EP2795233B1 - Evaporator pipe with optimised external structure - Google Patents
Evaporator pipe with optimised external structure Download PDFInfo
- Publication number
- EP2795233B1 EP2795233B1 EP12794195.3A EP12794195A EP2795233B1 EP 2795233 B1 EP2795233 B1 EP 2795233B1 EP 12794195 A EP12794195 A EP 12794195A EP 2795233 B1 EP2795233 B1 EP 2795233B1
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- EP
- European Patent Office
- Prior art keywords
- tube
- material projections
- rib
- ribs
- lateral
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 claims description 194
- 239000007788 liquid Substances 0.000 claims description 13
- 230000008020 evaporation Effects 0.000 claims description 10
- 238000001704 evaporation Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims 1
- 238000012546 transfer Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000006911 nucleation Effects 0.000 description 7
- 238000010899 nucleation Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/18—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
- F28F13/185—Heat-exchange surfaces provided with microstructures or with porous coatings
- F28F13/187—Heat-exchange surfaces provided with microstructures or with porous coatings especially adapted for evaporator surfaces or condenser surfaces, e.g. with nucleation sites
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0061—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for phase-change applications
- F28D2021/0064—Vaporizers, e.g. evaporators
Definitions
- the invention relates to a metallic heat exchanger tube for the evaporation of liquids from pure substances or mixtures on the pipe outside according to the preamble of claim 1.
- Heat transfer occurs in many technical processes, for example in refrigeration and air conditioning technology or in chemical and energy engineering.
- heat exchangers heat is transferred from one medium to another.
- the media are usually separated by a wall. This wall serves as a heat transfer surface and for separating the media.
- the temperature of the heat-emitting medium must be higher than the temperature of the heat-absorbing medium. This temperature difference is called the driving temperature difference.
- the higher the driving temperature difference the more heat can be transferred per unit of heat transfer area.
- the structuring of the heat transfer surface can improve heat transfer. This can be achieved that more heat can be transmitted per unit of heat transfer surface than a smooth surface. Furthermore, it is possible to reduce the driving temperature difference and thus make the process more efficient.
- heat exchangers are tube bundle heat exchangers.
- tubes are often used, which are structured both on their inside and on their outside.
- Structured heat exchanger tubes for shell-and-tube heat exchangers usually have at least one structured region and smooth end pieces and possibly smooth intermediate pieces. The smooth end or intermediate pieces limit the structured areas. So that the tube can be easily installed in the shell and tube heat exchanger, the outer diameter of the structured areas must not be greater than the outer diameter of the smooth end and intermediate pieces.
- the process of bubbling is intensified. It is known that the formation of bubbles begins at germinal sites. These germinal sites are usually small gas or steam inclusions. Such nucleation sites can already be produced by roughening the surface. When the growing bubble reaches a certain size, it detaches from the surface. If in the course of bladder detachment the germinal site is flooded by inflowing liquid, the gas or vapor inclusion can be displaced by liquid. In this case, the germinal site is inactivated. This can be avoided by a suitable design of the germinal sites. For this purpose, it is necessary that the opening of the nucleus is smaller than the cavity located below the opening.
- Integrally rolled finned tubes are understood to mean finned tubes in which the fins are formed from the wall material of a smooth tube. The ribs are therefore monolithically connected to the pipe wall and can thus transfer heat optimally.
- Such finned tubes have a round cross section over their entire length and the outer contour of the finned tube is coaxial with the tube axis.
- Various methods are known with which the channels located between adjacent ribs are sealed in such a way that connections between channel and environment remain in the form of pores or slots. Since the opening of the pores or slots is smaller than the width of the channels, the channels are suitably shaped cavities that promote formation and stabilization of nucleation sites.
- substantially closed channels are formed by bending or flipping the ribs (FIG. US 3,696,861 . US 5,054,548 . US 7,178,361 . US 7,254,964 ), by splitting and upsetting the ribs ( DE 27 58 526 A1 . US 4,577,381 ) and by notching and upsetting the ribs ( US 4,660,630 . EP 0 713 072 A2 . US 4,216,826 . US 5,697,430 . US 7,789,127 ) generated.
- structures which are produced by bending over or splitting the ribs it is disadvantageous that even slight changes in the rib geometry caused by manufacturing tolerances or tool wear lead to a performance-reducing change in the pore structure.
- the most powerful commercially available finned tube finned tubes have on the tube exterior a ribbed structure with a fin density of 55 to 60 fins per inch ( US 5,669,441 . US 5,697,430 . DE 197 57 526 C1 ). This corresponds to a rib pitch of about 0.45 to 0.40 mm.
- a smaller rib division inevitably requires equally finer tools. Finer tools are however subjected to a higher risk of breakage and faster wear.
- the currently available tools enable the safe production of finned tubes with rib densities of up to 60 ribs per inch.
- the invention includes a metallic heat exchanger tube for the evaporation of liquids on the tube outside with a tube axis, with a tube wall and with on the tube outside circumferential, integrally molded ribs.
- the ribs have a ribbed foot, rib flanks and a ribbed tip, the ribbed foot projecting substantially radially from the tube wall. Between two adjacent ribs in the axial direction is in each case a groove. On the rib flanks lateral material projections are arranged, which are formed from material of the ribs.
- At least first, second and third lateral material projections are arranged such that the grooves are largely covered by the entirety of the material projections, wherein the first, second and third lateral material projections are formed on the tube wall in the radial direction each differently spaced levels.
- the present invention relates to structured tubes for use in heat exchangers in which the heat-absorbing medium vaporizes.
- evaporator tube bundle heat exchangers are often used in which liquids of pure substances or mixtures evaporate on the outside of the tube and thereby cool a brine or water on the inside of the tube.
- the invention is based on the consideration that in evaporator tubes performance increases can be achieved by closing the grooves between the ribs by deformation of the ribs in a suitable manner, so that an undercut structure is formed.
- bladder boiling there are small pockets of steam in the grooves at the bottom of the groove in the area of the rib foot. These steam inclusions are the germinal sites of the vapor bubbles.
- the growing bubble reaches a certain size, it separates from the groove between the ribs and from the tube surface. If the germinal site is flooded with fluid in the course of bladder detachment, the germinal site is deactivated.
- the structure on the pipe surface must therefore be designed so that when detaching the bubble a small bubble remains, which then serves as a germination point for a new cycle of blistering.
- the size of the steam pockets depends on the properties of the substance to be vaporized, the pressure and the local temperature conditions, in particular the overtemperature of the tube wall with respect to the evaporation temperature. So that the steam inclusions can assume a sufficient size, it is advantageous to select the distance of the lateral material projections, which are formed closest to the pipe wall, greater than half the groove width, relative to the pipe wall.
- the width W of the groove is measured between the rib flanks above the rib foot.
- the lateral material projections may be continuous or discontinuous in the tube circumferential direction. Continuously formed lateral material projections change their cross section along the pipe circumferential direction only insignificantly. Discontinuous lateral material projections substantially change their cross section along the pipe circumferential direction; they can even be interrupted in some places. It is also possible to make one part of the lateral material projections continuous and another part of the lateral material projections discontinuous.
- the grooves can be covered so far that in the radial direction of the groove bottom is visible on at most 4% of the pipe surface. This can be achieved by a suitable dimensioning of the ribs and the lateral material protrusions.
- the material projections may be formed on both flanks of the groove. In particular, the width W of the grooves and the lateral extent of the material projections can be matched to one another.
- the grooves may be covered so far that at least 2% of the pipe surface is visible in the radial direction of the groove bottom.
- material protrusions may be formed on both flanks of the groove.
- a very advantageous embodiment of the invention can be realized if the grooves are so far covered, for example, by material protrusions formed on both flanks of the groove, that the groove bottom is not visible in the radial direction of view.
- the lateral material projections may be discontinuous in the pipe circumferential direction. As a result, discrete openings or pores are formed in the system of lateral material projections. The transport of liquid and vapor then takes place through these openings.
- the lateral material projections may be formed discontinuously in the tube circumferential direction at least two levels and the lateral material projections of these levels to each other in the pipe circumferential direction at least partially offset. Due to the partially staggered arrangement of the material projections, a system of interrupted planes with passages is created. The cross-sectional areas of the passage openings are larger than visible in the radial direction of view. The resulting steam can thus leave the groove without much resistance. At the same time, liquid can not be taken directly from penetrate the environment in the groove base, since the groove bottom is largely covered by the material projections according to the invention. This effectively prevents the flooding of bladder nucleation sites and thus stabilizes the nucleation process. Thus, a structure is formed which brings the liquid supply and Dampfabtransport in a favorable manner into balance.
- the grooves may be covered so far that in the radial direction of view of the groove bottom is visible only through openings with a maximum area of 0.007 mm 2 . Due to statistical variations in the manufacturing process, individual openings may be larger than 0.007 mm 2 . It will be understood by those skilled in the art that the mean area of the openings should not be greater than 0.007mm 2 , with the variation in aperture size preferably being chosen to be small enough not to adversely affect the performance of the structure. In the case of discontinuously formed, regularly recurring lateral material projections, the pitch and the extension of the material projections in the circumferential direction can be adapted in order to cover the groove base accordingly. The smaller the visible part of the groove bottom in the radial direction of view, the better the evaporation performance.
- a further advantageous embodiment may be present if, at at least one level, the lateral extension of the material projections is so large that they overlap with the lateral material projections which are formed on the opposite rib edge on at least one other level in the axial direction and that the radial distance this material projections of the pipe wall is chosen so that in the overlap region narrow passages remain between the material projections.
- the bladder germs are particularly effectively held in the groove.
- the groove bottom is in many places in multiple ways covered.
- the narrow passages in the overlap area ensure the exchange of liquid and vapor.
- the ribs of an integrally rolled finned tube may be provided with notches extending from the fin tip towards the rib foot.
- the depth of the notch is less than the height of the ribs.
- material of the rib which has been radially displaced by the notches forms first lateral material projections which partially overlap the groove between two axially adjacent ribs at a first level.
- second lateral material projections which partially overlap the groove at a second level.
- the portions of the fin tip that are located between two circumferentially adjacent notches are axial so that the widened portions of the fin tip form third lateral material projections that partially overlap the groove at a third level.
- the first material projections formed by notching the rib and the third material projections on the fin tip are discontinuously formed in the pipe circumferential direction. To each other, these two material projections are arranged offset.
- the second lateral material protrusions may be formed by substantially radially displacing rib tip material. They may be discontinuous or nearly continuous.
- the first, second and third lateral material protrusions are circumferentially arranged in a predetermined correlation with each other.
- the lateral material protrusions are designed to be suitable if, viewed radially from the outside, the groove bottom is visible on less than 4% of the pipe surface. Ideally, the groove bottom is no longer visible from the outside.
- the integrally rolled finned tube 1 according to FIGS. 1 to 11 has a pipe wall 2 and on the pipe outer side 21 one or more helically encircling ribs 3.
- the ribs 3 usually run around like a multi-start thread.
- the case that only a rib 3 rotates like a catchy thread makes no difference to the invention. Therefore, this case is included in the invention, even though the term 'ribs' is always used in the plural.
- the ribs 3 are substantially radially from the tube wall 2 from.
- the ribs 3 have a ribbed foot 31, rib flanks 32 and a ribbed tip 33.
- the ribs 3 have a curved contour which can be described by means of a radius of curvature.
- the rib foot 31 extends radially from the tube wall 2 to the point where the curved contour of the rib 3 merges into the rib flank 32.
- the rib flank 32 extends from the rib foot 31 to the rib tip 33.
- the rib height H is measured from the tube wall 2 to the rib tip 33. All ribs have the same height H.
- the rib height H is typically 0.5 to 0.7 mm and thus depending on the pipe diameter between 2% and 5% of the pipe diameter.
- the grooves 35 are at least twice as wide as the radius of curvature at the rib foot 31.
- the width W of the groove 35 is measured between the rib flanks 32 above the rib foot 31.
- Fig. 1 shows a sectional view of a fin tube 1 according to the invention along the tube axis.
- first lateral material projections 41 On the left side of each rib 3 are located above the fin foot 31 first lateral material projections 41.
- second lateral material projections 42 On the right side of each rib 3 are second lateral material projections 42 which are spaced from the tube wall 2 further than the first material projections 41.
- the second material projections 42 are disposed below the rib tip 33 on the rib flank 32.
- third lateral material projections 43 are third lateral material projections 43. Die The third material protrusions 43 are spaced further from the tube wall 2 than the second material protrusions 42.
- the first material protrusions 41 and the second material protrusions 42 extend laterally over the groove 35 such that an axial overlap exists between the first 41 and second 42 material protrusions, respectively adjacent ribs 3 is formed. Since the first 41 and second 42 material projections are spaced differently far from the tube wall 2, a narrow passage 62 remains between the first 41 and second 42 material projections.
- the second material projections 42 and the third material projections 43 laterally extend over the groove 35 such that a Overlap between the second 42 and the third 43 material projections each adjacent ribs 3 is formed in the axial direction. Since the second 42 and third 43 material projections are spaced differently far from the tube wall 2, remains between the two material projections 42 and 43, a narrow passage 66. The in Fig.
- FIG. 1 shown material projections 41, 42 and 43 may be formed continuously or discontinuously in the tube circumferential direction. If they are continuously trained, the in Fig. 1 shown sectional view to find in each sectional plane in the tube circumferential direction in at most slightly changed form. In this case, the whole of the lateral material projections 41, 42 and 43, the grooves 35 between two axially adjacent ribs 3 completely covered, so that the groove bottom 36 is not visible from the outside.
- Fig. 2 shows the outside view of an advantageous embodiment of a finned tube according to the invention 1.
- the ribs 3 extend in the FIG. 2 in the vertical direction, the tube axis runs in a horizontal direction.
- the ribs 3 are provided with notches 51 which extend from the rib tip 33 in the direction of rib foot.
- the notches 51 preferably enclose with the ribs 3 an angle of approximately 45 °.
- material of the rib 3 forms first lateral material projections 41, which form the groove 35 partially overlap between two adjacent ribs 3 in the axial direction.
- Between the fin tip 33 and the level of the notches 51 are second lateral material projections 42 which partially overlap the groove 35.
- the portions 54 of the rib tip 33 which are located between two circumferentially adjacent notches 51, are spread unilaterally in the axial direction, so that the expanded portions 54 of the rib tip 33 form third lateral material projections 43 which partially overlap the groove.
- the first lateral material protrusions 41 formed by the notches of the rib 3 and the third lateral material protrusions 43 on the rib tip 33 are discontinuously formed in the tube circumferential direction. To each other, these material projections 41 and 43 are arranged offset.
- the second lateral material protrusions 42 may be formed by substantially radially displacing material of the rib tip 33. If, as in Fig.
- first 41, second 42 and third 43 lateral material projections are arranged in the circumferential direction in a predetermined correlation to each other.
- material protrusions 53 are formed on the flanks of the notch 51. These material projections 53 connect the first lateral material projections 41 with the second 42 and third 43 lateral material projections. Due to the totality of all lateral material projections 41, 42 and 43 as well as the material projections 53 on the flanks of the notches 51, the grooves between two adjacent ribs 3 in the axial direction are largely covered.
- the groove bottom 36 is visible in the radial direction of view from the outside only a few places.
- Fig. 3 shows a sectional view of the in Fig. 2 illustrated finned tube 1 in the sectional plane AA.
- first lateral material projections 41 which through the notches of Rib 3 were formed.
- second lateral material projections 42 which are spaced further from the tube wall 2 than the first material projections 41.
- the second material projections 42 are arranged below the rib tip 33 on the rib flank 32.
- the first material projections 41 and the second material projections 42 extend laterally over the groove 35 such that an overlap in the axial direction between the first 41 and the second 42 material projections of adjacent ribs 3 is formed.
- Fig. 4 shows a sectional view of the in Fig. 2 represented finned tube 1 in the sectional plane BB.
- the cutting plane is chosen so that it lies approximately centrally in a notch 51.
- the displaced by the notches of the ribs 3 material on the flanks 52 of the notches 51 forms in the sectional plane BB material projections 53 which are arranged on both sides of the rib 3 Y-like.
- the material projections 53 connect the level of the notches 51 with the level of the second lateral material projections 42.
- the material projections 53 on the flanks 52 of the notches 51 extend over the groove 35 in such a way that, together with the second lateral material projections 42, an overlap in the axial direction between the material projections 53 adjacent ribs 3 is formed. Therefore, in the sectional plane BB of the groove base 36 is not visible from the outside in the radial direction of view.
- Fig. 5 shows a sectional view of the in Fig. 2 illustrated finned tube 1 in the sectional plane CC.
- the second lateral material projections 42 are visible on the left side of each rib 3.
- Third lateral ones are located on the rib tip 33 on the left side of each rib 3 Material projections 43, which were formed by widening the rib tip 33.
- the third lateral material protrusions 43 are spaced further from the tube wall 2 than the second material protrusions 42.
- the second material protrusions 42 and the third material protrusions 43 extend laterally over the groove 35 so as to axially overlap between the second 42 and third 43 material protrusions each adjacent ribs 3 is formed.
- Fig. 6 shows a sectional view of the in Fig. 2 illustrated finned tube 1 in the sectional plane DD.
- second lateral material projections 42 On the right side of each rib 3 are already in the Figures 3 and 5 apparent, second lateral material projections 42.
- third lateral material projections 43 On the left side of each rib 3 are located at the rib tip 33 already in FIG. 5 apparent, third lateral material projections 43, which were formed by widening the rib tip 33.
- the third lateral material projections 43 are spaced further from the tube wall 2 than the second material projections 42.
- the second lateral material projections 42 In contrast to the sectional plane CC, the second lateral material projections 42 extend less far beyond the groove 35 in the sectional plane DD, so that no overlap in the axial direction between the second 42 and the third 43 material projections each adjacent ribs 3 is formed.
- the groove base 36 is visible from the outside in the radial direction of view. Due to the totality of all lateral material projections 41, 42 and 43 as well as the material projections 53 on the flanks of the notches 51, the grooves 35 are largely covered between two axially adjacent ribs 3, so that in the in Fig. 2 to 6 illustrated embodiment of a finned tube according to the invention the groove bottom 36 is visible from the outside only in a few places.
- Fig. 7 shows the outside view of an advantageous embodiment of a finned tube according to the invention 1.
- the ribs 3 extend in the FIG. 7 in the vertical direction, the tube axis runs in a horizontal direction.
- the ribs 3 are provided with notches 51 which extend from the rib tip 33 in the direction of rib foot.
- the notches 51 preferably enclose an angle of about 45 ° with the ribs.
- material of the rib 3 forms first lateral material projections 41, which partially cover the groove between two axially adjacent ribs 3.
- Between the rib tip 33 and the level of the notches 51 are second lateral material projections 42 which partially overlap the groove.
- the portions 54 of the rib tip 33 which are located between two circumferentially adjacent notches 51, are spread unilaterally in the axial direction, so that the expanded portions 54 of the rib tip 33 form third lateral material projections 43 which partially overlap the groove.
- the first lateral material protrusions 41 formed by the notches of the rib 3 and the third lateral material protrusions 43 on the rib tip 33 are discontinuously formed in the tube circumferential direction. To each other, these material projections 41 and 43 are arranged offset.
- the second lateral material projections 42 may be formed by radially displacing the rib tip 33. By simultaneous, appropriate displacement of the material of the rib tip 33 in the circumferential direction, they can then be formed continuously or almost continuously in the tube circumferential direction.
- the first 41, second 42 and third 43 lateral material projections are arranged in the circumferential direction in a predetermined correlation to each other. Further, 3 material protrusions 53 are formed on the flanks of the notch 51 by the notches of the rib. These material projections 53 connect the first lateral material projections 41 with the second 42 and third 43 lateral material projections. Through the entirety of all lateral material projections 41, 42 and 43 and the material projections 53 on the flanks of the notches 51, the grooves between two in the axial direction completely overlapping adjacent ribs 3. At the in FIG. 7 illustrated embodiment, the groove bottom is therefore not visible from the outside in the radial direction of view.
- Fig. 8 shows a sectional view of the in Fig. 7 illustrated finned tube 1 in the sectional plane AA.
- first lateral material projections 41 which were formed by the notches of the rib 3.
- second lateral material projections 42 which are spaced further from the tube wall 2 than the first material projections 41.
- the second material projections 42 are arranged below the rib tip 33 on the rib flank 32.
- the first material projections 41 and the second material projections 42 extend laterally over the groove 35 such that an overlap in the axial direction between the first 41 and the second 42 material projections of adjacent ribs 3 is formed.
- Fig. 9 shows a sectional view of the in Fig. 7 represented finned tube 1 in the sectional plane BB.
- the cutting plane is chosen so that it lies approximately centrally in a notch 51.
- the displaced by the notches of the ribs 3 material on the flanks 52 of the notches 51 forms in the sectional plane BB material projections 53 which are arranged on both sides of the rib 3 Y-like.
- the material projections 53 connect the level of the notches 51 with the level of the second lateral material projections 42.
- the material projections 53 on the flanks 52 of the notches 51 extend over the groove 35 such that, together with the second lateral material projections 42, an overlap in the axial direction between the material projections 53rd adjacent ribs 3 is formed. Therefore, in the sectional plane BB of the groove base 36 is not visible from the outside in the radial direction of view.
- Fig. 10 shows a sectional view of the in Fig. 7 illustrated finned tube 1 in the sectional plane CC.
- On the right side of each rib 3 are already in FIG. 8
- On the left side of each rib 3 are at the rib tip 33 third lateral material projections 43, which were formed by widening the rib tip 33.
- the third lateral material protrusions 43 are spaced further from the tube wall 2 than the second material protrusions 42.
- the second material protrusions 42 and the third material protrusions 43 extend laterally over the groove 35 so as to axially overlap between the second 42 and third 43 material protrusions each adjacent ribs 3 is formed. Therefore, in the sectional plane CC of the groove base 36 is not visible in the radial direction from the outside. Since the second 42 and third 43 material projections are spaced differently far from the pipe wall 2, remains between the two material projections 42 and 43, a narrow passage 66th
- Fig. 11 shows a sectional view of the in Fig. 7 illustrated finned tube 1 in the sectional plane DD.
- second lateral material projections 42 On the right side of each rib 3 are already in the FIGS. 8 and 10 apparent, second lateral material projections 42.
- third lateral material projections 43 On the left side of each rib 3 are located at the rib tip 33 already in FIG. 10 apparent, third lateral material projections 43, which were formed by widening the rib tip 33.
- the third lateral material protrusions 43 are spaced further from the tube wall 2 than the second material protrusions 42.
- FIG. 6 illustrated embodiment extend in the in FIG.
- the second material projections 42 and the third material projections 43 laterally via the groove 35, that an overlap in the axial direction between the second 42 and the third 43 material projections each adjacent ribs 3 is formed. Therefore, in the sectional plane DD of the groove base 36 is not visible from the outside in the radial direction of view.
- the grooves 35 are completely covered between two axially adjacent ribs 3, so that in the in Fig. 7 to 11 illustrated embodiment of a finned tube according to the invention the groove base 36 is not visible from the outside.
- the lateral material protrusions closest to the tube wall at a level which is 40% to 50% of the fin height H spaced from the tube wall.
- the most distant from the tube wall lateral material projections are preferably located at the level of the rib tip. So they are formed by a lateral broadening of the rib tip.
- there are further lateral material projections between these two levels which are arranged at a level which is spaced from the tube wall by 50% to 80%, preferably 60% to 70% of the rib height H.
- the radial distance between each two adjacent levels should be 15% to 30%, preferably 20% to 25% of the rib height H.
- the lateral extension of the material projections is preferably 35% to 75% of the width W of the groove.
- the lateral extent together is more than 100% of the groove width W. This ensures that these material projections overlap in the axial direction and at the same time remain in the overlap area narrow passages.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
Die Erfindung betrifft ein metallisches Wärmeaustauscherrohr zur Verdampfung von Flüssigkeiten aus Reinstoffen oder Gemischen auf der Rohraußenseite nach dem Oberbegriff des Anspruchs 1.The invention relates to a metallic heat exchanger tube for the evaporation of liquids from pure substances or mixtures on the pipe outside according to the preamble of
Wärmeübertragung tritt in vielen technischen Prozessen auf, beispielsweise in der Kälte- und Klimatechnik oder in der Chemie- und Energietechnik. In Wärmeaustauschern wird Wärme von einem Medium auf ein anderes Medium übertragen. Die Medien sind üblicherweise durch eine Wand getrennt. Diese Wand dient als Wärmeübertragungsfläche und zur Trennung der Medien.Heat transfer occurs in many technical processes, for example in refrigeration and air conditioning technology or in chemical and energy engineering. In heat exchangers, heat is transferred from one medium to another. The media are usually separated by a wall. This wall serves as a heat transfer surface and for separating the media.
Um den Wärmetransport zwischen den beiden Medien zu ermöglichen, muss die Temperatur des Wärme abgebenden Mediums höher sein als die Temperatur des Wärme aufnehmenden Mediums. Diesen Temperaturunterschied bezeichnet man als treibende Temperaturdifferenz. Je höher die treibende Temperaturdifferenz ist, desto mehr Wärme kann pro Einheit der Wärmeübertragungsfläche übertragen werden. Andererseits ist man oft bestrebt, die treibende Temperaturdifferenz klein zu halten, da dies Vorteile für die Effizienz des Prozesses hat.In order to allow the heat transfer between the two media, the temperature of the heat-emitting medium must be higher than the temperature of the heat-absorbing medium. This temperature difference is called the driving temperature difference. The higher the driving temperature difference, the more heat can be transferred per unit of heat transfer area. On the other hand, one often strives to keep the driving temperature difference small, as this has advantages for the efficiency of the process.
Es ist bekannt, dass durch die Strukturierung der Wärmeübertragungsfläche die Wärmeübertragung verbessert werden kann. Damit kann erreicht werden, dass pro Einheit der Wärmeübertragungsfläche mehr Wärme übertragen werden kann als bei einer glatten Oberfläche. Ferner ist es möglich, die treibende Temperaturdifferenz zu reduzieren und damit den Prozess effizienter zu gestalten.It is known that the structuring of the heat transfer surface can improve heat transfer. This can be achieved that more heat can be transmitted per unit of heat transfer surface than a smooth surface. Furthermore, it is possible to reduce the driving temperature difference and thus make the process more efficient.
Eine oft verwendete Ausführungsform von Wärmetauschern sind Rohrbündel-Wärmeaustauscher. In diesen Apparaten werden häufig Rohre eingesetzt, die sowohl auf ihrer Innenseite als auch auf ihrer Außenseite strukturiert sind. Strukturierte Wärmeaustauscherrohre für Rohrbündelwärmeaustauscher besitzen üblicherweise mindestens einen strukturierten Bereich sowie glatte Endstücke und eventuell glatte Zwischenstücke. Die glatten End- bzw. Zwischenstücke begrenzen die strukturierten Bereiche. Damit das Rohr problemlos in den Rohrbündelwärmeaustauscher eingebaut werden kann, darf der äußere Durchmesser der strukturierten Bereiche nicht größer sein als der äußere Durchmesser der glatten End- und Zwischenstücke.An often used embodiment of heat exchangers are tube bundle heat exchangers. In these apparatuses tubes are often used, which are structured both on their inside and on their outside. Structured heat exchanger tubes for shell-and-tube heat exchangers usually have at least one structured region and smooth end pieces and possibly smooth intermediate pieces. The smooth end or intermediate pieces limit the structured areas. So that the tube can be easily installed in the shell and tube heat exchanger, the outer diameter of the structured areas must not be greater than the outer diameter of the smooth end and intermediate pieces.
Zur Erhöhung des Wärmeübergangs bei der Verdampfung wird der Vorgang des Blasensiedens intensiviert. Es ist bekannt, dass die Bildung von Blasen an Keimstellen beginnt. Diese Keimstellen sind meist kleine Gas- oder Dampfeinschlüsse. Solche Keimstellen lassen sich bereits durch Aufrauen der Oberfläche erzeugen. Wenn die anwachsende Blase eine bestimmte Größe erreicht hat, löst sie sich von der Oberfläche ab. Wenn im Zuge der Blasenablösung die Keimstelle durch nachströmende Flüssigkeit geflutet wird, kann der Gas- bzw. Dampfeinschluss durch Flüssigkeit verdrängt werden. In diesem Fall wird die Keimstelle inaktiviert. Dies lässt sich durch eine geeignete Gestaltung der Keimstellen vermeiden. Hierzu ist es notwendig, dass die Öffnung der Keimstelle kleiner ist als der unter der Öffnung liegende Hohlraum.To increase the heat transfer during evaporation, the process of bubbling is intensified. It is known that the formation of bubbles begins at germinal sites. These germinal sites are usually small gas or steam inclusions. Such nucleation sites can already be produced by roughening the surface. When the growing bubble reaches a certain size, it detaches from the surface. If in the course of bladder detachment the germinal site is flooded by inflowing liquid, the gas or vapor inclusion can be displaced by liquid. In this case, the germinal site is inactivated. This can be avoided by a suitable design of the germinal sites. For this purpose, it is necessary that the opening of the nucleus is smaller than the cavity located below the opening.
Es ist Stand der Technik, derartig gestaltete Strukturen auf der Basis von integral gewalzten Rippenrohren herzustellen. Unter integral gewalzten Rippenrohren werden berippte Rohre verstanden, bei denen die Rippen aus dem Wandmaterial eines Glattrohres geformt wurden. Die Rippen sind also monolithisch mit der Rohrwand verbunden und können somit Wärme optimal übertragen. Solche Rippenrohre weisen über ihre gesamte Länge einen runden Querschnitt auf und die Außenkontur des Rippenrohrs ist koaxial zur Rohrachse. Es sind verschiedene Verfahren bekannt, mit denen die zwischen benachbarten Rippen befindlichen Kanäle derart verschlossen werden, dass Verbindungen zwischen Kanal und Umgebung in Form von Poren oder Schlitzen bleiben. Da die Öffnung der Poren oder Schlitze kleiner ist als die Breite der Kanäle, stellen die Kanäle geeignet geformte Hohlräume dar, die Bildung und Stabilisierung von Blasenkeimstellen begünstigen. Insbesondere werden solche im Wesentlichen geschlossene Kanäle durch Umbiegen oder Umlegen der Rippen (
Die leistungsstärksten, kommerziell erhältlichen Rippenrohre für überflutete Verdampfer besitzen auf der Rohraußenseite eine Rippenstruktur mit einer Rippendichte von 55 bis 60 Rippen pro Zoll (
Als Aufgabe soll ein gegenüber dem Stand der Technik leistungsgesteigertes Wärmeaustauscherrohr zur Verdampfung von Flüssigkeiten auf der Rohraußenseite bei gleichem rohrseitigen Wärmeübergang und Druckabfall sowie gleichen Herstellungskosten angegeben werden.The object to be compared to the prior art performance-enhanced heat exchanger tube for the evaporation of liquids on the outside of the tube with the same tube-side heat transfer and pressure drop and the same production costs are given.
Die Erfindung wird durch die Merkmale des Anspruchs 1 wiedergegeben. Die weiteren rückbezogenen Ansprüche betreffen vorteilhafte Aus- und Weiterbildungen der Erfindung.The invention is represented by the features of
Die Erfindung schließt ein metallisches Wärmeaustauscherrohr zur Verdampfung von Flüssigkeiten auf der Rohraußenseite mit einer Rohrachse, mit einer Rohrwand und mit auf der Rohraußenseite umlaufenden, integral ausgeformten Rippen ein. Die Rippen haben einen Rippenfuß, Rippenflanken und eine Rippenspitze, wobei der Rippenfuß im Wesentlichen radial von der Rohrwand absteht. Zwischen zwei in Achsrichtung benachbarten Rippen befindet sich jeweils eine Nut. An den Rippenflanken sind laterale Werkstoffvorsprünge angeordnet, welche aus Material der Rippen gebildet sind. Erfindungsgemäß sind mindestens erste, zweite und dritte laterale Werkstoffvorsprünge derart angeordnet, dass die Nuten durch die Gesamtheit der Werkstoffvorsprünge weitgehend überdeckt sind, wobei die ersten, zweiten und dritten lateralen Werkstoffvorsprünge auf von der Rohrwand in Radialrichtung jeweils unterschiedlich weit beabstandeten Niveaus gebildet sind.The invention includes a metallic heat exchanger tube for the evaporation of liquids on the tube outside with a tube axis, with a tube wall and with on the tube outside circumferential, integrally molded ribs. The ribs have a ribbed foot, rib flanks and a ribbed tip, the ribbed foot projecting substantially radially from the tube wall. Between two adjacent ribs in the axial direction is in each case a groove. On the rib flanks lateral material projections are arranged, which are formed from material of the ribs. According to the invention, at least first, second and third lateral material projections are arranged such that the grooves are largely covered by the entirety of the material projections, wherein the first, second and third lateral material projections are formed on the tube wall in the radial direction each differently spaced levels.
Die vorliegende Erfindung bezieht sich auf strukturierte Rohre zur Verwendung in Wärmeaustauschern, bei denen das Wärme aufnehmende Medium verdampft. Als Verdampfer werden häufig Rohrbündelwärmeaustauscher verwendet, in denen Flüssigkeiten von Reinstoffen oder Mischungen auf der Rohraußenseite verdampfen und dabei auf der Rohrinnenseite eine Sole oder Wasser abkühlen.The present invention relates to structured tubes for use in heat exchangers in which the heat-absorbing medium vaporizes. As evaporator tube bundle heat exchangers are often used in which liquids of pure substances or mixtures evaporate on the outside of the tube and thereby cool a brine or water on the inside of the tube.
Die Erfindung geht von der Überlegung aus, dass bei Verdampferrohren Leistungssteigerungen erzielt werden können, indem man die Nuten zwischen den Rippen durch Verformung der Rippen in geeigneter Weise verschließt, so dass eine hinterschnittene Struktur entsteht. Während des Blasensiedens befinden sich am Nutengrund im Bereich des Rippenfußes kleine Dampfeinschlüsse in den Nuten. Diese Dampfeinschlüsse sind die Keimstellen der Dampfblasen. Wenn die anwachsende Blase eine bestimmte Größe erreicht hat, löst sie sich aus der Nut zwischen den Rippen heraus und von der Rohroberfläche ab. Wird im Zuge der Blasenablösung die Keimstelle mit Flüssigkeit geflutet, dann wird die Keimstelle deaktiviert. Die Struktur auf der Rohroberfläche muss also derart gestaltet sein, dass beim Ablösen der Blase eine kleine Blase zurück bleibt, die dann als Keimstelle für einen neuen Zyklus der Blasenbildung dient.The invention is based on the consideration that in evaporator tubes performance increases can be achieved by closing the grooves between the ribs by deformation of the ribs in a suitable manner, so that an undercut structure is formed. During bladder boiling, there are small pockets of steam in the grooves at the bottom of the groove in the area of the rib foot. These steam inclusions are the germinal sites of the vapor bubbles. When the growing bubble reaches a certain size, it separates from the groove between the ribs and from the tube surface. If the germinal site is flooded with fluid in the course of bladder detachment, the germinal site is deactivated. The structure on the pipe surface must therefore be designed so that when detaching the bubble a small bubble remains, which then serves as a germination point for a new cycle of blistering.
Untersuchungen haben gezeigt, dass es für den Prozess der Blasenbildung vorteilhaft ist, wenn die Nuten durch an beiden Flanken der Nuten ausgebildete, laterale Werkstoffvorsprünge, welche auf mindestens drei von der Rohrwand in Radialrichtung unterschiedlich weit beabstandeten Niveaus aus Material der Rippenflanke oder der Rippenspitze gebildet sind, weitgehend überdeckt sind. Hierbei tragen die Werkstoffvorsprünge von mindestens drei Niveaus jeweils einen signifikanten Anteil zur Überdeckung der Nuten bei. Durch das weitgehende, nahezu vollständige Überdecken der Nuten mittels der erfindungsgemäßen lateralen Werkstoffvorsprünge wird verhindert, dass die kleinen Dampfeinschlüsse während des Blasensiedens aus den Nuten entweichen können. Somit werden die Blasenkeimstellen besser in den Nuten festgehalten als bei aus dem Stand der Technik bekannten Strukturen. Das Eindringen von Flüssigkeit in die Nuten wird soweit reduziert, dass selbst kleine Blasenkeimstellen nicht geflutet werden. Der gebildete Dampf wird so lange in der Struktur festgehalten, bis die Dampfblase eine ausreichende Größe erreicht hat, um sich von der Blasenkeimstelle abzulösen.Investigations have shown that it is advantageous for the process of blistering when the grooves are formed by lateral material projections formed on both flanks of the grooves formed on at least three levels of rib side or fin tip material spaced radially from the tube wall in the radial direction , are largely covered. Here, the material projections of at least three levels in each case contribute a significant share to the overlap of the grooves. By the extensive, almost complete covering of the grooves by means of the lateral material projections according to the invention prevents the small steam inclusions can escape during the nucleate boiling out of the grooves. Thus, the nucleation sites are better retained in the grooves than in structures known in the art. The penetration of liquid into the grooves is reduced so much that even small bubble nucleation sites are not flooded. The formed vapor is retained in the structure until the vapor bubble has reached a sufficient size to detach from the bubble site.
Als Maß für den Überdeckungsgrad der Nuten kann der bei radialer Blickrichtung sichtbare Anteil des Nutengrunds bezogen auf die äußere Rohroberfläche gewählt werden. Unter äußerer Rohroberfläche wird hier die mit dem äußeren Rohrdurchmesser gebildete Glattrohroberfläche (=Hüllfläche) verstanden. Untersuchungen zeigen, dass die Verdampfungsleistung umso besser ist, je geringer der sichtbare Anteil des Nutengrunds ist. Eine weitgehende Überdeckung der Nuten im Sinne dieser Erfindung liegt dann vor, wenn der bei radialer Blickrichtung sichtbare Anteil des Nutengrunds bezogen auf die äußere Rohroberfläche nicht mehr als 10% beträgt.As a measure of the degree of overlap of the grooves visible in the radial direction of view portion of the groove base can be selected based on the outer pipe surface. Under outer tube surface is here the smooth tube surface formed with the outer tube diameter (= envelope surface) understood. Investigations show that the lower the visible part of the groove bottom, the better the evaporation performance. An extensive coverage of the grooves in the context of this invention is present when the visible in the radial direction of view portion of the groove base relative to the outer pipe surface is not more than 10%.
Die Größe der Dampfeinschlüsse, die als Blasenkeimstelle wirken, ist abhängig von den Eigenschaften des zu verdampfenden Stoffs, dem Druck und den lokalen Temperaturverhältnissen, insbesondere der Übertemperatur der Rohrwand in Bezug auf die Verdampfungstemperatur. Damit die Dampfeinschlüsse eine ausreichende Größe annehmen können, ist es von Vorteil, den auf die Rohrwand bezogenen Abstand der lateralen Werkstoffvorsprünge, die am nächsten zur Rohrwand ausgebildet sind, größer als die halbe Nutbreite zu wählen. Die Breite W der Nut wird zwischen den Rippenflanken oberhalb des Rippenfußes gemessen. Diese Werkstoffvorsprünge sind folglich im Bereich der Rippenflanke oberhalb des Rippenfußes angeordnet.The size of the steam pockets, which act as bubble nucleation site, depends on the properties of the substance to be vaporized, the pressure and the local temperature conditions, in particular the overtemperature of the tube wall with respect to the evaporation temperature. So that the steam inclusions can assume a sufficient size, it is advantageous to select the distance of the lateral material projections, which are formed closest to the pipe wall, greater than half the groove width, relative to the pipe wall. The width W of the groove is measured between the rib flanks above the rib foot. These material projections are consequently arranged in the region of the rib flank above the rib foot.
Die lateralen Werkstoffvorsprünge können in Rohrumfangsrichtung kontinuierlich oder diskontinuierlich ausgebildet sein. Kontinuierlich ausgebildete laterale Werkstoffvorsprünge ändern ihren Querschnitt entlang der Rohrumfangsrichtung nur unwesentlich. Diskontinuierlich ausgebildete laterale Werkstoffvorsprünge ändern ihren Querschnitt entlang der Rohrumfangsrichtung wesentlich; sie können sogar an manchen Stellen unterbrochen sein. Es ist ferner möglich, einen Teil der lateralen Werkstoffvorsprünge kontinuierlich und einen anderen Teil der lateralen Werkstoffvorsprünge diskontinuierlich auszubilden.The lateral material projections may be continuous or discontinuous in the tube circumferential direction. Continuously formed lateral material projections change their cross section along the pipe circumferential direction only insignificantly. Discontinuous lateral material projections substantially change their cross section along the pipe circumferential direction; they can even be interrupted in some places. It is also possible to make one part of the lateral material projections continuous and another part of the lateral material projections discontinuous.
In bevorzugter Ausgestaltung der Erfindung können die Nuten so weit überdeckt sein, dass bei radialer Blickrichtung der Nutengrund auf höchstens 4 % der Rohroberfläche sichtbar ist. Dies kann durch eine geeignete Dimensionierung der Rippen und der lateralen Werkstoffvorsprünge erreicht werden. Die Werkstoffvorsprünge können an beiden Flanken der Nut ausgebildet sein. Insbesondere können die Breite W der Nuten und die laterale Erstreckung der Werkstoffvorsprünge auf einander abgestimmt sein.In a preferred embodiment of the invention, the grooves can be covered so far that in the radial direction of the groove bottom is visible on at most 4% of the pipe surface. This can be achieved by a suitable dimensioning of the ribs and the lateral material protrusions. The material projections may be formed on both flanks of the groove. In particular, the width W of the grooves and the lateral extent of the material projections can be matched to one another.
Vorzugsweise können die Nuten so weit überdeckt sein, dass bei radialer Blickrichtung der Nutengrund höchstens 2 % der Rohroberfläche sichtbar ist. Wiederum können an beiden Flanken der Nut Werkstoffvorsprünge ausgebildet sein.Preferably, the grooves may be covered so far that at least 2% of the pipe surface is visible in the radial direction of the groove bottom. Again, material protrusions may be formed on both flanks of the groove.
Eine sehr vorteilhafte Ausführungsform der Erfindung kann realisiert werden, wenn die Nuten beispielsweise durch an beiden Flanken der Nut ausgebildete Werkstoffvorsprünge so weit überdeckt sind, dass bei radialer Blickrichtung der Nutengrund nicht sichtbar ist.A very advantageous embodiment of the invention can be realized if the grooves are so far covered, for example, by material protrusions formed on both flanks of the groove, that the groove bottom is not visible in the radial direction of view.
In bevorzugterAusgestaltung der Erfindung können auf mindestens einem Niveau die lateralen Werkstoffvorsprünge in Rohrumfangsrichtung diskontinuierlich ausgebildet sein. Dadurch werden diskrete Öffnungen bzw. Poren im System der lateralen Werkstoffvorsprünge gebildet. Der Transport von Flüssigkeit und Dampf findet dann durch diese Öffnungen statt.In a preferred embodiment of the invention, on at least one level, the lateral material projections may be discontinuous in the pipe circumferential direction. As a result, discrete openings or pores are formed in the system of lateral material projections. The transport of liquid and vapor then takes place through these openings.
Um den Prozess der Blasenbildung gezielt beeinflussen zu können, ist es günstig, die in Rohrumfangsrichtung diskontinuierlich ausgebildeten, lateralen Werkstoffvorsprünge der unterschiedlichen Niveaus zueinander nicht in zufälliger Weise anzuordnen, sondern diese in Umfangsrichtung des Rohres in vorgegebener Weise und zueinander korreliert zu positionieren. Dadurch kann eine optimale Struktur auf der gesamten Rohroberfläche erzeugt werden.In order to be able to influence the process of bubble formation in a targeted manner, it is favorable to dispose the lateral material projections of the different levels, which are discontinuously formed in the circumferential direction of the tube, in a random manner, but to position them in the circumferential direction of the tube in a predetermined manner and correlated to one another. This allows an optimal structure to be created on the entire pipe surface.
In besonders vorteilhafter Ausführungsform der Erfindung können auf mindestens zwei Niveaus die lateralen Werkstoffvorsprünge in Rohrumfangsrichtung diskontinuierlich ausgebildet sein und die lateralen Werkstoffvorsprünge dieser Niveaus zueinander in Rohrumfangsrichtung zumindest teilweise versetzt angeordnet sein. Durch die teilweise versetzte Anordnung der Werkstoffvorsprünge entsteht ein System von unterbrochenen Ebenen mit Durchgängen. Die Querschnittsflächen der Durchgangsöffnungen sind größer als bei radialer Blickrichtung erkennbar. Der entstehende Dampf kann somit die Nut ohne großen Widerstand verlassen. Gleichzeitig kann Flüssigkeit nicht auf direktem Weg von der Umgebung in den Nutengrund vordringen, da der Nutengrund durch die erfindungsgemäßen Werkstoffvorsprünge weitgehend überdeckt ist. Dies verhindert wirkungsvoll die Flutung von Blasenkeimstellen und stabilisiert so den Vorgang des Blasensiedens. Es wird also eine Struktur gebildet, die Flüssigkeitszufuhr und Dampfabtransport in günstiger Weise ins Gleichgewicht bringt.In a particularly advantageous embodiment of the invention, the lateral material projections may be formed discontinuously in the tube circumferential direction at least two levels and the lateral material projections of these levels to each other in the pipe circumferential direction at least partially offset. Due to the partially staggered arrangement of the material projections, a system of interrupted planes with passages is created. The cross-sectional areas of the passage openings are larger than visible in the radial direction of view. The resulting steam can thus leave the groove without much resistance. At the same time, liquid can not be taken directly from penetrate the environment in the groove base, since the groove bottom is largely covered by the material projections according to the invention. This effectively prevents the flooding of bladder nucleation sites and thus stabilizes the nucleation process. Thus, a structure is formed which brings the liquid supply and Dampfabtransport in a favorable manner into balance.
Bei einer besonders vorteilhaften Ausführungsform können die Nuten so weit überdeckt sein, dass bei radialer Blickrichtung der Nutengrund nur durch Öffnungen mit einer Fläche von maximal 0,007 mm2 sichtbar ist. Aufgrund von statistischen Schwankungen des Fertigungsprozesses kann es sein, dass einzelne Öffnungen größer als 0,007 mm2 sind. Dem Fachmann ist verständlich, dass die mittlere Fläche der Öffnungen nicht größer als 0,007 mm2 sein soll, wobei die Streuung der Öffnungsgröße vorzugsweise so klein gewählt wird, dass die Leistung der Struktur nicht negativ beeinflusst wird. Bei diskontinuierlich ausgebildeten, sich regelmäßig wiederholenden lateralen Werkstoffvorsprüngen können die Teilung und die Erstreckung der Werkstoffvorsprünge in Umfangsrichtung angepasst werden, um den Nutengrund entsprechend zu überdecken. Je geringer der bei radialer Blickrichtung sichtbare Teil des Nutengrunds ist, desto besser ist die Verdampfungsleistung.In a particularly advantageous embodiment, the grooves may be covered so far that in the radial direction of view of the groove bottom is visible only through openings with a maximum area of 0.007 mm 2 . Due to statistical variations in the manufacturing process, individual openings may be larger than 0.007 mm 2 . It will be understood by those skilled in the art that the mean area of the openings should not be greater than 0.007mm 2 , with the variation in aperture size preferably being chosen to be small enough not to adversely affect the performance of the structure. In the case of discontinuously formed, regularly recurring lateral material projections, the pitch and the extension of the material projections in the circumferential direction can be adapted in order to cover the groove base accordingly. The smaller the visible part of the groove bottom in the radial direction of view, the better the evaporation performance.
Ferner kann eine weitere vorteilhafte Ausführungsform vorliegen, wenn auf mindestens einem Niveau die laterale Erstreckung der Werkstoffvorsprünge so groß ist, dass diese mit den lateralen Werkstoffvorsprüngen, die an der gegenüberliegenden Rippenflanke auf mindestens einem anderen Niveau gebildet sind, in Achsrichtung überlappen und dass der radiale Abstand dieser Werkstoffvorsprünge von der Rohrwand so gewählt ist, dass im Überlappungsbereich schmale Durchgänge zwischen den Werkstoffvorsprüngen verbleiben. Dadurch werden die Blasenkeimstellen besonders wirkungsvoll in der Nut festgehalten. Der Nutengrund ist an vielen Stellen in mehrfacher Weise überdeckt. Durch die schmalen Durchgänge im Überlappungsbereich wird der Austausch von Flüssigkeit und Dampf gewährleistet.Furthermore, a further advantageous embodiment may be present if, at at least one level, the lateral extension of the material projections is so large that they overlap with the lateral material projections which are formed on the opposite rib edge on at least one other level in the axial direction and that the radial distance this material projections of the pipe wall is chosen so that in the overlap region narrow passages remain between the material projections. As a result, the bladder germs are particularly effectively held in the groove. The groove bottom is in many places in multiple ways covered. The narrow passages in the overlap area ensure the exchange of liquid and vapor.
Bei einer besonders vorteilhaften Ausführungsform können die Rippen eines integral gewalzten Rippenrohrs mit Kerben versehen sein, die sich von der Rippenspitze in Richtung Rippenfuß erstrecken. Die Tiefe der Kerbung ist geringer als die Höhe der Rippen. Auf dem Niveau der Kerben bildet Material der Rippe, welches durch das Kerben radial verlagert wurde, erste laterale Werkstoffvorsprünge, die die Nut zwischen zwei in Achsrichtung benachbarten Rippen auf einem ersten Niveau teilweise überdecken. Zwischen der Rippenspitze und dem Niveau der Kerben befinden sich zweite laterale Werkstoffvorsprünge, die die Nut auf einem zweiten Niveau teilweise überdecken. Die Bereiche der Rippenspitze, die sich zwischen zwei in Rohrumfangsrichtung benachbarten Kerben befinden, sind in Achsrichtung verbreitet, so dass die verbreiteten Bereiche der Rippenspitze dritte laterale Werkstoffvorsprünge bilden, die die Nut auf einem dritten Niveau teilweise überdecken. Durch die Gesamtheit der Werkstoffvorsprünge werden die Nuten weitgehend überdeckt. Die ersten Werkstoffvorsprünge, die durch das Kerben der Rippe gebildet wurden, und die dritten Werkstoffvorsprünge an der Rippenspitze sind in Rohrumfangsrichtung diskontinuierlich ausgebildet. Zueinander sind diese beiden Werkstoffvorsprünge versetzt angeordnet. Die zweiten lateralen Werkstoffvorsprünge können durch im Wesentlichen radiales Verlagern von Material der Rippenspitze gebildet werden. Sie können diskontinuierlich oder nahezu kontinuierlich ausgebildet sein. Bei dieser Ausführungsform sind die ersten, zweiten und dritten lateralen Werkstoffvorsprünge in Umfangsrichtung in einer vorgegebenen Korrelation zueinander angeordnet. Die lateralen Werkstoffvorsprünge sind dann geeignet gestaltet, wenn bei radialer Blickrichtung von außen der Nutengrund auf weniger als 4 % der Rohroberfläche sichtbar ist. Im Idealfall ist der Nutengrund von außen nicht mehr sichtbar.In a particularly advantageous embodiment, the ribs of an integrally rolled finned tube may be provided with notches extending from the fin tip towards the rib foot. The depth of the notch is less than the height of the ribs. At the level of the notches, material of the rib which has been radially displaced by the notches forms first lateral material projections which partially overlap the groove between two axially adjacent ribs at a first level. Between the fin tip and the level of the notches are second lateral material projections which partially overlap the groove at a second level. The portions of the fin tip that are located between two circumferentially adjacent notches are axial so that the widened portions of the fin tip form third lateral material projections that partially overlap the groove at a third level. Due to the totality of the material projections, the grooves are largely covered. The first material projections formed by notching the rib and the third material projections on the fin tip are discontinuously formed in the pipe circumferential direction. To each other, these two material projections are arranged offset. The second lateral material protrusions may be formed by substantially radially displacing rib tip material. They may be discontinuous or nearly continuous. In this embodiment, the first, second and third lateral material protrusions are circumferentially arranged in a predetermined correlation with each other. The lateral material protrusions are designed to be suitable if, viewed radially from the outside, the groove bottom is visible on less than 4% of the pipe surface. Ideally, the groove bottom is no longer visible from the outside.
Ausführungsbeispiele der Erfindung werden anhand der schematischen Zeichnungen näher erläutert.Embodiments of the invention will be explained in more detail with reference to the schematic drawings.
Darin zeigen:
-
Fig. 1 zeigt schematisch eine Schnittansicht eines erfindungsgemäßen Rippenrohrs; -
Fig. 2 zeigt die Außenansicht eines erfindungsgemäßen Rippenrohrs mit teilweise sichtbarem Nutengrund; -
Fig. 3 zeigt eine Schnittansicht des inFig. 2 dargestellten Rippenrohrs in der Schnittebene A-A; -
Fig. 4 zeigt eine Schnittansicht des inFig. 2 dargestellten Rippenrohrs in der Schnittebene B-B; -
Fig. 5 zeigt eine Schnittansicht des inFig. 2 dargestellten Rippenrohrs in der Schnittebene C-C; -
Fig. 6 zeigt eine Schnittansicht des inFig. 2 dargestellten Rippenrohrs in der Schnittebene D-D; -
Fig. 7 zeigt die Außenansicht eines erfindungsgemäßen Rippenrohrs mit nicht sichtbarem Nutengrund; -
Fig. 8 zeigt eine Schnittansicht des inFig. 7 dargestellten Rippenrohrs in der Schnittebene A-A; -
Fig. 9 zeigt eine Schnittansicht des inFig. 7 dargestellten Rippenrohrs in der Schnittebene B-B; -
Fig. 10 zeigt eine Schnittansicht des inFig. 7 dargestellten Rippenrohrs in der Schnittebene C-C; -
Fig. 11 zeigt eine Schnittansicht des inFig. 7 dargestellten Rippenrohrs in der Schnittebene D-D.
-
Fig. 1 shows schematically a sectional view of a finned tube according to the invention; -
Fig. 2 shows the external view of a finned tube according to the invention with partially visible groove bottom; -
Fig. 3 shows a sectional view of the inFig. 2 illustrated finned tube in the sectional plane AA; -
Fig. 4 shows a sectional view of the inFig. 2 illustrated finned tube in the sectional plane BB; -
Fig. 5 shows a sectional view of the inFig. 2 illustrated finned tube in the sectional plane CC; -
Fig. 6 shows a sectional view of the inFig. 2 illustrated finned tube in the sectional plane DD; -
Fig. 7 shows the outside view of a finned tube according to the invention with invisible groove bottom; -
Fig. 8 shows a sectional view of the inFig. 7 illustrated finned tube in the sectional plane AA; -
Fig. 9 shows a sectional view of the inFig. 7 illustrated finned tube in the sectional plane BB; -
Fig. 10 shows a sectional view of the inFig. 7 illustrated finned tube in the sectional plane CC; -
Fig. 11 shows a sectional view of the inFig. 7 illustrated finned tube in the sectional plane DD.
Einander entsprechende Teile sind in allen Figuren mit denselben Bezugszeichen versehen.Corresponding parts are provided in all figures with the same reference numerals.
Das integral gewalzte Rippenrohr 1 gemäß den
Es hat sich gezeigt, dass es günstig ist, die am nächsten bei der Rohrwand angeordneten lateralen Werkstoffvorsprünge auf einem Niveau anzuordnen, welches 40 % bis 50 % der Rippenhöhe H von der Rohrwand beabstandet ist. Die am weitesten von der Rohrwand beabstandeten lateralen Werkstoffvorsprünge befinden sich vorzugsweise auf dem Niveau der Rippenspitze. Sie sind also durch eine laterale Verbreiterung der Rippenspitze gebildet. Erfindungsgemäß befinden sich zwischen diesen beiden Niveaus weitere laterale Werkstoffvorsprünge, die auf einem Niveau angeordnet sind, welches 50 % bis 80 %, vorzugsweise 60 % bis 70 % der Rippenhöhe H von der Rohrwand beabstandet ist. Hierbei sollte der radiale Abstand zwischen jeweils zwei benachbarten Niveaus 15 % bis 30 %, vorzugsweise 20 % bis 25 % der Rippenhöhe H betragen.It has been found that it is convenient to locate the lateral material protrusions closest to the tube wall at a level which is 40% to 50% of the fin height H spaced from the tube wall. The most distant from the tube wall lateral material projections are preferably located at the level of the rib tip. So they are formed by a lateral broadening of the rib tip. According to the invention, there are further lateral material projections between these two levels, which are arranged at a level which is spaced from the tube wall by 50% to 80%, preferably 60% to 70% of the rib height H. Here, the radial distance between each two adjacent levels should be 15% to 30%, preferably 20% to 25% of the rib height H.
Die laterale Erstreckung der Werkstoffvorsprünge beträgt vorzugsweise 35 % bis 75 % der Breite W der Nut. In besonders bevorzugter Ausführungsform gibt es mindestens zwei an gegenüberliegenden Rippenflanken und auf unterschiedlichem Niveau angeordnete Werkstoffvorsprünge, deren laterale Erstreckung zusammen mehr als 100 % der Nutbreite W beträgt. Dadurch wird gewährleistet, dass diese Werkstoffvorsprünge in Achsrichtung überlappen und gleichzeitig im Überlappungsbereich schmale Durchgänge verbleiben.The lateral extension of the material projections is preferably 35% to 75% of the width W of the groove. In a particularly preferred embodiment, there are at least two arranged on opposite rib edges and at different levels of material projections, the lateral extent together is more than 100% of the groove width W. This ensures that these material projections overlap in the axial direction and at the same time remain in the overlap area narrow passages.
- 11
- Wärmeaustauscherrohrheat exchanger tube
- 22
- Rohrwandpipe wall
- 2121
- RohraußenseitePipe outside
- 33
- Rippe auf der RohraußenseiteRib on the tube outside
- 3131
- Rippenfußfin base
- 3232
- Rippenflankerib flank
- 3333
- Rippenspitzefin tip
- 3535
- Nutgroove
- 3636
- Nutengrundgroove base
- 4141
- erster Werkstoffvorsprungfirst material advantage
- 4242
- zweiter Werkstoffvorsprungsecond material projection
- 4343
- dritter Werkstoffvorsprungthird material advantage
- 5151
- Kerbescore
- 5252
- Flanke der KerbenFlank of the notches
- 5353
- Werkstoffvorsprung an den Flanken der KerbenMaterial projection on the flanks of the notches
- 5454
- Bereich der Rippenspitze zwischen den KerbenArea of the rib tip between the notches
- 6262
- Durchgangpassage
- 6666
- Durchgangpassage
- HH
- Rippenhöhefin height
- WW
- Nutbreitegroove width
Claims (9)
- Metal heat exchanger tube (1) for the evaporation of liquids on the outside (21) of the tube, comprising a tube axis, a tube wall (2), and integrally formed ribs (3) that run circumferentially on the outside (21) of the tube, comprising a rib foot (31), rib flanks (32), and a rib tip (33), wherein the rib foot (31) projects substantially radially from the tube wall (2), a groove (35) is located in each case between every two ribs (3) which are adjacent to one another in the axial direction, and wherein lateral material projections are arranged at the rib flanks (32) which are formed from the material of the ribs (3), wherein at least first (41), second (42), and third (43) lateral material projections, which are arranged in such a way that the grooves (35) are largely covered by the entirety of the material projections (41, 42, 43),
characterised in that
the first (41), second (42), and third (43) lateral material projections are formed on levels that are in each case differently spaced apart from the tube wall (2) in the radial direction. - Heat exchanger tube (1) according to claim 1, characterised in that the grooves (35) are covered to an extent that a maximum of 4% of the tube surface is visible in radial viewing direction of the groove base (36).
- Heat exchanger tube (1) according to claim 2, characterised in that the grooves (35) are covered to an extent that a maximum of 2 % of the tube surface is visible in radial viewing direction of the groove base (36).
- Heat exchanger tube (1) according to claim 3, characterised in that the grooves (35) are covered to an extent that the groove base (36) is not visible in radial viewing direction.
- Heat exchanger tube (1) according to any of claims 1 to 4, characterised in that at least on one level, the lateral material projections (41, 42, 43) are discontinuously formed in the circumferential direction of the tube.
- Heat exchanger tube (1) according to claim 5, characterised in that at least on two levels, the lateral material projections (41, 42, 43) are discontinuously formed in the circumferential direction of the tube, and that at least some of the lateral material projections (41,42,43) are offset from each other in the circumferential direction of the tube.
- Heat exchanger tube (1) according to any of claims 5 or 6, characterised in that the grooves (35) are covered to an extent that in the radial viewing direction, the groove base (36) is only visible through openings with a surface of 0.007mm2 max.
- Heat exchanger tube (1) according to any of claims 1 to 7, characterised in that at least on one level, the lateral extension of the material projections (41, 42, 43) is large enough that they overlap in the axial direction with the lateral material projections (41, 42, 43) which are formed at the opposite rib flank (32) on at least one other level, and that the radial distance of these material projections (41, 42, 43) from the tube wall (2) is selected such that narrow passageways remain in the overlapping section between the material projections (41, 42, 43).
- Heat exchanger tube (1) according to any of claims 1 to 8, wherein the ribs (3) are provided with notches (51) extending from the rib tip (33) towards the rib foot (31), wherein the depth of the notches is lower than the height (H) of the ribs (3), on the level of the notches (51), material of the rib (3) forming first lateral material projections (41) which partly cover the groove (35) between two ribs (3) which are adjacent to one another in the axial direction on a first level, between the rib tip (33) and the level of the notches (51) there are second lateral material projections (42), which partly cover the groove (35) between two ribs (3) which are adjacent to one another in the axial direction on a second level, and the sections (54) of the rib tip (33) which are located between two notches (51) which are adjacent to one another in the circumferential direction of the tube, are broadened in the axial direction so that the broadened sections (54) of the rib tip (33) form third lateral material projections (43), which partly cover the groove (35) between two ribs (3) which are adjacent to one another in the axial direction on a third level, characterised in that the grooves (35) are mostly covered between two ribs (3) which are adjacent to one another in the axial direction by the entirety of the material projections (41, 42, 43).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011121733A DE102011121733A1 (en) | 2011-12-21 | 2011-12-21 | Evaporator tube with optimized external structure |
PCT/EP2012/004811 WO2013091759A1 (en) | 2011-12-21 | 2012-11-21 | Evaporator tube having an optimised external structure |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2795233A1 EP2795233A1 (en) | 2014-10-29 |
EP2795233B1 true EP2795233B1 (en) | 2016-04-06 |
Family
ID=47263238
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12794195.3A Active EP2795233B1 (en) | 2011-12-21 | 2012-11-21 | Evaporator pipe with optimised external structure |
Country Status (9)
Country | Link |
---|---|
US (2) | US9618279B2 (en) |
EP (1) | EP2795233B1 (en) |
JP (1) | JP5766366B2 (en) |
DE (1) | DE102011121733A1 (en) |
MX (1) | MX355056B (en) |
PL (1) | PL2795233T3 (en) |
PT (1) | PT2795233T (en) |
TW (1) | TWI583912B (en) |
WO (1) | WO2013091759A1 (en) |
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DE102011121436A1 (en) * | 2011-12-16 | 2013-06-20 | Wieland-Werke Ag | Condenser tubes with additional flank structure |
US20150211807A1 (en) * | 2014-01-29 | 2015-07-30 | Trane International Inc. | Heat Exchanger with Fluted Fin |
DE102014002829A1 (en) * | 2014-02-27 | 2015-08-27 | Wieland-Werke Ag | Metallic heat exchanger tube |
CN105757923B (en) * | 2016-03-20 | 2019-01-08 | 孙伯康 | Environmental protection and energy saving heat dump |
DE102016006967B4 (en) * | 2016-06-01 | 2018-12-13 | Wieland-Werke Ag | heat exchanger tube |
DE102016006914B4 (en) * | 2016-06-01 | 2019-01-24 | Wieland-Werke Ag | heat exchanger tube |
US9945618B1 (en) * | 2017-01-04 | 2018-04-17 | Wieland Copper Products, Llc | Heat transfer surface |
CN111503945B (en) * | 2020-05-14 | 2021-05-25 | 珠海格力电器股份有限公司 | Evaporator and evaporating pipe thereof |
US20220146214A1 (en) * | 2020-11-09 | 2022-05-12 | Carrier Corporation | Heat Transfer Tube |
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-
2011
- 2011-12-21 DE DE102011121733A patent/DE102011121733A1/en not_active Withdrawn
-
2012
- 2012-11-02 TW TW101140779A patent/TWI583912B/en not_active IP Right Cessation
- 2012-11-21 US US14/365,850 patent/US9618279B2/en active Active
- 2012-11-21 PL PL12794195.3T patent/PL2795233T3/en unknown
- 2012-11-21 JP JP2014546341A patent/JP5766366B2/en active Active
- 2012-11-21 WO PCT/EP2012/004811 patent/WO2013091759A1/en active Application Filing
- 2012-11-21 MX MX2014006741A patent/MX355056B/en active IP Right Grant
- 2012-11-21 EP EP12794195.3A patent/EP2795233B1/en active Active
- 2012-11-21 PT PT127941953T patent/PT2795233T/en unknown
-
2017
- 2017-01-26 US US15/416,752 patent/US9909819B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US9618279B2 (en) | 2017-04-11 |
JP2015500456A (en) | 2015-01-05 |
US9909819B2 (en) | 2018-03-06 |
TWI583912B (en) | 2017-05-21 |
JP5766366B2 (en) | 2015-08-19 |
US20170146301A1 (en) | 2017-05-25 |
EP2795233A1 (en) | 2014-10-29 |
MX355056B (en) | 2018-04-03 |
DE102011121733A1 (en) | 2013-06-27 |
WO2013091759A1 (en) | 2013-06-27 |
MX2014006741A (en) | 2014-10-15 |
PL2795233T3 (en) | 2016-10-31 |
TW201341747A (en) | 2013-10-16 |
PT2795233T (en) | 2016-07-13 |
US20140352939A1 (en) | 2014-12-04 |
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