EP2988890B1 - Apparatus for continuous casting - Google Patents

Apparatus for continuous casting Download PDF

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Publication number
EP2988890B1
EP2988890B1 EP14731013.0A EP14731013A EP2988890B1 EP 2988890 B1 EP2988890 B1 EP 2988890B1 EP 14731013 A EP14731013 A EP 14731013A EP 2988890 B1 EP2988890 B1 EP 2988890B1
Authority
EP
European Patent Office
Prior art keywords
plate
mold
plates
tubular element
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14731013.0A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2988890A1 (en
Inventor
Daniele COMAND
Enzo FRANCESCHINIS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Danieli and C Officine Meccaniche SpA
Original Assignee
Danieli and C Officine Meccaniche SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Danieli and C Officine Meccaniche SpA filed Critical Danieli and C Officine Meccaniche SpA
Publication of EP2988890A1 publication Critical patent/EP2988890A1/en
Application granted granted Critical
Publication of EP2988890B1 publication Critical patent/EP2988890B1/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/0406—Moulds with special profile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/009—Continuous casting of metals, i.e. casting in indefinite lengths of work of special cross-section, e.g. I-beams, U-profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/041—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for vertical casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/055—Cooling the moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B22D11/103—Distributing the molten metal, e.g. using runners, floats, distributors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16—Controlling or regulating processes or operations
    • B22D11/22—Controlling or regulating processes or operations for cooling cast stock or mould

Definitions

  • the present invention concerns an apparatus for continuous casting that allows to continuously cast metal products such as slabs with a rectangular section and bars with a double "T" section, also known as "beam blanks".
  • EP-A-0.686.446 discloses the features of the preamble of independent claim 1.
  • the mold body can allow to install a mold of the tubular type or plate type.
  • Known molds of a tubular type comprise a first tubular element, external during use, called conveyor, and a second tubular element, internal during use, called crystallizer.
  • the crystallizer usually made of copper or its alloys, has a through cavity with a shape and size substantially analogous to those of the metal product to be cast.
  • the external surfaces of the crystallizer because of the high working temperature, are constantly cooled by a cooling liquid, usually water.
  • the cooling water is made to circulate from a first end of the crystallizer, corresponding to the end from which the cast product exits, to a second end, corresponding to the end in which the molten metal is cast, in practice obtaining a counter-flow cooling with respect to the product.
  • the fluidic connection between the first containing chamber and the second containing chamber is made by the hollow space, or by the cooling channels, comprised between the conveyor and the crystallizer.
  • the four frame elements are reciprocally connected in correspondence to their lateral edges in order to close the plates inside them.
  • the plates are coupled with each other in correspondence to respective connection edges.
  • the plates have lateral edges shaped to define together respective same-shape couplings.
  • each plate of a plate crystallizer is provided with a plurality of cooling channels for the circulation of the cooling water.
  • the cooling channels can be made directly in the thickness of each plate. It is also known to make, on the surface of the plates which, during use, faces toward the outside, longitudinal grooves that are closed by a closing slab to define said cooling channels.
  • the differentiated cooling action prevents the onset of internal tensions or cracks that are damaging for the cast metal product.
  • the inlet and outlet collectors comprise ports to introduce and discharge the water, made in the frame elements and which connect to each other near access apertures to the cooling channels provided in the plates.
  • One purpose of the present invention is to make an apparatus for continuous casting that allows to selectively install in the same mold body crystallizers of the tubular type or crystallizers of the plate type.
  • Another purpose of the present invention is to make an apparatus for continuous casting that allows to renew already existing apparatuses, in a simple manner, provided for example for the installation of tubular crystallizers, making them suitable also for the installation of plate crystallizers.
  • Another purpose of the present invention is to make an apparatus for continuous casting that allows to assemble the crystallizers in the mold body in a simple and rapid way.
  • Another purpose of the present invention is to reduce the complexity of connection between the plates of a crystallizer of the plate type.
  • the Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
  • the mold comprises a first tubular element and a second tubular element disposed inside said first tubular element so that only the first tubular element is located in direct contact with the cooling liquid contained in the introduction chamber and the discharge chamber.
  • the second tubular element comprises a plurality of plates each provided with said passage channels and connected to each other to define a through casting cavity.
  • the first tubular element is provided with connection members to connect said passage channels of the plates respectively with the introduction chamber and with the discharge chamber and thus achieve the cooling of the plates.
  • the configuration described above therefore allows to associate crystallizers of the plate type to a substantially known support structure normally configured for the installation of tubular crystallizers, thus increasing the versatility of said structure.
  • a hollow space is defined between the first tubular element and the second tubular element which drains possible infiltrations of cooling liquid between the first and the second tubular element.
  • possible infiltrations of cooling liquid in the casting cavity are avoided which, because of contact between the cooling liquid and the melted metal, could also cause explosions. This would compromise the functioning and the integrity of the apparatus and adjoining structures, also causing a serious risk for the safety of the operators.
  • each of the connection members is connected to a plurality of said passage channels.
  • an apparatus for continuous casting is indicated in its entirety by the reference number 10 and comprises a support structure or mold body 11, to which a mold 12 is associated, in this case, of the plate type.
  • the mold body 11 also allows to install molds of the tubular type.
  • the mold body 11 is provided with a containing casing 13 in which, during use, the mold 12 is inserted. Between the containing casing 13 and the mold 12 a closed chamber 15 is defined, to contain the cooling water.
  • the containing casing 13 is closed at the top by an upper flange 24 and below by a lower flange 25.
  • a separator element 14, located in the containing compartment 15, is associated to the containing casing 13 and to the mold 12 and divides the containing compartment 15 into an introduction chamber 16 and a discharge chamber 17 of the cooling water.
  • the separator element 14 is located inside the containing compartment 15 transverse to the longitudinal extension of the mold 12.
  • the introduction chamber 16 and the discharge chamber 17 are connected, by means of a delivery pipe 18 and, respectively a discharge pipe 19, to a plant to feed and treat the cooling water, not shown in the drawings.
  • the first portion 20 is attached to the mold body 11, by means of welding for example, and is provided with a through seating 21 configured to receive the second portion 22 of the separator element 14.
  • sealing members 23 are provided, such as packings, of the annular type or O-rings for example, which prevent the passage of cooling water between the discharge chamber 17 and the introduction chamber 16.
  • separator element 14 is made in a single body and is solidly associated to the mold body 11 or to the mold 12 and extends taking itself into contact with the mold 12 and the mold body 11.
  • the mold 12 develops longitudinally along a longitudinal axis Z which can have a rectilinear development, if the apparatus 10 is installed in a continuous casting machine of the vertical type, or it can have a slightly curved development if the apparatus 10 is installed in a curved continuous casting machine.
  • the conveyor 26 has the function of supporting the crystallizer 27 as well as the function of separating the latter from the introduction chamber 16 and from the discharge chamber 17.
  • a hollow space 51 is defined which is open toward the bottom to drain possible leaks of cooling water. In this way the crystallizer 27 is not subjected to the pressure of the cooling water contained in the introduction chamber 16 and the discharge chamber 17, and is therefore not subjected to deformations.
  • the crystallizer 27 comprises a plurality of plates 28a, 28b, and 29a, 29b connected to each other, in ways which will be described hereafter, to define a through casting cavity 30 for the passage of the melted metal.
  • the passage channels 31 can be made completely in the thickness of each plate 28a, 28b, 29a, 29b, using holing operations for example.
  • Other forms of embodiment, not shown in the drawings, possibly combinable with forms of embodiment described here, provide that the passage channels 31 are defined by longitudinal grooves open toward the outside and subsequently closed by closing elements.
  • Each passage channel 31 has an entrance end 32a and an exit end 32b located in fluidic communication respectively with the introduction chamber 16 and with the discharge chamber 17 by means of connection channels 33a and 33b made transversely in the thickness of each plate 28a, 28b, 29a, 29b.
  • the entrance ends 32a are closed in their end part by a closing flange 34, anchored to the lower flange 25.
  • exit ends 32b are closed by the upper flange 24 of the mold body 11.
  • Each plate 28a, 28b, 29a, 29b is provided in its turn with respective connection edges 35 suitably shaped to define reciprocal same-shape couplings between the plates 28a, 28b, 29a, 29b.
  • connection channels 33b converge toward the external surface of the plates 28a, 28b, 29a, 29b, in correspondence to common discharge collectors 36b.
  • connection channels 33a also converge toward the external surface of the plates 28a, 28b, 29a, 29b in correspondence to common introduction collectors 36a ( fig. 1 ).
  • the entrance ends 32a and the exit ends 32b of the passage channels 31 are connected to the introduction chamber 16 and to the discharge chamber 17 by means of one or more connecting members.
  • the entrance ends 32a and the exit ends 32b are connected to entrance sleeves 37a and respectively exit sleeves 37b.
  • each entrance sleeve 37a and each exit sleeve 37b allow to feed or discharge the cooling water into or from several passage channels 31.
  • the connection of the entrance sleeves 37a and the exit sleeves 37b is provided in correspondence to the introduction collectors 36a and respectively the discharge collectors 36b.
  • Flow choking members 45 are associated to at least one of either the entrance sleeves 37a or the exit sleeves 37b, in this case to the exit sleeves 37b.
  • the flow choking members 45 allow to adjust the flow of cooling water in the passage channels 31.
  • a different calibration of the flow choking members 45 of each of the exit sleeves 37b allows to obtain differentiated cooling zones in the crystallizer 27.
  • the flow choking members 45 can comprise plates with calibrated holes, commandable or servo-commandable valves, or elements to obstruct/choke the flow or similar or comparable members suitable for the purpose.
  • the flow adjustment members 45 comprise a plate 46 attached to the exit sleeve 37b by connection means 48, of the threaded type for example.
  • Connection members 50 are provided to connect the conveyor 26 and the crystallizer 27 to each other.
  • connection members 50 are suitable to determine the reciprocal positioning of the plates 28a, 28b, 29a, 29b and the external walls of the conveyor 26.
  • first plate 28a is the one disposed toward the extrados of the curve of the mold 12.
  • Second attachment devices 57 are provided to determine the reciprocal coupling of a second plate 28b, opposite the first plate 28a, of a third plate 29a that connects in two first connection edges 35 of the first 28a and the second 28b plate, and of a fourth plate 29b, opposite the third plate 29a, which connects in two second connection edges 35 of the third plate 29a and the fourth plate 29b.
  • the second attachment devices 57 comprise a plurality of elastic blocks 58 attached to the external surface of the second plate 28b, of the third plate 29a and of the fourth plate 29b, in this case to the external surface of the fourth plate 29b, and on which thruster elements 64 act during use.
  • the thruster elements 64 are attached on the external surface of the conveyor 26 and are configured to compress the elastic blocks 58.
  • the elastic elements 60 comprise cup type springs, although in other forms of embodiment the elastic elements 60 can comprise compression springs of the helical type, conical disc springs or leaf springs or suchlike.
  • the containing body 59 comprises a container 61 provided with an aperture 65 for the introduction of the elastic elements 60.
  • the aperture 65 of the container 61 is partly closed by a lid 62 that provides to maintain the elastic elements 60 compressed inside the container 61, and generates a first preloading thereof.
  • the reciprocal connection between the container 61 and the lid 62 can be the threaded type or, in other forms of embodiment, by same-shape coupling or interference, for example providing snap-in attachment teeth of the non-releasable type.
  • the lid 62 is provided with a hole 67 which allows the thruster elements 64 to cooperate with the elastic elements 60. Inside the container 61, interposed between the elastic elements 60 and the lid 62, there is a small plate 66 that protrudes toward the outside through the hole 67.
  • Suitable abutments 68 are provided in the small plate 66 and in the lid 62, to prevent the small plate 66 from exiting from the container 61.
  • the thruster elements 64 comprise a thrust screw 69 which is screwed into a threaded hole 70 made through through the thickness of the conveyor 26.
  • the threaded hole 70 is made in a position coordinated to the one in which the blind hole 63 is provided for housing the elastic block 58.
  • the overall effect of compression of the elastic elements 60 therefore translates into an effect of compression of the second plate 28b, the third plate 29a and the fourth plate 29b against the first plate 28a, which is the only one directly attached to the conveyor 26.
  • Assembling the crystallizer 12 with the conveyor 26 comprises a first operation of introducing only the first plate 28a inside the conveyor 26, disposing it in contact against a wall of the latter. If necessary, it may be provided to interpose the spacer 56 between the first plate 28a and the conveyor 26 as described above.
  • the first plate 28a is attached in the conveyor 26 by the first attachment devices 52 which exert a holding action of the first plate 28a against the wall of the conveyor 26.
  • a subsequent operation is provided to introduce the second plate 28b, the third plate 29a and the fourth plate 29b inside the conveyor 26, disposing them in reciprocal contact with their connection edges 35 of the first plate 28a.
  • Some forms of embodiment provide that the operation of introducing the second plate 28b, the third plate 29a, and the fourth plate 29b into the conveyor 26 occurs simultaneously.
  • the equipment together with the second plate 28b, the third plate 29a and the fourth plate 29b is used to allow the simultaneous insertion of the latter inside the conveyor 26.
  • the second attachment devices 57 are activated.
  • the activation of the second attachment devices 57 allows to compress the second plate 28b, the third plate 29a and the fourth plate 29b against the first plate 28a.
  • connection members 50 comprise first positioning devices 71a and 71b provided to determine a precise positioning of the first plate 28a and the second plate 28b, and second positioning devices 72 ( figs. 2 and 4 ) provided to determine a precise positioning of the third plate 29a and the fourth plate 29b with respect to the conveyor 26 in an axial direction, that is, along the longitudinal axis Z, and a transverse direction.
  • the first positioning devices 71a, 71b and the second positioning devices 72 comprise a plurality of pins 73 ( figs. 2 and 4-6 ) suitable to be inserted in respective through holes 74 made in the thickness of the conveyor 26 and according to an axis that is located transverse to the longitudinal axis Z.
  • connection members 75 which, in this case, comprise screws 76 inserted into through holes 77 made in a head 78 of the pin 73.
  • Each first positioning device 71a, 71b comprises a first housing seating 79, respectively 80, made blind in the thickness of the first 28a and the second 28b plate ( figs. 6 and 7 ).
  • the first housing seatings 79 of the first positioning devices 71a are configured to constrain the position of the first 28a and the second 28b plate with respect to the conveyor 26 both in a direction parallel to the longitudinal axis Z and also in a transverse direction, for example orthogonal, to the longitudinal axis Z.
  • the first housing seatings 80 of the first positioning devices 71b are configured to constrain the position of the plates 28a, 28b in a transverse direction, in this specific case, orthogonal, to the longitudinal axis Z and to leave the movement free in a direction parallel to the longitudinal axis Z.
  • Each second positioning device 72 comprises a second housing seating 81 made blind in the thickness of the third 29a and the fourth 29b plate ( figs. 2 and 4 ).
  • the first plate 28a changes its total thickness and, in order to maintain the positioning of the internal profile unchanged with respect to the machine, a spacer 56 is inserted, with a calibrated thickness with respect to the support frame 26. These operations produce very slight movements of the theoretical center of the plates 28b, 29a, 29b.
  • the positioning of the crystallizer 27 in the support frame 26 is given by the abutment to which the first plate 28a is attached.
  • a rigid positioning constraint makes it impossible to assemble the crystallizer 27 in the support frame 26.
  • both the first housing seatings 80 and the second housing seatings 81 have a greater size compared to the size of the diameter of the pin 73 in the direction in which a movement of the plates 28a, 28b, 29a, 29b is allowed, while they have a tolerance coupling, play coupling or interference coupling in the direction in which movement is prevented.
  • the freedom of movement of the plates 28a, 28b, 29a, 29b with respect to the pins 73 allows to take into account possible thermal dilations to which the latter are subjected during use, and thus prevent the onset of internal stresses that could deform the crystallizer 27, generating cast products with unwanted geometric and microstructural characteristics, as well as reducing the useful life of the crystallizer 27 itself.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
  • Casting Devices For Molds (AREA)
  • Moulding By Coating Moulds (AREA)
EP14731013.0A 2013-04-23 2014-04-23 Apparatus for continuous casting Active EP2988890B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000053A ITUD20130053A1 (it) 2013-04-23 2013-04-23 Apparato per la colata continua
PCT/IB2014/060922 WO2014174445A1 (en) 2013-04-23 2014-04-23 Apparatus for continuous casting

Publications (2)

Publication Number Publication Date
EP2988890A1 EP2988890A1 (en) 2016-03-02
EP2988890B1 true EP2988890B1 (en) 2019-02-27

Family

ID=48579413

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14731013.0A Active EP2988890B1 (en) 2013-04-23 2014-04-23 Apparatus for continuous casting

Country Status (5)

Country Link
US (1) US20160082503A1 (it)
EP (1) EP2988890B1 (it)
CN (1) CN105555438A (it)
IT (1) ITUD20130053A1 (it)
WO (1) WO2014174445A1 (it)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ2016267A3 (cs) * 2016-05-10 2017-06-28 MATERIÁLOVÝ A METALURGICKÝ VÝZKUM s.r.o. Kokilová sestava s vodním chlazením
US10661324B2 (en) * 2017-04-25 2020-05-26 Stolle Machinery Company, Llc Tool pack clamp cover
CN109702155A (zh) * 2019-03-14 2019-05-03 山东钢铁股份有限公司 一种连铸机及其近终型异形坏连铸结晶器
CN112170794B (zh) * 2020-09-30 2022-03-08 江苏华龙铸铁型材有限公司 一种用于轨道型材生产的组合式腹冷结晶器

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DE3411359A1 (de) * 1984-03-28 1985-10-31 Mannesmann AG, 4000 Düsseldorf Stranggiesskokille fuer rund- bzw. knueppelquerschnitte, insbesondere fuer das vergiessen von fluessigem stahl
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CN102335728B (zh) * 2011-10-26 2013-07-17 中冶南方工程技术有限公司 一种h形异型坯连铸结晶器
CN202263907U (zh) * 2011-10-27 2012-06-06 上海宝钢设备检修有限公司 拼装式连铸结晶器的冷却结构

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Also Published As

Publication number Publication date
US20160082503A1 (en) 2016-03-24
ITUD20130053A1 (it) 2014-10-24
WO2014174445A1 (en) 2014-10-30
CN105555438A (zh) 2016-05-04
EP2988890A1 (en) 2016-03-02

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