EP2995211B1 - Manufacturing method for a natural fiber-containing suture-free shirt - Google Patents

Manufacturing method for a natural fiber-containing suture-free shirt Download PDF

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Publication number
EP2995211B1
EP2995211B1 EP13898740.9A EP13898740A EP2995211B1 EP 2995211 B1 EP2995211 B1 EP 2995211B1 EP 13898740 A EP13898740 A EP 13898740A EP 2995211 B1 EP2995211 B1 EP 2995211B1
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EP
European Patent Office
Prior art keywords
piece
shirt
pieces
polyurethane adhesive
adhesive materials
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13898740.9A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2995211A1 (en
EP2995211A4 (en
Inventor
Zibin Liu
Da QIN
Haiyan Song
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Luthai Textile Co Ltd
Original Assignee
Luthai Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Luthai Textile Co Ltd filed Critical Luthai Textile Co Ltd
Priority to PL13898740T priority Critical patent/PL2995211T3/pl
Publication of EP2995211A1 publication Critical patent/EP2995211A1/en
Publication of EP2995211A4 publication Critical patent/EP2995211A4/en
Application granted granted Critical
Publication of EP2995211B1 publication Critical patent/EP2995211B1/en
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Classifications

    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B1/00—Shirts
    • A41B1/08—Details
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/24—Hems; Seams
    • A41D27/245—Hems; Seams made by welding or gluing
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00—Other methods, machines or appliances
    • A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2300/00—Details of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2300/35—Seams
    • A41B2300/52—Seams made by welding or gluing

Definitions

  • the present invention belongs to the shirt field and relates to a manufacturing method for a natural fiber containing, suture-free shirt.
  • the present invention aims to solve the technical problem by providing a production method for a suture-free shirt wherein the different parts can be stuck together by means of a polyurethane hot melt adhesive, and its strongpoint is high joint strength, good anti-wrinkling, wherein the whole shirt uses natural fiber without using sewing thread.
  • the present invention is a manufacturing method for a natural fiber-containing suture-free shirt as disclosed in claim 1.
  • the content of natural fiber in the fabric is 65% ⁇ 100%, wherein the natural fiber is made of cotton, linen, wool, silk or others. Because the fabric is a natural fiber, the suture-free shirt is comfortable in wearing, breathable healthy and environmentally protective.
  • the production method of a suture-free shirt from natural fiber includes the following steps:
  • the polyurethane adhesive materials need to be stuck on fringes of shirt pieces and then only one piece of fringe is folded, so that forming into a casual shirt with fringes, and also the fringes of shirt pieces are directly connected, so that the casual shirts are formed.
  • the pieces of fabric can be cut directly, or as alternative, before cutting the pieces of fabric can be resin finished.
  • the press parameters are set as following: temperature 150 ⁇ 180 °C, pressure 2 ⁇ 8 kg/cm 2 , time 4 ⁇ 15 seconds.
  • the use of the above parameters can make the bonding performance of polyurethane adhesive materials conform to the requirements of the bonding strength of suture-less shirts and can prevent the shirt fabrics from being damaged.
  • the polyurethane adhesive materials can be a solid polyurethane adhesive material, having the shape of membrane, star, strip, mesh, dot, mesh, broken-thread, etc., or can also be liquid polyurethane adhesive materials.
  • Models of polyurethane adhesive materials are 3410, 3206 d, 3410 c, 3412, 3415, 3412, 3106, 3302, 3914, 3916 or 3918, which are produced in Hong Kong BEMIS company.
  • Polyurethane adhesive materials are colorless, transparent, have high strength and are environmentally friendly, on the one hand, and can be used for all the colors of the natural fiber fabrics, because there will not be any color difference phenomenon, On the other hand, the adhesive strength is above 200N per inch, so that the adhesion strength of the suture-free shirt is higher than that of the normal shirt with sewing threads.
  • shirts are made by sewing threads.
  • the present invention provides a changed production method for shirts, replacing a sewing thread and sewing machine.
  • the end of the history of the shirt using a sewing thread makes clothing production become simple, saves a lot of resources and artificial, wherein a suture-free shirt is obtained by this method, wherein the seam has smoothness and good appearance, stereoscope shape, is beautiful, comfortable, wherein seam wrinkling of conventional shirts with sewing threads for sewing together by existing technology, needle holes, slippage, color differences etc. are avoided.
  • Fabrics mainly use natural fibers that provide simple craft, environmental friendly materials, cost savings, and achieve the goal of being comfortable and fashionable.
  • the suture-free shirt comprises a collar 1, front 2, back 3, shoulder 4, sleeve 5, cuff 6, hem 7, placket 8, breast pocket 9 and botton10, wherein all the pieces are joint, wherein the joint or sewing in all connections is done by hot melt adhesive technology to form a shirt, wherein the pieces of the fabric are formed with natural fibers.
  • a positive breast pocket is set on the front piece, as well as a corresponding positive inner breast pocket, to make the suture-less shirt convenient and practical when allowing double-face wearing.
  • the described content of natural fiber is 65% ⁇ 65%, including natural fibers of cotton, linen, wool, silk, wherein one or several individual pieces or a single piece can include the same kind of natural fiber but also different fibers. Due to the use of natural fiber fabrics, the suture-free shirt is comfortable in wearing, provides good permeability and is healthy and environmentally protective.
  • Figure 1 shows that the suture-less shirt has no traces of sewing thread stitching.
  • Figure 2 shows the structure diagram of a traditional shirt using sewing threads, wherein the dotted lines represent sewing thread stitches. The figure shows that the seams of the shirt, pasting seam or cover-seam, all use sewing thread sewing, so having sewing stitches of the sewing thread on the double-face.
  • Comparison of figures 1 and 2 reveals that, when the present invention is compared with the traditional shirt adopting sewing thread, the strongpoint of the suture-less shirt is characterized in smoothness, beauty, strong stereo sense.
  • the suture-less shirt wherein both the positive and negative seams are uniform and beautiful, can be worn on both sides, realizing the effect of multi-purpose and thus can improve the added value of the shirt.
  • the manufacturing method of the suture-less shirt with natural fiber includes the following steps:
  • polyurethane adhesive materials are applied to stick on fringes of the shirt pieces. Then all shirt fringes or part of the fringes are folded into smooth cloth fringes, and then the shirt fringes or smooth cloth fringes are connected by polyurethane adhesive materials. Specific operation modes need to be carried out according to different clothing:
  • the pieces of fabric can be either cut directly or can be resin finished before cutting.
  • the press parameters are set as following: temperature 150 ⁇ 180 °C, pressure of 2 ⁇ 8 kg/cm 2 , time 4 ⁇ 15 seconds.
  • the polyurethane adhesive materials can be a solid polyurethane adhesive material comprising the shape of membrane, star, strip, mesh, dot, mesh, broken-thread, etc., but can also be liquid polyurethane adhesive materials.
  • Models of polyurethane adhesive materials are 3410, 3206 d, 3410 c, 3412, 3415, 3412, 3106, 3302, 3914, 3916 or 3918, which are produced in Hong Kong BEMIS company.
  • Polyurethane adhesive materials are colorless, transparent, have high strength and are environmentally protective, on the one hand, and can be used for all the colors of natural fiber fabrics because there will not be any color difference phenomenon, On the other hand, the adhesive strength is above 200N per inch, so that the adhesion strength of the suture-less shirts is higher than that of a normal shirt with sewing threads.
  • polyurethane adhesive materials wherein according to different parts the width of polyurethane adhesive materials is respectively chosen from 2 mm, 4 mm to 6 mm, having a thickness of 0.02 mm and 0.04 mm, set a face breast pocket on the front piece of the garment, and similarly also set an inner pocket, stick on fringes of shirt pieces and then fold two pieces of fringes, wherein the piece of adhesive seam allowance is fold into a smooth cloth fringe, and then connect smooth cloth fringe by polyurethane adhesive materials, use arc-match stereo pressing to iron and mold all of the joints, wherein the press parameters are: temperature 165 °C, pressure 3 kg, for 8 seconds, and then cooling and molding, so that finally a double-side wearable suture-less shirt from 100% cotton fabrics is obtained.
  • the non-iron performance of the suture-less with cotton fabrics has been tested in accordance with the test methods, wherein the woven fabric seam burst strength was tested, wherein the seam strength is up to 245 n.
  • the seam smoothness is extremely well and up to 4.5 grade (achieve optimal grade standards)
  • Melting adhesive materials inside the seam allowance and outer fabrics are still their selves, avoiding the color difference between the sewing thread and the fabric, so as to enhance the seam color effect.
  • the other performances of the suture-less shirt provided by the present invention are all equal or larger than the qualified product.
  • Use linen fabric and cut pieces use polyurethane adhesive materials, wherein according to different parts the width of polyurethane adhesive materials was respectively chosen as 8 mm and 10 mm and the thickness was 0.04 mm, set a face breast pocket on the front piece of the garment and also set an inner pocket, stick on fringes of shirt pieces and then connect the fringes by the polyurethane adhesive materials, use arc-match stereo pressing to iron and mold all of the joints, wherein the press parameters are: temperature 155 °C, pressure 2.5 kg, for 10 seconds, and then cooling and molding, so that finally a double-side wearable in casual occasion suture-less shirt from linen fabrics is obtained.
  • the seam strength is up to 245 n, and the rest performance is the same as in the embodiment 1.
  • the rest performance is the same as in the embodiment 1.
  • the manufacturing method of a suture-less shirt replaces sewing threads and sewing machine, wherein polyurethane adhesive materials are used to connect shirt pieces without a sewing thread, so that the production process is simple and saves a lot of resources and artificial.
  • Polyurethane adhesive materials jointing seams of pieces having a melting point between 150 °C ⁇ 180 °C belong to the high temperature glue. Therefore, the suture-less shirt is more suitable for high temperature washing and high temperature ironing, wherein the seam is smooth, in order to truly achieve better effects of washing and wearing and non-wrinkling.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Details Of Garments (AREA)
  • Outer Garments And Coats (AREA)
EP13898740.9A 2013-12-06 2013-12-06 Manufacturing method for a natural fiber-containing suture-free shirt Active EP2995211B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL13898740T PL2995211T3 (pl) 2013-12-06 2013-12-06 Sposób produkcji koszuli bezszwowej zawierającej naturalne włókna

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2013/001507 WO2015081457A1 (zh) 2013-12-06 2013-12-06 含天然纤维的无缝线衬衫及其制作方法

Publications (3)

Publication Number Publication Date
EP2995211A1 EP2995211A1 (en) 2016-03-16
EP2995211A4 EP2995211A4 (en) 2017-03-29
EP2995211B1 true EP2995211B1 (en) 2019-09-25

Family

ID=53272701

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13898740.9A Active EP2995211B1 (en) 2013-12-06 2013-12-06 Manufacturing method for a natural fiber-containing suture-free shirt

Country Status (3)

Country Link
EP (1) EP2995211B1 (pl)
PL (1) PL2995211T3 (pl)
WO (1) WO2015081457A1 (pl)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106174818A (zh) * 2016-08-03 2016-12-07 远东服装（苏州）有限公司 一种门襟结构及其缝制方法
CN106072934A (zh) * 2016-08-03 2016-11-09 远东服装（苏州）有限公司 一种门襟结构
CN109171033A (zh) * 2018-08-21 2019-01-11 青岛雪达集团有限公司 一种备长炭穴位保健功能性长袖t恤及制作方法
CN110215003A (zh) * 2019-06-15 2019-09-10 国武时代国际文化传媒（北京）有限公司 多功能便捷式用于制作衣服的压边方法
CN111150121A (zh) * 2020-02-25 2020-05-15 桃江县宏兴服饰有限公司 一种用单层面料制作可双面穿着的衬衫及其制作工艺
CN114916723A (zh) * 2022-06-14 2022-08-19 浙江乔治白服饰股份有限公司 一种抱脖式保型且舒适的领子、衬衫及其制作方法
CN117468179A (zh) * 2023-10-31 2024-01-30 浙江飘蕾服饰有限公司 一种轻薄透视面料领口不露毛边的缝合工艺

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CN1055386C (zh) * 1996-11-06 2000-08-16 吴砚田 全棉防皱衬衫的制作方法
US7013818B2 (en) * 2001-10-18 2006-03-21 Guangdong Esquel Textiles Co. Ltd. Wrinkle free garment and method of manufacture
US7005021B2 (en) * 2003-05-21 2006-02-28 Mountain Hardwear, Inc. Method of forming and adhesively bonded seam
CN101129230B (zh) * 2007-06-27 2012-03-28 赵浚毅 一种无缝纫线衣服及黏贴式无缝纫线制衣方法与应用
CN201238611Y (zh) * 2008-08-24 2009-05-20 鲁泰纺织股份有限公司 无缝衬衫
US20120185994A1 (en) * 2009-10-15 2012-07-26 Zibin Liu No-Stitch Shirt and Production Method Thereof

Non-Patent Citations (1)

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Title
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Also Published As

Publication number Publication date
PL2995211T3 (pl) 2020-04-30
WO2015081457A1 (zh) 2015-06-11
EP2995211A1 (en) 2016-03-16
EP2995211A4 (en) 2017-03-29

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