other substances that are considered hazardous to health.
- ADCA azodicarbonamide
- the light transmission of the layer structure is heavily dependent on any changes in thickness of the layer.
- a particularly natural daylight appearance of artificial leather is achieved in one embodiment of the invention, in which the artificial leather viewed in incident light from the visible side appears opaque. It should be considered as opaque if the textile substrate is not visible when looking at the visible side of the imitation leather.
- the desired optical effect of the artificial leather can be achieved by e.g. the coloring, the amount of dye or pigment and the number, type and thickness of the layers in the layer structure or the type of surface finish are matched accordingly.
- Such an artificial leather acts in incident light for the viewer as an opaque conventional artificial leather.
- the artificial leather backlit so there is a special innovative effect, since the previously seemingly opaque artificial leather shines unexpectedly.
- the light transmittance of the artificial leather is preferably in the range of 0.4% to 30%.
- a special optical effect can be achieved in a further embodiment in which a structure of the textile carrier material seen from the visible side of the artificial leather is recognizable when the material is backlit from the back. Without backlight, the structure of the visible side is not visible, the artificial leather acts like a conventional artificial leather. When backlighting, however, the structure of the support material visually comes into effect.
- the carrier material has a coarse knit or weave structure or other structure. It is also possible to use those support materials which alone would not be sufficiently resistant to mechanical or chemical wear if the layer structure is formed in such a way that it provides adequate protection of the support material. To achieve the effect, e.g. the color, the amount of dye or pigment and the number, type and thickness of the layers in the layer structure or the nature of the surface finish coordinated accordingly.
- the artificial leather has a grain.
- the graining can be done with conventional methods getting produced.
- the grain can be created as a paper color.
- the starting material as a PVC or PU mass on a structured substrate, such as a release paper, deleted.
- the graining or embossing is preferably introduced by means of embossing roller with the application of pressure and temperature after painting in the artificial leather surface. Due to the grain, the layer structure has areas with greater and lesser thickness. The different thicknesses in turn cause in the backlighting of artificial leather optical effects, such as light / dark effects.
- the artificial leather further comprises at least one color structure.
- the color structure is preferably disposed in the surface finish, i. between a lower lacquer layer and an upper lacquer layer.
- a first, lower lacquer layer is applied to the layer structure, which is optimized for the adhesion of the printing ink. This is followed by printing with the color structure. After printing, at least one, advantageously two or three paint layers are applied over the color structure and the lower lacquer layer in order to meet the requirements of automotive quality.
- the color structure may also be applied to the surface finish, between the surface finish and the layer structure or within the layer structure, e.g. be arranged between two layers of the layer structure, or in contact with the textile substrate. If the color structure is arranged on the textile carrier material, it is preferably arranged on the side of the carrier material which faces away from the layer structure in order to avoid pigment migration into the layer structure.
- the color structure is preferably a discontinuous layer, eg a pattern, a lettering, a symbol or the like, but may also be a continuous layer.
- the color structure causes where it is applied, a reduction in the light transmission of imitation leather. Depending on the arrangement of the color structure, this can always be seen or seen only when the artificial leather is illuminated.
- the color structure can be applied using conventional printing techniques, such as inkjet printing, digital printing, screen printing or gravure printing.
- the surface finish for protecting the surface usually consists of one or more, preferably up to four, transparent lacquer layers.
- the surface finish may also be colored, e.g. by adding color pigments in the paint.
- the colored surface finish is clearly visible in reflected light, but can optically recede due to its small thickness in backlighting of imitation leather.
- Paints suitable for the formation of the surface finish are known to the person skilled in the art.
- solvent- or water-based polyurethanes which are crosslinked with isocyanates or are provided with properties for UV curing are suitable.
- a paint having similar chemical groups and chemical crosslinking mechanisms as the ink to promote inter-crosslinking between ink and varnish, e.g. Vinylacrylates for digital inkjet printing.
- the artificial leather further comprises opaque and / or fluorescent particles.
- the fluorescent particles allow the artificial leather to glow in the dark.
- the opaque particles for example, a particularly natural appearance of imitation leather can be achieved.
- the opaque and / or fluorescent particles are preferably arranged in the layer structure. If the layer structure has more than one layer, then the opaque or fluorescent particles can be arranged in only one layer or in several of the layers. Alternatively, the opaque and / or fluorescent particles can be arranged in the surface finish or be arranged both in the surface finish and in the layer structure.
- the opaque particles are cork particles for achieving a particularly natural appearance and a pleasant, warm feel of artificial leather.
- the size of the cork particles can be selected depending on the thickness and structure of the imitation leather.
- the cork particles preferably have a size in a range of 0.05 mm (mm) to 0.6 mm, and more preferably in a range of 0.05 mm to 0.3 mm.
- the layer structure consists of a layer, preferably a compact layer, and contain the opaque or fluorescent particles.
- the layer structure comprises at least a first layer and a second layer adjoining the surface finish and the opaque particles, e.g. Cork particles, and / or the fluorescent particles are arranged in the second layer.
- the layer structure comprises at least a first layer and a second layer adjoining the surface finish, and the second layer is free of opaque and fluorescent particles, so that the particles only become visible upon backlighting of the leather.
- a color-changing effect that goes beyond mere transillumination can be achieved by the layer structure comprising at least a first and a second layer and the first and second layer having different shades.
- the hue of the upper layer dominates, while for the observer, the mixed color of the different hues is adjusted by fluoroscopy.
- the artificial leather described above is particularly suitable for achieving new, previously unrealizable light effects inside a vehicle.
- the translucent synthetic leather is preferably formed in a thickness in a range of 0.5 mm to 1.6 mm. Particularly preferably, the translucent synthetic leather has a thickness in the range of 0.55 mm to 1.4 mm or 0.6 mm to 1.3 mm.
- the artificial leather can be used in particular for interior lighting in a vehicle, in which the artificial leather covers a lighting means, such as a light guide or a light-emitting foil, towards the passenger compartment and from there is illuminated.
- the synthetic leather is particularly suitable for realizing such interior lighting on soft or flexible vehicle components, such as seats, or seat cushions, but can also be used on rigid surfaces, such as a side panel or a dashboard.
- a starting material for layer preparation is prepared, the layer structure is formed, wherein the starting material is used to form at least one layer of the layer structure, and the visible side of the layer structure by applying a paint with provided a surface finish.
- the starting material may e.g. in the form of an emulsion PVC, e.g. a plastisol, a suspension PVC or a PUR dispersion, e.g. as PUR suspension, PUR emulsion, high solid, ..., are provided.
- the starting material contains, in addition to polyurethane (PUR) or polyvinyl chloride (PVC) further ingredients, such. Plasticizers, accelerators, crosslinkers, UV stabilizers or other additives. If the layer structure contains more than one layer, different starting materials may be used for different layers, e.g. Starting materials with different compositions.
- the desired light transmission may be adjusted by appropriate addition of dyes or other opaque particles taking into account the desired layer thickness and number of layers, and is adjusted so that the light transmission of the artificial leather is in the range of 0.4% to 60%, or preferably in the range of 0.4% to 30% or 0.4% to 10%.
- the layer structure For forming the layer structure, conventional methods known from artificial leather production can be used.
- a brushing method such as a doctor blade method or roll method used.
- a suspension PVC preferably an extrusion and / or calendering process is used.
- the production of the layer structure can be done by direct or transfer method.
- the layer structure is formed directly on the textile support material and combines with it, whereas in the transfer process, the layer structure is first applied to a support material, such as e.g. a release paper, is formed and then connected by lamination with the textile substrate.
- a support material such as e.g. a release paper
- the surface coating is formed by applying a lacquer in one or preferably several jobs.
- the coating is preferably done by gravure but can also be done with other methods, such as. Roller application, spray application or in an embossing step for surface embossing.
- opaque and / or fluorescent particles are further added to the starting material. These may e.g. be mixed with a mixing device in the starting material.
- opaque particles in the form of cork particles are added to the starting material or into the lacquer, a pre-treatment of the cork particles to reduce the water content in the cork particles to or below a predetermined limit value is carried out beforehand.
- the water content in the cork exerts a significant influence on the quality of the cork-containing material layer. Too high residual moisture in the cork leads to undesirable side reactions during the crosslinking of the plastic layers, such as an undesirable bubble formation.
- the use of cork particles with limited residual moisture increases process reliability and reproducibility.
- the mechanical properties of the cork-containing layer can be adjusted in a reproducible manner, in particular, if the water content in the cork is reduced in one embodiment to or below a predetermined limit value.
- different limit values may make sense.
- the residual water content in the cork particles is preferably set to a limit of five weight percent or less reduced.
- the limit value for the residual water content is preferably also 5% by weight.
- the pretreatment for reducing the residual moisture may e.g. include a drying of the cork particles.
- the drying temperature and drying time depend on each other and on the initial moisture content of the cork particles.
- the drying temperature is in a range of 50 ° C to 160 ° C, more preferably, the drying takes place in a temperature range of 80 ° C to 120 ° C, in order to avoid a color change of the cork particles.
- the drying time is preferably in a range of 30 minutes and a week. In order to avoid a color change of the cork particles, the drying time is preferably in a range of 1 hour to 5 hours.
- the drying may e.g. done in an oven.
- the cork particles are heated as part of the pretreatment in a way that at least partially an explosion of the cork particles takes place.
- an explosion of the cork particles takes place.
- the modified cork structure is particularly suitable to avoid air pockets in the cork.
- the cork is partially decomposed due to the high temperatures that lead to the explosion. This can further reduce the risk of blistering.
- the explosion of the cork particles is brought about in one embodiment by heat transfer to the cork particles.
- the necessary temperature and process time depend on each other and on the initial moisture content of the cork particles.
- the temperature is in a range of 170 ° C to 230 ° C, more preferably, the heating takes place to a temperature in a range of 185 ° C to 200 ° C, to avoid a color change of the cork particles.
- the process time in this pretreatment is preferably in a range of 30 seconds and 5 minutes.
- the heating is preferably carried out in a range of one minute to two minutes.
- the heat transfer can be done eg in an oven.
- the explosion of the cork particles takes place due to irradiation of the cork particles with microwave radiation.
- the irradiation parameters depend on the type and size of the reactor and the amount of cork introduced.
- microwave radiation in the frequency range of 300 MHz to 300 GHz with a microwave power in the range of 100 watts (W) to 5000 W for a period of one second to one hour, preferably from 10 seconds to 15 minutes can be used.
- the explosion of the cork particles occurs due to irradiation of the cork particles with ultrasound, e.g. with a frequency greater than or equal to 20 kHz over a period of one second to one hour, preferably 10 seconds to 15 minutes, at a power of 100 W to 5000 W.
- the dried or exploded cork particles are further processed in a predefined time frame, so that the water content in the cork particles remains below a predetermined residual moisture content.
- the time frame is defined so that a renewed water absorption of the cork particles is avoided by the environment or reduced to a tolerable level.
- the specified residual moisture content depends on the type of starting material used and the planned further processing.
- the dried and / or exploded cork particles are further processed before their residual moisture content rises above 5 percent by weight of water.
- the processing time is strongly dependent on the environmental conditions, i.a. depending on the humidity.
- the time to further processing should e.g. less than 24 hours, preferably the further processing should be less than 10 minutes after the pretreatment.
- the further processing of the cork particles for example, the mixing in the starting material or the paint.
- the cork particles can also be further processed by further pretreatment steps.
- the cork particles in one embodiment in the context of the pretreatment with a liquid from the group of plasticizers or soaked in organic solvent.
- the liquid is absorbed by the cork particles and gas is displaced from the cells and from the surface of the cork particles.
- the mixture of cork particles and liquid may have, for example, a pasty structure.
- the cork particles are first dried or made to explode and then impregnated with the liquid.
- At least one UV stabilizer and / or UV filter is further added.
- the UV filters and / or the UV stabilizers are also absorbed or adsorbed by the cork particles and penetrate or envelop the cork particles.
- the mixture of cork particles and liquid is further vacuum-formed in order to accelerate the gas displacement.
- the duration of the vacuumization depends on the properties of the mixture and the mass fraction of cork particles in the mixture.
- the vacuumization takes place e.g. to a pressure of 30 kilopascals or less.
- the duration of the vacuuming may e.g. between 10 minutes and five hours, or preferably between 30 minutes and one hour. This vacuuming can also be used to dry the cork particles.
- the cork particles in one embodiment are bleached in the course of the pretreatment, e.g. with a chemical bleaching process using hydrogen peroxide or another suitable bleaching agent.
- the cork particles can be dyed, e.g. to obtain a light stable, typically corky color.
- the process temperature for the formation of the cork-particle-containing layer and the process temperature of subsequent process steps are adapted to the thermogravimetric properties of the cork particles in one embodiment.
- the process temperature should be above the temperature required to dry the cork particles, but below the temperature at which thermal decomposition of the cork particles begins with gaseous cleavage.
- the decomposition temperature of cork is of the cork quality, the porosity and cell structure dependent.
- the process temperature is kept below 220 ° C, preferably below 200 ° C, and more preferably below 185 ° C.
- the process temperature for the production of this layer and for all subsequent process steps is adapted to the thermogravimetric data of the cork. Due to the proposed process management, undesired bubble formation due to volatile components in the cork can be completely prevented or at least greatly reduced.
- the proportion of cork particles in the starting material or in the paint can be varied depending on design ideas and is e.g. in a range of 0.001 to 95 weight percent.
- the cork particle content is in a range of 0.001 to 30% by weight, and preferably in a range of 0.001 to 10% by weight.
- the proportion of cork particles depends on the weight fraction used in the starting material or in the paint and can be, for example, in the same value ranges.
- the method is suitable for producing an artificial leather having the features described above, in particular an artificial leather, which fulfills the special requirements for a covering material in the vehicle interior.
- FIG. 1 shows the construction of a translucent artificial leather according to a first embodiment of the invention.
- the artificial leather 100 includes a textile carrier material 110.
- a light-transmitting layer structure 120 is arranged and connected by means of an adhesive or laminating layer 112 with this.
- the layer structure 120 consists of a first layer 124, which is arranged above the adhesive layer 112.
- the textile carrier material 110 can be at least partially embedded in the adhesive or laminating layer 112.
- the first layer 124 is formed as a compact layer.
- a surface finish 130 is arranged on the layer structure 120.
- the surface finish 130 serves to protect the artificial leather from chemical Means of physical damage, such as scratches, abrasion, and aging by UV rays.
- the artificial leather 100 has on its upper side 140 a grain, which for reasons of simplicity in FIG. 1 not shown in detail.
- Figure 1A shows a photograph of an exemplary artificial leather with a construction as in FIG. 1 described.
- the textile carrier material is a knit (interlock) made of 100% polyester with a weight of 100 g / m 2 .
- a compact plastic layer based on polyvinyl chloride was first formed on a removable backing and then bonded to the backing material by means of a laminating layer.
- the plastic layer was formed by applying a PVC paste (plastisol) to a release paper followed by gelation and drying.
- PVC paste contained in addition to conventional plasticizers and stabilizers a small proportion of color pigments, so that the material of the plastic layer is transparent.
- the surface coating in the form of a lacquer layer was applied to the plastic layer in a two-stage roller printing process.
- the surface coating has a thickness in the range of a few micrometers.
- the surface finish is transparent and colorless.
- the artificial leather has on its visible side an embossing in the form of punctiform depressions. These were embossed into the layer structure by means of an embossing roller.
- the compact plastic layer has a thickness in the range of about 0.43 mm, which is reduced in the recesses of the embossing to about 0.3 mm.
- the total thickness of artificial leather off Figure 1A is about 0.76 mm.
- Figure 1A shows the artificial leather in reflected light. Seen in this lighting or in daylight and without backlighting of imitation leather, the artificial leather appears opaque, ie opaque. In the visual appearance it looks like a conventional artificial leather and is not to be distinguished from these lighting conditions.
- FIG. 1B shows the same synthetic leather if it is lit only from the back. Due to the translucence of the material used in the layer structure, the artificial leather appears as a whole from the inside to to shine. This novel effect could not be achieved with the previously known, perforated materials. That in the Figures 1A and 1B Translucent synthetic leather shown has a wavelength-dependent translucency.
- Figure 1C shows the measured transmission T for this artificial leather depending on the wavelengths.
- the transmission of translucent artificial leather from the Figures 1A and 1B increases with increasing wavelength.
- the transmission T is at a wavelength of 450 nm at about 0.9 percent and increases to a value of about 3.3 percent at a wavelength of 700 nm.
- the embossing causes different material thicknesses in the layer structure.
- the areas recessed by the embossing thereby appear brighter than the adjacent areas of greater thickness.
- the graining creates an additional light / dark effect.
- FIG. 2 shows a schematic structure of a translucent artificial leather according to a second embodiment of the invention.
- the artificial leather 200 includes a textile carrier material 210.
- a translucent layer structure 220 is arranged on the textile carrier material and connected thereto by means of an adhesion or laminating layer 212.
- the layer structure 220 consists of a first layer 224, which is arranged above the laminating layer 212.
- the textile carrier material 210 can be at least partially embedded in the laminating layer 212.
- the first layer 224 is formed as a compact layer.
- the artificial leather 200 has on its opposite the textile substrate visible side 240 a grain, which for reasons of simplicity in FIG. 3 not shown in detail.
- a surface finish 230 is arranged on the layer structure 220.
- the surface finish 230 serves to protect the artificial leather from chemical agents, physical damage such as scratches, abrasion, and aging by UV rays.
- an additional color structure 250 is formed in the surface finish 230.
- the color structure 250 is not a continuous layer, but is designed as a graphic pattern.
- the color structure 250 is arranged between a lower layer 232 of the surface finish and an upper layer 234 of the surface finish 230.
- the color structure reduces the light transmittance of artificial leather in the provided with the color structure portions of artificial leather.
- the lower layer 232 and the upper layer 234 are transparent and colorless.
- FIGS. 2A and 2B show a photographic representation of a leatherette with a like in FIG. 2 described structure.
- the textile carrier material is a knit (interlock) made of 100% polyester with a weight of 100 g / m 2 .
- a compact plastic layer based on polyvinyl chloride was first formed on a removable backing and then bonded to the backing material by means of a laminating layer.
- the plastic layer was formed by applying a PVC paste (plastisol) to a release paper followed by gelation and drying.
- the PVC paste contained in addition to conventional plasticizers and stabilizers a small proportion of color pigments, so that the material of the plastic layer is transparent.
- the compact plastic layer has a thickness in the range of about 0.3 mm to 0.4 mm.
- a surface finish having a color structure embedded therein was applied to the plastic layer.
- a first layer of the surface finish, above the color structure was applied in the form of a pattern in blue and black color and about a further layer of the surface finish.
- the surface coating has a thickness in the range of a few micrometers.
- the layers of the surface finish, with the exception of the color structure, are transparent and colorless.
- the total thickness of artificial leather off FIG. 2A is about 0.76 mm.
- the artificial leather looks like a conventional, printed with a color pattern leatherette, see FIG. 2A ,
- the light transmission is only recognizable by the backlighting of the artificial leather from the back of the imitation leather and darkening on the visible side of the imitation leather, see FIG. 2B ,
- the translucent synthetic leather shown in Figs. 2A and 2B has a wavelength-dependent light transmittance. The transmission increases with increasing wavelength and ranges from 0.5 percent to 2.5 percent for wavelengths in the range of 450 to 700 nanometers.
- each illustrated artificial leather meet the requirements of a reference material in the vehicle interior.
- FIG. 3 shows a schematic layer structure for a translucent synthetic leather according to a third embodiment.
- opaque particles in the form of cork particles are contained in the layer structure.
- the cork particles are visible in daylight as well as in backlighting of imitation leather.
- the synthetic leather 300 contains a textile carrier material 310.
- a translucent layer structure 320 is arranged on the textile carrier material and connected thereto by means of an adhesion or laminating layer 312.
- the layer structure 320 consists of a layer 324 arranged above the laminating layer.
- the textile substrate 310 may at least partially be embedded in the laminating layer 312.
- the layer 324 is embodied as a compact layer and contains opaque particles in the form of cork particles 328.
- a surface finish 330 is arranged on the layer 324 of the layer structure 320.
- the artificial leather 300 has on its side opposite the textile substrate visible side 340 a grain, which for reasons of simplicity in FIG. 3 not shown in detail.
- FIG. 4 shows a schematic layer structure for a translucent synthetic leather according to a fourth embodiment.
- opaque particles in the form of cork particles are contained in a layer of the layer structure, so that the cork particles only become visible when the artificial leather is backlit.
- the synthetic leather 400 contains a textile carrier material 410.
- a translucent layer structure 420 is arranged on the textile carrier material and connected thereto by means of an adhesive or laminating layer 412.
- the layer structure 420 has a first layer 424 arranged above the laminating layer and a second layer 426 arranged on the first layer 424.
- the textile carrier material 410 can-at least partially-be embedded in the laminating layer 412.
- the first and second layers 424 and 426 are formed as compact layers.
- the first layer 424 contains opaque particles in the form of cork particles 428.
- the second layer 426 is free of cork particles.
- On the second layer 426 of the layer structure 420 is a surface finish 430 arranged.
- the artificial leather 400 has on its side opposite the textile substrate visible side 440 a grain, which for reasons of simplicity in FIG. 4 not shown in detail.
- the light transmission of the second layer 426 is adjusted so that the cork particles are not visible in daylight. Only when the artificial leather 400 is backlit are they visible.
- FIGS. 3 and 4 illustrated artificial leather can be formed in other, not shown embodiments as well with fluorescent particles instead of the cork particles 328 or 428 or in addition to the cork particles.
- the same materials e.g. textile support materials and polyurethane or polyvinyl chloride-based suspensions, emulsions, etc., which are commonly used for the production of artificial leather.
- the light transmission can be adjusted by a suitable choice of the parameter proportion of pigment substances or dyes, number, type and thickness of the layers.
- Translucent imitation leather offers maximum design freedom, choice and combination of color, grain, the nature of the textile backing material, the incorporation of additional opaque or fluorescent particles in the layered structure, and possibly the application of a printed pattern. Furthermore, the achievable lighting effects are not dependent on a point of view.
- the translucent synthetic leather is resistant to abrasion and dirt and provides sufficient protection for a covered with artificial leather light guide.
- the translucent artificial leather can be produced and processed with conventional equipment and processes of artificial leather production and processing, which makes the invention very cost effective.
- the translucent artificial leather can be further processed using conventional cutting and sewing methods.
- the translucent artificial leathers are suitable for all vehicle interior parts normally equipped with artificial leather, for example flat surfaces, such as e.g. Seats, backrests, headrests, instrument panel and door panels, and highlighted parts, e.g. Piping.
- the artificial leather shown in the embodiments have a layer structure consisting exclusively of compact layers. This structure of artificial leather without a foamed layer reduces the light scattering and increases the opaque effect when viewed in incident light.
- the embodiments show a layer structure with one or two compact layers, other layer structures are possible, e.g. Multilayer laminate structures containing compact, foamed or foamed and compact layers.
- the artificial leather can be formed with or without laminating.
- the layer structure may be polyvinyl-based, but polyurethanes may also be used to form the layer structure, or both polyurethanes and polyvinyl chlorides, e.g. in different layers.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015101331.2A DE102015101331A1 (de) | 2015-01-29 | 2015-01-29 | Lichtdurchlässiges Kunstleder und Verfahren zur Herstellung desselben |
Publications (1)
Publication Number | Publication Date |
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EP3051022A1 true EP3051022A1 (fr) | 2016-08-03 |
Family
ID=55237528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP16152614.0A Withdrawn EP3051022A1 (fr) | 2015-01-29 | 2016-01-25 | Cuir synthetique translucide et son procede de fabrication |
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DE (1) | DE102015101331A1 (fr) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US20190073055A1 (en) * | 2016-03-11 | 2019-03-07 | Toray Industries , Inc. | Light-transmitting conductive laminate and light-transmitting conductive molded body using same |
EP3575121A1 (fr) | 2018-05-29 | 2019-12-04 | TMG - Tecidos Plastificados e Outros Revestimentos para a Indústria Automóvel, S.A. | Structure composite multifonctionnelle et son procédé de production |
EP3702144A1 (fr) * | 2019-03-01 | 2020-09-02 | Benecke-Kaliko AG | Matière de revêtement en plastique |
WO2020244455A1 (fr) * | 2019-06-03 | 2020-12-10 | 贝内克-长顺汽车内饰材料(张家港)有限公司 | Composition de couche de peau et cuir artificiel en pvc transmettant la lumière uniformément préparé à partir de celle-ci |
CN112638638A (zh) * | 2018-08-23 | 2021-04-09 | 贝内克-凯利科股份公司 | 由塑料制成的多层复合膜 |
WO2021195869A1 (fr) * | 2020-03-30 | 2021-10-07 | 加通汽车内饰(常熟)有限公司 | Cuir artificiel transmettant la lumière, procédé de préparation associé et intérieur d'automobile |
CN114606780A (zh) * | 2022-03-23 | 2022-06-10 | 世联汽车内饰(苏州)有限公司 | 一种透光pu合成革及其制备方法 |
Families Citing this family (4)
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CN112534387A (zh) | 2018-07-18 | 2021-03-19 | 上海延锋金桥汽车饰件系统有限公司 | 车辆内部部件 |
CN113302355B (zh) | 2018-10-20 | 2023-11-21 | 努维雷利夫有限公司 | 用作仿制皮革的层状复合材料 |
DE102020108401A1 (de) | 2020-03-26 | 2021-09-30 | Novem Car Interior Design Gmbh | Formteil |
DE102021109087A1 (de) | 2021-04-12 | 2022-10-13 | Nuvi Releaf Gmbh | Neuartiger Schichtverbund zur Verwendung als Lederimitat |
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Publication number | Priority date | Publication date | Assignee | Title |
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US11385743B2 (en) * | 2016-03-11 | 2022-07-12 | Toray Industries, Inc. | Light-transmitting conductive laminate and light-transmitting conductive molded body using same |
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CN112638638B (zh) * | 2018-08-23 | 2023-07-07 | 贝内克-凯利科股份公司 | 由塑料制成的多层复合膜 |
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WO2021195869A1 (fr) * | 2020-03-30 | 2021-10-07 | 加通汽车内饰(常熟)有限公司 | Cuir artificiel transmettant la lumière, procédé de préparation associé et intérieur d'automobile |
CN114606780A (zh) * | 2022-03-23 | 2022-06-10 | 世联汽车内饰(苏州)有限公司 | 一种透光pu合成革及其制备方法 |
CN114606780B (zh) * | 2022-03-23 | 2024-02-27 | 本田技研工业(中国)投资有限公司 | 一种透光pu合成革及其制备方法 |
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