EP2824204A1 - Stahlblech zur verwendung in einer heisspressung, pressgeformter artikel und verfahren zur herstellung des pressgeformten artikels - Google Patents

Stahlblech zur verwendung in einer heisspressung, pressgeformter artikel und verfahren zur herstellung des pressgeformten artikels Download PDF

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EP2824204A1
EP2824204A1 EP13757070.1A EP13757070A EP2824204A1 EP 2824204 A1 EP2824204 A1 EP 2824204A1 EP 13757070 A EP13757070 A EP 13757070A EP 2824204 A1 EP2824204 A1 EP 2824204A1
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Prior art keywords
steel sheet
less
amount
press
formed product
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English (en)
French (fr)
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EP2824204A4 (de
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Toshio Murakami
Junya Naitou
Keisuke Okita
Shushi Ikeda
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Kobe Steel Ltd
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Kobe Steel Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/208Deep-drawing by heating the blank or deep-drawing associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
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    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/673Quenching devices for die quenching
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
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    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/001Austenite
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/004Dispersions; Precipitations
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite
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    • C21D2221/00Treating localised areas of an article

Definitions

  • the present invention relates to a steel sheet for hot pressing use used in manufacturing structural components of an automobile and suitable for hot press forming, a press-formed product obtained from such a steel sheet for hot pressing use, and a method for manufacturing the press-formed product, and relates more specifically to a steel sheet for hot pressing use that is useful in being applied to a hot press forming method securing a predetermined strength by being subjected to heat treatment simultaneously with impartation of the shape in forming a pre-heated steel sheet (blank) into a predetermined shape, a press-formed product, and a useful method for manufacturing such a press-formed product.
  • a hot press forming method has been employed for manufacturing components in which a steel sheet is heated to a predetermined temperature (for example, a temperature at which a state of an austenitic phase is achieved), the strength is lowered, the steel sheet is thereafter formed using a tool of a temperature (room temperature for example) lower than the steel sheet, thereby impartation of a shape and rapid heat treatment (quenching) utilizing the temperature difference of the both are executed simultaneously, and the strength after forming is secured.
  • a hot-press forming method is referred to by various names such as a hot forming method, hot stamping method, hot stamp method, die quench method, and the like in addition to the hot press method.
  • Fig. 1 is a schematic explanatory drawing showing a tool configuration for executing hot press forming described above, 1 in the drawing is a punch, 2 is a die, 3 is a blank holder, 4 is a steel sheet (blank), BHF is a blank holding force, rp is punch shoulder radius, rd is die shoulder radius, and CL is punch/die clearance respectively. Also, out of these components, in the punch 1 and the die 2, passages 1a, 2a through which a cooling medium (water for example) can pass are formed inside of each, and it is configured that these members are cooled by making the cooling medium pass through these passages.
  • a cooling medium water for example
  • forming is started in a state the steel sheet (blank) 4 is heated to a two-phase zone temperature (between Ac 1 transformation point and Ac 3 transformation point) or a single-phase zone temperature of Ac 3 transformation point or above and is softened. That is, in a state the steel sheet 4 in a high temperature state is sandwiched between the die 2 and the blank holder 3, the steel sheet 4 is pressed in to the inside of a hole of the die 2 by the punch 1, and is formed into a shape corresponding to the shape of the outer shape of the punch 1 while reducing the outside diameter of the steel sheet 4.
  • the steel sheet As a steel sheet for hot pressing use widely used at present, one using 22Mn-B5 steel as a raw material is known.
  • the steel sheet has the tensile strength of approximately 1,500 MPa and the elongation of approximately 6-8%, and is applied to a shock resistant member (a member not causing deformation as much as possible and not causing breakage in collision).
  • a shock resistant member a member not causing deformation as much as possible and not causing breakage in collision.
  • application to a component requiring deformation such as an energy absorption member is difficult because elongation (ductility) is low.
  • the tensile strength: 1,500 MPa class is achieved on the high strength side (shock resistant portion side) according to these technologies, the maximum tensile strength is 700 MPa and the elongation EL is approximately 17% on the low strength side (energy absorption portion side), and achievement of higher strength and higher ductility are required in order to further improve the energy absorption properties.
  • Non-Patent Literature 1 Hirosue et al. "Nippon Steel Technical Report” No. 378, pp.15-20 (2003 )
  • the present invention has been developed in view of such circumstances as described above, and its object is to provide a steel sheet for hot pressing use capable of obtaining a press-formed product that can achieve the balance of high strength and elongation with a high level when uniform property is required within a formed product, capable of achieving the balance of high strength and elongation with a high level according to each region when regions corresponding to a shock resistant portion and an energy absorption portion are required within a single formed product, and useful in obtaining a press-formed product excellent in softening prevention property in a HAZ, a press-formed product exerting the properties described above, and a useful method for manufacturing such a press-formed product.
  • the steel sheet for hot pressing use of the present invention which could achieve the object described above contains:
  • the steel sheet for hot pressing use of the present invention it is also useful to contain, as other elements, (a) at least one element selected from the group consisting of V, Nb and Zr by 0.1% or less (exclusive of 0%) in total, (b) at least one element selected from the group consisting of Cu, Ni, Cr and Mo by 1% or less (exclusive of 0%) in total, (c) at least one element selected from the group consisting of Mg, Ca and REM by 0.01% or less (exclusive of 0%) in total, and the like, and the properties of the press-formed product is improved further according to the kind of the elements contained.
  • the method for manufacturing a press-formed product of the present invention which could achieve the object described above includes the steps of heating the steel sheet for hot pressing use as described above to a temperature of Ac 1 transformation point+20°C or above and Ac 3 transformation point-20°C or below, thereafter starting press-forming of the steel sheet, and holding the steel sheet at the bottom dead point and executing cooling to a temperature or below, the temperature being lower than the bainite transformation starting temperature Bs by 100°C, while securing the average cooling rate of 20°C/s or more within a tool.
  • the metal microstructure within the pressed steel includes retained austenite: 3-20 area%, annealed martensite and/or annealed bainite: 30-87 area%, and martensite as quenched: 10-67 area%, some of Ti-containing precipitates contained in pressed steel, each of which having an equivalent circle diameter of 30 nm or less, have an average equivalent circle diameter of 10 nm or less, the precipitated Ti amount and the total Ti amount in the steel fulfill the relationship represented by the formula (1) shown below, and the balance of high strength and elongation can be achieved as the uniform property of a high level within the formed product.
  • the area ratio of annealed martensite and/or annealed bainite means the total area ratio of both microstructures when both microstructures are included, and means, when either one microstructure is included, the area ratio of the microstructure.
  • another method for manufacturing a press-formed product of the present invention which could achieve the object described above includes the steps of using the steel sheet for hot pressing use as described above, dividing a heating region of the steel sheet into at least two regions, heating one region thereof to a temperature of Ac 3 transformation point or above and 950°C or below, heating another region to a temperature of Ac 1 transformation point+20°C or above and Ac 3 transformation point-20°C or below, thereafter starting press-forming of the both regions, and holding the both regions at the bottom dead point and executing cooling to a temperature of martensite transformation starting temperature Ms or below while securing the average cooling rate of 20°C/s or more within a tool.
  • Another press-formed product of the present invention is a press-formed product of a steel sheet having the chemical component composition as described above in which the pressed steel includes a first region whose metal microstructure includes retained austenite: 3 area% or more and 20 area% or less and martensite as quenched: 80 area% or more, and a second region whose metal microstructure includes retained austenite: 3-20 area%, annealed martensite and/or annealed bainite: 30-87 area%, and martensite as quenched: 10-67 area%, some of Ti-containing precipitates contained in steel of the second region, each of which having an equivalent circle diameter of 30 nm or less, have an average equivalent circle diameter of 10 nm or less, and the precipitated Ti amount and the total Ti amount in the steel fulfill the relationship represented by the formula (1) shown below.
  • the size of Ti-containing precipitates is controlled, the precipitation rate is controlled for Ti that does not form TiN, and the ratio of tempered hard phase (martensitic phase, bainitic phase and the like), hard phase (as-quenched martensite phase) and retained austenite phase is adjusted with respect to the metal microstructure, by hot-pressing the steel sheet under a predetermined condition, high strength-elongation balance of the press-formed product can be made a high level.
  • the shock resistant portion and the energy absorption portion can be formed within a single formed product, the balance of high strength and elongation can be achieved with a high level for each portion, and softening prevention property in a HAZ becomes excellent.
  • Fig. 1 is a schematic explanatory drawing showing a tool configuration for executing hot press forming.
  • the present inventors carried out studies from various aspects in order to achieve such a steel sheet for hot pressing use that can obtain a press-formed product exhibiting excellent ductility (elongation) also while securing high strength after press-forming in manufacturing the press-formed product by heating a steel sheet to a predetermined temperature and thereafter executing hot press forming.
  • C is an important element in achieving the balance of high strength and elongation of a case uniform properties are required within a formed product with a high level or in securing retained austenite particularly in the low strength/high ductility portion of a case the regions corresponding to a shock resistant portion and an energy absorption portion are required within a single formed product. Also, by concentration of C to austenite in heating of hot press forming, retained austenite can be formed after quenching. Also, C contributes to increase of the amount of martensite, and increases the strength. In order to exert such effects, C content should be 0.15% or more.
  • C content becomes excessive and exceeds 0.5%, two phase zone heating range becomes narrow, and the balance of high strength and elongation of a case uniform properties are required within a formed product is not achieved with a high level, or it becomes hard to adjust the metal microstructure to that targeted particularly in the low strength/high ductility portion (a microstructure in which a predetermined amount of annealed martensite and/or annealed bainite is secured) of a case the regions corresponding to a shock resistant portion and an energy absorption portion are required within a single formed product.
  • Preferable lower limit of C content is 0.17% or more (more preferably 0.20% or more), and more preferable upper limit is 0.45% or less (further more preferably 0.40% or less).
  • Si exerts an effect of forming retained austenite by suppressing that martensite is tempered during cooling of tool-quenching and cementite is formed, or that untransformed austenite is disintegrated.
  • Si content should be 0.2% or more.
  • ferrite is liable to be formed, formation of single-phase microstructure becomes hard in heating, and required fractions of bainite and martensite cannot be secured in a steel sheet for hot pressing use.
  • Preferable lower limit of Si content is 0.5% or more (more preferably 1.0% or more), and preferable upper limit is 2.5% or less (more preferably 2.0% or less).
  • Mn is an element effective in enhancing quenchability and suppressing formation of a microstructure (ferrite, pearlite, bainite and the like) other than martensite and retained austenite during cooling of tool-quenching. Also, Mn is an element stabilizing austenite, and is an element contributing to increase of retained austenite amount. In order to exert such effects, Mn should be contained by 0.5% or more. Although Mn content is preferable to be as much as possible when only properties are considered, because the cost of adding alloy increases, Mn content is made 3% or less. Preferable lower limit of Mn content is 0.7% or more (more preferably 1.0% or more), and preferable upper limit is 2.5% or less (more preferably 2.0% or less).
  • P content is made 0.05% or less (exclusive of 0%).
  • Preferable upper limit of P content is 0.045% or less (more preferably 0.040% or less).
  • S is also an element inevitably included in steel, S deteriorates ductility, and therefore S is preferable to be reduced as much as possible.
  • S content is made 0.05% or less (exclusive of 0%).
  • Preferable upper limit of S content is 0.045% or less (more preferably 0.040% or less).
  • A1 is useful as a deoxidizing element, fixes solid-solution N present in steel as AlN, and is useful in improving ductility.
  • Al content should be 0.01% or more. However, when Al content becomes excessive and exceeds 1%, Al 2 O 3 is formed excessively, and ductility is deteriorated. Also, preferable lower limit of Al content is 0.02% or more (more preferably 0.03% or more), and preferable upper limit is 0.8% or less (more preferably 0.6% or less).
  • B is an element contributing to prevention of formation of ferrite, pearlite and bainite during cooling after heating to a two-phase zone temperature of (Ac 1 transformation point - Ac 3 transformation point) because B has an action of suppressing ferrite transformation, pearlite transformation and bainite transformation on the high strength portion side, and to secure retained austenite.
  • B should be contained by 0.0002% or more, however, even when B is contained excessively exceeding 0.01%, the effects saturate.
  • Preferable lower limit of B content is 0.0003% or more (more preferably 0.0005% or more), and preferable upper limit is 0.008% or less (more preferably 0.005% or less).
  • Ti develops improvement effect of quenchability by fixing N and holding B in a solid solution state.
  • it is important to contain Ti more than the stoichiometric ratio of Ti and N (3.4 times of N content) by 0.002% or more.
  • drop of the strength in the HAZ can be suppressed by precipitation strengthening caused by that Ti dissolved in welding the hot stamp formed product is formed as TiC and by the effect of delaying increase of the dislocation density and the like by the effect of preventing movement of dislocation by TiC.
  • Ti-containing precipitates TiN for example
  • TiN Ti-containing precipitates
  • More preferable lower limit of Ti content is 3.4[N]+0.005% or more (further more preferably 3.4[N]+0.01% or more), and more preferable upper limit is 3.4[N]+0.09% or less (further more preferably 3.4[N]+0.08% or less).
  • N is an element inevitably mixed in, and is preferable to be reduced as much as possible, however, because there is a limit in reducing N in an actual process, 0.001% is made the lower limit. Also, when N content becomes excessive, Ti-containing precipitates (TiN for example) formed is coarsened, these precipitates work as the fracture origin, ductility of the steel sheet is deteriorated, and therefore the upper limit is made 0.01%. More preferable upper limit of N content is 0.008% or less (further more preferably 0.006% or less).
  • the basic chemical composition in the steel sheet for hot pressing use of the present invention is as described above, and the remainder is iron and inevitable impurities other than P, S (O, H and the like for example). Further, in the steel sheet for hot pressing use of the present invention, according to the necessity, it is also useful to further contain (a) at least one element selected from the group consisting of V, Nb and Zr by 0.1% or less (exclusive of 0%) in total, (b) at least one element selected from the group consisting of Cu, Ni, Cr and Mo by 1% or less (exclusive of 0%) in total, (c) at least one element selected from the group consisting of Mg, Ca and REM by 0.01% or less (exclusive of 0%) in total, and the like, and the properties of the steel sheet for hot pressing use are improved further according to the kind of the element contained. Preferable range when these elements are contained and reasons for limiting the range are as follows.
  • V, Nb and Zr have effects of forming fine carbide and miniaturizing the microstructure by a pinning effect. In order to exert such effects, it is preferable to contain them by 0.001% or more in total. However, when the content of these elements becomes excessive, coarse carbide is formed and becomes a start point of breakage, and ductility is deteriorated adversely. Therefore, it is preferable to contain these elements by 0.1% or less in total. More preferable lower limit of the content of these elements in total is 0.005% or more (further more preferably 0.008% or more), and more preferable upper limit in total is 0.08% or less (further more preferably 0.06% or less).
  • Cu, Ni, Cr and Mo suppress ferrite transformation, pearlite transformation and bainite transformation, therefore prevent formation of ferrite, pearlite and bainite during cooling after heating, and act effectively in securing retained austenite.
  • the content is preferable to be as much as possible when only the properties are considered, because the cost for adding alloys increases, 1% or less in total is preferable.
  • More preferable lower limit of these elements in total is 0.05% or more (further more preferably 0.06% or more), and more preferable upper limit in total is 0.5% or less (further more preferably 0.3% or less).
  • these elements miniaturize inclusions, they act effectively in improving ductility. In order to exert such effects, it is preferable to contain them by 0.0001% or more in total. Although the content is preferable to be as much as possible when only the properties are considered, because the effects saturate, 0.01% or less in total is preferable. More preferable lower limit of these elements in total is 0.0002% or more (further more preferably 0.0005% or more), and more preferable upper limit in total is 0.005% or less (further more preferably 0.003% or less).
  • Control of Ti-containing precipitates and the formula (1) is for preventing softening of the HAZ and is the control required fundamentally for a formed product, however, variation of these values between before and after hot-press forming is small, and therefore it is necessary that they have already been controlled at the stage of before forming (the steel sheet for hot pressing use).
  • Ti that is excessive relative to N in the steel before forming be present in a solid solution state or a fine state
  • Ti-containing precipitates can be maintained in the solid solution state or the fine state in heating of hot press forming.
  • the amount of precipitated Ti in the press-formed product can be controlled to a predetermined amount or less, softening in the HAZ is prevented, and thereby the properties of the welded joint can be improved.
  • the equivalent circle diameter of the Ti-containing precipitates of the object is stipulated to be 30 nm or less is that it is necessary to control the Ti-containing precipitates and excluding TiN formed coarsely in the melting stage that does not affect microstructure change and properties thereafter.
  • the size of the Ti-containing precipitates (the average equivalent circle diameter of the Ti-containing precipitates whose equivalent circle diameter is 30 nm or less) is preferably 5 nm or less, more preferably 3 nm or less.
  • the Ti-containing precipitates of the object of the present invention also include precipitates containing Ti such as TiVC, TiNbC, TiVCN, TiNbCN and the like in addition to TiC and TiN.
  • the average equivalent circle diameter of the Ti-containing precipitates whose equivalent circle diameter in the press-formed product is 30 nm or less is stipulated to be 10 nm or less
  • the same before forming is stipulated to be 6 nm or less.
  • the reason the size of the precipitates of the formed product is stipulated to be larger than that of the steel sheet is that Ti is present in the steel sheet as fine precipitates or in a solid solution state, and, when heating of 15 min or more at near 800°C is executed, the Ti-containing precipitates are slightly coarsened.
  • the average equivalent circle diameter of the Ti-containing precipitates whose equivalent circle diameter is 30 nm or less is 10 nm or less.
  • the average equivalent circle diameter of fine precipitates of 30 nm or less is made 6 nm or less and that majority of Ti is present in a solid solution state in the stage of the steel sheet for hot stamp use.
  • the Ti amount present as the precipitates other than TiN is 0.5 times or below of the balance obtained by deducting Ti that forms TiN from total Ti (that is, 0.5 ⁇ [(total Ti amount (mass%))-3.4[N]] or less) (the requirement of (B) described above).
  • Precipitated Ti amount (mass%)-3.4[N] is preferably 0.4 ⁇ [(total Ti amount (mass%))-3.4[N]] or less, more preferably 0.3 ⁇ [(total Ti amount (mass%))-3.4[N]] or less.
  • the metal microstructure cannot be controlled only by the hot pressing condition, and it is necessary to control the microstructure of the raw material steel thereof (the steel sheet for hot pressing use) beforehand.
  • the metal microstructure In order to secure the proper amount of annealed martensite and annealed bainite which are fine and largely contributing to ductility in the press-formed product, it is necessary to make the sum total of the fraction of bainite and the fraction of martensite in the steel sheet for hot pressing use 80 area% or more.
  • the sum total of the fraction of bainite and the fraction of martensite is less than 80 area%, the fraction of annealed martensite and/or annealed bainite targeted in the formed steel sheet is hardly secured, and the amount of other microstructure (ferrite for example) increases to deteriorate the strength-elongation balance.
  • the sum total of the fraction of bainite and the fraction of martensite is preferably 90 area% or more, more preferably 95 area% or more.
  • the remainder of the metal microstructure is not particularly limited, at least any of ferrite, pearlite or retained austenite can be cited for example.
  • the steel sheet (the steel sheet for hot pressing use) of the present invention as described above can be manufactured by that a billet obtained by melting steel having the chemical component composition as described above is subjected to hot rolling with heating temperature: 1,100°C or above (preferably 1,150°C or above) and 1,300°C or below (preferably 1,250°C or below) and the finish rolling temperature of 930°C or above (preferably 950°C or above) and 1,050°C or below (preferably 1,000°C or below), cooling (rapid cooling) is executed immediately thereafter to 450°C or below (preferably 400°C or below) with the average cooling rate of 20°C/s or more (preferably 30°C/s or more), and winding is executed at 100°C or above (preferably 150°C or above) and 450°C or below (preferably 400°C or below).
  • heating temperature 1,100°C or above (preferably 1,150°C or above) and 1,300°C or below (preferably 1,250°C or below) and the finish rolling temperature of 930°C or above (preferably 950°C
  • the method described above is for executing control so that (1) rolling is finished at a temperature range where dislocation introduced by hot rolling remains within austenite, (2) Ti-containing precipitates such as TiC and the like are formed finely on the dislocation by rapid cooling immediately thereafter, and (3) bainite transformation or martensite transformation is caused by rapid cooling and winding thereafter.
  • the steel sheet for hot pressing use having the chemical component composition, metal microstructure and Ti-precipitation state as described above may be used for manufacturing by a hot press forming as it is, and may be used for manufacturing by hot press forming after being subjected to cold rolling with the draft: 10-80% (preferably 20-70%) after pickling.
  • the steel sheet for hot pressing use or the material obtained by cold rolling thereof for manufacturing by hot press forming after being subjected to such heat treatment of heating to 830°C or above (preferably 850°C or above and 900°C or below), rapid cooling thereafter to 450°C or below (preferably 400°C or below) at a cooling rate of 20°C/s or more (preferably 30°C/s or more), and thereafter holding at 450°C or below for 10 s or more and 1,000 s or less, or tempering at a temperature of 450°C or below.
  • the steel sheet subjected to such cold rolling and heat treatment is also included in the steel sheet for hot pressing use of the present invention as far as the required properties are fulfilled.
  • the steel sheet for hot pressing use of the present invention may be subjected to plating containing at least one element out of Al, Zn, Mg and Si on the surface thereof (the surface of the base steel sheet).
  • the press formed product having a single property (may be hereinafter referred to as "single region formed product") can have an optimum microstructure of low strength and high ductility.
  • the heating temperature should be controlled to a predetermined range.
  • the heating temperature of the steel sheet is below Ac 1 transformation point+20°C, sufficient amount of austenite cannot be secured in heating, and a predetermined amount of retained austenite cannot be secured in the final microstructure (the microstructure of the formed product).
  • the transformation amount to austenite increases excessively in heating, and a predetermined amount of annealed martensite and annealed bainite cannot be secured in the final microstructure (the microstructure of the formed product).
  • the average cooling rate within the tool 20°C/s or more and to make the cooling finishing temperature a temperature or below, the temperature being lower than the bainite transformation starting temperature Bs by 100°C.
  • the average cooling rate at that time is preferably 30°C/s or more (more preferably 40°C/s or more).
  • the cooling finishing temperature becomes higher than the temperature that is lower than the bainite transformation starting temperature Bs by 100°C and the average cooling rate is less than 20°C/s, the microstructure such as ferrite, pearlite and the like is formed, a predetermined amount of retained austenite cannot be secured, and elongation (ductility) in the formed product deteriorates.
  • the cooling finishing temperature is not particularly limited as far as it is a temperature or below, the temperature being lower than Bs by 100°C, and can be the martensite transformation starting point Ms or below for example.
  • control of the average cooling rate basically becomes unnecessary at the stage the temperature becomes equal to or below the temperature lower than the bainite transformation starting temperature Bs by 100°C
  • cooling may be executed to the room temperature with the average cooling rate of 1°C/s or more and 100°C/s or less for example.
  • control of the average cooling rate within the tool while being held at the bottom dead point can be achieved by means such as (a) to control the temperature of the forming tool (the cooling medium shown in Fig. 1 above), and (b) to control the thermal conductivity of the tool.
  • the metal microstructure is formed of retained austenite: 3-20 area%, annealed martensite and/or annealed bainite: 30-87 area%, and martensite as quenched: 10-67 area%, and the balance of high strength and elongation can be achieved with a high level and as a uniform property within the formed product.
  • the reasons for setting the range of each requirement (basic microstructure) in such a hot press-formed product are as described below.
  • Retained austenite has an effect of increasing the work hardening ratio (transformation induced plasticity) and improving ductility of the press-formed product by being transformed to martensite during plastic deformation.
  • the fraction of retained austenite should be made 3 area% or more. Ductility becomes more excellent as the fraction of retained austenite is higher.
  • retained austenite that can be secured is limited, and approximately 20 area% becomes the upper limit.
  • Preferable lower limit of retained austenite is 5 area% or more (more preferably 7 area% or more).
  • the fraction of annealed martensite and/or annealed bainite is made 30 area% or more.
  • the fraction of retained austenite becomes insufficient, and ductility (residual ductility) deteriorates.
  • Preferable lower limit of annealed martensite and/or annealed bainite is 40 area% or more (more preferably 50 area% or more), and preferable upper limit is less than 80 area% (more preferably less than 70 area%).
  • the fraction of martensite as quenched is made 10 area% or more.
  • the fraction of martensite as quenched increases excessively, strength increases excessively and elongation becomes insufficient, and therefore the fraction thereof should be 67 area% or less.
  • Preferable lower limit of the fraction of martensite as quenched is 20 area% or more (more preferably 30 area% or more), and preferable upper limit is 60 area% or less (more preferably 50 area% or less).
  • microstructure there is no specific limit other than the microstructure described above, and ferrite, pearlite, bainite and the like may be included as the remainder microstructure, however, these microstructures are inferior in contribution to strength and contribution to ductility compared to other microstructures, and it is basically preferable not to be contained (it may also be 0 area%). However, up to 20 area% is allowable.
  • the remainder microstructure is preferably 10 area% or less, more preferably 5 area% or less.
  • the press-formed product (single region formed product) described above, some of Ti-containing precipitates contained in the steel sheet, each of which having an equivalent circle diameter of 30 nm or less, have an average equivalent circle diameter of 10 nm or less.
  • the average equivalent circle diameter of Ti-containing precipitates having 30 nm or less equivalent circle diameter is preferably 8 nm or less, more preferably 6 nm or less.
  • the amount of Ti present as the precipitates other than TiN is 0.5 times or less of Ti of the balance obtained by deducting Ti that forms TiN from total Ti (that is 0.5 ⁇ [(total Ti amount (mass%))-3.4[N]] or less).
  • Precipitated Ti amount (mass%)-3.4[N] is preferably 0.4 ⁇ [(total Ti amount (mass%))-3.4[N]] or less, more preferably 0.3 ⁇ [(total Ti amount (mass%))-3.4[N]] or less.
  • the press forming condition heat forming condition
  • the properties such as strength, elongation and the like of the press-formed product can be controlled, the press-formed product with high ductility (residual ductility) is obtained, and therefore application to a portion (energy absorption member for example) to which it has been difficult to apply conventional press-formed products becomes also possible which is very useful in expanding the application range of the press-formed product.
  • a press-formed product exerting strength-ductility balance according to each region (may be hereinafter referred to as "plural region formed product") is obtained when the heating temperature and the condition of each region in forming are properly controlled and the microstructure of each region is adjusted in manufacturing the press-formed product by press forming of a steel sheet using a press-forming tool.
  • the plural region formed product can be manufactured as described above using the steel sheet for hot pressing use of the present invention by dividing a heating region of the steel sheet into at least two regions, heating one region thereof (hereinafter referred to as the first region) to a temperature of Ac 3 transformation point or above and 950°C or below, heating another region (hereinafter referred to as the second region) to a temperature of Ac 1 transformation point+20°C or above and Ac 3 transformation point-20°C or below, thereafter starting press forming of both of the first and second regions, and being held at the bottom dead point in both of the first and second regions and executing cooling to a temperature of martensite transformation starting temperature Ms or below while securing the average cooling rate of 20°C/s or more within a tool.
  • the heating region of the steel sheet into at least two regions (high strength side region and low strength side region) and controlling the manufacturing condition according to each region, such a press-formed product that strength-ductility balance according to each region is exerted is obtained.
  • the second region out of two regions corresponds to the low strength side region, and the manufacturing condition, microstructure and properties in this region is basically same to those of the single region formed product described above.
  • the manufacturing condition for forming the other first region (corresponding to the high strength side region) will be described.
  • this manufacturing method it is required to form regions with different heating temperature by a single steel sheet, however, by using an existing heating furnace (for example, far infrared furnace, electric furnace+shield), controlling while making the boundary section of the temperature 50 mm or less is possible.
  • an existing heating furnace for example, far infrared furnace, electric furnace+shield
  • the heating temperature In order to properly adjust the microstructure of the press-formed product, it is necessary to control the heating temperature to a predetermined range. By properly controlling this heating temperature, transformation to a microstructure mainly of martensite is caused while securing a predetermined amount of retained austenite in the cooling step after heating, and a desired microstructure can be achieved within the range of the final hot press-formed product.
  • the steel sheet heating temperature in this region is below Ac 3 transformation point, a sufficient amount of austenite cannot be obtained in heating, and a predetermined amount of retained austenite cannot be secured in the final microstructure (the microstructure of the formed product).
  • the heating temperature of the steel sheet is preferably Ac 3 transformation point+50°C or above and 930°C or below.
  • the average cooling rate should be 20°C/s or more and the cooling finishing temperature should be martensite transformation starting temperature (Ms point) or below.
  • the average cooling rate at that time is preferably 30°C/s or more (more preferably 40°C/s or more).
  • the cooling finishing temperature is 400°C or below, preferably 300°C or below.
  • the metal microstructure, precipitates and the like are different between the first region and the second region.
  • the metal microstructure is of retained austenite: 3-20 area% (the action and effect of retained austenite are same to the above), and martensite as quenched: 80 area% or more.
  • the metal microstructure and Ti state the average equivalent circle diameter of Ti-containing precipitates, the value of the precipitated Ti amount (mass%)-3.4[N], and the like) same to those of the single region formed product described above are fulfilled.
  • the area fraction of martensite as quenched should be 80 area% or more.
  • the fraction of martensite as quenched is preferably 85 area% or more (more preferably 90 area% or more).
  • ferrite, pearlite, bainite and the like may be included in a part thereof.
  • Steel (steel Nos. 1-32) having the chemical component composition shown in Tables 1, 2 below was molten in vacuum, was made a slab for experiment, was thereafter made a steel sheet by hot rolling, was thereafter cooled, and was subjected to treatment that simulates winding (sheet thickness: 3.0 mm).
  • the winding simulated treatment method included cooling to the winding temperature, putting the sample thereafter into a furnace heated to the winding temperature, holding for 30 min, and cooling in the furnace.
  • the manufacturing condition for the steel sheet at that time is shown in Table 3 below.
  • Treatment (1) The hot-rolled steel sheet was cold-rolled (sheet thickness: 1.6 mm).
  • Treatment (2) The hot-rolled steel sheet was cold-rolled (sheet thickness: 1.6 mm), was heated thereafter to 860°C simulating continuous annealing, was cooled thereafter to 400°C with the average cooling rate of 30°C/s, and was held.
  • Treatment (3) The hot-rolled steel sheet was cold-rolled (sheet thickness: 1.6 mm), was heated thereafter to 860°C simulating continuous hot dip galvanizing line, was cooled thereafter to 400°C with the average cooling rate of 30°C/s, was held, was thereafter heated further by (500°C ⁇ 10 s), and was cooled thereafter.
  • sheet thickness 1.6 mm
  • 860°C simulating continuous hot dip galvanizing line was heated thereafter to 860°C simulating continuous hot dip galvanizing line, was cooled thereafter to 400°C with the average cooling rate of 30°C/s, was held, was thereafter heated further by (500°C ⁇ 10 s), and was cooled thereafter.
  • An extraction replica sample was prepared, and a transmission electron microscope image (magnifications: 100,000 times) of Ti-containing precipitates was photographed using a transmission electron microscope (TEM).
  • TEM transmission electron microscope
  • EDX energy dispersion type X-ray spectrometer
  • the area of the Ti-containing precipitates of at least 100 pieces was measured by image analysis, those having the equivalent circle diameter of 30 nm or less were extracted, and the average value thereof was made the size of the precipitates. Also, in the table, the size is shown as "average equivalent circle diameter of Ti-containing precipitates".
  • precipitated Ti amount (mass%)-3.4[N] the Ti amount present as the precipitates
  • extraction residue analysis in extraction treatment, the precipitates coagulate, and fine precipitates also can be measured
  • precipitated Ti amount (mass%)-3.4[N] expressed as "precipitated Ti amount-3.4[N]" in Tables 4, 5
  • the Ti-containing precipitates partly contained V and Nb, the contents of these precipitates were also measured.
  • Each steel sheet described above (1.6 mm t ⁇ 150 mm ⁇ 200 mm) (with respect to those other than the treatment of (1)-(3) described above, the thickness was adjusted to 1.6 mm by hot rolling) was heated to a predetermined temperature in a heating furnace, and was thereafter subjected to press forming and cooling treatment using the tool ( Fig. 1 above) of a hat shape to obtain the formed product.
  • the press forming conditions (heating temperature, average cooling rate, and rapid cooling finishing temperature in press forming) are shown in Table 6 below.
  • TS tensile strength
  • elongation total elongation EL
  • observation of the metal microstructure the fraction of each microstructure
  • hardness drop amount after heat treatment were measured by methods described below.
  • the tensile test was executed using JIS No. 5 test specimen, and the tensile strength (TS) and the elongation (EL) were measured. At this time, the strain rate of the tensile test was made 10 mm/s. In the present invention, the case 780-1,270 MPa of the tensile strength (TS) and 20% or more of the elongation (EL) were satisfied and the strength-elongation balance (TS ⁇ EL) was 20,000 (MPa ⁇ %) or more was evaluated to have passed.
  • heating was executed to 700°C with the average heating rate of 50°C/s using a heat treatment simulator, cooling was thereafter executed with the average cooling rate of 50°C/s, and the hardness drop amount ( ⁇ Hv) relative to the original hardness (Vickers hardness) was measured.
  • the hardness drop amount ( ⁇ Hv) was 50Hv or less, the softening prevention property in the HAZ was determined to be excellent.
  • those of the steel Nos. 3, 6, 7, 9, 13, 18, 22 are the comparative examples not satisfying any of the requirements stipulated in the present invention, and any of the properties is deteriorated. That is, that of the steel No. 3 uses a steel sheet with low Si content, the fraction of retained austenite in the formed product is not secured, the elongation is not enough, and the strength-elongation balance is deteriorated. In that of the steel No. 6, the finish rolling temperature in manufacturing the steel sheet is low, the relationship of the formula (1) is not fulfilled in either stage of the steel sheet for hot pressing use and the formed product, the elongation is not enough to deteriorate the strength-elongation balance, and the softening prevention property is also deteriorated.
  • the average cooling rate from the finish rolling temperature to winding in manufacturing the steel sheet is low, ferrite is formed in the stage of the formed product and the fraction of martensite as quenched cannot be secured, the strength and elongation drop, and the strength-elongation balance (TS ⁇ EL) is deteriorated.
  • the winding temperature in manufacturing the steel sheet is high, the precipitated Ti amount is excessive in the stage of the steel sheet for hot pressing use, and, when press forming is executed using such a steel sheet, even if the forming condition is appropriate, the precipitated Ti amount is excessive also in the formed product, and the softening prevention property is also deteriorated.
  • the cooling rate in press forming is slow, bainite and pearlite are formed in the stage of the formed product and the fraction of martensite as quenched cannot be secured, the strength and elongation drop, and the strength-elongation balance (TS ⁇ EL) is deteriorated.
  • the steel sheet with excessive C content is used, the fraction of martensite of the steel sheet is low, the heating temperature in press forming is high, the fraction of martensite and/or annealed bainite in the formed product cannot be secured, the strength becomes high, and only low elongation EL is obtained (the strength-elongation balance (TS ⁇ EL) is also deteriorated).
  • the steel sheet with excessive Ti content is used, the strength-elongation balance (TS ⁇ EL) is deteriorated, and the softening prevention property is also deteriorated.
  • Each steel sheet described above (3.0 mm t ⁇ 150 mmx200 mm) was heated to a predetermined temperature in a heating furnace, and was subjected thereafter to press forming and cooling treatment using the tool ( Fig. 1 above) of a hat shape to obtain the formed product.
  • the steel sheet was put in an infrared furnace and the portion intended to be high-strengthened (the steel sheet portion corresponding to the first region) was configured so that infrared rays directly hit so as to allow high temperature heating, whereas the portion intended to be low-strengthened (the steel sheet portion corresponding to the second region) was shielded with a cover so that a part of the infrared rays was blocked so as to allow low temperature heating, and thereby the heating temperature was differentiated. Therefore, the formed product has the regions with different strength within a single component.
  • the press forming conditions heating temperature, average cooling rate, and rapid cooling finishing temperature of each region in press forming) are shown in Table 13 below.
  • TS tensile strength
  • elongation total elongation EL
  • observation of the metal microstructure the fraction of each microstructure in each region were obtained similarly to Example 1.
  • the steel sheet for hot pressing use of the present invention is suitable to structural components of an automobile.

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EP3521458A4 (de) * 2016-09-30 2020-04-29 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Stahlteile, herstellungsverfahren dafür und stahlblech für stahlteile
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EP2824204A4 (de) 2015-11-04
KR20140127857A (ko) 2014-11-04
US20150090377A1 (en) 2015-04-02
WO2013133165A1 (ja) 2013-09-12
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