EP2827679B1 - Induction heat cooker - Google Patents

Induction heat cooker Download PDF

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Publication number
EP2827679B1
EP2827679B1 EP13760292.6A EP13760292A EP2827679B1 EP 2827679 B1 EP2827679 B1 EP 2827679B1 EP 13760292 A EP13760292 A EP 13760292A EP 2827679 B1 EP2827679 B1 EP 2827679B1
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EP
European Patent Office
Prior art keywords
drive circuit
driving frequency
control unit
coil
driving
Prior art date
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Application number
EP13760292.6A
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German (de)
English (en)
French (fr)
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EP2827679A4 (en
EP2827679A1 (en
Inventor
Hayato Yoshino
Koshiro Takano
Akira Morii
Kenichiro Nishi
Kenichi Tamura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Home Appliance Co Ltd
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Home Appliance Co Ltd
Mitsubishi Electric Corp
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Publication of EP2827679A1 publication Critical patent/EP2827679A1/en
Publication of EP2827679A4 publication Critical patent/EP2827679A4/en
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/02—Induction heating
    • H05B6/06—Control, e.g. of temperature, of power
    • H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like

Definitions

  • the present invention relates to an induction heating cooker.
  • Some of conventional-art induction heating cookers determine the temperature of a target which is being heated on the basis of an input current to an inverter or a control amount.
  • a recently developed induction heating cooker of this type includes control means for controlling an inverter so that an input current to the inverter becomes constant, determines there is a large change in temperature of a target when a control amount has changed by a predetermined amount or more during a predetermined time period, and reduces output power of the inverter (see, for example, Patent Literature 1).
  • another recently developed induction heating cooker of this type includes a temperature detecting device that includes input current variation detecting means for detecting only a variation in input current and temperature determining means for determining a temperature corresponding to the detected variation in input current (see, for example, Patent Literature 2).
  • the induction heating cooker disclosed in Patent Literature 1 controls a driving frequency for the inverter so that input power becomes constant, and determines a change in temperature of the target on the basis of a variation ( ⁇ f) in this control amount.
  • the variation ( ⁇ f) in this control amount, the driving frequency may be too small depending on material of a target. Disadvantageously, a change in temperature of the target may fail to be detected.
  • the present invention has been made to overcome the above-described disadvantages and provides an induction heating cooker capable of sensing a change in temperature of a target regardless of the material of the target.
  • the induction heating cooker according to the present invention suppresses an increase in input current and exhibits high reliability.
  • the induction heating cooker includes a heating coil that induction-heats a target, a drive circuit that supplies high frequency power to the heating coil, load determining means for performing a process of determining a load on the heating coil, and a control unit that controls driving of the drive circuit to control the high frequency power supplied to the heating coil.
  • the control unit is configured to drive the drive circuit in accordance with a result of determination by the load determining means.
  • the control unit is configured to obtain a variation per predetermined time period in at least one of input current to the drive circuit and coil current flowing through the heating coil while fixing a driving frequency for the drive circuit.
  • the control unit is configured to sense a change in temperature of the target based on the variation per predetermined time period.
  • a change in temperature of a target can be sensed regardless of the material of the target. Furthermore, an increase in input current can be suppressed, thus enhancing reliability.
  • Fig. 1 is an exploded perspective view of an induction heating cooker according to Embodiment 1.
  • an induction heating cooker 100 includes a top panel 4 on which a target 5, such as a pan, is placed.
  • the top panel 4 is disposed in upper part of the induction heating cooker 100.
  • the top panel 4 has a first heating zone 1, a second heating zone 2, and a third heating zone 3 for induction-heating the target 5 and includes first heating means 11, second heating means 12, and third heating means 13 corresponding to the respective heating zones such that the target 5 can be placed on each heating zone and be induction heated.
  • the first heating means 11 and the second heating means 12 are laterally arranged adjacent to a front surface of a body and the third heating means 13 is disposed in substantially the middle of the body adjacent to a rear surface of the body.
  • the heating zones may be arranged in other patterns.
  • the three heating zones may be arranged laterally and substantially linearly.
  • the center of the first heating means 11 may be provided in a position different in a direction alongth the depth from the center of the second heating means 12 in a direction along the depth.
  • the top panel 4 is made entirely of a material that permits infrared rays to pass therethrough, for example, heat-resistant tempered glass or crystallized glass.
  • the top panel 4 is fixed to an opened upper surface of the body of the induction heating cooker 100 in a watertight manner such that a rubber gasket or a seal is disposed between the top panel 4 and an outer edge of the opened upper surface.
  • Disk-shaped pan position indicators each indicating a general placement position for a pan are painted or printed on the top panel 4 such that the indicators correspond to heating ranges (heating zones) of the first heating means 11, the second heating means 12, and the third heating means 13.
  • An operation unit 40a, an operation unit 40b, and an operation unit 40c are arranged adjacent to a front end of the top panel 4 so as to correspond to the first heating means 11, the second heating means 12, and the third heating means 13, respectively.
  • the operation units 40a, 40b, and 40c each function as an input unit to set heating power for heating the target 5 through the heating means or a cooking menu (e.g., boiling mode or fry mode).
  • a display unit 41 a, a display unit 41 b, and a display unit 41 c to display an operating condition of the induction heating cooker 100 or information about an input operation from the operation unit 40 are arranged, as notifying means 42, near the operation units 40.
  • the operation units 40a to 40c and the display units 41a to 41 c may be arranged in other patterns. For example, the operation unit 40 and the display unit 41 may be arranged for each or all of the heating zones.
  • the first heating means 11, the second heating means 12, and the third heating means 13 are arranged under the top panel 4 within the body.
  • Each heating means includes a heating coil (not illustrated).
  • the body of the induction heating cooker 100 accommodates drive circuits 50 to supply high frequency power to the heating coils in the first heating means 11, the second heating means 12, and the third heating means 13, and a control unit 45 to control the operation of the entire induction heating cooker including the drive circuits 50.
  • the control unit 45 in Embodiment 1 corresponds to a "control unit” and "load determining means” in the present invention.
  • Each heating coil is flat and substantially circular in shape and is formed of a circumferentially wound conductive wire of any metal (e.g., copper or aluminum) coated with an insulator.
  • Each drive circuit 50 supplies high frequency power to the corresponding heating coil, thus achieving an induction heating operation.
  • Fig. 2 is a diagram illustrating the drive circuit of the induction heating cooker according to Embodiment 1.
  • the drive circuits 50 are provided for the respective heating means and have the same configuration.
  • Fig. 2 illustrates only one drive circuit 50.
  • the drive circuit 50 includes a DC power supply circuit 22, an inverter circuit 23, and a resonant capacitor 24a.
  • Input current detecting means 25a detects current input from an AC power supply (commercial power supply) 21 to the DC power supply circuit 22 and outputs a voltage signal corresponding to an input current to the control unit 45.
  • the DC power supply circuit 22 includes a diode bridge 22a, a reactor 22b, and a smoothing capacitor 22c.
  • the DC power supply circuit 22 converts an AC voltage supplied from the AC power supply 21 to a DC voltage and outputs the DC voltage to the inverter circuit 23.
  • the inverter circuit 23 is what is called a half-bridge inverter that includes IGBTs 23a and 23b, serving as switching elements, connected in series with an output of the DC power supply circuit 22, and further includes diodes 23c and 23d, serving as flywheel diodes, connected in parallel with the IGBTs 23a and 23b.
  • the inverter circuit 23 converts DC power output from the DC power supply circuit 22 to AC power having a high frequency ranging from approximately 20 kHz to approximately 50 kHz, and supplies the AC power to a resonant circuit including a heating coil 11 a and the resonant capacitor 24a.
  • the IGBTs 23a and 23b serving as switching elements, include a semiconductor containing silicon, for example.
  • the IGBTs 23a and 23b may include a wide bandgap semiconductor, such as silicon carbide or gallium nitride.
  • Coil current detecting means 25b is connected between the heating coil 11 a and the resonant capacitor 24a.
  • the coil current detecting means 25b detects, for example, the peak of the current flowing through the heating coil 11 a and outputs a voltage signal corresponding to a peak value of the current flowing through the coil to the control unit 45.
  • Temperature sensing means 30 is a thermistor, for example.
  • the temperature sensing means 30 senses a temperature based on heat transferred from the target 5 to the top panel 4.
  • the temperature sensing means 30 is not limited to a thermistor. Any sensor, such as an infrared sensor, may be used.
  • control unit 45 When a user places the target 5 on the heating zone and gives a heating start (power-on) instruction to the operation unit 40, the control unit 45 (load determining means) performs a load determining process.
  • Fig. 3 is a characteristic diagram to determine a load on the target on the basis of the relationship between the heating coil current and the input current in the induction heating cooker according to Embodiment 1.
  • the materials, serving as loads, of targets 5 are classified broadly into a magnetic material, such as iron or SUS 430, a high-resistance nonmagnetic material, such as SUS 304, and a low-resistance nonmagnetic material, such as aluminum or copper.
  • a magnetic material such as iron or SUS 430
  • a high-resistance nonmagnetic material such as SUS 304
  • a low-resistance nonmagnetic material such as aluminum or copper.
  • the relationship between the coil current and the input current varies depending on the material, serving as a load, of a pan placed on the top panel 4.
  • the control unit 45 previously stores therein a load determination table illustrating the relationship between the coil current and the input current illustrated in Fig. 3 . Since the control unit 45 stores the load determination table therein, the load determining means can be configured with low cost.
  • the control unit 45 drives the inverter circuit 23 in accordance with a specific driving signal for load determination, and detects an input current from an output signal of the input current detecting means 25a.
  • the control unit 45 detects a coil current from an output signal of the coil current detecting means 25b.
  • the control unit 45 determines the material of the placed target (pan) 5 on the basis of the detected input current, the detected coil current, and the load determination table illustrating the relationship of Fig. 3 .
  • the control unit 45 (load determining means) determines the material of the target 5 placed above the heating coil 11 a on the basis of the correlation between the input current and the coil current in the above-described manner.
  • control unit 45 After performing the above-described load determining process, the control unit 45 performs a control operation based on the result of load determination.
  • the induction heating cooker 100 according to Embodiment 1 cannot heat the target 5. Accordingly, the notifying means 42 is allowed to notify information indicating that heating cannot be done, thus prompting the user to change the pan for another pan.
  • the notifying means 42 is allowed to notify of information indicating that heating cannot be done, thus prompting the user to place a pan.
  • the control unit 45 determines a driving frequency suitable for the determined material of the pan.
  • the driving frequency is higher than a resonant frequency so that an excessive input current is not caused.
  • the driving frequency can be determined with reference to a table of frequencies depending on, for example, the material of the target 5 and set heating power.
  • the control unit 45 fixes the determined driving frequency and drives the inverter circuit 23 to start the induction heating operation. While the driving frequency is fixed, the ON duty (ON-OFF ratio) of the switching elements of the inverter circuit 23 is also fixed.
  • Fig. 4 is a diagram illustrating the correlation between the driving frequency and the input current during change of the temperature of the target heated by the induction heating cooker according to Embodiment 1.
  • a thin line indicates the characteristic of the target 5 (pan) in a low temperature state and a thick line indicates the characteristic of the target 5 in a high temperature state.
  • a change in characteristic depending on the temperature of the target 5, as illustrated in Fig. 4 is due to an increase in resistivity of the target 5 caused by an increase in temperature and a change in magnetic coupling of the heating coil 11 a and the target 5 caused by a reduction in permeability.
  • the control unit 45 of the induction heating cooker 100 according to Embodiment 1 determines a driving frequency higher than a frequency at which a maximum input current illustrated in Fig. 4 is provided, fixes the determined driving frequency, and controls the inverter circuit 23 with the driving frequency being fixed.
  • Fig. 5 is an enlarged view of part indicated by a dotted line in Fig. 4 .
  • an input current (operation point) at the driving frequency shifts from point A to point B as the temperature of the target 5 increases from a low temperature to a high temperature, so that the input current gradually decreases with increasing temperature of the target 5.
  • control unit 45 obtains a variation (time variation) in input current per predetermined time period while the driving frequency for the inverter circuit 23 is fixed, and senses a change in temperature of the target 5 on the basis of the variation per predetermined time period.
  • a change in temperature of the target 5 can be sensed regardless of the material of the target 5. Furthermore, since a change in temperature of the target 5 can be sensed on the basis of a variation in input current, the change in temperature can be sensed more quickly than sensed using a temperature sensor or the like.
  • the material of the target 5 placed above the heating coil 11 a is determined, the driving frequency for the inverter circuit 23 is determined depending on the material of the target 5, and the inverter circuit 23 is driven with the determined driving frequency. Accordingly, the inverter circuit 23 can be fixedly driven with the driving frequency depending on the material of the target 5, so that an increase in input current can be suppressed. Thus, the likelihood of the inverter circuit 23 reaching a high temperature can be reduced, thus increasing reliability.
  • the control unit 45 performs the load determining process in the same way as in the above-described operation, determines a driving frequency depending on the determined material of the pan, fixes the determined driving frequency, and drives the inverter circuit 23 to perform the induction heating operation.
  • the control unit 45 determines on the basis of a time variation in input current whether boiling has been completed. Elapsed time to boil water and a change in each of characteristics will now be described with reference to Fig. 6 .
  • Fig. 6 includes diagrams illustrating the relationship between the driving frequency and the time, the relationship between the temperature and the time, and the relationship between the input current and the time in the induction heating cooker according to Embodiment 1.
  • Fig. 6 illustrates a change in each of the characteristics plotted against the elapsed time to boil water in the target 5.
  • Fig. 6(a) illustrates the driving frequency
  • Fig. 6(b) illustrates the temperature (water temperature)
  • Fig. 6(c) illustrates the input current.
  • the inverter circuit 23 is controlled with the driving frequency being fixed as illustrated in Fig. 6(a) .
  • the temperature (water temperature) of the target 5 gradually rises until the water is boiling. After the water has been boiling, the temperature is constant.
  • the input current gradually decreases with increasing temperature of the target 5. When water is boiling and the temperature becomes constant, the input current also becomes constant. In other words, having been constant of input current means that the water has been boiling, namely, boiling has been completed.
  • control unit 45 in Embodiment 1 obtains a variation (time variation) in input current per predetermined time period while the driving frequency for the inverter circuit 23 is fixed, and determines that boiling has been completed when the variation per predetermined time period is less than or equal to a predetermined value.
  • Information about the predetermined value may be previously set in the control unit 45 or may be input through the operation unit 40 or the like.
  • the control unit 45 allows the notifying means 42 to notify the completion of boiling.
  • the notifying means 42 may be of any type.
  • the notifying means 42 may allow the display unit 41 to display information indicating the completion of boiling or may allow a loudspeaker (not illustrated) to notify the user of the completion of boiling by sound or voice.
  • a variation in input current per predetermined time period is obtained while the driving frequency for the inverter circuit 23 is fixed, and when the variation per predetermined time period is less than or equal to the predetermined value, the notifying means 42 is allowed to notify of the completion of boiling.
  • the control unit 45 performs the load determining process in the same way as in the above-described operation, determines a driving frequency depending on the determined material of the pan, fixes the determined driving frequency, and drives the inverter circuit 23 to perform the induction heating operation.
  • the control unit 45 determines on the basis of a time variation in input current whether boiling has been completed.
  • control unit 45 cancels fixing the driving frequency and changes the driving frequency for the inverter circuit 23 to change the high frequency power supplied to the heating coil 11a. This operation will be described in detail with reference to Figs. 7 and 8 .
  • Fig. 7 is an enlarged view of the part indicated by the dotted line in Fig. 4 .
  • Fig. 8 includes diagrams illustrating the relationship between the driving frequency and the time, the relationship between the temperature and the time, and the relationship between the input current and the time in the induction heating cooker according to Embodiment 1.
  • Fig. 8 illustrates a change in each of the characteristics plotted against the elapsed time to boil water in the target 5.
  • Fig. 8(a) illustrates the driving frequency
  • Fig. 8(b) illustrates the temperature (water temperature)
  • Fig. 8(c) illustrates the input current.
  • the control unit 45 determines at time t1 that the variation in input current per predetermined time period has reached less than or equal to the predetermined value, thus determining that boiling has been completed.
  • control unit 45 cancels fixing the driving frequency and increases the driving frequency for the inverter circuit 23 to reduce the input current, thus reducing the high frequency power (heating power) supplied to the heating coil 11 a. At that time, when the heating power is reduced by increasing the driving frequency, the temperature falls little. Therefoere, the operation point accordingly shifts (changes) from point B to point C as illustrated in Fig. 7 .
  • the control unit 45 again fixes the driving frequency for the inverter circuit 23 and continues heating with the reduced heating power.
  • control unit 45 increases the driving frequency for the inverter circuit 23 and allows the notifying means 42 to notify the user of the completion of boiling.
  • a notification to the user may be provided before or after the driving frequency is increased.
  • the user may put a food ingredient into the target (pan) 5 in response to the notification indicating the completion of boiling.
  • a food ingredient is put into the target 5 at time t2 will be described below.
  • the temperature of the target 5 decreases as illustrated in Fig. 8(b) . If the put food ingredient has a low temperature like, for example, a frozen food, the temperature decreases more significantly. Furthermore, the input current rapidly increases with decreasing temperature as illustrated in Fig. 8(c) .
  • control unit 45 determines that the temperature has decreased due to an operation for putting a food ingredient or an operation for additionally putting water (time t3).
  • Information about the second predetermined value may be previously set in the control unit 45 or may be input through the operation unit 40 or the like.
  • the control unit 45 cancels fixing the driving frequency, reduces the driving frequency for the inverter circuit 23 to increase the input current, thus increasing the high frequency power (heating power) supplied to the heating coil 11 a. Consequently, the operation point shifts (changes) from point D to point E as illustrated in Fig. 7 .
  • the control unit 45 again fixes the driving frequency for the inverter circuit 23 and continues heating with the increased heating power.
  • control unit 45 determines at time t4 that a variation in input current per predetermined time period has reached less than or equal to the predetermined value and again determines that boiling has been completed.
  • the control unit 45 then cancels fixing the driving frequency and again increases the driving frequency for the inverter circuit 23 to reduce the input current, thus reducing the high frequency power (heating power) supplied to the heating coil 11 a. This operation is repeated until an operation for stopping heating (terminating the boiling mode) is performed through the operation unit 40.
  • the above-described operation allows the operation point to shift (change) to another point in this order of E, B, and C.
  • Embodiment 1 uses the temperature sensing means 30, such as a thermistor or an infrared sensor, for sensing the temperature of the target 5, as illustrated in Fig. 2 , and combines sensing of a variation in input current and temperature sensing through the temperature sensing means 30, thus allowing the induction heating cooker to reduce the likelihood of oil being excessively heated and exhibit high reliability.
  • the temperature sensing means 30 such as a thermistor or an infrared sensor
  • the control unit 45 When the fry mode is selected as a cooking menu (operation mode) through the operation unit 40, the control unit 45 performs the load determining process in the same way as that described above, determines a driving frequency suitable for the material of the target 5, fixes the determined driving frequency, and performs the induction heating operation.
  • an input current and a temperature sensed by the temperature sensing means 30 during heating are output to the control unit 45, so that the control unit 45 can store the relationship between the temperature and the input current.
  • the control unit 45 cancels fixing the driving frequency and gradually increases the driving frequency so that the temperature is maintained, thus reducing heating power. At that time, namely, when the driving frequency is gradually increased, the control unit 45 is allowed to store a changed driving frequency, an input current detected by the input current detecting means 25a, and a temperature sensed by the temperature sensing means 30.
  • the control unit 45 allows the notifying means 42 to notify the user of completion of preheating for fry cooking and again fixes the driving frequency for the inverter circuit 23, and continues heating with the reduced heating power.
  • a notification to the user may be provided before or after the driving frequency is increased.
  • the temperature of oil decreases. If the put food ingredient is frozen, the difference in temperature between the food ingredient and the oil is large. If a large amount of food ingredient is put, the oil temperature would rapidly drop.
  • control unit 45 controls driving of the inverter circuit 23 to increase the high frequency power supplied to the heating coil 11 a.
  • Information about the third predetermined value may be previously set in the control unit 45 or may be input through the operation unit 40 or the like.
  • the high frequency power supplied to the heating coil 11 a is reduced.
  • driving of the inverter circuit 23 is controlled to increase the high frequency power supplied to the heating coil 11 a. Consequently, a reduction in oil temperature can be suppressed such that a temperature suitable for fry cooking can be maintained. This allows the induction heating cooker to achieve short-time fry cooking and accordingly exhibit the ease of use.
  • the input current rapidly changes during control with the driving frequency being fixed, a reduction in oil temperature can be sensed by sensing a change in input current.
  • Fig. 9 is a diagram illustrating another drive circuit of the induction heating cooker according to Embodiment 1.
  • the drive circuit 50 illustrated in Fig. 9 includes a resonant capacitor 24b in addition to the components illustrated in Fig. 2 .
  • the other components are the same as those in Fig. 2 .
  • the same components as those in Fig. 2 are designated by the same reference numerals.
  • the capacitance of each resonant capacitor is determined depending on maximum heating power (maximum input power) necessary for the induction heating cooker.
  • the resonant capacitors 24a and 24b are connected in parallel with each other, so that the capacitance of each resonant capacitor can be reduced by half.
  • An inexpensive control circuit can be provided in the use of two resonant capacitors.
  • the coil current detecting means 25b is disposed adjacent to the resonant capacitor 24a of the resonant capacitors connected in parallel, so that a current flowing through the coil current detecting means 25b is half that flowing through the heating coil 11 a. Consequently, compact coil current detecting means 25b having a small capacitance can be used. Thus, a compact and inexpensive control circuit can be provided, thus achieving a reduction in cost of the induction heating cooker.
  • Fig. 10 includes diagrams illustrating the relationship between driving frequency and time, the relationship between temperature and time, and the relationship between input current and time in an induction heating cooker according to Embodiment 2.
  • Fig. 10 illustrates a change in each of the characteristics plotted against elapsed time to boil water in the target 5.
  • Fig. 10(a) illustrates the driving frequency
  • Fig. 10(b) illustrates the temperature (temperature of the bottom of the target 5)
  • Fig. 10(c) illustrates the input current.
  • the control unit 45 performs the load determining process, determines a driving frequency depending on the determined material of the pan, fixes the determined driving frequency, and drives the inverter circuit 23 to perform the induction heating operation in the same way as the operation described in Embodiment 1.
  • the control unit 45 determines on the basis of a time variation in input current whether boiling has been completed.
  • control unit 45 cancels fixing the driving frequency and changes the driving frequency for the inverter circuit 23 to change high frequency power supplied to the heating coil 11 a. Such an operation will be described in detail with reference to Fig. 10 .
  • the control unit 45 determines at time t1 that the variation in input current per predetermined time period has reached less than or equal to the predetermined value, thus determining that boiling has been completed.
  • control unit 45 cancels fixing the driving frequency and increases the driving frequency for the inverter circuit 23 to reduce the input current, thus reducing the high frequency power (heating power) supplied to the heating coil 11 a. At that time, when the heating power is reduced by increasing the driving frequency, the temperature hardly falls.
  • the control unit 45 again fixes the driving frequency for the inverter circuit 23 and continues heating with the reduced heating power.
  • control unit 45 increases the driving frequency for the inverter circuit 23 and allows the notifying means 42 to notify the user of the completion of boiling.
  • a notification to the user may be provided before or after the driving frequency is increased.
  • the user may leave the target 5 such that water continues boiling.
  • a case where water in the target 5 evaporates at time t2 will be described below.
  • the temperature of the target 5 (the temperature of the bottom of the pan) will be substantially equal to the temperature of water or undergo transition at a temperature slightly higher than the water temperature. In other words, the temperature of the target 5 is constant at approximately 100 degrees C while water is boiling.
  • control unit 45 determines the evaporation of water (time t3).
  • Information about the fourth predetermined value may be previously set in the control unit 45 or can be input through the operation unit 40 or the like.
  • the control unit 45 then stops supplying the high frequency power (heating power) to the heating coil 11 a at time t3. At this time, the control unit 45 allows the notifying means 42 to notify the user of the evaporation of water.
  • the evaporation of water can be sensed using, for example, a contact thermistor or a noncontact infrared sensor as the temperature sensing means 30, it is difficult to instantaneously sense a rapid change in temperature of the target 5 accompanied by the evaporation of water. There is a danger (or disadvantage in) that the temperature of the target 5 may rise rapidly.
  • Embodiments 1 and 2 can be combined.
  • the operation in the boiling mode 2 and the operation in the boiling mode 3 can be combined into an operation mode.
  • a variation in input current detected by the input current detecting means 25a is sensed has been described in Embodiments 1 and 2
  • a variation in coil current detected by the coil current detecting means 25b may be sensed instead of the input current.
  • both a variation in input current and a variation in coil current may be sensed.
  • inverter circuit 23 of the half bridge type has been described in Embodiments 1 and 2, a full-bridge inverter or a single-transistor voltage-resonance inverter may be included.
  • the load determination may be made by detecting a resonant voltage across the resonant capacitor may be used.
  • the load determination may be made using any method.
  • Embodiments 1 and 2 The drive circuit 50 in Embodiments 1 and 2 will be described in detail in Embodiment 3.
  • Fig. 11 is a diagram illustrating part of a drive circuit included in an induction heating cooker according to Embodiment 3.
  • Fig. 11 illustrates only some of components of the drive circuit 50 in Embodiments 1 and 2.
  • the inverter circuit 23 includes a pair of arms including two switching elements (the IGBTs 23a and 23b) connected in series between a positive bus and a negative bus and the diodes 23c and 23d connected in antiparallel with the respective switching elements.
  • the IGBT 23a and the IGBT 23b are on-off driven in accordance with driving signals output from the control unit 45.
  • the control unit 45 outputs the driving signals to alternately turn on and off the IGBTs 23a and 23b such that while the IGBT 23a is turned on, the IGBT 23b is turned off, and while the IGBT 23a is turned off, the IGBT 23b is turned on.
  • the IGBTs 23a and 23b are included in a half-bridge inverter that drives the heating coil 11 a.
  • the IGBTs 23a and 23b are included in a "half-bridge inverter circuit" in the present invention.
  • the control unit 45 inputs a high frequency driving signal to each of the IGBTs 23a and 23b depending on input power (heating power), thus controlling heating output.
  • the driving signal output to each of the IGBTs 23a and 23b varies in a range of higher driving frequencies than a resonant frequency of a load circuit including the heating coil 11 a and the resonant capacitor 24a and is used to control a current flowing through the load circuit such that the current is delayed in phase from a voltage applied to the load circuit.
  • Fig. 12 includes diagrams illustrating examples of the driving signals for the half-bridge circuit in Embodiment 3.
  • Fig. 12(a) illustrates the driving signals for the switches in a high-power heating state.
  • Fig. 12(b) illustrates the driving signals for the switches in a low-power heating state.
  • the control unit 45 outputs the driving signal having a higher frequency than the resonant frequency of the load circuit to each of the IGBTs 23a and 23b of the inverter circuit 23. Varying the frequency of this driving signal increases or reduces output power of the inverter circuit 23.
  • control unit 45 changes the ON duty ratio of the IGBTs 23a and 23b of the inverter circuit 23 to control time (or voltage application duration) during which a voltage is applied to the inverter circuit 23, so that the input power to the heating coil 11 a can be controlled.
  • the ratio (ON duty ratio) of the ON time of the IGBT 23a (or the OFF time of the IGBT 23b) to one period of the driving signal is increased to increase the voltage application duration in one period.
  • the ratio (ON duty ratio) of the ON time of the IGBT 23a (or the OFF time of the IGBT 23b) to one period of the driving signal is reduced to reduce the voltage application duration in one period.
  • Fig. 12(a) illustrates a case where the ratio of ON time T11a of the IGBT 23a (or OFF time of the IGBT 23b) to one period T11 of the driving signal is equal to the ratio of OFF time T11 b of the IGBT 23a (or ON time of the IGBT 23b) (the ON duty ratio is 50%).
  • Fig. 12(b) illustrates a case where the ratio of ON time T12a of the IGBT 23a (or OFF time of the IGBT 23b) to one period T12 of the driving signal is equal to the ratio of OFF time T12b of the IGBT 23a (or ON time of the IGBT 23b) (the ON duty ratio is 50%).
  • the control unit 45 fixes the ON duty ratio of the IGBTs 23a and 23b of the inverter circuit 23 while the driving frequency for the inverter circuit 23 is fixed.
  • Fig. 13 is a diagram illustrating part of a drive circuit included in an induction heating cooker according to Embodiment 4.
  • Fig. 13 illustrates only the difference between this drive circuit and the drive circuit 50 in Embodiments 1 and 2.
  • Embodiment 4 two heating coils are arranged for each heating zone.
  • the two heating coils have, for example, different diameters and are arranged concentrically.
  • the heating coil having a small diameter will be referred to as an “inner coil 11 b" and the heating coil having a large diameter will be referred as an “outer coil 11c" hereinafter.
  • heating coils may be arranged and the heating coils may be arranged in any pattern.
  • a plurality of heating coils may be arranged around a heating coil disposed at the center of a heating zone.
  • the inverter circuit 23 includes three arms each including two switching elements (IGBTs) connected in series between a positive bus and a negative bus and diodes connected in antiparallel with the switching elements.
  • IGBTs switching elements
  • One of the three arms will be referred to as a “common arm” and the other two arms will be referred to as an “inner coil arm” and an “outer coil arm” hereinafter.
  • the common arm is connected to the inner coil 11 b and the outer coil 11c and includes an IGBT 232a, an IGBT 232b, a diode 232c, and a diode 232d.
  • the inner coil arm is connected to the inner coil 11 b and includes an IGBT 231 a, an IGBT 231 b, a diode 231 c, and a diode 231 d.
  • the outer coil arm is connected to the outer coil 11c and includes an IGBT 233a, an IGBT 233b, a diode 233c, and a diode 233d.
  • the IGBTs 232a and 232b of the common arm, the IGBTs 231 a and 231 b of the inner coil arm, and the IGBTs 233a and 233b of the outer coil arm are on-off driven in accordance with driving signals output from the control unit 45.
  • the control unit 45 outputs driving signals to alternately turn on and off the IGBTs 232a and 232b such that while the IGBT 232a of the common arm is turned on, the IGBT 232b is turned off, and while the IGBT 232a is turned off, the IGBT 232b is turned on.
  • control unit 45 outputs driving signals to alternately turn on and off the IGBTs 231 a and 231 b of the inner coil arm and outputs driving signals to alternately turn on and off the IGBTs 233a and 233b of the outer coil arm.
  • the common arm and the inner coil arm form a full-bridge inverter to drive the inner coil 11 b.
  • the common arm and the outer coil arm form a full-bridge inverter to drive the outer coil 11c.
  • the common arm and the inner coil arm form a "full-bridge inverter circuit" in the present invention.
  • the common arm and the outer coil arm form the "full-bridge inverter circuit” in the present invention.
  • a load circuit including the inner coil 11 b and a resonant capacitor 24c is connected between an output point of the common arm (or point of connection between the IGBTs 232a and 232b) and an output point of the inner coil arm (or point of connection between the IGBTs 231 a and 231 b).
  • a load circuit including the outer coil 11c and a resonant capacitor 24d is connected between the output point of the common arm and an output point of the outer coil arm (or point of connection between the IGBTs 233a and 233b).
  • the inner coil 11 b is a substantially circularly wound heating coil having a small outer dimension.
  • the outer coil 11 c is disposed around the inner coil 11 b.
  • a coil current flowing through the inner coil 11 b is detected by coil current detecting means 25c.
  • the coil current detecting means 25c detects, for example, the peak of the current flowing through the inner coil 11 b and outputs a voltage signal corresponding to a peak value of the heating coil current to the control unit 45.
  • a coil current flowing through the outer coil 11c is detected by coil current detecting means 25d.
  • the coil current detecting means 25d detects, for example, the peak of the current flowing through the outer coil 11c and outputs a voltage signal corresponding to a peak value of the heating coil current to the control unit 45.
  • the control unit 45 inputs a high frequency driving signal to each of the switching elements (IGBTs) of the arms depending on input power (heating power) to control heating output.
  • the driving signal output to each of the switching elements of each of the common arm and the inner coil arm varies in a range of higher driving frequencies than a resonant frequency of the load circuit including the inner coil 11 b and the resonant capacitor 24c and is used to control a current flowing through the load circuit such that the current is delayed in phase from a voltage applied to the load circuit.
  • the driving signal output to each of the switching elements of each of the common arm and the outer coil arm varies in a range of higher driving frequencies than a resonant frequency of the load circuit including the outer coil 11c and the resonant capacitor 24d and is used to control a current flowing through the load circuit such that the current is delayed in phase from a voltage applied to the load circuit.
  • inter-arm phase difference An operation for controlling input power (heating power) depending on a phase difference between the arms (hereinafter, “inter-arm phase difference") in the inverter circuit 23 will now be described.
  • Fig. 14 includes diagrams illustrating examples of the driving signals for the full-bridge circuits in Embodiment 4.
  • Fig. 14(a) illustrates the driving signals for the switches and energization timing of the heating coils in a high-power heating state.
  • Fig. 14(b) illustrates the driving signals for the switches and energization timing of the heating coils in a low-power heating state.
  • the energization timing illustrated in each of Fig. 14(a) and (b) is associated with the difference in potential between the output points (or the points of connection between the IGBTs) of the arms.
  • a state in which the potential at the output point of the common arm is lower than that at the output point of the inner coil arm and that of the outer coil arm is indicated by "ON”.
  • a state in which the potential at the output point of the common arm is higher than or equal to that at the output point of the inner coil arm and that of the outer coil arm is indicated by "OFF”.
  • the control unit 45 outputs a driving signal having a higher frequency than the resonant frequencies of the load circuits to each of the IGBTs 232a and 232b of the common arm. Furthermore, the control unit 45 outputs a driving signal advanced in phase relative to the driving signal for the common arm to each of the IGBTs 231 a and 232b of the inner coil arm and the IGBTs 233a and 233b of the outer coil arm.
  • the driving signals for the respective arms have the same frequency and the same ON duty ratio.
  • An output of the DC power supply circuit switching between a positive bus potential and a negative bus potential at a high frequency depending on the ON and OFF states of the IGBTs is supplied to the output point of each arm (or the point of connection between the IGBTs).
  • a potential difference between the output point of the common arm and the output point of the inner coil arm is applied across the inner coil 11 b and a potential difference between the output point of the common arm and the output point of the outer coil arm is applied across the outer coil 11c.
  • a high frequency voltage applied across each of the inner coil 11 b and the outer coil 11c can be controlled by increasing or reducing the phase difference between the driving signal for the common arm and that for each of the inner coil arm and the outer coil arm. Consequently, high frequency output current flowing through the inner coil 11 b and the outer coil 11c and input current can be controlled.
  • an inter-arm phase ⁇ is increased to increase the voltage application duration in one period.
  • An upper limit of the inter-arm phase ⁇ is provided in opposite phase (180 degrees out of phase).
  • an output voltage has a substantially rectangular waveform.
  • Fig. 14(a) illustrates a case where the inter-arm phase ⁇ is 180 degrees and also illustrates a case where the ON duty ratio of the driving signal for each arm is 50%, namely, the proportion of ON time T13a to one period T13 is the same as that of OFF time T13b to the one period T13.
  • the proportion of an energization duration T14a of the inner coil 11 b and the outer coil 11 c to the one period T14 of the driving signal is the same as that of a de-energization duration T14b thereof to the one period T14.
  • the inter-arm phase ⁇ is made smaller than that in the high-power heating state to reduce the voltage application duration in one period.
  • a lower limit of the inter-arm phase ⁇ is set to a level at which the switching elements are protected from breaking due to an excessive current flowing through the switching elements depending on, for example, the phase of current flowing through the load circuit upon turn-on.
  • Fig. 14(b) illustrates a case where the inter-arm phase ⁇ is smaller than that in Fig. 14(a) .
  • the frequency and the ON duty ratio of the driving signal for each arm are the same as those in Fig. 14(a) .
  • the energization duration T14a of the inner coil 11 b and the outer coil 11 c in the one period T14 of the driving signal depends on the inter-arm phase ⁇ .
  • the input power (heating power) to the inner coil 11 b and the outer coil 11 c can be controlled depending on the inter-arm phase difference.
  • the control unit 45 fixes the inter-arm phase ⁇ and the ON duty ratio of the switching elements of each arm while the driving frequency for the inverter circuit 23 is fixed.
  • the other operating steps are the same as those in Embodiments 1 and 2.
  • coil current flowing through the inner coil 11 b and coil current flowing through the outer coil 11 c are detected by the coil current detecting means 25c and the coil current detecting means 25d, respectively.
  • the coil current detecting means 25c or the coil current detecting means 25d is, for example, broken during the heating operation of the inner coil 11 b and the outer coil 11 c and the broken detecting means fails to detect a coil current, a variation in coil current per predetermined time period can be detected on the basis of the other detected value.
  • control unit 45 may obtain a variation in coil current detected by the coil current detecting means 25c per predetermined time period and a variation in coil current detected by the coil current detecting means 25d per predetermined time period and may perform each of the determining processes described in Embodiments 1 and 2 on the basis of a larger one of the variations. Alternatively, each of the determining processes described in Embodiments 1 and 2 may be performed on the basis of the average value of the variations.
  • the above-described control enables a variation in coil current per predetermined time period to be accurately obtained if either the coil current detecting means 25c or the coil current detecting means 25d has low detection accuracy.
  • an IH cooking heater has been described as an example of the induction heating cooker of the present invention in Embodiments 1 to 4, the present invention is not limited to this example.
  • the present invention can be applied to any induction heating cooker using induction heating technology, for example, a rice cooker that performs cooking by induction heating.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Induction Heating Cooking Devices (AREA)
EP13760292.6A 2012-03-14 2013-03-13 Induction heat cooker Active EP2827679B1 (en)

Applications Claiming Priority (3)

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JP2012057049 2012-03-14
PCT/JP2012/077943 WO2013136577A1 (ja) 2012-03-14 2012-10-30 誘導加熱調理器
PCT/JP2013/056917 WO2013137287A1 (ja) 2012-03-14 2013-03-13 誘導加熱調理器

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EP2827679A1 EP2827679A1 (en) 2015-01-21
EP2827679A4 EP2827679A4 (en) 2015-07-22
EP2827679B1 true EP2827679B1 (en) 2016-04-27

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JP6038344B2 (ja) * 2013-10-24 2016-12-07 三菱電機株式会社 誘導加熱調理器
WO2015059801A1 (ja) * 2013-10-24 2015-04-30 三菱電機株式会社 誘導加熱調理器
DE112013007556B4 (de) * 2013-11-01 2023-02-16 Mitsubishi Electric Corporation Induktionsherd
EP3383131A1 (en) * 2017-03-27 2018-10-03 Vestel Elektronik Sanayi ve Ticaret A.S. Inductive cooking device and method
JP6870083B2 (ja) * 2017-06-06 2021-05-12 三菱電機株式会社 加熱調理器
KR102175633B1 (ko) * 2018-03-21 2020-11-06 (주)쿠첸 피가열체의 적합성을 평가하는 가열 장치
CN111385922B (zh) * 2018-12-29 2022-04-01 佛山市顺德区美的电热电器制造有限公司 电磁加热器具的控制方法、装置及电磁加热器具
EP3799524B1 (en) 2019-09-30 2022-12-07 Electrolux Appliances Aktiebolag Method for determining properties of electrical current provided to an induction heating element
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WO2013136577A1 (ja) 2013-09-19
EP2827679A4 (en) 2015-07-22
EP2827679A1 (en) 2015-01-21
ES2573657T3 (es) 2016-06-09
JP2016181518A (ja) 2016-10-13
CN104170524B (zh) 2016-01-27
JPWO2013137287A1 (ja) 2015-08-03
JP6238888B2 (ja) 2017-11-29
JP6141492B2 (ja) 2017-06-07
CN104170524A (zh) 2014-11-26
WO2013137287A1 (ja) 2013-09-19

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