EP2851459B1 - Tapis et procédé pour la fabrication d'un tel tapis - Google Patents

Tapis et procédé pour la fabrication d'un tel tapis Download PDF

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Publication number
EP2851459B1
EP2851459B1 EP14185542.9A EP14185542A EP2851459B1 EP 2851459 B1 EP2851459 B1 EP 2851459B1 EP 14185542 A EP14185542 A EP 14185542A EP 2851459 B1 EP2851459 B1 EP 2851459B1
Authority
EP
European Patent Office
Prior art keywords
carpet
threads
warp
distance
visible
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14185542.9A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2851459A1 (fr
Inventor
Jean-François Fontaine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
De Poortere Deco
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De Poortere Deco
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Publication date
Application filed by De Poortere Deco filed Critical De Poortere Deco
Priority to PL14185542T priority Critical patent/PL2851459T3/pl
Publication of EP2851459A1 publication Critical patent/EP2851459A1/fr
Application granted granted Critical
Publication of EP2851459B1 publication Critical patent/EP2851459B1/fr
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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0243—Features of decorative rugs or carpets
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0017—Woven household fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/04—Floor or wall coverings; Carpets

Definitions

  • the present invention relates to a method for producing a rug having a vintage effect or worn appearance.
  • the invention also relates to the carpet obtained by using the method of the invention.
  • a carpet having a vintage effect or a worn appearance is obtained by subjecting the newly produced carpet to physical and / or chemical treatments. These treatments are applied to erase and / or fade, at least partially, the color of the carpet. Treatments are usually applied to certain areas of the carpet creating a worn or vintage look.
  • Said physical and / or chemical treatment of the mats prolongs the manufacturing time of said carpet, increases the cost of manufacture and may also present health risks if chemicals are used for the creation of the worn appearance.
  • DE 22 28 837 Describes a basic fabric for handmade and hand-made carpet floor work.
  • a normal background fabric for handwork or for carpets only floats made of a yarn other than that of the bottom fabric are bonded in the direction of the warp. These floats spanning several crossings of the bottom fabric form loops of different lengths and are offset with respect to each other.
  • the floats, which stand out in the chain at various places in the bottom fabric, are used to knit the ends of the threads that make up the work in the hand or the carpet.
  • US 5,343,600 discloses an oriental carpet weave which comprises: a) a plurality of warp threads vertically arranged on two levels, one directly behind the other; b) a plurality of basic weft yarns placed horizontally between the two warp thread levels, so as to be used as a solid base for the carpet; and c) a plurality of decorative broach coating weft threads placed horizontally with each loop successively on a group of two of said warp yarns on both levels, thereby producing a continuous warp structure, whereby said warp yarn decorative frame of broaching coating alternates with the basic weft threads, so as to form a very fine oriental carpet well done.
  • the prior art provides no solution to the problem indicated above.
  • the object of the invention is to provide a method for producing a rug having a worn appearance without resorting to the use of physical and / or chemical carpet treatments.
  • the present invention provides a method according to claim 1 and a carpet according to claim 10.
  • the visible warp yarn segments having the distance D cover between 1% and 99%, preferably between 5% and 95% of the carpet surface.
  • the present invention allows the manufacture and production of a vintage carpet or having a worn appearance without resorting to the application of physical and / or chemical treatments to the carpet. This represents a considerable cost savings and a shortening of the production time.
  • the present invention also makes it possible to avoid the use of chemicals for the treatment of carpets thus considerably reducing the risk of diseases in employees and the release of chemicals into the environment.
  • the invention relates to a method for producing a rug having a vintage effect or worn appearance.
  • the invention also relates to the carpet obtained by using the method of the invention.
  • the carpet according to a preferred embodiment is provided with neat finishes.
  • bonding is used to designate the interlacing of the weft yarns with the warp yarns to form a carpet.
  • zone and “region” are used as synonyms and refer to part of one of the two faces of the carpet.
  • the warp threads are arranged in at least two planes parallel to each other. In each plane, the warp threads are arranged next to each other without overlapping them. The two planes form a support for the weft son and thus for the carpet.
  • the weft yarns are inserted and interwoven through said warp yarns by passing said weft yarns above or below a first number of juxtaposed warp yarns and then underneath it. above - a second number of warp threads juxtaposed and arranged directly next to the first warp threads.
  • the repetitive passage of the son of frames below and above the warp son while keeping constant the first number and the second number of warp son thus constitutes an insertion model.
  • the insertion model is repeated several times at a weft thread line.
  • the said first number of warp threads may be equal to or different from the second number of warp threads.
  • the first number of warp threads can be 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10 threads.
  • the second number of warp threads can be 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10 threads.
  • the number of warp threads defines the width, length or diameter of the carpet.
  • the first warp thread takes the first position by going from right to left or from left to right of the support formed by the warp threads.
  • the weft threads are inserted and interlaced through the warp threads in lines such that a line starts at the first warp thread and extends to the last warp thread, the one that is the furthest from the first thread. of chain.
  • the insertion is done in one direction and / or in the other: from right to left and / or from left to right of the support formed by the warp threads
  • the method is characterized in that the insertion model is interrupted at least once so as to leave visible, on one of the faces of the carpet, at least two segments of at least one warp thread. Said segments have a distance D longer than the distance d of a visible warp yarn by using said insertion model.
  • the distance d of a visible warp yarn is the distance over which the warp yarn is spread when it is positioned above the weft yarn within an insertion pattern.
  • Said segments of visible warp yarns having the distance D are grouped at the level of at least one zone Z of the surface of the carpet and in the same zone Z , said visible segments are spread over different distances between them and greater than the distance d defined by the insertion model.
  • the warp yarn segments having the distance D are visible on the carpet surface.
  • the surface of the carpet is the face of the carpet that is not in contact with the ground when the carpet is spread in a room or room for example. Since the warp threads are arranged next to each other without overlapping them, the segments having the distance D and visible on the carpet surface will be parallel to each other.
  • the insertion model is interrupted so that the visible segments having the distance D belong to juxtaposed warp threads.
  • a zone Z covers between 1% and 40%, preferably between 2% and 38%, preferably between 3 and 35%, more preferably between 5 and 30% of the total area of the carpet. In a further preferred embodiment, a zone Z covers between 8% and 28%, preferably between 10% and 25%, preferably between 12 and 25%, more preferably between 15 and 20% of the total area of the carpet. .
  • the carpet comprises at least one zone Z , preferably two zones Z or more.
  • the carpet comprises at least one zone Z , preferably two zones Z or more.
  • a zone Z extends over at least 1 cm, at least 2 cm, at least 3 cm, at least 4 cm, at least 5 cm, at least 6 cm, at least 7 cm, at least 8 cm.
  • a zone Z extends over at least 1 cm, at least 2 cm, at least 3 cm, at least 4 cm, at least 5 cm, at least 6 cm, at least 7 cm, at least 8 cm. cm, at least 9 cm, at least 10 cm in the direction of the weft threads.
  • a zone Z extends over at most 50 cm, at most 45 cm, at most 35 cm, at most 25 cm, at most 20 cm, at most 15 cm in the direction of the warp yarns.
  • a zone Z extends over at most 50 cm, at most 45 cm, at most 35 cm, at most 25 cm, at most 20 cm, at most 15 cm in the direction of the weft threads .
  • a zone Z may have any regular shape, such as rectangular, triangular, circular or any other known regular shape. Zone Z may also have an irregular shape.
  • the set of zones Z covers between 1% and 99%, preferably between 5% and 95%, preferably between 10% and 90%, more preferably between 15% and 80% of the total surface area. carpet. In a further preferred embodiment, zone Z covers between 20 and 70%, preferably between 25 and 60%, more preferably between 30 and 50% of the total area of the carpet.
  • a zone Z comprises between 2 and 1000 segments of visible warp yarns and having the distance D, preferably between 5 and 900, preferably between 10 and 850, more preferably between 15 and 800 segments of chain son visible and having the distance D.
  • a zone Z comprises between 20 and 750 segments of visible warp and having the distance D, preferably between 25 and 700, preferably between 30 and 650, still preferably between 35 and 600 segments of visible warp yarns having the distance D.
  • a zone Z comprises between 40 and 550 segments of visible warp yarns and having the distance D, preferably between 45 and 500, preferably between 50 and 450, more preferably between 55 and 400 segments of visible warp yarns and having the distance D.
  • the number of chain warp segments visible and having the distance D p could also be between any previously indicated value. Segments of warp yarns visible and having the distance D are parallel to each other and are spread over different distances between them and greater than the distance d defined by the insertion model.
  • the insertion pattern is interrupted so that the visible segments having the distance D belong to warp threads separated by at least 1, 2, 3, 4, 5, 6 or 7 threads. of chain.
  • Figure 1 represents a top view of a binding forming the surface of a carpet produced according to a preferred embodiment of the invention.
  • the field wires are inserted and interlaced in lines L with the chain wires arranged along the axis CC by reproducing an insertion model MI.
  • the lines L of weft son are perpendicular to the son of chains.
  • a chain wire C1 is visible on the surface of the carpet while the warp thread juxtaposed with the visible warp thread C1 is covered by the weft son or weirs and is consequently not visible on the surface. carpet.
  • the first constant number of warp threads is equal to 1 and the second constant number of warp threads is also equal to 1.
  • the insertion model MI is interrupted at the other frame lines - other than L '- so as to leave visible segments of the same warp thread. As represented in figure 1 , the segments are spread over different distances between them and greater than the distance d defined by the MI insertion model .
  • the MI insertion pattern is interrupted so that the visible chains son segments having distances D belong to son of juxtaposed channels C ', C ", C'".
  • Figure 2 represents a top view of a binding forming the surface of a carpet produced according to another preferred embodiment of the invention.
  • the field wires are inserted and interlaced in lines L with the chain wires arranged along the axis CC by reproducing an insertion model MI.
  • the lines L of weft son are perpendicular to the son of chains.
  • the insertion model MI of this example is similar to that described for the example of the figure 1 .
  • Said insertion model leaves the chain wire C1 visible over a distance d represented on the figure 2 .
  • the insertion model MI is interrupted at the level of the raster lines so as to leave visible segments of the same warp thread.
  • the segments are spread over different distances between them and greater than the distance d defined by the MI insertion model .
  • the MI insertion pattern is interrupted so that the visible chains son segments having distances D belong to son non juxtaposed channels which are separated by at least one warp thread. This is illustrated by the chain strings Ca and Cb which are separated by 3 lines of chains Cc, Cd and Ce .
  • the ratio between the distance D and the distance d is at least 1.1, preferably at least 1.5, more preferably at least 2.
  • the ratio between the two distances may be at least 3, 4, 5 , 6, 7, 8, 9, 10 or any value between the indicated values.
  • the ratio between the distance D and the distance d is at least 50, preferably at most 45, more preferably at most 40.
  • the ratio between the two distances may be at most 33, 30 , 25, 20, 15, 13, 12, 11 or any value between the indicated values.
  • the ratio between the density of the weft yarns relative to the warp yarns is at least 2.
  • the density ratio is between 3 and 20, preferably between 4 and 18, more preferably between 5 and 18. and 15.
  • the density of the warp yarns is at least 10 warp threads per centimeter of carpet and at most 40 warp threads per centimeter of carpet.
  • said density is at least 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20 warp yarns per centimeter of carpet and at most 39, 38, 37, 36, 35 or 34 warp threads per centimeter of carpet.
  • the warp yarns are made of linen or wool.
  • Preferably said warp yarns are made of cotton.
  • Said yarns can have any color and preferably they have an ocher color thus intensifying the worn appearance of the carpet.
  • the weft yarn material is selected from the following group: linen, wool, cotton and silk.
  • the weft threads and the warp threads may be of different or identical material.
  • the weft yarns comprise at least 2 colored yarns.
  • the number of weft threads is between 3 and 12, preferably between 4 and 10, preferably between 5 and 9, more preferably between 6 and 8 weft threads.
  • the so-called weft yarns are preferably of different colors and are different from those of the warp yarns.
  • the frame wires are inserted and intertwined through the warp wires in a superimposed manner. For example, with reference to figure 1 and assuming 3 weft yarns are used in the same line, the weft yarn visible on the surface of the mat is the one positioned above the other two weft yarns which are thus not visible on the mat surface.
  • the weft yarns are inserted and interwoven with the warp yarns by varying the weft yarn that will be visible on the carpet surface. This makes it possible to create drawings and / or patterns on the surface of the carpet.
  • the present invention provides a carpet obtained by the method described above.
  • the carpet includes weft threads inserted and interlaced with warp threads.
  • Said weft yarns are positioned in lines substantially perpendicular to said warp yarns.
  • Said weft yarns are inserted in the same line repetitively and according to a predefined insertion model, characterized in that said insertion model is interrupted at least once so as to leave visible on one of the faces of the carpet, at least two segments of at least one warp yarn, said segments having a distance D which is longer than the distance d of a warp yarn visible when the weft yarns are inserted and intertwined with the warp yarns according to the insertion model.
  • Said segments of visible warp yarns having the distance D are grouped at the level of at least one zone Z of the surface of the carpet and in the same zone Z , said visible segments are spread over different distances between them and greater than the distance d defined by the insertion model.
  • Figure 3 illustrates an example of carpet having a worn appearance.
  • the warp threads are arranged along the axis CC and the weft threads are inserted and interwoven with the warp threads along the axis TT.
  • the mat includes zones Z1 and Z2 in which segments of warp yarns are visible on the surface of the carpet. Said segments have distances D which are longer than the distance d of a warp yarn visible by the use of the carpet insertion pattern of the figure 3 .
  • Said zones Z1 and Z2 give the carpet a worn or vintage appearance.
  • the zone Z1 has a substantially circular shape while the zone Z2 has a substantially rectangular shape.
  • the segments of visible and D- spaced chain wires cover between 1% and 99%, preferably between 5% and 95%, preferably between 10 and 90%, more preferably between 15 and 80% of the total area of the carpet. Said segments may also cover between 20 and 70%, preferably between 25 and 60%, more preferably between 30 and 50% of the total area of the carpet.
  • the visible warp yarn segments having the distance D are grouped at at least one region of the carpet surface.
  • Said region may have a rectangular, triangular, circular or other shape.
  • Said region may spread, in the direction of the warp threads, preferably 1 cm, more preferably 1.5 cm, more preferably 2 cm of the carpet.
  • Said region may spread, in the direction of the warp threads, on a maximum of 20 cm, preferably 18 cm, more preferably 15 cm, more preferably 12 cm of the carpet.
  • Said region may spread, in the direction of the weft son, preferably 1 cm, more preferably 1.5 cm, more preferably 2 cm of the carpet.
  • Said region may spread, in the direction of the weft son, on a maximum of 20 cm, preferably 18 cm, more preferably 15 cm, more preferably 12 cm of the carpet.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Carpets (AREA)
EP14185542.9A 2013-09-23 2014-09-19 Tapis et procédé pour la fabrication d'un tel tapis Active EP2851459B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL14185542T PL2851459T3 (pl) 2013-09-23 2014-09-19 Dywan i sposób wytwarzania takiego dywanu

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BE2013/0632A BE1021006B1 (fr) 2013-09-23 2013-09-23 Procede pour la fabrication d'un tapis.

Publications (2)

Publication Number Publication Date
EP2851459A1 EP2851459A1 (fr) 2015-03-25
EP2851459B1 true EP2851459B1 (fr) 2017-08-23

Family

ID=49582508

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14185542.9A Active EP2851459B1 (fr) 2013-09-23 2014-09-19 Tapis et procédé pour la fabrication d'un tel tapis

Country Status (7)

Country Link
EP (1) EP2851459B1 (es)
BE (1) BE1021006B1 (es)
DE (1) DE202014007824U1 (es)
DK (1) DK2851459T3 (es)
ES (1) ES2644350T3 (es)
PL (1) PL2851459T3 (es)
PT (1) PT2851459T (es)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1024628B1 (fr) * 2017-02-22 2018-05-07 Depoortere Deco Sa Tapis ayant une apparence vintage
BE1026285B1 (fr) 2018-11-06 2019-12-11 De Poortere Deco S A Tapis avec un microrelief tissé et méthode

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3015149A (en) * 1958-04-23 1962-01-02 Us Rubber Co Combined carpet and spacer fabric
BE791963A (fr) * 1972-06-14 1973-03-16 Nicolaus Weber O H G Etoffe de base pour travaux a la main et tissu de fond pour tapis faitsa la main
US5343600A (en) * 1992-12-09 1994-09-06 Alexander Peykar Worn look carpet weave
CA2104921C (en) * 1993-06-09 2003-12-30 Paul Stoner Sr. Methods and compositions for treating denim fabric and the fabric produced thereby
CN201620230U (zh) * 2010-04-07 2010-11-03 章俊斌 一种织物

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
PT2851459T (pt) 2017-10-23
EP2851459A1 (fr) 2015-03-25
BE1021006B1 (fr) 2014-12-11
DE202014007824U1 (de) 2014-10-23
PL2851459T3 (pl) 2018-01-31
DK2851459T3 (da) 2017-11-06
ES2644350T3 (es) 2017-11-28

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