EP2871247B1 - Method for operating blast furnace - Google Patents
Method for operating blast furnace Download PDFInfo
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- EP2871247B1 EP2871247B1 EP13813190.9A EP13813190A EP2871247B1 EP 2871247 B1 EP2871247 B1 EP 2871247B1 EP 13813190 A EP13813190 A EP 13813190A EP 2871247 B1 EP2871247 B1 EP 2871247B1
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- pulverized coal
- lance
- furnace
- volatile matter
- combustion
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/001—Injecting additional fuel or reducing agents
- C21B5/003—Injection of pulverulent coal
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/16—Tuyéres
- C21B7/163—Blowpipe assembly
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Iron (AREA)
- Blast Furnaces (AREA)
Description
- This invention relates to a method for operating a blast furnace, and particularly to a method for operating a blast furnace that is effective in improving productivity and reducing a reducing material basic unit by blowing pulverized coal from a tuyere of a blast furnace.
- In recent years, global warming due to an increase in carbon dioxide emission has become a problem, and this has also become an important issue in an iron manufacturing industry. In response to this problem, in the recent blast furnace, a low reduction agent ratio (low RAR: an abbreviation for Reduction Agent Ratio, a total amount of a reducing material blown from the tuyere and coke charged from a furnace top per ton production of pig iron) operation has been promoted. The blast furnace primarily uses coke and pulverized coal as the reducing material. Therefore, in order to achieve suppression of the above-described low reduction agent ratio and carbon dioxide emission, a method for improving the combustion rate of the pulverized coal and improving air permeability of the furnace by reducing an amount of powder occurring in the furnace has been considered to be effective.
- In this respect,
Patent Document 1 suggests a method for improving the combustion rate of the pulverized coal by mixed-combustion of liquefied natural gas (LNG) and the pulverized coal. Further,Patent Document 2 suggests a method for promoting the combustion of the pulverized coal by the volatile matter content by using the pulverized coal having a high volatile matter content.Patent Document 3 suggests a method for coping by providing a reduced-diameter portion in the tuyere.Patent Document 4 suggests a method for improving combustibility of the pulverized coal by simultaneously blowing the solid reducing material and oxygen from the tuyere lance. Furthermore,Patent Document 5 suggests a method for improving the combustion efficiency of the pulverized coal by increasing the temperature of oxygen, when oxygen is used for the purpose of improving the combustion rate of the pulverized coal. -
EP 0277 360 A1 discloses a method for operating a blast furnace, comprising the steps: charging iron ores and cokes through a furance top into the blast furnace; and blowing in gas containing 40 vol.% or more oxygen together with pulverized coal through tuyeres into the blast furnace. The method is characterized by comprising the step of controlling fuel ratio within a range of 500 to 930kg/ton., molten pig iron and a ratio of the pulverized coal blown in through the tuyeres within a certain range with respect to the molten pig iron. -
- Patent Document 1:
JP 2006-233332 A - Patent Document 2:
JP 2002-241815 A - Patent Document 3:
JP 3644856 B1 - Patent Document 4:
JP 4074467 B1 - Patent Document 5:
JP 8-260010 A - However, in the method of using LNG as disclosed in
Patent Document 1, there is a problem in that LNG is expensive and a large amount of LNG is necessary to improve the combustion rate of the pulverized coal. Furthermore, in the method disclosed inPatent Document 3, there is a need for modification of the tuyere, which leads to an increase in equipment cost. - The method for operating a blast furnace disclosed in
Patent Document 2 is effective in reducing the reducing material basic unit by an improvement in combustion rate of pulverized coal, as compared to the method for blowing the pulverized coal having a low volatile matter content from the tuyere. However, in this method, the combustion rate is improved, but since a combustion point moves to a furnace wall side by an increase in the combustion rate, heat removal from the furnace wall increases, and the thermal efficiency of the blast furnace decreases. Moreover, in this method, pressure loss of the tuyere due to rapid expansion of gas increases, the blast pressure increases, and the running cost increases. - An object of this invention is to provide a method for operating a blast furnace capable of improving a combustion rate of the solid reducing material without causing heat removal and pressure loss.
- As a method for achieving the above-described object, this invention provides a method for operating a blast furnace in which a solid reducing material is charged from a furnace top and also blown from a tuyere via a lance, the method is defined in
claim 1. - Incidentally, as described above,
Patent Document 4 suggests a method for simultaneously blowing the solid reducing material (pulverized coal) and oxygen into the blast furnace from the tuyere, thereby improving the combustibility of the pulverized coal. However, in this method, the pulverized coal having a low volatile matter content is used. The reason is that since the pulverized coal having a low volatile matter content has high amount of heat, when using such a low volatile matter content coal, it is possible to improve the combustibility in the furnace bottom, and additionally, it is possible to reduce the coke used for temperature maintenance of the furnace bottom. - However, when the blowing amount (hereinafter, referred to as a "pulverized coal ratio") of the pulverized coal from the tuyere per ton of pig iron is not less than 150 kg/t, or when a coke strength [DI150 15] is not more than 85%, since an increase in the furnace powder greatly contributes to the reduction agent ratio compared to the heat generation using the blown pulverized coal, it is advantageous to use the pulverized coal of a high volatile matter content.
- Furthermore, the inventors have obtained the following knowledge in regard to the strength of the coke charged into the blast furnace from the blast furnace top. In the blast furnace operation, as the coke strength is low, it is easy to generate the coke powder of not more than 15 mm under the influence of load and friction in the furnace. When the amount of the coke powder becomes greater than an amount consumed by a solution loss reaction (reaction in which solid carbon reacts with carbon dioxide to produce carbon monoxide), a part of the coke powder is deposited on a central region (hereinafter, referred to as a "furnace core") of the furnace bottom. If the amount of deposition of the coke powder increases, hot air blown from the tuyere passes through a furnace wall side, without passing through the furnace core part (hereinafter, this phenomenon is referred to as "drift"). When the flow of hot air is drifted to the furnace wall side in this way, an amount of heat removal from the furnace wall increases or the reaction efficiency between the reducing gas and ore decreases, which leads to an increase in the reduction agent ratio.
- At this time, when the blown pulverized coal ratio from the tuyere increases, unburned char flowing into the furnace also increases. If the unburned char is predominantly consumed in the solution loss reaction, the amount of the coke powder deposited on the furnace core without being consumed in the solution loss increases. Thus, if the strength [DI130 15 [%]] of coke charged from the blast furnace top is not more than 85, and the blowing amount of pulverized coal from the tuyere is not less than150 kg/t (pig iron), it becomes possible to reduce an amount of inflow of unburned char into the furnace by improving the combustion rate of the pulverized coal, which is advantageous to reduce the reduction agent ratio.
- In addition,
Patent Document 5 discloses that raising the oxygen temperature is desirable for the combustion of pulverized coal. However, in the case of considering the durability of the lance, when raising the temperature of oxygen, as described below, the surface temperature of the lance also increases, and deformation or erosion of the lance occurs, which may cause trouble such as blowing failure of the pulverized coal or the tuyere wear. For that reason, it is desirable that the temperature of the oxygen blown from the lance is adjusted to a temperature below the temperature at which the deformation of the lance occurs. - From the above, it is preferred that the method for operating the blast furnace according to this invention is configured to use, as the pulverized coal, a material, in which pulverized coal having a volatile matter content of 30 mass% to 60 mass% is contained in amount of not less than 10 mass.
- According to the method for operating a blast furnace of this invention, when the pulverized coal ratio is not less than150 kg/t (pig iron: this will not be described below), and the strength [DII50 15 [%]] of the coke charged from the furnace top of the blast furnace is not more than 85, the double tube lance is used to blow the solid reducing material from the inner tube thereof and blow oxygen of not higher than 100°C from between the inner tube and the outer tube, and as the solid reducing material at this time, a material having an average volatile matter content of more than 25 mass% and not more than 50 mass% is used. Accordingly, it is possible to improve a combustion rate of the solid reducing material, without causing heat removal from the furnace wall or pressure loss of the furnace bottom. As a result, when adopting the method of this invention, it is possible to achieve a reduction in the operating cost of the blast furnace, and a reduction in equipment cost.
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- [
Fig. 1 ] is a longitudinal cross-sectional view illustrating an embodiment of a blast furnace to which a method for operating the blast furnace of this invention is applied. - [
FIG. 2 ] is an explanatory view of each combustion state when only the pulverized coal is blown from a lance. - [
FIG. 3 ] is an explanatory view of a combustion mechanism at the time of blowing the pulverized coal. - [
FIG. 4 ] is an explanatory view of a combustion mechanism at the time of blowing the pulverized coal having a high volatile matter content. - [
FIG. 5 ] is an explanatory view of a combustion mechanism when the pulverized coal having a high volatile matter content and cold oxygen are simultaneously blown. - [
FIG. 6 ] is an explanatory view of a combustion test device. - [
FIG. 7 ] is a graph illustrating a relation between a volatile matter content of the pulverized coal and a combustion rate in a combustion test result. - [
FIG. 8 ] is a graph illustrating a relation between a volatile matter content of the pulverized coal and an amount of heat removal from the furnace wall in a combustion test result. - [
FIG. 9 ] is a graph illustrating a relation between a volatile matter content of the pulverized coal and a pressure loss of the furnace bottom in a combustion test result. - [
FIG. 10 ] is a graph illustrating a relation between a pulverized coal ratio and a coke replacement rate. - [
FIG. 11 ] is a graph illustrating a relation between a pulverized coal ratio and a coke replacement rate. - [
FIG. 12 ] is a graph illustrating a relation between an oxygen temperature and a lance surface temperature. - Hereinafter, an embodiment of a method for operating a blast furnace according to this invention will be described with reference to the accompanying drawings.
FIG. 1 is an overall view of ablast furnace 1 to which the method for operating the blast furnace of this embodiment is applied. Atuyere 3 is disposed in a bosh part of theblast furnace 1, and ablast tube 2 for blowing hot air is connected to thetuyere 3. As illustrated inFIG. 2 , alance 4 for blowing the solid fuel or the like is attached to theblast tube 2. In a coke deposition layer portion of the furnace in front of a hot-air blowing direction from thetuyere 3, a combustion space called araceway 5 is formed. Molten iron is primarily generated in the combustion space. -
FIG. 2 is a diagram schematically illustrating a combustion state when only pulverizedcoal 6 as a solid reducing material is blown into the furnace from thelance 4 through thetuyere 3. As illustrated in this figure, the volatile matter content and the fixed carbon of the pulverizedcoal 6 blown into theraceway 5 from thelance 4 through thetuyere 3 are combusted with afurnace deposition coke 7, and aggregation of carbon and ash that remains without being completely combusted, that is, char is discharged asunburned char 8 from theraceways 5. In addition, the velocity of the hot wind in front of the hot-air blowing direction of thetuyere 3 is about 200 m/sec. Meanwhile, a distance reaching theraceway 5 from the front end portion of thelance 4, that is, a region where O2 is present is about 0.3 to 0.5 m. Thus, there is a need to cause the temperature rise of the blown pulverized coal particles, and the contact (dispersibility) between the pulverized coal and O2 to react substantially in a short period of 1/1000 seconds. -
FIG. 3 illustrates a combustion mechanism in a case where only the pulverized coal (PC (Pulverized Coal) in the figure) 6 is blown into theblast tube 2 via thelance 4. Particles of the pulverizedcoal 6 blown into theraceway 5 from thetuyere 3 are heated by radiation heat transfer from the flame of theraceway 5, the temperature of the particle sharply rises by the radiation heat transfer and the conduction heat transfer, thermal decomposition starts from a point of time at which the temperature rises to not lower than 300°C, and the volatile matter content is ignited and combusted (flame is formed) and a temperature of 1400 to 1700°C is achieved. The pulverized coal from which the volatile matter content is released becomes thechar 8. Since thechar 8 mainly consists of fixed carbon, carbon dissolution reaction also occurs together with the combustion reaction. -
FIG. 4 illustrates a combustion mechanism in a case where the pulverizedcoal 6 having a high volatile matter content is blown into theblast tube 2 via thelance 4. In a case where the pulverizedcoal 6 having a high volatile matter content is blown in this way, ignition of the pulverizedcoal 6 is promoted by an increase in the volatile matter content, and an increase in the amount of combustion due to the volatile matter content occurs. As a result, the temperature rising rate and the maximum temperature of the pulverized coal increase, dispersibility of the pulverized coal increases, and the reaction velocity of the char is enhanced by the elevation of temperature. At this time, the pulverizedcoal 6 is dispersed by vaporization expansion of volatile matter content and causes the combustion of volatile matter content, and the pulverized coal itself is rapidly heated and the temperature rises by the combustion heat. Moreover, since the combustion of the pulverized coal in this case occurs at a position close to the furnace wall, the heat removal from thetuyere 3 and the pressure loss in the furnace increase. -
FIG. 5 illustrates a combustion mechanism in a case where the pulverizedcoal 6 having a high volatile matter content and low-temperature oxygen (hereinafter, referred to as "cold oxygen") of not higher than 100°C are simultaneously blown into theblast tube 2 from thelance 4. When the pulverizedcoal 6 having a high volatile matter content and the cold oxygen are simultaneously blown in this way, the temperature rising rate of the pulverized coal drops by the effect of the cold oxygen, and the ignition is delayed. However, thereafter, the combustion velocity of the volatile matter content increases by the high oxygen concentration in the vicinity of the pulverized coal, at the same time, the temperature rise of the pulverized coal is also promoted, the temperature of pulverized coal rises, and thus, the reaction velocity of the char increases. Thus, when blowing the cold oxygen, the temperature rising rate of the pulverized coal initially drops and the combustion is delayed, but since the oxygen concentration in the vicinity of the pulverized coal is high as described above, when the temperature of the pulverized coal becomes a certain level or higher, the pulverized coal is rapidly combusted soon, and finally, the combustion rate of the pulverized coal rather improves. The improvement in the combustion rate, and the prevention of increases in the heat removal from the furnace wall and the furnace pressure loss caused by the combustion delay are achieved by such a mechanism. That is, by setting the temperature of oxygen blown from thelance 4 to not higher than 100°C, it is possible to prevent the deformation or the erosion of the lance in the case of supplying high-temperature oxygen, and an increase in pressure loss of theblast tube 2 due to a rapid combustion, and it is possible to achieve both the effect of improving the combustion rate and the effect of preventing the heat removal from the furnace wall. - The inventors have performed a combustion test using a combustion test device simulating a blast furnace illustrated in
FIG. 6 , based on this knowledge. Atest furnace 11 used in the test device is such that coke is filled inside and a viewing window is provided to be able to observe the interior of theraceway 15. Moreover, ablast tube 12 is also attached to thetest furnace 11, hot air generated in acombustion burner 13 externally installed can be blown into thetest furnace 11 via theblast tube 12, and it is possible to adjust the amount of oxygen enrichment during the blast. In addition, thelance 14 is inserted into theblast tube 12. Thelance 14 is used to blow one or both of the pulverized coal and oxygen into theblast tube 12. Exhaust gas occurring within thetest furnace 11 is separated into exhaust gas and dust via aseparation device 16 called a cyclone, the exhaust gas is sent to an exhaust gas treatment apparatus such as a combustion-assisting furnace, and the dust is collected to acollection box 17. - Upon combustion test using the above-described device, a single tube lance and a double tube lance were used as the
lance 14. In the test, the combustion rate, the tuyere heat removal, the furnace pressure loss and the like were measured, for each of a case where only the pulverized coal is blown using the single tube lance and a case where the pulverized coal and oxygen are simultaneously blown using the double tube lance. The combustion rate was determined from a weight change by recovering the unburned char by a probe from the rear of theraceway 15. The used pulverized coal was fixed carbon (FC: Fixed Carbon) of 40 to 80 mass%, volatile matter content (VM: Volatile Matter) of 10 to 50 vol.%, and an ash content (Ash) of 7 to 12 mass%, and blowing conditions were 50 kg/h (corresponding to 158 kg/t in the molten iron basic unit). In addition, blowing conditions of oxygen from thelance 14 were 12 Nm3/h (corresponding to 3% oxygen enrichment). Coke of [DI150 15 [%]] 83 in the test method described in JIS K2151 was used. Conditions of the blast were the blast temperature: 1200°C, the flow rate: 350 Nm3/h, and the flow velocity: 80 m/s, and O2 enrichment was +3.7 (oxygen concentration 24.7%, enrichment of 3.7% with respect tooxygen concentration 21 % in the air). - As evaluation of the test results, by variously changing the volatile matter content of the pulverized coal, the combustion rate, the heat removal from the tuyere, and the furnace pressure loss when blowing only the pulverized coal from the single tube lance (using N2 as a medium), and the combustion rate, the heat removal from the tuyere, and the furnace pressure loss when simultaneously blowing the pulverized coal and oxygen using the double tube lance were evaluated.
-
FIG. 7 is a graph illustrating a relation between the volatile matter content of the blown pulverized coal and the combustion rate. As illustrated in this figure, when blowing only the pulverized coal (high volatile matter content coal) from the single tube lance, the combustion rate began to significantly rise from 25 mass% of the volatile matter content of the pulverized coal, it became maximum at 45 mass%, and an effect of combustion rate improvement was saturated at not less than 45 mass%. It is thought that this is because the heat generated by the combustion of the volatile matter content escapes to the air blast in the range of the volatile matter content of not less than 45 mass%, heat used for raising the temperature of the pulverized coal reaches a peak, and the combustion velocity does not increase above the level. - In contrast, in the relation between the pulverized coal and the combustion rate, in the case of simultaneously blowing the pulverized coal (high volatility dispersion) and cold oxygen using the double tube lance, the combustion rate is generally improved, compared to the case of blowing only the pulverized coal from the single tube lance. The reason is that the combustion velocity of the pulverized coal increases by an increase in the oxygen concentration in the vicinity of the pulverized coal.
-
FIG. 8 is a diagram illustrating a relation between the volatile matter content of the pulverized coal and the tuyere heat removal. As illustrated inFIG. 8 , when blowing only the pulverized coal from the single tube lance, heat removal from the furnace wall increases with an increase in volatile matter content. It is thought that this is because the combustion velocity of the pulverized coal increases by an increase in volatile matter content, and combustion point is shifted to the furnace wall side. - In contrast, in the relation between the volatile matter content of the pulverized coal and the tuyere heat removal, in the case of simultaneously blowing the pulverized coal (high volatility dispersion) of a high volatile matter content and cold oxygen using the double tube lance, the heat removal from the furnace wall generally decreases, as compared to the case of blowing only the pulverized coal from the single tube lance. The reason is that the temperature rising rate of the pulverized coal decreases by cold oxygen, and the combustion point is shifted to the furnace interior side.
- In addition, cold oxygen (oxygen of not higher than 100°C to be blown from the lance) used in the above-described test was prepared as follows. That is, the cold oxygen blown from the lance was used such that the cold oxygen obtained by a cryogenic separation process becomes not higher than 20°C in the lance portion. In addition, since the front end portion of the lance is inserted into the high-
temperature blast tube 2, the front end portion is affected by the hot air in theblast tube 2 and heat from the wall surface of theblast tube 2. Therefore, the temperature of oxygen blown from the lance inevitably rises, but since oxygen obtained by the cryogenic separation is supplied to the lance while remaining in a low temperature, after all, the temperature of oxygen blown from the lance can be set to not higher than 100°C. Also, by adjusting the insertion depth of the lance into theblast tube 2, it is also possible to adjust the temperature of oxygen supplied from the lance. When the temperature of oxygen blown from the lance can be adjusted to not higher than 100°C by adjustment of the insertion depth of the lance, there is no need to set the supply oxygen temperature to the lance to not higher than 20°C. -
FIG. 9 is a diagram illustrating a relation between the volatile matter content of the blown pulverized coal and the furnace pressure loss. As illustrated inFIG. 9 , in the case of blowing only the pulverized coal from the single tube lance, a pressure loss of the furnace bottom decreases with an increase in volatile matter content up to the volatile matter content of 29 mass%, and increases with an increase in the volatile matter content in the range of not less than 29 mass%. This is because the air permeability of the furnace improves by a decrease in unburned content up to the volatile matter content of 29 mass%, whereas the combustion gas flows to be inclined to the furnace wall in the volatile matter content of not less than 29 mass%. - In contrast, in the relation between the volatile matter content of the pulverized coal and the furnace pressure, in the case of simultaneously blowing the pulverized coal having a high volatile matter content and cold oxygen using the double tube lance, as compared to the case of blowing only the pulverized coal using the single tube lance, the pressure loss of the furnace bottom is generally lowered, thereby maintaining a low pressure loss, particularly when blowing the pulverized coal having the volatile matter content of not less than 30 mass%. This is because the temperature rising rate of the pulverized coal is lowered by cold oxygen, and the drift of the gas is suppressed by transition of the combustion point to the furnace interior side. From this fact, in the solid reducing material (pulverized coal) having an average volatile matter content of 25 to 50 mass, by mixing the solid reducing material (pulverized coal) having the volatile matter content of 30 to 60 mass% in amount of not less than 10% in terms of weight percentage, the pressure loss reduction effect can be reliably obtained.
-
FIGs. 10 and11 are graphs illustrating a relation between the pulverized coal ratio and the coke replacement rate. Here, the coke replacement rate is a coke ratio (kg/t) capable of being reduced in a case where the pulverized coal ratio increases by 1 kg/t in the blast furnace operation. The coke replacement rate decreases by an increase in the pulverized coal ratio, but this is because the amount of coke powder deposited on the furnace core increases by an increase in unburned content of the pulverized coal in the furnace, the furnace gas flows to be inclined to the furnace wall side, and thus the reaction and the heat exchange efficiency of the furnace decrease. - As illustrated in
FIG. 10 , in a case where the strength [DI150 15 [%]] of the coke charged into the blast furnace is not more than 85, when the pulverized coal ratio blown from the tuyere is not more than 150 kg/t, the coke replacement rate due to the pulverized coal is maintained at a high level, but when the pulverized coal ratio exceeds 150 kg/t, the replacement rate of coke due to the pulverized coal is lowered. That is, if the pulverized coal ratio exceeds 150 kg/t, when using the pulverized coal (solid reducing material) having an average volatile matter content exceeding 25 mass% referred to in this invention, a high coke replacement rate can be maintained. This means that, under the condition that the pulverized coal ratio is small, that is, the furnace gas does not drift, combustion of the pulverized coal on the furnace wall side, that is, in the vicinity of the tuyere is not promoted, the amount of heat in the vicinity of the tuyere is small even if the volatile matter content of the pulverized coal increases, and thus, the coke replacement rate is small. - In contrast, the reason is that, under the condition that the pulverized coal ratio is large, that is, the furnace gas drifts, since the combustion of the pulverized coal on the furnace wall side, that is, in the vicinity of the tuyere is promoted, the higher the volatile matter content of the pulverized coal is, the higher the combustion rate is, and thus, the pulverized coal reduces to consequentially suppress the drift of the furnace gas, and the reduction in coke replacement rate is shifted to a high pulverized coal ratio side.
- Meanwhile, as illustrated in
FIG. 11 , in a case where the coke strength [DI150 15 [%]] is not less than 85, a case where the average volatile matter content of the pulverized coal exceeds 25 mass% always has a high coke replacement rate, compared to a case where the average volatile matter content is not more than 25 mass%. This is because the larger the coke strength [DI150 15 [%]] is, the smaller the proportion of coke powder in the furnace is, the drift in the furnace gas is suppressed, and thus, the effect of combustion rate improvement is lowered. In addition,FIGs. 10 and11 illustrate a relation between the pulverized coal ratio and the coke replacement rate when using cold oxygen in this invention. -
FIG. 12 is a graph illustrating a relation between the temperature of oxygen blown from the lance and the lance surface temperature. As can be seen fromFIG. 12 , the lance surface temperature also increases with an increase in temperature of oxygen. In this case, when using the double tube lance, if the surface temperature of the double tube lance exceeds 880°C, creep deformation occurs and the tube is bent, or corrosion of the lance also occurs. In addition, when the supply temperature of oxygen blown from the lance exceeds 100°C, since the surface temperature of the lance exceeds 880°C, there is a risk of deformation or corrosion of the lance. For this reason, it is required to set the temperature of oxygen blown from the lance to not higher than 100°C. - As described above, in the method for operating the blast furnace according to this invention, when blowing the pulverized coal (solid reducing material) from the tuyere, the lance is used as a double tube to blow the pulverized coal (solid reducing material) from the inner tube, and blow oxygen of not higher than 100°C from between the inner tube and the outer tube, and the pulverized coal (solid reducing material) having an average volatile matter content of more than 25 mass% and not more than 50 mass% blown through the lance is used. Thus, it is possible to improve the combustion rate of the pulverized coal (solid reducing material) without increasing the heat removal and the pressure loss, and thus, it is possible to improve the coke replacement rate.
-
- 1:
- blast furnace
- 2:
- blast tube
- 3:
- tuyere
- 4:
- lance
- 5:
- raceway
- 6:
- pulverized coal (solid reducing material)
- 7:
- coke
- 8:
- char
Claims (2)
- A method for operating a blast furnace in which a solid reducing material is charged from a furnace top and is also blown from a tuyere via a lance, wherein the solid reducing material blown from the tuyere is pulverized coal having an average volatile matter content of more than 25 mass% and not more than 50 mass%, the blowing amount of the pulverized coal blown from the tuyere is not less than 150 kg/t per ton of pig iron, and a double tube lance is used as the lance to blow the pulverized coal from an inner tube and oxygen of not higher than 100°C from between the inner tube and an outer tube, and wherein the solid reducing material charged from the furnace top is coke having strength: [DI150 15 [%]] of not more than 85 measured by a test method described in JIS K2151.
- The method for operating the blast furnace according to claim 1, wherein the method uses a material containing not less than 10 mass% of pulverized coal having a volatile matter content of 30 mass% to 60 mass% as the pulverized coal blown from the tuyere.
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JP2013077526 | 2013-04-03 | ||
PCT/JP2013/067788 WO2014007152A1 (en) | 2012-07-03 | 2013-06-28 | Method for operating blast furnace |
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EP2871247A1 EP2871247A1 (en) | 2015-05-13 |
EP2871247A4 EP2871247A4 (en) | 2015-08-05 |
EP2871247B1 true EP2871247B1 (en) | 2017-05-10 |
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JP (1) | JP5522325B1 (en) |
KR (1) | KR101608231B1 (en) |
CN (1) | CN104379770B (en) |
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WO (1) | WO2014007152A1 (en) |
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JP6061107B2 (en) * | 2014-02-17 | 2017-01-18 | Jfeスチール株式会社 | Blast furnace operation method |
JP6337613B2 (en) * | 2014-05-23 | 2018-06-06 | 新日鐵住金株式会社 | Blast furnace operation method |
JP6098765B2 (en) * | 2014-08-27 | 2017-03-22 | Jfeスチール株式会社 | Method of injecting pulverized coal into oxygen blast furnace |
CN108265141B (en) * | 2018-03-01 | 2019-10-08 | 东北大学 | A kind of vertical two-part blast-furnace coal injection device |
CN108220515B (en) * | 2018-03-01 | 2019-09-03 | 东北大学 | A kind of vertical two-part pulverized coal injection in blast furnace method |
CN108265146B (en) * | 2018-03-01 | 2019-09-03 | 东北大学 | The vertical apparatus of gas fluid distrbution in a kind of improvement blast furnace |
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JPS6043403B2 (en) * | 1982-03-31 | 1985-09-27 | 新日本製鐵株式会社 | Blast furnace operation method using pulverized coal injection |
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- 2013-06-28 EP EP13813190.9A patent/EP2871247B1/en active Active
- 2013-06-28 AU AU2013284587A patent/AU2013284587B2/en active Active
- 2013-06-28 WO PCT/JP2013/067788 patent/WO2014007152A1/en active Application Filing
- 2013-06-28 CN CN201380032584.4A patent/CN104379770B/en active Active
- 2013-06-28 KR KR1020157001481A patent/KR101608231B1/en active IP Right Grant
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EP2871247A1 (en) | 2015-05-13 |
KR101608231B1 (en) | 2016-04-01 |
CN104379770B (en) | 2016-08-17 |
KR20150023045A (en) | 2015-03-04 |
CN104379770A (en) | 2015-02-25 |
JPWO2014007152A1 (en) | 2016-06-02 |
AU2013284587B2 (en) | 2015-05-14 |
EP2871247A4 (en) | 2015-08-05 |
AU2013284587A1 (en) | 2015-02-19 |
JP5522325B1 (en) | 2014-06-18 |
WO2014007152A1 (en) | 2014-01-09 |
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