US20120185994A1 - No-Stitch Shirt and Production Method Thereof - Google Patents
No-Stitch Shirt and Production Method Thereof Download PDFInfo
- Publication number
- US20120185994A1 US20120185994A1 US12/866,019 US86601909A US2012185994A1 US 20120185994 A1 US20120185994 A1 US 20120185994A1 US 86601909 A US86601909 A US 86601909A US 2012185994 A1 US2012185994 A1 US 2012185994A1
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- United States
- Prior art keywords
- stitch
- garment pieces
- recited
- shirt
- ironing
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B1/00—Shirts
- A41B1/08—Details
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
- A41D27/245—Hems; Seams made by welding or gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/135—Single hemmed joints, i.e. one of the parts to be joined being hemmed in the joint area
- B29C66/1352—Single hem to hem joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
- B29C66/4722—Fixing strips to surfaces other than edge faces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4842—Outerwear
Definitions
- the present invention relates to shirt field, and more particularly to a no-stitch shirt which is anti-wrinkle and no-ironing and its production method.
- the present invention is an improvement based on the above utility model.
- the applicant enlarges ranges of the trials of skeleton adhesion process and darning process, and accumulates a large number of trial datas, which prepare for a reliable basis for the no-stitch technology further applied into industrial production.
- a main object of the present invention is to provide a no-stitch shirt and its production method to overcome above shortcomings. Instead of using sewing threads to joint all garment pieces (collar, body, sleeves, pocket, etc.) together, the present invention applies skeleton adhesion or darning process to obtain a no-stitch shirt which is anti-wrinkle and no-ironing.
- the present invention provides a no-stitch shirt, which is characterized in that collar piece, front piece, rear piece, shoulder pieces, sweep piece, sleeve pieces, front fly piece and pocket piece of the no-stitch shirt are jointed or coverseamed together via skeleton adhesion or darning process, without sew threads.
- the no-stitch shirt as recited above further comprises an inner pocket piece provided on an inner surface of the no-stitch shirt, directly opposite the pocket piece.
- the present invention also provides a method of producing the no-stitch shirt recited as above, wherein fabric for producing the no-stitch shirt does not contain adhesive fiber, comprising:
- step (a) all or part of the garment pieces are cut as a whole.
- step (b) all or part of no-stitch processes apply skeleton adhesion process, alternatively, all or part of no-stitch processes apply darning process.
- step (c) for the no-stitch shirt joined via skeleton adhesion process, applying a stereo ironing machine to mold at high-temperature, then cooling to room temperature, a finished no-stitch shirt is obtained, while for the no-stitch shirt joined via darning process, a finished no-stitch shirt is obtained only by conventional ironing.
- part of no-stitch processes apply skeleton adhesion process
- the other part of no-stitch processes apply darning process.
- skeleton adhesive material for the skeleton adhesion process, firstly, cut the fabric into pieces, then select skeleton adhesive material from the group consisting of: TPU (thermoplastic polyurethanes) film; TPU (thermoplastic polyurethanes) hot melt adhesive film; PA (polyamide) hot melt adhesive; and PES (polyester) hot melt adhesive. Furthermore, coat the skeleton adhesive material on seams of the garment pieces, wherein a width of the skeleton adhesive material coating on seams of the garment pieces is set to 0.2 ⁇ 4 cm, then stick relative garment pieces together in forms selected from a group consisting of U-shape sticking; liner-shape sticking; and bilayer parallel sticking. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the pieces: half-coverseam, butted adhesive, or pasting from outside.
- a method of producing the no-stitch shirt recited as above comprises:
- step (a) all or part of the garment pieces is cut as a whole.
- the garment pieces are joined or fittingly and buttedly joined via hot melt.
- step (c) applying a stereo ironing machine to mold at high-temperature, then cooling to room temperature, then a finished no-stitch shirt is obtained.
- adhesion manner is selected from the group consisting of hot melting; laser; ultrasonic wave; and iron.
- the darning process firstly, cutting the fabric into garment pieces; secondly, selecting the yarns which are same with the fabric in warp and weft texture, yarn count density, material, color, etc., then dealing with the yarns by no-ironing process, wherein the no-ironing process for the yarns is same with the no-ironing process for the fabric; thirdly, using darning machine or darning needle to deal with seams of the relative pieces by joining and darning warps and wefts of the yarns of the darns; fourthly, trimming the seams to make the warps and wefts of the yarns of the darns distributed uniformly and as fine as normal fabric's, then a finished no-stitch shirt is obtained, for which, both inside and outside are smooth.
- no-stitch shirt recited as above, wherein use no-stitch buttons which are installed without sewing thread, wherein the no-stitch button is prong snap button, pressing button, lifting button, snap button, or electrodes button.
- the parameter ranges of the ironing and molding process are set as follows: temperature 100 ⁇ 190° C., pressure of 0.5 ⁇ 8 kg/cm 2 , time 3 ⁇ 40 sec; then cooling to room temperature, a finished no-stitch shirt is obtained.
- cutting modes comprises:
- the no-stitch shirt provided by the present invention is not easy to see seams from outside, so it is good looking and comfortable to wear. More importantly, the no-stitch shirt avoids winkle resulting from sewing in conventional shirt.
- the method of producing the no-stitch shirt is cost saving and uses uncomplicated process and environmental materials, achieving the dual object of comfort and fashion. At the same time in the pursuit of trendy style, people also can wear comfortably, that is, they no longer have to be comfortable to ignore the fashion.
- the sewing machine has a history of several hundred years, over the centuries people use the sewing machine to product clothing.
- the present invention will partially or completely replace traditional sewing machine and sewing thread, which will be a profound change of idea for the future.
- the present invention saves a plenty of resources and labor, producing clothing production easily.
- the present invention ends the history of sewing clothing by sewing thread, which is a second revolution in clothing history.
- the no-stitch technology will extend to other areas of clothing sewing.
- the seams of the no-stitch shirt have high strength.
- the ordinary shirt is sewed by sewing threads, which destroy the seams of the shirt, and reduce its power. So the ordinary shirt has poor fracture resistance and washing resistance.
- Under the base of no destroying fabric adding skeleton adhesive materials to adhere the pieces together, all of the the joints, the fitting butted joints or the coverseams of the no-stitch shirt enhance their fracture resistance and washing resistance, wherein the washing resistance can reach to 100 times or more times.
- the no-stitch processes are cost saving and uses uncomplicated process and environmental materials, achieving the dual object of comfort and fashion.
- the no-stitch shirt achieves multi-purpose effect, further increases the added value of one no-stitch shirt.
- FIG. 1 is a structure schematic drawing of a no-stitch shirt according to a preferred embodiment of the present invention.
- FIG. 2 is a structure schematic drawing of a conventional shirt.
- FIG. 3 is a structure schematic drawing of a first alternative cutting mode.
- FIG. 4 is a structure schematic drawing of a second alternative cutting mode.
- FIG. 5 is a structure schematic drawing of a third alternative cutting mode.
- FIG. 6 is a structure schematic drawing of three adhesion modes of two relative garment pieces.
- a no-stitch shirt comprises a plurality of garment pieces, wherein the garment pieces are embodied as collar piece 1 ; front piece 2 ; rear piece 3 ; shoulder pieces 4 ; sleeve pieces 5 ; sleeve opening pieces 6 ; lower hem piece 7 ; front fly piece 8 ; pocket piece 9 ; and buttons 10 , wherein all seams of the whole no-stitch shirt has no stitch of sewing threads.
- a conventional shirt comprises sewing thread stitches 11 ; collar piece 1 ; front piece 2 ; rear piece 3 ; shoulder pieces 4 ; sleeve pieces 5 ; sleeve opening pieces 6 ; lower hem piece 7 ; front fly piece 8 ; pocket piece 9 ; and buttons 10 , wherein all seams, comprising joints, fitting butted joints, and coverseams, of the whole conventional shirt are sewed by sewing threads, existing obvious sewing thread stitches 11 .
- the front piece 2 , the rear piece 3 , and the sleeve pieces 5 apply one-piece cutting, that is, a main body of the no-stitch shirt, comprising the front piece 2 , the rear piece 3 , and the sleeve pieces 5 are connected as a whole, while other garment pieces are cut separately.
- the front piece 2 and the rear piece 3 apply one-piece cutting, wherein the front piece 2 and the rear piece 3 are connected by vertical connection of the shoulder pieces 4 .
- the front piece 2 and the rear piece 3 apply one-piece cutting, wherein the front piece 2 and the rear piece 3 are connected by horizontal connection of the seams between the front piece 2 and the rear piece 3 .
- FIG. 6 of the drawings three adhesion modes of two relative garment pieces are shown respectively: a. U-shape adhesion; b. liner-shape adhesion; c. bilayer parallel adhesion.
- TPU thermoplastic polyurethanes
- TPU thermoplastic polyurethanes
- TPU thermoplastic polyurethanes
- hot melt adhesive film made in Taiwan, Hong Kong or the United States
- the models of the TPU film or TPU hot melt adhesive film can be 208, 218, 238, 258, 268, 104, 200, 808, 3065, 3405, 3412, 3415, 3428, 3302, 3106, etc.
- buttons 10 of the no-stitch shirt are installed without sewing thread, which are prong snap buttons, pressing buttons, lifting buttons, snap buttons, or electrodes buttons.
- the no-stitch shirt After adhering the garment pieces together, the no-stitch shirt is needed to be ironed and molded.
- the ironing and molding process at high-temperature by the stereo ironing machine (bought from market), respectively select the arc-match stereo ironing machine to iron and mold all of the joints, the fitting butted joints and the coverseams, according to the thickness of the different fabric or skeleton adhesive material, the ironing and molding process parameters are set as follows: temperature 160 ⁇ 190° C., pressure of 2.5 ⁇ 3.5 kg/cm 2 , time 3 ⁇ 10 sec; then cooling to room temperature, a finished no-stitch shirt is obtained.
- the no-ironing performance of the no-stitch shirt of the present invention is 4.5 level after washed 20 times, which achieves superior grade standard.
- the skeleton adhesive materials are melted inside seams, and the outside of the no-stitch shirt is still the fabric itself, avoiding the color differences between the sewing thread and the fabric, so as to enhance the same color effect.
- the other performances of the no-stitch shirt provided by the present invention are all equal or lager than the qualified product.
- a width of the skeleton adhesive material coating on the seams of the garment pieces is set to 0.2 ⁇ 4 cm. Then, stick relative garment pieces together, wherein the front fly piece 8 , the collar 1 , the sleeve opening pieces 6 , and the pocket piece 9 all apply parallel sticking to be stuck. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the garment pieces: half-coverseam, butted adhesive, or pasting from outside. At last, adhere the relative garment pieces which are stuck together tightly by hot melting.
- the no-stitch shirt After adhering the garment pieces together, the no-stitch shirt is needed to be ironed and molded.
- the parameter ranges of the ironing and molding process are set as follows: temperature 100 ⁇ 130° C., pressure of 6 ⁇ 8 kg/cm 2 , time 15 ⁇ 25 sec; then cooling to room temperature, a finished no-stitch shirt is obtained.
- the no-ironing performance of the no-stitch shirt made by the second embodiment is 4 level after washed 20 times.
- the rest of descriptions of the second embodiment are same as the first embodiment's.
- a width of the skeleton adhesive material coating on the seams of the garment pieces is set to 0.2 ⁇ 4 cm. Then, stick relative garment pieces together, wherein the front fly piece 8 , the collar 1 , the sleeve opening pieces 6 , and the pocket piece 9 all apply parallel sticking to be stuck. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the garment pieces: half-coverseam, butted adhesive, or pasting from outside. At last, adhere the relative garment pieces which are stuck together tightly by high-frequency ultrasonic wave.
- the no-stitch shirt After adhering the garment pieces together, the no-stitch shirt is needed to be ironed and molded.
- the parameter ranges of the ironing and molding process are set as follows: temperature 160 ⁇ 180° C., pressure of 0.5 ⁇ 2.0 kg/cm 2 , time 30 ⁇ 40 sec; then cooling to room temperature, a finished no-stitch shirt is obtained.
- the no-ironing performance of the no-stitch shirt made by the third embodiment is 4.5 level after washed 20 times.
- the rest of descriptions of the third embodiment are same as the first embodiment's.
- the process parameters are set as follows: temperature 100 ⁇ 130° C., pressure of 0.5 ⁇ 1.5 kg/cm 2 , time 10 ⁇ 20 sec.
- the no-ironing performance of the no-stitch shirt made by the fourth embodiment is 4.5 level after washed 20 times.
- the rest of descriptions of the fourth embodiment are same as the first embodiment's.
- the darning process is same as described in the fourth embodiment.
- TPU thermoplastic polyurethanes
- TPU thermoplastic polyurethanes
- TPU thermoplastic polyurethanes
- all or part of the joints, the fitting butted joints and the coverseams among the collar piece 1 , the front piece 2 , the rear piece 3 , the shoulder pieces 4 , the sleeve pieces 5 , the sleeve opening pieces 6 , the lower hem piece 7 , the front fly piece 8 , and the pocket piece 9 applies skeleton adhesion or darning process, instead of sewing threads, to joint the relative pieces together.
- the present invention avoids the inevitable defects of the conventional technology caused by using sewing threads, which results in wrinkles owing to the shrinkage of sewing thread, the elongation of sewing thread, and the extrusion after sewing the sewing thread into fabric, etc.
- the no-stitch shirt of present invention has good overall effect and strong three-dimensional effect, enhances resistance washing, and avoids the color differences between the sewing thread and the fabric.
- the no-stitch shirt of present invention is made easy, cost saving and uses environmentally friendly materials, achieving the dual object of comfort and fashion.
- the present invention has achieved the purpose of sewing shirts without sewing thread.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Details Of Garments (AREA)
- Treatment Of Fiber Materials (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Outer Garments And Coats (AREA)
Abstract
The present invention provides a no-stitch shirt which is anti-wrinkle and no-ironing and its production method, wherein all garment pieces of the no-stitch shirt are jointed together via skeleton adhesion or darning process, without sew threads. The present invention avoids wrinkles caused by sewing thread, and the no-stitch shirt is made easy, cost saving and uses environmentally friendly materials, achieving the dual object of comfort and fashion.
Description
- 1. Field of Invention
- The present invention relates to shirt field, and more particularly to a no-stitch shirt which is anti-wrinkle and no-ironing and its production method.
- 2. Description of Related Arts
- Conventionally, the production of a shirt is cutting a fabric into pieces firstly, and then sewing the pieces by sewing thread. It is inevitable that stitches are left in seams of the pieces. The greatest weakness of this conventional production is easy to appear wrinkles in seams. Especially with the development of the garment industry, the wrinkling problem becomes a tough problem after the advent of shirt made of no-ironing fabric and functional fabric. Although people has thought a lot of way to solve above problem, such as adding resin solution into the seams for no-ironing, or sewing the adhesive materials into the seams, all of the ways fail to leave sewing thread, that is, the wrinkling problem is not settled thoroughly.
- It is found that the main causes of wrinkles are sewed by sewing thread, such as the shrinkage of sewing thread, the elongation of sewing thread, and the extrusion after sewing the sewing thread into fabric, etc. Therefore, to solve the wrinkling problem, sewing thread must be removed.
- On Aug. 24, 2008, the applicant filed a Chinese utility model titled “no-stitch shirt”, with an Appl. No.: 200820027138.0 for the initial idea of “no-stitch sewing”, and received a grant of patent on May 20, 2009.
- The present invention is an improvement based on the above utility model. The applicant enlarges ranges of the trials of skeleton adhesion process and darning process, and accumulates a large number of trial datas, which prepare for a reliable basis for the no-stitch technology further applied into industrial production.
- A main object of the present invention is to provide a no-stitch shirt and its production method to overcome above shortcomings. Instead of using sewing threads to joint all garment pieces (collar, body, sleeves, pocket, etc.) together, the present invention applies skeleton adhesion or darning process to obtain a no-stitch shirt which is anti-wrinkle and no-ironing.
- Accordingly, in order to accomplish the above object, the present invention provides a no-stitch shirt, which is characterized in that collar piece, front piece, rear piece, shoulder pieces, sweep piece, sleeve pieces, front fly piece and pocket piece of the no-stitch shirt are jointed or coverseamed together via skeleton adhesion or darning process, without sew threads.
- The no-stitch shirt as recited above further comprises an inner pocket piece provided on an inner surface of the no-stitch shirt, directly opposite the pocket piece.
- The present invention also provides a method of producing the no-stitch shirt recited as above, wherein fabric for producing the no-stitch shirt does not contain adhesive fiber, comprising:
- (a) cutting the fabric into garment pieces, wherein the garment pieces comprises collar piece, front piece, rear piece, shoulder pieces, sweep piece, sleeve pieces, front fly piece and pocket piece;
- (b) applying no-stitch processes to join all of the garment pieces: the collar piece, the front piece, the rear piece, the shoulder pieces, the sweep piece, the sleeve pieces, the closure piece and the pocket piece together, obtaining a no-stitch shirt;
- (c) ironing and molding the no-stitch shirt.
- Furthermore, in the step (a), all or part of the garment pieces are cut as a whole.
- In the step (b), all or part of no-stitch processes apply skeleton adhesion process, alternatively, all or part of no-stitch processes apply darning process.
- In the step (c), for the no-stitch shirt joined via skeleton adhesion process, applying a stereo ironing machine to mold at high-temperature, then cooling to room temperature, a finished no-stitch shirt is obtained, while for the no-stitch shirt joined via darning process, a finished no-stitch shirt is obtained only by conventional ironing.
- Alternatively, in the step (b), part of no-stitch processes apply skeleton adhesion process, and the other part of no-stitch processes apply darning process.
- For the skeleton adhesion process, firstly, cut the fabric into pieces, then select skeleton adhesive material from the group consisting of: TPU (thermoplastic polyurethanes) film; TPU (thermoplastic polyurethanes) hot melt adhesive film; PA (polyamide) hot melt adhesive; and PES (polyester) hot melt adhesive. Furthermore, coat the skeleton adhesive material on seams of the garment pieces, wherein a width of the skeleton adhesive material coating on seams of the garment pieces is set to 0.2˜4 cm, then stick relative garment pieces together in forms selected from a group consisting of U-shape sticking; liner-shape sticking; and bilayer parallel sticking. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the pieces: half-coverseam, butted adhesive, or pasting from outside.
- As for a fabric for producing the no-stitch shirt containing adhesive fiber, a method of producing the no-stitch shirt recited as above, comprises:
- (a) cutting the fabric into garment pieces, wherein the garment pieces comprises collar piece, front piece, rear piece, shoulder pieces, sweep piece, sleeve pieces, closure piece and pocket piece;
- (b) applying no-stitch processes to join all of the garment pieces: the collar piece, the front piece, the rear piece, the shoulder pieces, the sweep piece, the sleeve pieces, the closure piece and the pocket piece together, obtaining a no-stitch shirt;
- (c) ironing and molding the no-stitch shirt.
- Furthermore, in the step (a), all or part of the garment pieces is cut as a whole.
- In the step (b), the garment pieces are joined or fittingly and buttedly joined via hot melt.
- In the step (c), applying a stereo ironing machine to mold at high-temperature, then cooling to room temperature, then a finished no-stitch shirt is obtained.
- Furthermore, adhesion manner is selected from the group consisting of hot melting; laser; ultrasonic wave; and iron.
- For the darning process, firstly, cutting the fabric into garment pieces; secondly, selecting the yarns which are same with the fabric in warp and weft texture, yarn count density, material, color, etc., then dealing with the yarns by no-ironing process, wherein the no-ironing process for the yarns is same with the no-ironing process for the fabric; thirdly, using darning machine or darning needle to deal with seams of the relative pieces by joining and darning warps and wefts of the yarns of the darns; fourthly, trimming the seams to make the warps and wefts of the yarns of the darns distributed uniformly and as fine as normal fabric's, then a finished no-stitch shirt is obtained, for which, both inside and outside are smooth.
- The method of producing the no-stitch shirt recited as above, wherein in producing collar process, adding a special memory type lining to replace ordinary collar corner, wherein the special memory type lining is selected from the group consisting of plastic shape-memory corn-spun lining, plastic shape-memory metal lining, and shape-memory polyurethane lining.
- The method of producing the no-stitch shirt recited as above, wherein use no-stitch buttons which are installed without sewing thread, wherein the no-stitch button is prong snap button, pressing button, lifting button, snap button, or electrodes button.
- The method of producing the no-stitch shirt recited as above, wherein in the step (c), during the ironing and molding process of the no-stitch shirt at high-temperature by the stereo ironing machine, respectively select the arc-match stereo ironing machines to iron and mold all of the joints, the fitting butted joints and the coverseams, according to the thickness of the different fabric or adhesive material, the parameter ranges of the ironing and molding process are set as follows: temperature 100˜190° C., pressure of 0.5˜8 kg/cm2,
time 3˜40 sec; then cooling to room temperature, a finished no-stitch shirt is obtained. - The method of producing the no-stitch shirt recited as above, wherein in step (a), cutting modes comprises:
- (1) the front piece, the rear piece, the sleeve pieces and the shoulders pieces are cut as a whole, while the collar piece, the front fly piece and the pocket piece are cut separately;
- (2) the front piece, the rear piece, and shoulders pieces are vertically cut as a whole, while the sleeve pieces, the collar piece, the front fly piece and the pocket piece are cut separately;
- (3) the front piece and the rear piece are horizontally cut as a whole, while the sleeve pieces, the collar piece, the front fly piece and the pocket piece are cut separately;
- (4) all of the pieces are cut separately as conventional manner
- The method of producing the no-stitch shirt recited as above, wherein all of the joints, the fitting butted joints or the coverseams apply skeleton adhesion process or darning process; or part of the joints, the fitting butted joints or the coverseams apply skeleton adhesion process or darning process; or for a same no-shirt, different seams respectively apply skeleton adhesion process or darning process.
- The no-stitch shirt provided by the present invention is not easy to see seams from outside, so it is good looking and comfortable to wear. More importantly, the no-stitch shirt avoids winkle resulting from sewing in conventional shirt.
- The method of producing the no-stitch shirt is cost saving and uses uncomplicated process and environmental materials, achieving the dual object of comfort and fashion. At the same time in the pursuit of trendy style, people also can wear comfortably, that is, they no longer have to be comfortable to ignore the fashion.
- The sewing machine has a history of several hundred years, over the centuries people use the sewing machine to product clothing. The present invention will partially or completely replace traditional sewing machine and sewing thread, which will be a profound change of idea for the future. The present invention saves a plenty of resources and labor, producing clothing production easily. The present invention ends the history of sewing clothing by sewing thread, which is a second revolution in clothing history. The no-stitch technology will extend to other areas of clothing sewing.
- The advantages of the no-stitch shirt provided by the present invention are as follows:
- 1. Avoiding wrinkles of all of the joints, the fitting butted joints or the coverseams, causing by sewing threads. At present, an ordinary shirt only has a 3.0 degree planeness after washed 20 times, while the planeness of the no-ironing shirt a can reach to 3.5˜4.5 degree.
- 2. The seams of the no-stitch shirt have high strength. The ordinary shirt is sewed by sewing threads, which destroy the seams of the shirt, and reduce its power. So the ordinary shirt has poor fracture resistance and washing resistance. Under the base of no destroying fabric, adding skeleton adhesive materials to adhere the pieces together, all of the the joints, the fitting butted joints or the coverseams of the no-stitch shirt enhance their fracture resistance and washing resistance, wherein the washing resistance can reach to 100 times or more times.
- 3. Having good overall effect, strong three-dimensional effect, and same color effect. In the no-stitch process, the skeleton adhesive materials will be melted inside seams, so the outside shows the color of the fabric, avoiding the color differences between the sewing thread and the fabric, so as to enhance the same color effect.
- 4. The no-stitch processes are cost saving and uses uncomplicated process and environmental materials, achieving the dual object of comfort and fashion.
- 5. Resulting from no swing thread in the seams, it is not necessary to distinguish the right side and the wrong side of the no-stitch shirt. The seams look same from both sides, so people can wear the no-stitch shirt from both sides. Therefore, the no-stitch shirt achieves multi-purpose effect, further increases the added value of one no-stitch shirt.
- These and other objectives, features, and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
-
FIG. 1 is a structure schematic drawing of a no-stitch shirt according to a preferred embodiment of the present invention. -
FIG. 2 is a structure schematic drawing of a conventional shirt. -
FIG. 3 is a structure schematic drawing of a first alternative cutting mode. -
FIG. 4 is a structure schematic drawing of a second alternative cutting mode. -
FIG. 5 is a structure schematic drawing of a third alternative cutting mode. -
FIG. 6 is a structure schematic drawing of three adhesion modes of two relative garment pieces. - The following is the further elaboration of the present invention with the combination of drawings and embodiments thereof.
- As shown in
FIG. 1 , a no-stitch shirt comprises a plurality of garment pieces, wherein the garment pieces are embodied ascollar piece 1;front piece 2;rear piece 3;shoulder pieces 4;sleeve pieces 5;sleeve opening pieces 6;lower hem piece 7;front fly piece 8;pocket piece 9; andbuttons 10, wherein all seams of the whole no-stitch shirt has no stitch of sewing threads. - As shown in
FIG. 2 , a conventional shirt comprises sewing thread stitches 11;collar piece 1;front piece 2;rear piece 3;shoulder pieces 4;sleeve pieces 5;sleeve opening pieces 6;lower hem piece 7;front fly piece 8;pocket piece 9; andbuttons 10, wherein all seams, comprising joints, fitting butted joints, and coverseams, of the whole conventional shirt are sewed by sewing threads, existing obvious sewing thread stitches 11. - As shown in
FIG. 3 , thefront piece 2, therear piece 3, and thesleeve pieces 5 apply one-piece cutting, that is, a main body of the no-stitch shirt, comprising thefront piece 2, therear piece 3, and thesleeve pieces 5 are connected as a whole, while other garment pieces are cut separately. - As shown in
FIG. 4 , thefront piece 2 and therear piece 3 apply one-piece cutting, wherein thefront piece 2 and therear piece 3 are connected by vertical connection of theshoulder pieces 4. - As shown in
FIG. 5 , thefront piece 2 and therear piece 3 apply one-piece cutting, wherein thefront piece 2 and therear piece 3 are connected by horizontal connection of the seams between thefront piece 2 and therear piece 3. - Referring to
FIG. 6 of the drawings, three adhesion modes of two relative garment pieces are shown respectively: a. U-shape adhesion; b. liner-shape adhesion; c. bilayer parallel adhesion. - Use a “Luthai” no-ironing yarn-dyed cotton fabric which is produced by applicant itself; Cut the “Luthai” no-ironing yarn-dyed cotton fabric as the following first cutting mode: the
front piece 2, therear piece 3, thesleeve pieces 5 and theshoulders pieces 4 are cut as a whole, while thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 3 ; Apply skeleton adhesion process alone; Select TPU (thermoplastic polyurethanes) film or TPU (thermoplastic polyurethanes) hot melt adhesive film (made in Taiwan, Hong Kong or the United States) as skeleton adhesive material, wherein the models of the TPU film or TPU hot melt adhesive film can be 208, 218, 238, 258, 268, 104, 200, 808, 3065, 3405, 3412, 3415, 3428, 3302, 3106, etc. - Coat the skeleton adhesive material on seams of the garment pieces, wherein according to different requirements of different parts of the no-stitch shirt, a width of the skeleton adhesive material coating on the seams of the garment pieces is set to 0.2˜4 cm. Then, stick relative garment pieces together, wherein the
front fly piece 8, thecollar 1, thesleeve opening pieces 6, and thepocket piece 9 all apply U-shape sticking to be stuck. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the garment pieces: half-coverseam, butted adhesive, or pasting from outside. At last, adhere the relative garment pieces which are stuck together tightly in a manner selected from a group consisting of hot melt, laser, ultrasonic wave, and iron. - For producing a stiff collar, add a special memory type lining to replace ordinary collar corner, wherein use plastic shape-memory corn-spun lining (made in Hong Kong) as special memory type lining.
- The
buttons 10 of the no-stitch shirt are installed without sewing thread, which are prong snap buttons, pressing buttons, lifting buttons, snap buttons, or electrodes buttons. - After adhering the garment pieces together, the no-stitch shirt is needed to be ironed and molded. During the ironing and molding process at high-temperature by the stereo ironing machine (bought from market), respectively select the arc-match stereo ironing machine to iron and mold all of the joints, the fitting butted joints and the coverseams, according to the thickness of the different fabric or skeleton adhesive material, the ironing and molding process parameters are set as follows: temperature 160˜190° C., pressure of 2.5˜3.5 kg/cm2,
time 3˜10 sec; then cooling to room temperature, a finished no-stitch shirt is obtained. - In accordance with the provisions of the national sampling standard (GB-T2660-2008) to sample the no-stitch shirt involving following aspects: fiber content of fabric and accessories, content of free formaldehyde, PH, color fastness, washing fastness (resistance to dry cleaning and washing), odor and biodegradable aromatic amine dyes, etc., further involving the permissible range of clothing fabric defects various parts, limit deviation of specification test, limit difference between symmetrical lines, lattices or parts, etc. All above aspects must be tested rigorously, and only the qualified products are issued certificates and packed for leaving factory.
- After testing, the no-ironing performance of the no-stitch shirt of the present invention is 4.5 level after washed 20 times, which achieves superior grade standard. The skeleton adhesive materials are melted inside seams, and the outside of the no-stitch shirt is still the fabric itself, avoiding the color differences between the sewing thread and the fabric, so as to enhance the same color effect. The other performances of the no-stitch shirt provided by the present invention are all equal or lager than the qualified product.
- Use “Luthai” no-ironing post-curing yarn-dyed cotton fabric which is produced by applicant itself; Cut the“Luthai” no-ironing post-curing yarn-dyed cotton fabric as the following second cutting mode: the
front piece 2, therear piece 3, andshoulders pieces 4 are vertically cut as a whole, while thesleeve pieces 5, thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 4 ; Apply skeleton adhesion process alone; Select PA (polyamide) hot melt adhesive or PES (polyester) hot melt adhesive (made in Taiwan, Hong Kong or the United States) as skeleton adhesive material, wherein the model of the PA hot melt adhesive or the PES hot melt adhesive is 204 or 224. - Coat the skeleton adhesive material on seams of the garment pieces, wherein according to different requirements of different parts of the no-stitch shirt, a width of the skeleton adhesive material coating on the seams of the garment pieces is set to 0.2˜4 cm. Then, stick relative garment pieces together, wherein the
front fly piece 8, thecollar 1, thesleeve opening pieces 6, and thepocket piece 9 all apply parallel sticking to be stuck. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the garment pieces: half-coverseam, butted adhesive, or pasting from outside. At last, adhere the relative garment pieces which are stuck together tightly by hot melting. - For producing a stiff collar, add a special memory type lining to replace ordinary collar corner, wherein use plastic shape-memory metal lining as special memory type lining.
- After adhering the garment pieces together, the no-stitch shirt is needed to be ironed and molded. During the ironing and molding process at high-temperature by the stereo ironing machine, respectively select the arc-match stereo ironing machine to iron and mold all of the joints, the fitting butted joints and the coverseams, according to the thickness of the different fabric or skeleton adhesive material, the parameter ranges of the ironing and molding process are set as follows: temperature 100˜130° C., pressure of 6˜8 kg/cm2, time 15˜25 sec; then cooling to room temperature, a finished no-stitch shirt is obtained.
- After testing, the no-ironing performance of the no-stitch shirt made by the second embodiment is 4 level after washed 20 times. The rest of descriptions of the second embodiment are same as the first embodiment's.
- Use a “Luthai” no-ironing linen fabric which is produced by applicant itself; Cut the “Luthai” no-ironing linen fabric as the following fourth cutting mode: all of the garment pieces, comprising the
collar piece 1; thefront piece 2; therear piece 3; theshoulder pieces 4; thesleeve pieces 5; thesleeve opening pieces 6; thelower hem piece 7; thefront fly piece 8; thepocket piece 9 are cut separately; Apply skeleton adhesion process alone; Select TPU (thermoplastic polyurethanes) film or TPU (thermoplastic polyurethanes) hot melt adhesive film (made in Taiwan, Hong Kong or the United States) as adhesive material, wherein the models of the TPU film or TPU hot melt adhesive film is 208 or 218. - Coat the skeleton adhesive material on seams of the garment pieces, wherein according to different requirements of different parts of the no-stitch shirt, a width of the skeleton adhesive material coating on the seams of the garment pieces is set to 0.2˜4 cm. Then, stick relative garment pieces together, wherein the
front fly piece 8, thecollar 1, thesleeve opening pieces 6, and thepocket piece 9 all apply parallel sticking to be stuck. It is worth to mention that according to different parts of the no-stitch shirt, adopt the following mode to coat the skeleton adhesive material on seams of the garment pieces: half-coverseam, butted adhesive, or pasting from outside. At last, adhere the relative garment pieces which are stuck together tightly by high-frequency ultrasonic wave. - For producing a stiff collar, add a special memory type lining to replace ordinary collar corner, wherein use shape-memory polyurethane lining as special memory type lining.
- After adhering the garment pieces together, the no-stitch shirt is needed to be ironed and molded. During the ironing and molding process at high-temperature by the stereo ironing machine, respectively select the arc-match stereo ironing machine to iron and mold all of the joints, the fitting butted joints and the coverseams, according to the thickness of the different fabric or skeleton adhesive material, the parameter ranges of the ironing and molding process are set as follows: temperature 160˜180° C., pressure of 0.5˜2.0 kg/cm2, time 30˜40 sec; then cooling to room temperature, a finished no-stitch shirt is obtained.
- After testing, the no-ironing performance of the no-stitch shirt made by the third embodiment is 4.5 level after washed 20 times. The rest of descriptions of the third embodiment are same as the first embodiment's.
- Use a “Luthai” no-ironing cotton fabric which is produced by applicant itself;
- Cut the “Luthai” no-ironing cotton fabric as the first following cutting mode: the
front piece 2, therear piece 3, thesleeve pieces 5 and theshoulders pieces 4 are cut as a whole, while thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 3 ; - Apply darning process alone, wherein select yarns which are same with the fabric in warp and weft texture, yarn count density, material, color, etc.; deal with the yarns by no-ironing process, wherein the no-ironing process for the yarns is same with the no-ironing process for the fabric; use darning machine or darning needle to deal with seams of the relative pieces by joining and darning warps and wefts of the yarns of the darns; trim the seams to make the warps and wefts of the yarns of the darns distributed uniformly and as fine as normal fabric's.
- Here, the process parameters are set as follows: temperature 100˜130° C., pressure of 0.5˜1.5 kg/cm2,
time 10˜20 sec. - After testing, the no-ironing performance of the no-stitch shirt made by the fourth embodiment is 4.5 level after washed 20 times. The rest of descriptions of the fourth embodiment are same as the first embodiment's.
- Use a “Luthai” no-ironing yarn-dyed cotton fabric which is produced by applicant itself;
- Cut the “Luthai” no-ironing yarn-dyed cotton fabric as the following third cutting mode: the
front piece 2 and therear piece 3 are horizontally cut as a whole, while thesleeve pieces 5, thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 5 ; - Apply skeleton adhesion process and darning process respectively, wherein the
collar piece 1, thefront fly piece 8 and thepocket piece 9 are adhered via darning process, while the rest of pieces are joined via skeleton adhesion process. - For the darning process, the darning process is same as described in the fourth embodiment.
- For the skeleton adhesion process, select TPU (thermoplastic polyurethanes) film as skeleton adhesive material.
- The rest of descriptions of the fifth embodiment are same as the second embodiment's.
- Use “Luthai” no-ironing post-curing yarn-dyed cotton fabric which is produced by applicant itself;
- Use a laser to cut the “Luthai” no-ironing post-curing yarn-dyed cotton fabric as the following second cutting mode: the
front piece 2, therear piece 3, andshoulders pieces 4 are vertically cut as a whole, while thesleeve pieces 5, thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 4 ; - Apply skeleton adhesion process alone;
- Select TPU (thermoplastic polyurethanes) film as skeleton adhesive material.
- The rest of descriptions of the sixth embodiment are same as the third embodiment's.
- Use a “Luthai” no-ironing linen fabric which is produced by applicant itself;
- Use a laser to cut the “Luthai” no-ironing linen fabric as the following first cutting mode: the
front piece 2, therear piece 3, thesleeve pieces 5 and theshoulders pieces 4 are cut as a whole, while thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 3 ; - Apply skeleton adhesion process alone;
- Select PA (polyamide) hot melt adhesive as skeleton adhesive material.
- The rest of descriptions of the seventh embodiment are same as the third embodiment's.
- Use a “Luthai” no-ironing linen fabric which is produced by applicant itself;
- Use a laser to cut the “Luthai” no-ironing linen fabric as the following first cutting mode: the
front piece 2, therear piece 3, thesleeve pieces 5 and theshoulders pieces 4 are cut as a whole, while thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 3 ; - Apply skeleton adhesion process alone;
- Select PES (polyester) hot melt adhesive as skeleton adhesive material.
- The rest of descriptions of the eighth embodiment are same as the first embodiment's.
- Use a “Luthai” no-ironing cotton fabric which is produced by applicant itself;
- Use a laser to cut the “Luthai” no-ironing cotton fabric as the following first cutting mode: the
front piece 2, therear piece 3, thesleeve pieces 5 and theshoulders pieces 4 are cut as a whole, while thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 3 ; - Apply skeleton adhesion process alone;
- Select TPU (thermoplastic polyurethanes) film or TPU (thermoplastic polyurethanes) hot melt adhesive film as skeleton adhesive material.
- The rest of descriptions of the ninth embodiment are same as the second embodiment's.
- Use “Luthai” no-ironing post-curing yarn-dyed cotton fabric which is produced by applicant itself;
- Use a laser to cut the “Luthai” no-ironing post-curing yarn-dyed cotton fabric as the following second cutting mode: the
front piece 2, therear piece 3, andshoulders pieces 4 are vertically cut as a whole, while thesleeve pieces 5, thecollar piece 1, thefront fly piece 8 and thepocket piece 9 are cut separately, as shown inFIG. 4 ; - Apply skeleton adhesion process alone;
- Select PA (polyamide) hot melt adhesive or PES (polyester) hot melt adhesive as skeleton adhesive material.
- The rest of descriptions of the tenth embodiment are same as the first embodiment's.
- In present invention, all or part of the joints, the fitting butted joints and the coverseams among the
collar piece 1, thefront piece 2, therear piece 3, theshoulder pieces 4, thesleeve pieces 5, thesleeve opening pieces 6, thelower hem piece 7, thefront fly piece 8, and thepocket piece 9 applies skeleton adhesion or darning process, instead of sewing threads, to joint the relative pieces together. - The present invention avoids the inevitable defects of the conventional technology caused by using sewing threads, which results in wrinkles owing to the shrinkage of sewing thread, the elongation of sewing thread, and the extrusion after sewing the sewing thread into fabric, etc. At the same time, the no-stitch shirt of present invention has good overall effect and strong three-dimensional effect, enhances resistance washing, and avoids the color differences between the sewing thread and the fabric. Furthermore, the no-stitch shirt of present invention is made easy, cost saving and uses environmentally friendly materials, achieving the dual object of comfort and fashion. The present invention has achieved the purpose of sewing shirts without sewing thread.
- One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting.
- It will thus be seen that the objects of the present invention have been fully and effectively accomplished. Its embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.
Claims (21)
1-11. (canceled)
12. A method of producing a no-stitch shirt, comprising:
(a) cutting out fabric into garment pieces;
(b) applying no-stitch process to join the garment pieces together, so as to obtain the no-stitch shirt, wherein the no-stitch process is selected from a group consisting of skeleton adhesion process, and darning process;
(c) ironing and molding the no-stitch shirt.
13. The method as recited in claim 12 , wherein in step (b), the skeleton adhesion process comprises:
(b1) selecting a skeleton adhesive material;
(b2) coating the skeleton adhesive material on seams of relative garment pieces, wherein coating width is set to 0.2-4 cm;
(b3) sticking the relative garment pieces together;
(b4) adhering the relative garment pieces which are stuck together tightly in a manner selected from a group consisting of hot melting, laser, ultrasonic wave, and iron.
14. The method as recited in claim 12 , wherein in step (b), the darning process comprises:
(b′1) selecting yarns which have same warp and weft texture, yarn count density, material, and color with the fabric;
(b′2) dealing with the yarns by a no-ironing process;
(b′3) joining and darning warps and wefts of the yarns of the relative garment pieces, so as to join the relative garment pieces together;
(b′4) trimming the warps and wefts of the yarns of the relative garment pieces to be distributed uniformly and as smoothly as normal fabric's.
15. The method as recited in claim 13 , wherein in step (b), the darning process comprises:
(b′1) selecting yarns which have same warp and weft texture, yarn count density, material, and color with the fabric;
(b′2) dealing with the yarns by a no-ironing process;
(b′3) joining and darning warps and wefts of the yarns of the relative garment pieces, so as to join the relative garment pieces together;
(b′4) trimming the warps and wefts of the yarns of the relative garment pieces to be distributed uniformly and as smoothly as normal fabric's.
16. The method as recited in claim 13 , wherein in step (b1), the skeleton adhesive material is selected from a group consisting of TPU film; TPU hot melt adhesive film; PA hot melt adhesive; and PES hot melt adhesive.
17. The method as recited in claim 15 , wherein in step (b1), the skeleton adhesive material is selected from a group consisting of TPU film; TPU hot melt adhesive film; PA hot melt adhesive; and PES hot melt adhesive.
18. The method as recited in claim 13 , wherein in step (b3), the relative garment pieces are stuck together in form of U-shape sticking, liner-shape sticking, or bilayer parallel sticking.
19. The method as recited in claim 17 , wherein in step (b3), the relative garment pieces are stuck together in form of U-shape sticking, liner-shape sticking, or bilayer parallel sticking.
20. The method as recited in claim 13 , wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
21. The method as recited in claim 14 , wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
22. The method as recited in claim 17 , wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
23. The method as recited in claim 19 , wherein for the garment pieces jointed by skeleton adhesion process in step (b), step (c) further comprises molding the no-stitch shirt at high temperature by a stereo ironing machine; cooling the no-stitch shirt to room temperature.
24. The method as recited in claim 21 , wherein in step (c), select arc-match stereo ironing machines which are arc marched to the seams to iron and mold the seams of the relative garment pieces respectively, wherein according to thickness of different fabric and skeleton adhesive material, ironing and molding process parameters are set as follows: temperature 100˜190° C., pressure 0.5˜8 kg/cm2, time 3˜40 sec.
25. The method as recited in claim 22 , wherein in step (c), select arc-match stereo ironing machines which are arc marched to the seams to iron and mold the seams of the relative garment pieces respectively, wherein according to thickness of different fabric and skeleton adhesive material, ironing and molding process parameters are set as follows: temperature 100˜190° C., pressure 0.5˜8 kg/cm2, time 3˜40 sec.
26. The method as recited in claim 23 , wherein in step (c), select arc-match stereo ironing machines which are arc marched to the seams to iron and mold the seams of the relative garment pieces respectively, wherein according to thickness of different fabric and skeleton adhesive material, ironing and molding process parameters are set as follows: temperature 100˜190° C., pressure 0.5˜8 kg/cm2, time 3˜40 sec.
27. The method as recited in claim 12 , further comprising using no-stitch buttons which are installed without sewing thread, wherein the no-stitch button is selected from a group consisting of prong snap button, pressing button, lifting button, snap button, and electrodes button.
28. The method as recited in claim 26 , further comprising using no-stitch buttons which are installed without sewing thread, wherein the no-stitch button is selected from a group consisting of prong snap button, pressing button, lifting button, snap button, and electrodes button.
29. The method as recited in claim 12 , further comprising adding a special memory type lining to replace ordinary collar corner, wherein the special memory type lining is selected from a group consisting of plastic shape-memory corn-spun lining, plastic shape-memory metal lining, and shape-memory polyurethane lining.
30. The method as recited in claim 28 , further comprising adding a special memory type lining to replace ordinary collar corner, wherein the special memory type lining is selected from a group consisting of plastic shape-memory corn-spun lining, plastic shape-memory metal lining, and shape-memory polyurethane lining.
31. A no-stitch shirt which is anti-wrinkle and no-ironing, comprising a plurality of garment pieces, wherein the garment pieces are jointed together via no-stitch process selected from a group consisting of skeleton adhesion process, and darning process.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2009/001144 WO2011044714A1 (en) | 2009-10-15 | 2009-10-15 | Seamless shirt having crease-resistant function and non-iron finishing function and sewing methodthereof |
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US20120185994A1 true US20120185994A1 (en) | 2012-07-26 |
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US12/866,019 Abandoned US20120185994A1 (en) | 2009-10-15 | 2009-10-15 | No-Stitch Shirt and Production Method Thereof |
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US (1) | US20120185994A1 (en) |
JP (1) | JP5411286B2 (en) |
CN (1) | CN103220926B (en) |
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WO2014150023A1 (en) * | 2013-03-15 | 2014-09-25 | Nike Innovate C.V. | Negative edge collar and trim for apparel |
US20160100644A1 (en) * | 2013-04-30 | 2016-04-14 | Damiano Bonacchi | Method for the automated production of t-shirts |
ITFI20130095A1 (en) * | 2013-04-30 | 2014-10-31 | Damiano Bonacchi | METHOD FOR THE AUTOMATED PRODUCTION OF T-SHIRTS OR T-SHIRTS. |
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EP2995211A4 (en) * | 2013-12-06 | 2017-03-29 | Luthai Textile Co., Ltd. | Natural fiber-containing suture-free shirt and manufacturing method therefor |
USD813497S1 (en) * | 2015-01-14 | 2018-03-27 | Kit And Ace Designs Inc. | Garment |
USD973310S1 (en) * | 2019-11-05 | 2022-12-27 | George Palanacki | Long sleeve shirt |
USD974003S1 (en) * | 2019-11-05 | 2023-01-03 | George Palanacki | Short sleeve shirt |
CN113208195A (en) * | 2020-01-21 | 2021-08-06 | 元英俊 | Method for manufacturing high-elasticity knitted fabric shirt |
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Also Published As
Publication number | Publication date |
---|---|
JP5411286B2 (en) | 2014-02-12 |
JP2012500344A (en) | 2012-01-05 |
WO2011044714A1 (en) | 2011-04-21 |
CN103220926A (en) | 2013-07-24 |
CN103220926B (en) | 2015-03-25 |
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