EP2912238B1 - Wall element for building in prefabricated construction - Google Patents
Wall element for building in prefabricated construction Download PDFInfo
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- EP2912238B1 EP2912238B1 EP13779769.2A EP13779769A EP2912238B1 EP 2912238 B1 EP2912238 B1 EP 2912238B1 EP 13779769 A EP13779769 A EP 13779769A EP 2912238 B1 EP2912238 B1 EP 2912238B1
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- wall
- inner shell
- wall element
- reinforcement
- elements
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
- E04C2002/045—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete with two parallel leaves connected by tie anchors
- E04C2002/048—Bent wire anchors
Definitions
- the invention relates to a trained as precast concrete wall element for the construction of a building. It further relates to a construction made using such wall elements, in particular an operating or plant building of a nuclear power plant.
- Safety-related buildings of nuclear facilities such as those buildings that house the emergency generators, have so far been almost exclusively designed as a local concrete construction. Due to the very high load level, the prefabricated construction method tested in ordinary residential construction has so far not been used in the nuclear sector.
- the building / construction must withstand all the loads and load connections of the following events from the groups EVI - influence of indoor and external EVA:
- a wall element of the type mentioned was disclosed, which can be easily combined with other such wall elements to a building, especially a building or complex of buildings, and connect, which is designed not only for ordinary operating loads, but also unlikely extreme loads - individually or even in combination - such as flooding, earthquakes, continuous rain, ice loads, wind loads, hurricanes, extreme ambient temperatures, impact of projectiles, plane crashes, etc.
- wall module - designed as a precast concrete wall element - there called wall module - provided for the construction of a building with a wall body, with a plurality of in their entirety a regular reinforcing grid forming, preferably each parallel to the edges of the wall body extending reinforcing bars which are cast into the wall body wherein at least some of the reinforcing bars penetrate the wall body substantially edge-to-edge, respectively, and are provided at their ends with connecting elements adapted to make a connection with complementary connecting elements of an immediately adjacent transition element.
- the respective connecting element - at least in the dissolved, not connected to a complementary connecting element state - so playfully connected or movably connected to the associated reinforcing rod that it is displaceable in a direction perpendicular to the longitudinal direction of the reinforcing rod level on all sides by at least 2 millimeters relative to a planned central position ,
- a wall element in which the wall body in the manner of a sandwich construction an outer shell, a Inner shell and an intermediate core filling has, the outer shell and the inner shell via reinforcing elements shear and tensile strength are connected to each other.
- this basic concept of the sandwich construction was not specified there in detail with regard to possible embodiments.
- the present invention begins, whose task is to further develop the wall elements described in the above-mentioned application. It is a modular prefabricated solid reinforced concrete construction of reinforced concrete slabs and joints joints arise that removes the high load level of the various load cases mentioned above after connecting the individual elements as a monolithic unit. In particular, it is intended to create a reinforcing structure for the reinforced concrete slabs and for the joint joints that can be erected with acceptable effort and designed for the stated requirements. In addition, the existing when juxtaposing the wall elements and with cast-in-situ or other filler mass - for example mortar - to be potted joints have the lowest possible volume, so that only little in situ concrete and formwork material is needed on the site.
- FIG. 1 shows a perspective view of a manufactured in sandwich construction cuboid wall element 2, for example, for use in a nuclear power plant building.
- the intended for arrangement in a side wall of a building and usually a complete floor height forming wall element 2 has a constructed as a reinforced concrete structure inner shell 4, a corresponding outer shell 6 and an intermediate core filling 8, for example, heavy concrete, on.
- the inner shell 4 and the outer shell 6 are each approximately mirror images of each other in an otherwise similar manner, as will be described in more detail below.
- a plurality of connecting elements 10 for the formation of screw to the overlying wall element (not visible here) out.
- FIG. 2 illustrates the structure of the inner shell 4 of the wall element 2, in a sense in a first phase in the construction of the inner reinforcement cage, even before the casting of the concrete.
- the wall element next to it on the right side, as well as the partially potted gap, are indispensable for a while (they are available for image generation with the aid of a CAD program, whereby individual layers have been selectively masked out of the complete construction).
- the outer shell 6 is constructed as already mentioned analogous to the inner shell 4.
- the designated also as bending reinforcement, designed for receiving and transmitting tensile forces in the composite wall elements 2 main reinforcement 18 comprises a lying in the plane of extension of the wall element 2 rectangular grid of horizontal reinforcing bars 20 (in FIG. 2 only the bottom two are shown) and vertical reinforcing bars 22, which touch each other at the crossing points where they are braided, for example, with wire and thus fixed against each other.
- the horizontal and thus parallel to the upper and lower edge edge of the wall element 2 aligned reinforcing bars 20 are arranged equidistant from each other, as well as the vertically and thus aligned parallel to the side edges of the wall element 2 reinforcing bars 22.
- the bar diameter is in both cases - horizontal and vertical - preferred around 30 to 35 mm.
- the distance between the longitudinal axes of the reinforcing bars 20, 22 is in both cases preferably about 200 mm (square grid).
- a connecting piece 24 In an intermediate central receptacle of the connecting piece 24 is an upwardly projecting from the grid composite, also provided with an external thread connecting bolt 26 is screwed.
- On the vertically aligned connecting bolt 26 can be pushed from above a provided with a central recess retaining plate 28 and screwed about a nut 30.
- a steel box 32 (box), composed of four welded steel plates welded together or alternatively cast in one piece, rectangular in cross-section and fitted between and fitting the two vertical reinforcing bars 22 the outside welded, alternatively screwed.
- the arrangement of the connecting pieces 24 and the boxes 32 is selected so that they conclude flush with the upper or lower edge of the inner shell 4 during the subsequent casting of the concrete mass, so that only the upper part of the connecting bolt 26 protrudes above.
- the boxes 32 are embedded in the concrete such that the cuboid interior of the respective box 32 and a substantially cuboid mounting space remains immediately above free.
- the so formed in each case, coherent cavity is on the one hand accessible from below via the free lower box opening as well as from the front side 12 via the likewise remaining free engagement opening 14 (see also FIG. 1 ).
- a total of a system of connecting elements 10 is formed, with the help of which can be screwed in the later assembly of the building superimposed wall elements 2.
- the upper wall element 2 is placed on the underlying wall element 2 such that the upper ends of the connecting bolts 26 of the lower wall element 2 respectively engage through the associated boxes 32 of the counterpart.
- the holding plates 28, which laterally overlap the boxes 32 at their upper edges, are pushed onto the ends of the connecting bolts 26 by the engaging openings 14 in the front side 14 of the inner shell 4 (and analogously in the outer shell 6) secured by screwing and tightening the nuts 30 / clamped.
- the holding plates 28 take on the function of washers so to speak.
- the cross-section of the boxes 32 is selected so that the respective connecting bolt 26 therein has a few millimeters of play during assembly in all directions so as to compensate for any dimensional inaccuracies in the subsequent assembly on the construction site.
- FIG. 1 and FIG. 2 Although the sake of clarity, the holding plates 28 and the nuts 30 are shown in their final assembly position on the connecting bolt 26, but that they are in fact attached and screwed there only after the erection of the walls and the joining of the respective connection partners.
- a surface reinforcement 34 also in the form of crossing, lattice-like arranged reinforcing bars 36, 38 with a diameter of about 100 mm and with the same mesh size as the main grid available (square grid with a bar spacing of about 200 mm).
- the grid of the surface reinforcement 34 formed from the horizontal reinforcing bars 36 and the vertical reinforcing bars 38 is arranged parallel to the grid of the main reinforcement 18, at a distance in the direction of the (here rear) front side 14 of the inner shell 4.
- the crossing points of both reinforcing grid preferably offset by half a mesh length against each other.
- the crossing points of the surface reinforcement 34 are thus in the center of the mesh of the main reinforcement 18 and vice versa (see also FIG. 12 ).
- the individual U-brackets 16 have two legs 40 extending horizontally and parallel to the longitudinal extension direction of the later wall element 2, which are in the space between the main reinforcement 18 and the surface reinforcement 34 and preferably the vertical reinforcing bars 22 of the main reinforcement 18 touch (at the points of contact are braided together with wire), on the side on which the horizontal reinforcing bars 20 are arranged.
- the one leg 40 of the respective U-bracket 16 lies above the associated horizontal reinforcing bar 20 of the main reinforcement 18, the other below.
- each of the horizontal reinforcing bars 20 of the main reinforcement 18 is located midway between the two legs 40 of a coplanar U-bar 16 (see also Figs FIG. 12 ).
- the located within the inner shell 4 sections of the legs 40 are held comparatively long and extend here in the example over more than four meshes of the main reinforcement 18, so over more than 800 to 1,000 mm.
- the outwardly projecting portions have seen in the horizontal direction including the end-side arc 42 each have a length of preferably about 400 mm.
- the bow end 48 of these U-brackets 44 projects perpendicularly from the rear side 50 opposite the front side 14 and protrudes at least 200 mm in the subsequent core filling 8 inside.
- the respective U-bracket 44 engages / engages behind the bend or bend or bending point 52 one of the vertical reinforcing bars 22 of the main reinforcement 18 and touches it there.
- FIG. 5 to recognize the complete structure of the reinforcement network the inner shell 4 just before concreting shows. In FIG. 6 the condition is shown after concreting.
- the concrete filling of the outer shell 6 was hidden graphically. It can also be seen that the U-brackets 44 are arranged in rows, wherein the O-shaped openings 54 or loops of a row are in alignment in the horizontal direction. Seen in the vertical direction, several of these rows are arranged one above the other over the entire height of the wall element 2, evenly distributed (only two rows are shown here for the sake of simplicity). In each of these rows two reinforcing rods 56 are inserted, which extend over the entire width of the wall member 2 and are aligned horizontally according to the bracket assembly. The one reinforcing bar 56 is oriented in accordance with the free space provided by the O-shaped openings 54 of the bracket arrangement to the inner shell 4, the other to the outer shell 6 out. The reinforcing bars 56 touch the corresponding arcs of the U-bracket 44 from the inside in their vertices.
- the core filling 8 is poured.
- the core filling 8 can be made of heavy concrete, taking into account any predetermined requirements for the shielding effect against radioactive radiation.
- the heavy concrete core filling is also used for load transfer of the loads (namely, pressure loads in the element composite).
- the concrete surfaces should be covered by the potting experience a connection, have a grain skeleton released surface.
- Concrete is a mineral building material and can be considered as artificial rock. It consists of a mixture of cement, aggregate and water. As a supplement mainly sand, gravel and grit are used. It is introduced into the forming formwork shortly before installation.
- Natural aggregates such as gravel from deposits or crushed rock (gravel, grit) are mainly used as aggregates for normal concrete. The addition significantly determines the processability and strength of the concrete. By a suitable grading of different aggregate sizes a dense packing of grains with few cavities in which the cement paste is sought. The dense packing allows the load transfer in the concrete through the grain stand.
- FIG. 1 illustrated composite of outer shell 6, core filling 8 and inner shell 4 as a monolithic object.
- the inner shells 4 and the outer shells 6 have a wall thickness S of preferably at least 240 mm.
- the thickness T of the core filling is variable. For example, it can vary between 200 and around 550 mm. Accordingly, the wall element 2 has a total thickness D in the range of about 700 mm up to 1,000 mm or slightly more. See also the supervision of the wall element 2 according to FIG. 9 in which the core filling 8 does not yet exist.
- FIG. 10 are shown from top to bottom, the various steps in assembling and connecting two adjacent wall elements 2 on the site.
- the two wall elements 2 are brought into the desired position relative to each other, in which the peripheral U-bracket 16 of the inner shell 4 on the one hand and the outer shell 6 on the other hand overlap in pairs and touch.
- the bow of the respective bracket 16 thereby touches the shell edge of the adjacent wall element 2.
- the bracket sections protruding from the concrete mass pass through the vertically extending butt joint 58 between the two wall elements 2 completely over their width.
- brackets 60 form in the final assembly state in each case a closed rectangular frame whose longitudinal struts 64 horizontally and perpendicular to the lattice plane of the main reinforcement 18 (and thus also perpendicular to the U-brackets 16) are aligned, and the transverse struts 66 are vertically aligned.
- the rectangular frame surrounds / embraces the two associated with him, lying at the same level bracket pairs of inner shells 4 and the outer shells 6 of two juxtaposed wall elements 2 and touches them from the outside.
- each pair of brackets several, here four, in preferably the same distance next to each other, parallel aligned brackets 60 assigned (see also FIG. 13 ).
- the thus reinforced, advantageously not significantly more than 400 mm wide vertical joint 58 is cast with concrete, preferably with fine-grained concrete of comparable quality as the concrete of the inner shells 4 and outer shells 6 of the wall elements 2 (concrete quality C 50/60 or better ).
- An intermediate stage in the casting process is schematically shown in FIG. 11 represents.
- the horizontal joint 68 (storage joint) between two wall elements 2, which - by flat spacers 70 spaced from each other - are placed one above the other, is about 50 mm high and is after setting up the walls with a high-quality grouting mortar shed.
- the openings for the screw connection of the connecting elements 10 are also cast for the final state.
- All wall elements 2 are immovably connected to each other in the manner described and form as a whole a shear-resistant construction, which has the advantageous properties of a monolithic plate-disc element.
- the power transmission between the individual components is ensured by specifically designed connections and connections (tensile and shear-resistant connections).
- wall elements are possible, for example, to allow ceiling connections, T-joints between outer and inner walls, corner joints, etc.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Reinforcement Elements For Buildings (AREA)
- Joining Of Building Structures In Genera (AREA)
- Buildings Adapted To Withstand Abnormal External Influences (AREA)
- Panels For Use In Building Construction (AREA)
- Load-Bearing And Curtain Walls (AREA)
Description
Die Erfindung betrifft ein als Betonfertigbauteil ausgebildetes Wandelement zur Errichtung eines Bauwerks. Sie betrifft ferner ein unter Verwendung derartiger Wandelemente hergestelltes Bauwerk, insbesondere ein Betriebs- oder Anlagengebäude eines Kernkraftwerks.The invention relates to a trained as precast concrete wall element for the construction of a building. It further relates to a construction made using such wall elements, in particular an operating or plant building of a nuclear power plant.
Sicherheitsrelevante Gebäude von nuklearen Anlagen, beispielsweise solche Gebäude, die die Notstromaggregate beherbergen, wurden bislang fast ausschließlich als Ortsbetonkonstruktion ausgeführt. Die im gewöhnlichen Wohngebäudebau erprobte Fertigbauweise kam im nuklearen Sektor aufgrund des sehr hohen Lastniveaus bislang praktisch nicht zur Anwendung.Safety-related buildings of nuclear facilities, such as those buildings that house the emergency generators, have so far been almost exclusively designed as a local concrete construction. Due to the very high load level, the prefabricated construction method tested in ordinary residential construction has so far not been used in the nuclear sector.
Das Gebäude / die Konstruktion muss dort nämlich allen Lasten und Lastverbindungen von folgenden Ereignissen aus den Gruppen EVI - Einwirkung von Innen - und EVA - Einwirkung von außen - widerstehen:The building / construction must withstand all the loads and load connections of the following events from the groups EVI - influence of indoor and external EVA:
- Ständige LastenPermanent loads
- Variable Lasten inklusive Lasten bedingt durch Transport und InstallationVariable loads including loads due to transport and installation
- Kombinierte LastenCombined loads
- Explosionexplosion
- Abstürze von FlugmaschinenCrashes of flying machines
- Feuer im AußenbereichFire in the outdoor area
- Innerbetriebliches FeuerIn-house fire
- Einsturz des inneren DesignsCollapse of the inner design
- Fallende LastenFalling loads
- Interne ÜberflutungInternal flooding
- Interne ExplosionInternal explosion
- Erdbebenearthquake
- Extreme WindeExtreme winds
- Extremer Schnee und VereisungExtreme snow and icing
- Tornadolasten, Einfluss von Tornado-GeschossenTornadolasten, influence of Tornado-Geschossen
- Extreme AußentemperaturenExtreme outside temperatures
- Externe ÜberflutungExternal flooding
- Extremer NiederschlagExtreme precipitation
- ObjektschutzProperty protection
- Explosive DruckwelleExplosive pressure wave
- Explosive GaswolkeExplosive gas cloud
Die Verwendung von Fertigbauteilen - obwohl wegen der damit einhergehenden Standardisierung und der Optimierung der gesamten Planung, Konstruktion und Bauabläufe als durchaus wünschenswert angesehen - stieß in diesem Kontext bislang auf erhebliche Schwierigkeiten und unterblieb daher. Dies liegt insbesondere an den bislang im Fertigbau gebräuchlichen Verbindungstechniken, die entweder die im nuklearen Sektor gestellten Anforderungen hinsichtlich Lastabtrag nicht erfüllen oder nicht in der Lage sind, die dort anzutreffenden, zulässigen Bauteiltoleranzen einzuhalten und zugleich flexible Anschlüsse auf der Baustelle zu ermöglichen und Ausrichtungsungenauigkeiten bei der Montage zu überwinden.The use of prefabricated components - although considered to be quite desirable because of the associated standardization and the optimization of the entire planning, construction and construction processes - encountered considerable difficulties in this context and was therefore omitted. This is particularly due to the customary in prefabrication connection technologies that either do not meet the requirements imposed in the nuclear sector in terms of load transfer or are not able to comply with the there encountered allowable component tolerances and at the same time allow flexible connections on site and alignment inaccuracies in the Overcome assembly.
Die Tatsache, dass für jedes Kernkraftwerk im Wesentlichen die gleichen Gebäude, mit der gleichen Funktionalität neu geplant werden, führt zu der Überlegung, wie die Planungs- und Ausführungskosten reduziert werden können.The fact that essentially the same buildings, with the same functionality are planned for each nuclear power plant, leads to the consideration of how the planning and execution costs can be reduced.
Eine Reduzierung ist möglich durch Systeme, die es ermöglichen, mit vorgefertigten Modulen die gewünschten Räume und ihre Belegung flexibel zu planen. Dem liegt die Überlegung zugrunde, dass die Einführung der Fertigteilbauweise bisher vor allem auf Schwierigkeiten bezüglich der kraftschlüssigen Verbindung zwischen den einzelnen Bauelementen und der Überwindung der damit einhergehenden Toleranzen und Maßungenauigkeiten sowie Ausrichtungsungenauigkeiten bei der Montage stieß.A reduction is possible by means of systems which make it possible to flexibly plan the desired rooms and their occupancy with prefabricated modules. This is based on the consideration that the introduction of precast construction so far especially encountered difficulties in the frictional connection between the individual components and overcoming the associated tolerances and dimensional inaccuracies and alignment inaccuracies in the assembly.
In einer Voranmeldung der AREVA NP GmbH mit der Veröffentlichungsnummer
Demnach ist ein als Betonfertigbauteil ausgebildetes Wandelement - dort Wandmodul genannt - zur Errichtung eines Bauwerks mit einem Wandkörper vorgesehen, mit einer Mehrzahl von in ihrer Gesamtheit ein regelmäßiges Bewehrungsgitter bildenden, vorzugsweise jeweils parallel zu den Rändern des Wandkörpers verlaufenden Bewehrungsstäben, die in den Wandkörper eingegossen sind, wobei zumindest einige der Bewehrungsstäbe den Wandkörper jeweils im Wesentlichen von Rand zu Rand durchdringen und an ihren Enden mit Verbindungselementen versehen sind, die zur Herstellung einer Verbindung mit komplementären Verbindungselementen eines unmittelbar benachbarten Wandelelements ausgebildet sind. Dabei ist das jeweilige Verbindungselement - jedenfalls im gelösten, nicht mit einem komplementären Verbindungselement verbundenen Zustand - derart spielbehaftet bzw. beweglich mit dem zugehörigen Bewehrungsstab verbunden, dass es in einer zur Längsrichtung des Bewehrungsstabes senkrechten Ebene allseitig um mindestens 2 Millimeter gegenüber einer vorgesehenen Zentralposition verschiebbar ist.Accordingly, designed as a precast concrete wall element - there called wall module - provided for the construction of a building with a wall body, with a plurality of in their entirety a regular reinforcing grid forming, preferably each parallel to the edges of the wall body extending reinforcing bars which are cast into the wall body wherein at least some of the reinforcing bars penetrate the wall body substantially edge-to-edge, respectively, and are provided at their ends with connecting elements adapted to make a connection with complementary connecting elements of an immediately adjacent transition element. In this case, the respective connecting element - at least in the dissolved, not connected to a complementary connecting element state - so playfully connected or movably connected to the associated reinforcing rod that it is displaceable in a direction perpendicular to the longitudinal direction of the reinforcing rod level on all sides by at least 2 millimeters relative to a planned central position ,
Ferner wurde als bevorzugte Ausführungsform ein Wandelement beschrieben, bei dem der Wandkörper nach Art einer Sandwichbauweise eine Außenschale, eine Innenschale und eine dazwischen liegende Kernfüllung besitzt, wobei die Außenschale und die Innenschale über Bewehrungselemente schub- und zugfest miteinander verbunden sind. Allerdings wurde dieses Grundkonzept der Sandwichbauweise dort nicht näher hinsichtlich möglicher Ausführungsformen konkretisiert.Furthermore, as a preferred embodiment, a wall element has been described, in which the wall body in the manner of a sandwich construction an outer shell, a Inner shell and an intermediate core filling has, the outer shell and the inner shell via reinforcing elements shear and tensile strength are connected to each other. However, this basic concept of the sandwich construction was not specified there in detail with regard to possible embodiments.
An dieser Stelle setzt die vorliegende Erfindung an, deren Aufgabe es ist, die in der genannten Voranmeldung beschriebenen Wandelemente weiterzuentwickeln. Es soll eine modular vorgefertigte massive Stahlbetonkonstruktion aus Stahlbetonplatten und Fugenverbindungselementen entstehen, die nach dem Verbinden der einzelnen Elemente als eine monolithische Einheit das hohe Lastniveau unter den verschiedenen eingangs genannten Lastfällen abträgt. Dabei soll insbesondere eine mit akzeptablem Aufwand zu errichtende und für die genannten Anforderungen ausgelegte Bewehrungsstruktur für die Stahlbetonplatten und für die Fugenverbindungen geschaffen werden. Außerdem sollen die beim Aneinanderreihen der Wandelemente vorhandenen und mit Ortbeton oder einer anderen Füll-masse - beispielsweise Mörtel - zu vergießenden Fugen ein möglichst geringes Volumen besitzen, so dass auf der Baustelle nur wenig Ortbeton und Schalungsmaterial benötigt wird.At this point, the present invention begins, whose task is to further develop the wall elements described in the above-mentioned application. It is a modular prefabricated solid reinforced concrete construction of reinforced concrete slabs and joints joints arise that removes the high load level of the various load cases mentioned above after connecting the individual elements as a monolithic unit. In particular, it is intended to create a reinforcing structure for the reinforced concrete slabs and for the joint joints that can be erected with acceptable effort and designed for the stated requirements. In addition, the existing when juxtaposing the wall elements and with cast-in-situ or other filler mass - for example mortar - to be potted joints have the lowest possible volume, so that only little in situ concrete and formwork material is needed on the site.
Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruchs 1 gelöst.This object is achieved by the features of claim 1.
Vorteilhafte Weiterentwicklungen und Konkretisierungen des Grundprinzips gehen aus den Unteransprüchen sowie aus der nachfolgenden detaillierten Beschreibung eines Ausführungsbeispiels hervor. Es zeigen jeweils in vereinfachter und schematischer Darstellung:
- FIG. 1
- ein in Sandwichbauweise gefertigtes Wandelement mit einer Innenschale, einer Außenschale und einer Kernfüllung in perspektivischer Ansicht,
- FIG. 2
- den Aufbau der Bewehrung der Innenschale des Wandelementes in einem Zwischenstadium während der Fertigung in perspektivischer Ansicht,
- FIG. 3
- einen Längsschnitt durch das Wandelement,
- FIG. 4
- einen Ausschnitt aus
FIG. 3 , - FIG. 5
- den Aufbau der Bewehrung der Innenschale des Wandelementes vor dem Gießen der die Bewehrung umgebenden Betonmasse in perspektivischer Ansicht,
- FIG. 6
- die Innenschale des Wandelementes nach dem Gießen der Betonmasse in perspektivischer Ansicht,
- FIG. 7
- die Verbindung zwischen der Innenschale und der Außenschale des Wandelements in perspektivischer Ansicht,
- FIG. 8
- die Verbindung zwischen der Innenschale und der Außenschale des Wandelements in perspektivischer Ansicht, wobei die Betonmasse der Außenschale zeichnerisch ausgeblendet (oder transparent gemacht) wurde,
- FIG. 9
- eine Draufsicht von oben auf die Verbindung zwischen der Innenschale und der Außenschale des Wandelements,
- FIG. 10
- von oben nach unten verschiedene Zwischenstadien bei der Verbindung zweier nebeneinander aufgestellter Wandelemente in jeweils perspektivischer Ansicht,
- FIG. 11
- ein weiteres Zwischenstadium bei der Verbindung zweier nebeneinander aufgestellter Wandelemente, nämlich beim Vergießen der vertikalen Stoßfuge zwischen den beiden Wandelementen,
- FIG. 12
- einen Ausschnitt der in
FIG. 2 dargestellten Bewehrung in seitlicher Draufsicht, - FIG. 13
- ein Detail der Fugenbewehrung in der vertikalen Stoßfuge zweier nebeneinander aufgestellter Wandelemente in perspektivischer Ansicht,
- FIG. 14
- einen Querschnitt durch die Verbindungsregion zweier übereinander aufgestellter Wandelemente, und
- FIG. 15
- einen Längsschnitt durch die Verbindungsregion zweier übereinander aufgestellter Wandelemente.
- FIG. 1
- a manufactured in sandwich wall element with an inner shell, an outer shell and a core filling in perspective view,
- FIG. 2
- the structure of the reinforcement of the inner shell of the wall element in an intermediate stage during production in perspective view,
- FIG. 3
- a longitudinal section through the wall element,
- FIG. 4
- a section from
FIG. 3 . - FIG. 5
- the structure of the reinforcement of the inner shell of the wall element before casting the concrete mass surrounding the reinforcement in a perspective view,
- FIG. 6
- the inner shell of the wall element after pouring the concrete mass in perspective view,
- FIG. 7
- the connection between the inner shell and the outer shell of the wall element in perspective view,
- FIG. 8th
- the connection between the inner shell and the outer shell of the wall element in a perspective view, wherein the concrete mass of the outer shell was graphically hidden (or made transparent),
- FIG. 9
- a top view of the connection between the inner shell and the outer shell of the wall element,
- FIG. 10
- from top to bottom different intermediate stages in the connection of two adjacently placed wall elements in each perspective view,
- FIG. 11
- another intermediate stage in the connection of two juxtaposed wall elements, namely when casting the vertical butt joint between the two wall elements,
- FIG. 12
- a section of in
FIG. 2 shown reinforcement in lateral plan view, - FIG. 13
- a detail of the joint reinforcement in the vertical butt joint of two juxtaposed wall elements in perspective view,
- FIG. 14
- a cross section through the connecting region of two superimposed wall elements, and
- FIG. 15
- a longitudinal section through the connecting region of two superimposed wall elements.
Im Folgenden beziehen sich alle Positions- und Richtungsangaben wie "oben", "unten", "vertikal", "horizontal" usw. auf die in den Figuren dargestellte übliche Einbauposition der Wandelemente.In the following, all position and direction information such as "top", "bottom", "vertical", "horizontal", etc. refer to the usual installation position of the wall elements shown in the figures.
Die auch als Biegebewehrung bezeichnete, zur Aufnahme und Weiterleitung von Zugkräften im Verbund der Wandelemente 2 ausgelegte Hauptbewehrung 18 umfasst ein in der Erstreckungsebene des Wandelementes 2 liegendes rechteckiges Gitter aus horizontalen Bewehrungsstäben 20 (in
Je zwei in horizontaler Richtung aufeinanderfolgende, an ihren oberen Enden jeweils mit einem Schraubgewinde versehene vertikale Bewehrungsstäbe 22 sind in zugehörige Aufnahmen eines Verbindungsstücks 24 geschraubt, alternativ darin verschweißt. In eine dazwischen liegende zentrale Aufnahme des Verbindungsstücks 24 ist ein nach oben aus dem Gitterverbund hervorstehender, ebenfalls mit einem Außengewinde versehener Anschlussbolzen 26 geschraubt. Auf den vertikal ausgerichteten Anschlussbolzen 26 lässt sich von oben eine mit einer Zentralausnehmung versehene Halteplatte 28 aufschieben und darüber eine Mutter 30 aufschrauben. Am unteren Ende des auf diese Weise miteinander verbundenen Stabpaares ist ein aus vier miteinander verschweißten Stahlplatten zusammengesetzter oder alternativ in einem Stück gegossener, im Querschnitt rechteckiger Kasten 32 (Box) aus Stahl vorhanden, der passgenau zwischen den zwei vertikalen Bewehrungsstäben 22 angeordnet und mit ihnen an der Außenseite verschweißt, alternativ verschraubt ist. Die Anordnung der Verbindungsstücke 24 und der Kästen 32 ist so gewählt, dass sie beim späteren Gießen der Betonmasse bündig mit dem oberen bzw. unteren Rand der Innenschale 4 abschließen, so dass nur der obere Teil der Anschlussbolzen 26 oben herausragt. Ferner sind die Kästen 32 derart in den Beton eingebettet, dass der quaderförmige Innenraum des jeweiligen Kastens 32 sowie ein im Wesentlichen quaderförmiger Montageraum unmittelbar darüber frei bleibt. Der so jeweils insgesamt gebildete, zusammenhängende Hohlraum ist einerseits von unten über die frei bleibende untere Kastenöffnung als auch von der Frontseite 12 über die ebenfalls frei bleibende Eingriffsöffnung 14 zugänglich (siehe auch
Damit ist insgesamt ein System von Verbindungselementen 10 ausgebildet, mit deren Hilfe sich bei der späteren Montage des Bauwerks übereinander liegende Wandelemente 2 verschrauben lassen. Dazu wird das obere Wandelement 2 derart auf das darunter liegende Wandelement 2 abgesetzt, dass die oberen Enden der Anschlussbolzen 26 des unteren Wandelements 2 jeweils die zugeordneten Kästen 32 des Gegenstücks durchgreifen. Anschließend werden durch die Eingriffsöffnungen 14 in der Frontseite 14 der Innenschale 4 (und analog bei der Außenschale 6) die Halteplatten 28, welche die Kästen 32 an deren oberen Kanten seitlich übergreifen, auf die Enden der Anschlussbolzen 26 aufgeschoben und durch Aufschrauben und Festziehen der Muttern 30 gesichert / verspannt. Die Halteplatten 28 übernehmen dabei gewissermaßen die Funktion von Unterlegscheiben. Der Querschnitt der Kästen 32 ist so gewählt, dass der jeweilige Anschlussbolzen 26 darin bei der Montage in alle Richtungen ein paar Millimeter Spiel hat, um so eventuelle Maßungenauigkeiten bei der späteren Montage auf der Baustelle auszugleichen. Dies entspricht der bereits in der internationalen Offenlegungsschrift
Zurück zum Aufbau der Innenschale 4 gemäß
Des Weiteren sind an den Seitenkanten der Innenschale 4 wie bereits erwähnt nach außen abstehende U-Bügel 16 oder (Bewehrungs-) Schlaufen aus Stahl für die spätere Ausbildung und Fixierung der seitlichen Wandelement-Stöße angebracht. Die einzelnen U-Bügel 16 weisen zwei horizontal und parallel zur Längserstreckungsrichtung des späteren Wandelements 2 verlaufende Schenkel 40 auf, die im Zwischenraum zwischen der Hauptbewehrung 18 und der Oberflächenbewehrung 34 liegen und bevorzugt die vertikalen Bewehrungsstäbe 22 der Hauptbewehrung 18 berühren (an den Berührpunkten gemeinsam mit Draht umflochten sind), und zwar auf derjenigen Seite, auf der auch die horizontalen Bewehrungsstäbe 20 angeordnet sind. Der eine Schenkel 40 des jeweiligen U-Bügels 16 liegt dabei oberhalb des ihm zugeordneten horizontalen Bewehrungsstabes 20 der Hauptbewehrung 18, der andere unterhalb. Mit anderen Worten liegt jeder der horizontalen Bewehrungsstäbe 20 der Hauptbewehrung 18 in der Mitte zwischen den beiden Schenkeln 40 eines koplanar ausgerichteten U-Bügels 16 (siehe auch
Schließlich weist die Bewehrung der Innenschale 4 rechtwinklig abgewinkelte (etwa gebogene oder in dieser Form gegossene) U-Bügel 44 oder Schlaufen aus Stahl auf, deren Schenkelende 46 jeweils im Zwischenraum zwischen der Hauptbewehrung 18 und der Oberflächenbewehrung 34 liegt. Die vergleichsweise kurzen, sich über weniger als oder maximal eine Gittermasche erstreckenden Schenkelabschnitte des Schenkelendes 46 liegen parallel zu den horizontalen Bewehrungsstäben 20 der Hauptbewehrung 18. Das Bogenende 48 dieser U-Bügel 44 steht senkrecht von der der Frontseite 14 gegenüber liegenden Rückseite 50 ab und ragt mindestens 200 mm in die spätere Kernfüllung 8 hinein. Dabei umgreift / hintergreift der jeweilige U-Bügel 44 an der Abwinklung bzw. Knick- oder Biegestelle 52 einen der vertikalen Bewehrungsstäbe 22 der Hauptbewehrung 18 und berührt diesen dort. Dies ist gut in
Nachdem die Innenschale 4 gemäß
Nach dem Einbringen aller Bewehrungsstäbe 56 in den Zwischenraum zwischen Innenschale 4 und Außenschale 6 wird die Kernfüllung 8 gegossen. Die Kernfüllung 8 kann aus Schwerbeton hergestellt werden, wobei etwaig vorgegebene Anforderungen an die Abschirmwirkung gegenüber radioaktiver Strahlung zu berücksichtigen sind. Die Schwerbetonkernfüllung wird auch zum Lastabtrag der Lasten herangezogen (nämlich von Druckbelastungen im Elementverbund). Zur Herstellung eines hochwertigen Verbundes sollten die Betonflächen, die über den Verguss eine Verbindung erfahren, eine korngerüstfreigesetzte Oberfläche aufweisen. Beton ist ein mineralischer Baustoff und kann als künstliches Gestein betrachtet werden. Er besteht aus einem Gemisch von Zement, Zuschlag und Wasser. Als Zuschlag werden hauptsächlich Sand, Kies und Splitt verwendet. Er wird erst kurz vor dem Einbau in die formgebende Schalung eingebracht. Als Zuschlagstoffe für Normalbeton werden vorwiegend natürliche Stoffe wie Kies aus Ablagerungen oder gebrochenes Gestein (Schotter, Splitt) verwendet. Der Zuschlag bestimmt wesentlich die Verarbeitbarkeit und Festigkeit des Betons. Durch eine geeignete Abstufung von unterschiedlichen Zuschlagskorngrößen wird eine möglichst dichte Packung der Körner mit wenigen Hohlräumen, in denen sich der Zementleim befindet, angestrebt. Die dichte Packung ermöglicht die Lastabtragung im Beton über das Korngerüst.After the introduction of all reinforcing
Nach dem Aushärten der Kernfüllung 8 wirkt der in
In
Anschließend werden verschließbare Klammern 60 oder Schienen aus Stahl über die gepaarten U-Bügel 16 geschoben. Die Klammern 60 bilden im Montageendzustand jeweils einen geschlossenen Rechteckrahmen, dessen Längsstreben 64 horizontal und senkrecht zur Gitterebene der Hauptbewehrung 18 (und damit auch senkrecht zu den U-Bügeln 16) ausgerichtet sind, und dessen Querstreben 66 vertikal ausgerichtet sind. Der Rechteckrahmen umgreift / umspannt die beiden ihm zugeordneten, auf gleicher Höhe liegenden Bügelpaare der Innenschalen 4 und der Außenschalen 6 von zwei nebeneinander angeordneten Wandelementen 2 und berührt diese von außen. Dabei sind jedem Bügelpaar mehrere, hier vier, in vorzugsweise gleichem Abstand nebeneinander liegende, parallel zueinander ausgerichtete Klammern 60 zugeordnet (siehe auch
In der Draufsicht auf die vertikale Stoßfuge 58 wird diese durch die U-Bügel 16 und die Klammern 60 in kleinere rechteckige Zwischenräume unterteilt, die in Richtung der Höhenerstreckung des Wandelements in einer Flucht liegen. Es bilden sich somit gewissermaßen voneinander abgegrenzte vertikale Teilkanäle innerhalb der Fugenbewehrung aus, in die in einem weiteren Schritt vertikal ausgerichtete Bewehrungsstäbe 62, hier drei Stück, eingeschoben werden.In the plan view of the vertical butt joint 58, this is divided by the U-bracket 16 and the
Schließlich wird die dermaßen bewehrte, vorteilhafterweise nicht wesentlich mehr als 400 mm breite vertikale Stoßfuge 58 mit Beton vergossen, und zwar bevorzugt mit feinkörnigem Beton von vergleichbarer Güte wie der Beton der Innenschalen 4 und Außenschalen 6 der Wandelemente 2 (Betonqualität C 50/60 oder besser). Ein Zwischenstadium beim Gießvorgang ist schematisch in
Die Zugkraftübertragung in der horizontalen Fuge zwischen zwei übereinander angeordneten Wandelementen 2 erfolgt wie bereits beschrieben über Verschraubung der vertikalen Hauptbewehrung 18.The tensile force transmission in the horizontal joint between two
Die horizontale Fuge 68 (Lagerfuge) zwischen zwei Wandelementen 2, die - durch flache Abstandshalter 70 voneinander beabstandet - übereinander aufgestellt werden, ist etwa 50 mm hoch und wird nach dem Aufstellen der Wände mit einem hochwertigen Vergussmörtel vergossen. Die Öffnungen für die Verschraubung der Verbindungselemente 10 werden ebenfalls für den Endzustand vergossen.The horizontal joint 68 (storage joint) between two
Alle Wandelemente 2 werden auf die beschriebene Weise unverschiebbar miteinander verbunden und bilden als Ganzes eine schubfeste Konstruktion, die die vorteilhaften Eigenschaften eines monolithischen Platten-Scheiben-Elementes aufweist. Die Kraftübertragung zwischen den einzelnen Bauteilen ist durch spezifisch ausgebildete Verbindungen und Anschlüsse (zug- und schubfeste Verbindungen) gewährleistet.All
Es versteht sich, dass zahlreiche Variationen der Wandelemente möglich sind, um beispielsweise Deckenanschlüsse, T-Stöße zwischen Außen- und Innenwänden, Eckverbindungen usw. zu ermöglichen.It is understood that numerous variations of the wall elements are possible, for example, to allow ceiling connections, T-joints between outer and inner walls, corner joints, etc.
Neben einer Verwendung der beschriebenen Wandelemente und Verbindungstechniken im nuklearen Kraftwerksgebäudebau ist natürlich auch eine Anwendung bei anderen Gebäuden mit ähnlich hohen Anforderungen (z. B. Militärgebäude, Industrieanlagengebäude etc.) möglich.In addition to use of the described wall elements and connection techniques in nuclear power plant building construction, of course, an application in other buildings with similar high demands (eg military buildings, industrial plant buildings, etc.) is possible.
- 22
- Wandelementwall element
- 44
- Innenschaleinner shell
- 66
- Außenschaleouter shell
- 88th
- Kernfüllungcore filling
- 1010
- Verbindungselementconnecting element
- 1212
- Frontseite (der jeweiligen Schale)Front side (the respective shell)
- 1414
- Eingriffsöffnungengagement opening
- 1616
- Bewehrungsschlaufe / U-Bügel (seitlicher Anschluss)Reinforcement loop / U-bracket (side connection)
- 1818
- Hauptbewehrungmain reinforcement
- 2020
- horizontaler Bewehrungsstab (Hauptbewehrung)horizontal reinforcing bar (main reinforcement)
- 2222
- vertikaler Bewehrungsstab (Hauptbewehrung)vertical reinforcing bar (main reinforcement)
- 2424
- Verbindungsstückjoint
- 2626
- Anschlussbolzenconnecting bolt
- 2828
- HalteplatteRetaining plate
- 3030
- Muttermother
- 3232
- Kastenbox
- 3434
- Oberflächenbewehrungsurface reinforcement
- 3636
- horizontaler Bewehrungsstab (Oberflächenbewehrung)horizontal reinforcing bar (surface reinforcement)
- 3838
- vertikaler Bewehrungsstab (Oberflächenbewehrung)vertical reinforcing bar (surface reinforcement)
- 4040
- Schenkelleg
- 4242
- Bogenbow
- 4444
- U-Bügel (zur Schalenverbindung)U-bracket (for shell connection)
- 4646
- Schenkelendeleg end
- 4848
- Bogenendearch end
- 5050
- Rückseiteback
- 5252
- Abwinklung / KnickstelleAngling / kink
- 5454
- O-förmige ÖffnungO-shaped opening
- 5656
- horizontaler Bewehrungsstab (Kernbewehrung)horizontal reinforcing bar (core reinforcement)
- 5858
- vertikale Stoßfugevertical butt joint
- 6060
- Klammerclip
- 6262
- vertikaler Bewehrungsstab (Fugenbewehrung)vertical reinforcing bar (joint reinforcement)
- 6464
- Längsstrebelongitudinal strut
- 6666
- Querstrebecrossmember
- 6868
- horizontale Fuge (Lagerfuge)horizontal joint (bearing joint)
- 7070
- Abstandshalterspacer
Claims (10)
- A wall element (2) designed as a prefabricated concrete component, for erecting a structure having a wall body with a substantially rectangular base area and four edges, which wall body has an inner shell (4), an outer shell (6) and a core filling (8) there between, in the manner of a sandwich design, wherein• the inner shell (4) is manufactured as a reinforced concrete construction and comprises a main reinforcement (18) made of horizontal reinforcing rods (20), each of which extends in parallel to the edges, and vertical reinforcing rods (22), arranged together in the shape of a grid and passing in each case through the inner shell (4) substantially from edge to edge,• the ends of the vertical reinforcing rods (22) are provided with connection elements (10) adapted for making a screwed or clamped junction with complementary connection elements (10) of a wall element (2) situated thereabove or therebelow,
characterized in that• there is a plurality of U-bolts (44), each of which bent at right angles and having a straight end (46) and a bent end (48), whose straight ends (46) are cast into the inner shell (4), the respective U-bolt (44) encompassing, in the region of the bend (52), one of the vertical reinforcing rods (22) and projecting with its bent end (48) into the core filling (8), and• the outer shell (6) is designed analogously to the inner shell (4). - The wall element of claim 1, wherein substantially each of the grid loops of the main reinforcement (18) is associated with one U-bolt (44) projecting into the core filling (8).
- The wall element (2) of claim 1 or 2, wherein the U-bolt (44) of the inner shell (4) and the U-bolt (44) of the outer shell (6) overlap at their bent ends (48) by pairs and encompass in each case an O-shaped opening (54), through which passes at least one horizontal reinforcing rod (56) as a component of the core reinforcement.
- The wall element (2) of any of claims 1 to 3, wherein a surface reinforcement (34) extending in parallel to the main reinforcement (18) is provided.
- The wall element (2) of claim 4, wherein the straight ends (46) of the U-bolt (44) are located between the main reinforcement (18) and the surface reinforcement (34).
- The wall element (2) of any of claims 1 to 5, wherein U-shaped reinforcing loops (16) projecting laterally from the wall body are cast into the inner shell (4) and into the outer shell (6) to make a connection with laterally adjacent wall elements (2).
- A compound of several wall elements (2) arranged one beside the other, each of which being designed according to claim 6, wherein the reinforcing loops (16) of immediately adjacent wall elements (2) overlap by pairs in the vertical butt joint (58) and wherein each pair of loops of the inner shell (4) is clamped with a pair of loops of the outer shell (6) by means of a bracket (60).
- The compound of claim 7, wherein at least one vertical reinforcing rod (62) is arranged in the vertical butt joint (58).
- A compound of wall elements (2), each of which being designed according to any of claims 1 to 6, wherein wall elements (2) arranged one on top of the other are screwed or clamped together via the connection elements (10).
- The compound of wall elements (2) of claim 9, wherein horizontal bed joints (68) and vertical butt joints (58) are cast with concrete and/or mortar between the wall elements (2).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012219209.3A DE102012219209A1 (en) | 2012-10-22 | 2012-10-22 | Wall element for prefabricated buildings |
PCT/EP2013/071048 WO2014063919A1 (en) | 2012-10-22 | 2013-10-09 | Wall element for building in prefabricated construction |
Publications (2)
Publication Number | Publication Date |
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EP2912238A1 EP2912238A1 (en) | 2015-09-02 |
EP2912238B1 true EP2912238B1 (en) | 2016-03-16 |
Family
ID=49448116
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP13779769.2A Active EP2912238B1 (en) | 2012-10-22 | 2013-10-09 | Wall element for building in prefabricated construction |
Country Status (6)
Country | Link |
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EP (1) | EP2912238B1 (en) |
JP (1) | JP6218843B2 (en) |
CN (1) | CN104736781B (en) |
DE (1) | DE102012219209A1 (en) |
HU (1) | HUE030735T2 (en) |
WO (1) | WO2014063919A1 (en) |
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2012
- 2012-10-22 DE DE102012219209.3A patent/DE102012219209A1/en not_active Ceased
-
2013
- 2013-10-09 WO PCT/EP2013/071048 patent/WO2014063919A1/en active Application Filing
- 2013-10-09 EP EP13779769.2A patent/EP2912238B1/en active Active
- 2013-10-09 HU HUE13779769A patent/HUE030735T2/en unknown
- 2013-10-09 JP JP2015537194A patent/JP6218843B2/en active Active
- 2013-10-09 CN CN201380055301.8A patent/CN104736781B/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP6218843B2 (en) | 2017-10-25 |
WO2014063919A1 (en) | 2014-05-01 |
JP2016500773A (en) | 2016-01-14 |
DE102012219209A1 (en) | 2014-04-24 |
CN104736781B (en) | 2017-05-03 |
HUE030735T2 (en) | 2017-05-29 |
CN104736781A (en) | 2015-06-24 |
EP2912238A1 (en) | 2015-09-02 |
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