EP2855051A1 - Dispositif de transport pour un bain de métal fondu dans une unité d'injection sous pression - Google Patents

Dispositif de transport pour un bain de métal fondu dans une unité d'injection sous pression

Info

Publication number
EP2855051A1
EP2855051A1 EP13731678.2A EP13731678A EP2855051A1 EP 2855051 A1 EP2855051 A1 EP 2855051A1 EP 13731678 A EP13731678 A EP 13731678A EP 2855051 A1 EP2855051 A1 EP 2855051A1
Authority
EP
European Patent Office
Prior art keywords
piston
molten metal
bore
filling
valve body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13731678.2A
Other languages
German (de)
English (en)
Other versions
EP2855051B1 (fr
Inventor
Johannes Konrad WUNDERLE
Andreas Neuss
Rainer Krallmann
Kerstin Krallmann
Ingo Brexeler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gebr Krallmann GmbH
Original Assignee
Gebr Krallmann GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gebr Krallmann GmbH filed Critical Gebr Krallmann GmbH
Priority to SI201330311A priority Critical patent/SI2855051T1/sl
Publication of EP2855051A1 publication Critical patent/EP2855051A1/fr
Application granted granted Critical
Publication of EP2855051B1 publication Critical patent/EP2855051B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/203Injection pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D39/00Equipment for supplying molten metal in rations
    • B22D39/02Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by volume
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/02Hot chamber machines, i.e. with heated press chamber in which metal is melted
    • B22D17/04Plunger machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/2023Nozzles or shot sleeves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/2038Heating, cooling or lubricating the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/28Melting pots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/30Accessories for supplying molten metal, e.g. in rations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D37/00Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die

Definitions

  • the invention relates to a conveying device for a molten metal in an injection pressure unit, for example, a metal casting machine, with a reservoir for the molten metal and a conveying channel in which the molten metal is fed to a mold cavity, wherein the conveying channel comprises a cylinder bore in which a piston is arranged axially adjustable, and wherein a collecting chamber for the molten metal is provided, from which the metal melt can be introduced into the mold cavity as a result of an axial displacement of the piston by a further line.
  • an injection pressure unit for example, a metal casting machine
  • a liquid metal which is usually a metal alloy, is introduced into a mold cavity and cures therein, so that a metal component corresponding to the mold cavity is formed.
  • the introduction of the molten metal can for example be done solely by gravity.
  • a generic conveying device for a molten metal with a piston which is axially adjustable in a cylinder bore.
  • the molten metal can be introduced by means of a rotary-driven screw conveyor, which is arranged perpendicular to the piston, through a lateral inlet bore in a cylinder bore formed in front of the piston collecting chamber and is then by an axial displacement of the piston in a further conveying line and from this in pressed a mold cavity.
  • This structure is structurally complex and requires a large amount of space.
  • the invention has for its object to provide a winningvor ⁇ direction for a molten metal in a Spritz horrinum example of a metal casting machine, which has a simple, compact structure and with which the molten metal with high cycle numbers in a mold cavity can be introduced.
  • the delivery channel comprises a cylinder bore in which a piston is arranged axially adjustable, and that a collection chamber is formed for the molten metal, from which the molten metal in Consequence of the axial displacement of the piston can be introduced by a further line in the mold cavity.
  • the collection chamber is preferably formed in the cylinder bore.
  • the invention is based on the basic principle to provide a predetermined amount of molten metal in the collection chamber and push out of this by a displacement of the piston and to transport over the continuing line in the mold cavity.
  • the piston then returns to its original position, during the return movement of the piston already new molten metal can flow into the collection chamber.
  • the movement of the piston is designed so that the collection chamber is already completely filled with inflowing molten metal, when the piston has reached its upper starting position, so that he can immediately perform his shift again, with the molten metal from the collection chamber through the continuing line is pressed into the mold cavity.
  • the molten metal can be introduced from the storage container via at least one filling bore into the collection chamber. While the piston moves back to its initial position, the molten metal flows through the preferably formed in the piston and particularly preferably the piston penetrating filling bore in the piston simultaneously released from the collection chamber. It has been shown that in this way a refilling of the collection chamber can be achieved very quickly and reliably.
  • a plurality of filling holes are provided, which are connected in parallel and thus ensure rapid filling of the collecting ⁇ chamber. The filling or filling holes are constantly during the return movement of the piston to its initial position with on the one hand the reservoir for the molten metal and on the other hand with the collection chamber in connection.
  • the filling bore can be closed at its end opening into the collecting chamber by means of a valve body. If a plurality of parallel filling holes are provided, a common valve body may be provided for this.
  • the valve body can be adjusted between a closed position, in which it prevents the flow of molten metal from the filling bore into the collecting chamber, and an open position, in which it can flow the molten metal from the filling bore or the filling bores into the collecting chamber.
  • an adjustable valve rod which is preferably provided with egg ⁇ nem drive, which is controlled by a control device.
  • valve rod is slidably disposed in an axial bore or a longitudinal center bore of the piston, whereby a very compact construction is provided.
  • the valve body and the valve stem can thus both together be moved with the piston within the cylinder bore and adjusted relative to the piston.
  • the seal between the piston and the cylinder bore is achieved in that the piston sits at least partially in tight fit in the piston.
  • the cross section of the valve body is smaller than the cross section of the cylinder bore, so that the molten metal can freely flow around the valve body within the cylinder bore.
  • a check valve is arranged in the secondary line, which may be, for example, a spring-loaded valve body.
  • Fig. 1 is a longitudinal section through an inventive
  • Fig. 2 is an enlarged view of the lower end of
  • FIG. 3 shows the piston in its lower position with the valve body in the open position.
  • a conveyor device 10 shown in Figure 1 has a housing 11 in which a vertical cylinder bore 12 is formed.
  • a reservoir 27 is set for a molten metal M, which encompasses a container housing 28 in which a container interior 29 is formed, which is filled with the molten metal M.
  • the molten metal M can be supplied to the container interior 29 in liquid form or be produced in it by melting, for example, a metal granulate.
  • the container interior 29 of the reservoir 27 is connected via at least one obliquely downwardly in the flow direction inclined inlet channel 18 with the cylinder bore 12 in connection.
  • a slag separator 30 effective as a filter is provided in the container interior 29.
  • a piston 13 is slidably inserted under close fit.
  • an annular space 17 is formed on the outer surface of the piston 13.
  • At the lower end of the annulus 17 more run over the circumference of the piston 13 arranged distributed filling holes 16 each to unte ⁇ ren face of the piston 13 (see Figure 2).
  • the piston 13 further comprises a central axial bore 14 in which a valve rod 19 is slidably disposed, which completely penetrates the piston 13 and carries at its lower end downstream of the end face of the piston 13 a plate-like valve body 20.
  • valve rod 19 can be adjusted by moving the valve rod 19 relative to the piston 13 between a closed position shown in Figure 2, in which the valve body 20 prevents leakage of molten metal from the filling holes 16, and an open position shown in Figure 3, in which the molten metal from the Fill holes 16 in an underlying, formed in the cylinder bore 12 collecting chamber 15 can flow.
  • the cross section of the valve body 20 is smaller than the cross section of the cylinder bore 12, so that the valve body 20 within the cylinder bore 12 has no sealing function and the molten metal M can freely flow around the valve body 20.
  • the cylinder bore 12 and the collecting chamber 15 formed in it is at the lower end via a continuing line
  • the continuing line 21 comprises a lower transverse bore 31, via which the collecting chamber 15 is connected to a vertical riser 22.
  • the riser 22 passes at its upper end in a substantially horizontally extending filling channel 23, from which the molten metal is supplied to the mold cavity, as indicated by the arrow F.
  • a check valve 24 is arranged, which has a valve body 25, the ner spring 26 is tensioned against the flow direction against a valve seat 32.
  • the piston 13 has reached its upper position, wherein the valve body 20 is in its closed position ( Figure 2) and prevents leakage of molten metal from the filling holes 16 in the collecting chambers 15.
  • the collecting chamber 15 is filled with molten metal M.
  • the piston 13 is then moved together with the valve rod 19 down, the valve body 20 remains in its closed position. Since the lower portion of the piston 13 is seated in a sealed manner in the cylinder bore 12 be ⁇ -sensitive in the collection chamber 15 the molten metal is pushed out from the collection chamber 15 and conveyed via the transverse bore 31 and the riser 22 to the check valve 24, which in result of the pressure against the force of the spring 26 is open.
  • the molten metal M can thus enter the filling channel 23 and is supplied to the mold cavity (arrow F).
  • the piston 13 has reached its lower position, the filling operation is completed and the movement of the piston 13 is reversed, that is, the piston 13 is moved upward.
  • the valve body 20 is brought into its open position by the valve rod 19 is displaced within the axial bore and the valve body 20 is lifted from the end face of the piston 13 (see Figure 3).
  • the annular space 17 is in any axial position of the piston 13, ie in the upper Position of the piston 13 according to Figure 2 and the lower position of the piston 13 according to Figure 3 and in each intermediate position on the inlet channel 18 with the Be Zellerin ⁇ nenraum 29 of the reservoir 27 in conjunction, so that the molten metal M constantly at the frontal outlet of the filling holes 16th pending.
  • the valve rod 19 is moved with the valve body 20 relative to the piston 13, whereby the valve body 20 comes into its open position.
  • the molten metal M flows from the reservoir 27 through the inlet channel 18, the annular space 17 and the filling holes 16 into the collecting chamber 15. Due to the method of the piston 13 may be set in the collection chamber 15 optionally a slight negative pressure. An intake or return of the metal melt M still in the riser 22 or the filling channel 23 is prevented by the non-return valve 24 closing.
  • valve body 20 When the piston has reached its upper position 13 and the collection chamber 15 is filled with the molten metal M, the valve body 20 is in its closed position procedural ⁇ reindeer, in which it interrupts the connection between the filling holes 16 and the plenum 15 °. At this moment, the starting position shown in Figure 1 is reached again, whereupon the piston 13 is moved back down and presses the molten metal M from the collection chamber 15 in the mold cavity (arrow F).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Basic Packing Technique (AREA)
  • Furnace Charging Or Discharging (AREA)

Abstract

L'invention concerne un dispositif de transport pour un bain de métal fondu dans une unité d'injection sous pression, par exemple dans une machine de coulée de métal, qui possède un récipient de réserve pour le métal fondu et un canal de transport dans lequel le métal fondu est acheminé à l'empreinte d'un moule. Le canal de transport comprend un alésage cylindrique, dans lequel est disposé un piston de manière mobile axialement. Pour le métal fondu est prévue une chambre collectrice depuis laquelle le métal fondu est introduit dans l'empreinte du moule sous l'effet d'un décalage axial du piston, à travers une conduite de poursuite. Entre la paroi extérieure du piston et la paroi intérieure de l'alésage cylindrique est formé un espace annulaire qui communique avec la chambre collectrice par au moins un alésage de remplissage. L'alésage de remplissage peut être fermé à son extrémité débouchant dans la chambre collectrice au moyen d'un corps de soupape, qui est relié à une queue de soupape réglable, disposée de manière à pouvoir coulisser dans un alésage axial du piston.
EP13731678.2A 2012-06-04 2013-05-31 Dispositif de transport pour un bain de métal fondu dans une unité d'injection sous pression Active EP2855051B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI201330311A SI2855051T1 (sl) 2012-06-04 2013-05-31 Transportna naprava za kovinsko talino v vbrizgalni enoti pod tlakom

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012010923A DE102012010923A1 (de) 2012-06-04 2012-06-04 Fördervorrichtung für eine Metallschmelze in einem Spritzdruckaggregat
PCT/EP2013/001601 WO2013182284A1 (fr) 2012-06-04 2013-05-31 Dispositif de transport pour un bain de métal fondu dans une unité d'injection sous pression

Publications (2)

Publication Number Publication Date
EP2855051A1 true EP2855051A1 (fr) 2015-04-08
EP2855051B1 EP2855051B1 (fr) 2016-06-29

Family

ID=48699711

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13731678.2A Active EP2855051B1 (fr) 2012-06-04 2013-05-31 Dispositif de transport pour un bain de métal fondu dans une unité d'injection sous pression

Country Status (14)

Country Link
US (1) US9676024B2 (fr)
EP (1) EP2855051B1 (fr)
JP (1) JP2015519204A (fr)
CN (1) CN104507599B (fr)
CA (1) CA2874307C (fr)
DE (1) DE102012010923A1 (fr)
DK (1) DK2855051T3 (fr)
EA (1) EA025480B1 (fr)
ES (1) ES2593607T3 (fr)
HU (1) HUE030363T2 (fr)
PL (1) PL2855051T3 (fr)
PT (1) PT2855051T (fr)
SI (1) SI2855051T1 (fr)
WO (1) WO2013182284A1 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012010923A1 (de) * 2012-06-04 2013-12-05 Gebr. Krallmann Gmbh Fördervorrichtung für eine Metallschmelze in einem Spritzdruckaggregat
DE102014205388A1 (de) * 2014-03-24 2015-09-24 Bayerische Motoren Werke Aktiengesellschaft Vorrichtung zum Druckgießen eines metallischen Bauteils
DE102014018796A1 (de) 2014-12-19 2016-06-23 Gebr. Krallmann Gmbh Fördervorrichtung für eine Metallschmelze in einem Spritzgussaggregat
DE102014018795A1 (de) 2014-12-19 2016-06-23 Gebr. Krallmann Gmbh Fördervorrichtung für eine Metallschmelze in einem Spritzgussaggregat
DE102014018798A1 (de) * 2014-12-19 2016-06-23 Gebr. Krallmann Gmbh Fördervorrichtung für eine Metallschmelze in einem Spritzgussaggregat
DE102014018797A1 (de) 2014-12-19 2016-06-23 Gebr. Krallmann Gmbh Fördervorrichtung für eine Metallschmelze in einem Spritzdruckaggregat
CN105081294B (zh) * 2015-08-17 2018-01-30 共慧冶金设备科技(苏州)有限公司 一种镁合金阀式浇铸系统
LU101305B1 (de) 2019-07-12 2021-01-14 Phoenix Contact Gmbh & Co Giessvorrichtung und Verfahren zum Herstellen eines Bauteils aus einer Schmelze

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US5205338A (en) 1991-12-11 1993-04-27 Nelson Metal Products Corporation Closed shot die casting
JP2517509B2 (ja) * 1992-01-30 1996-07-24 日本軽金属株式会社 ホットチャンバ―ダイカストマシンの射出用プランジャ―
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JPH09287575A (ja) * 1996-04-18 1997-11-04 Ricoh Co Ltd 液体ポンプ
JPH1122637A (ja) * 1997-07-07 1999-01-26 Maruyama Mfg Co Ltd ピストンポンプ
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JP3295641B2 (ja) * 1998-03-13 2002-06-24 株式会社日本製鋼所 金属材料の射出装置
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JP2000117417A (ja) * 1998-10-20 2000-04-25 Toshiba Mach Co Ltd 溶湯給湯ポンプ装置
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Also Published As

Publication number Publication date
PL2855051T3 (pl) 2016-12-30
PT2855051T (pt) 2016-10-06
DE102012010923A1 (de) 2013-12-05
HUE030363T2 (en) 2017-05-29
CN104507599A (zh) 2015-04-08
WO2013182284A1 (fr) 2013-12-12
EA025480B1 (ru) 2016-12-30
JP2015519204A (ja) 2015-07-09
EA201492278A1 (ru) 2015-03-31
CA2874307A1 (fr) 2013-12-12
ES2593607T3 (es) 2016-12-12
DK2855051T3 (en) 2016-10-10
CA2874307C (fr) 2020-07-28
US20150151357A1 (en) 2015-06-04
EP2855051B1 (fr) 2016-06-29
CN104507599B (zh) 2016-08-24
SI2855051T1 (sl) 2016-11-30
US9676024B2 (en) 2017-06-13

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