EP2788828A1 - Procédé pour faire fonctionner une installation de production - Google Patents
Procédé pour faire fonctionner une installation de productionInfo
- Publication number
- EP2788828A1 EP2788828A1 EP11797185.3A EP11797185A EP2788828A1 EP 2788828 A1 EP2788828 A1 EP 2788828A1 EP 11797185 A EP11797185 A EP 11797185A EP 2788828 A1 EP2788828 A1 EP 2788828A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- robots
- workstations
- robot
- human
- assigned
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 239000002243 precursor Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 4
- 241000282412 Homo Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32015—Optimize, process management, optimize production line
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/40—Robotics, robotics mapping to robotics vision
- G05B2219/40202—Human robot coexistence
Definitions
- the invention relates to a method for operating a production plant according to the preamble of patent claim 1.
- Production plants in which both humans and robots are to be used are usually constructed so that certain workstations of the
- transport systems also lead to a fixed cycle time of the plant, so that the throughput of the plant can not be flexibly adjusted to current production requirements.
- the present invention is therefore based on the object, a method for
- Such a method relates to the operation of a production plant with a plurality of workstations for carrying out at least one respective work step. To operate the production plant is assigned to the production plant
- Control system provided.
- at least one criterion relating to a production requirement is assigned to the workstations by human workers or robots, whereby each worker or robot can be assigned to one or more workstations.
- the required number of human workers and robots can be assigned to the individual workstations of the production plant flexibly and as needed by means of the control system in order to operate the production plant optimally utilized at any time. Due to the flexible allocation also failed robots or the like can be easily replaced or their failure may be bridged in the short term by the use of human labor. Such a method therefore also allows a particularly low-noise operation of the production plant. Due to the changing number of used robots and human workers also an adjustment of the clock rate of the production plant to any external needs is easily possible.
- the workstations are occupied exclusively with human workers when the number of pieces to be manufactured is below a first threshold value. For small series production, the start of production or in other situations that require a low production quantity, so only
- Threshold workstations are assigned both human workers and robots. This can be done very quickly by the controller, so that with a short-term increase in production capacity, the human workers are supported with robots.
- the second threshold ie at a high volume to be produced, for example, in full series operation, all workstations are exclusively occupied with robots to fully exploit the benefits of automation and not to overburden the human workers.
- Robots in the immediate vicinity for example, within a single
- an associated laser scanner can be arranged for each robot, which scans a cone-shaped region enclosing the robot and, when an object or worker penetrates this area
- each robot is assigned a work task and each human worker a plurality of work tasks.
- each human worker can use it to serve a number of robots and supply them with intermediate products.
- Such a constellation takes advantage of the special flexibility of human workers, while the robot, for example, for repetitive tasks that are particularly fast to implement, is used.
- Workstations to use respective tools that are operated by both human workers and robots are used by both human workers and robots.
- the workstations therefore do not have to be newly adapted to the human worker or the robot during a relocation, but can continue to be used without rest.
- the robots may be designed to use tools designed for human hands.
- the manipulators of the robot would be adjusted accordingly.
- it is possible to use appropriately adapted tools for example, having two handling areas. A first handling area would be ergonomically adapted to the human hand, while a second handling area is designed to interact with a manipulator of a robot.
- At least one workstation operated by at least one human worker and / or at least one robot is supplied with precursors and / or material by further human workers. This is especially useful if a workflow, for example, provides that certain parts or precursors must be kept in magazines and this can not be done economically automated.
- Fig. 1 shows a production plant for carrying out an embodiment of the method according to the invention at low utilization.
- Fig. 2 shows the production plant of FIG. 1 at medium load and 3 shows a robot for use with an exemplary embodiment of the method according to the invention with an associated laser scanner for protecting workers working in its vicinity.
- a designated as a whole with 10 production plant which is designed here for the production of motor vehicle transmissions, comprises a plurality of workstations 12, which in turn comprise work surfaces 14 and reservoir 16, which are not all designated here for clarity.
- the workstations 12 are also
- Machine tools such as presses 18 assigned.
- a control device not shown in the figures is provided. The latter receives information about the quantities to be produced or the number of variants of the manufactured product to be produced, and from this information subsequently generates instructions for filling the workstations 12.
- the production facility 10 is therefore operated only by a single human worker 20, who operates all workstations 12 and carries out the work steps provided there.
- the worker 20 passes through the semicircular workstations arranged 12 in a predetermined order, making each product completely self.
- Workers 20 are instructed to take over individual workstations 12 of the production facility 10. Each worker now operates one or two workstations, each generated partial products are passed between the workstations 12.
- the production plant 10 can additionally be assigned robots 22, as shown in FIG. 2. These are arranged on mobile tables 24, which are driven by workers to each of a robot 22 to be operated workstation 12. Intermediates of production in the production plant 10 are now occupied between human and robotic
- the human workers 20 preferably perform flexible tasks, while the Robots 22 are each programmed to a predetermined amount of work an assembly station 12.
- the programming can be done by the human worker 20, for example in the form of so-called teaching. Also, an association of wireless-acting programming means, such as RFID chips, to the
- Workstations 12 is possible. These programming means transmit the work program associated with the respective workstation 12 to the robots 22, so that they only have to be brought to their stand and can take over the necessary tasks immediately.
- the production plant 10 can be adapted to all necessary utilization levels, with a change in the configuration of the production plant 10 due to commands from the controller can be done in real time to the
- Production plant 10 to adapt quickly to a fluctuating production demand.
- the robots 22 In order to facilitate collaboration between human workers 20 and robots 22 in the confined space of production facility 10, the robots must have special safety precautions.
- the robots 22 may be provided with associated laser scanners 26 that scan a tapered region 28 about the robots 22. This area is one
- the robot 22 may also be provided with their own collision detection systems that detect impending collisions with objects or workers and in this case interrupt a movement of the robot 22 until its recovery is safe for all parties.
- workstations 12 preferably use only tools that can be used by both human workers 20 and robots 22.
- the Tools are adapted so that they have, for example, two different handling areas for human access and robotic access.
- the robots 22 may be adapted to use tools designed for human handling ergonomics. It is particularly useful here, when the robot 22 via force sensors or
- Momentum sensors have, with which they can determine what force they exert by means of such tools on the workpieces, so as to avoid damage.
Landscapes
- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Human Resources & Organizations (AREA)
- Strategic Management (AREA)
- Economics (AREA)
- Entrepreneurship & Innovation (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Educational Administration (AREA)
- Game Theory and Decision Science (AREA)
- Development Economics (AREA)
- Marketing (AREA)
- Operations Research (AREA)
- Tourism & Hospitality (AREA)
- General Business, Economics & Management (AREA)
- Theoretical Computer Science (AREA)
- General Factory Administration (AREA)
- Manipulator (AREA)
- Numerical Control (AREA)
Abstract
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2011/006202 WO2013083143A1 (fr) | 2011-12-09 | 2011-12-09 | Procédé pour faire fonctionner une installation de production |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2788828A1 true EP2788828A1 (fr) | 2014-10-15 |
Family
ID=45350726
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11797185.3A Ceased EP2788828A1 (fr) | 2011-12-09 | 2011-12-09 | Procédé pour faire fonctionner une installation de production |
Country Status (5)
Country | Link |
---|---|
US (1) | US20140303767A1 (fr) |
EP (1) | EP2788828A1 (fr) |
JP (1) | JP2015506021A (fr) |
CN (1) | CN103988136A (fr) |
WO (1) | WO2013083143A1 (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103987486B (zh) * | 2011-12-09 | 2017-03-29 | 戴姆勒股份公司 | 用于运行生产设备的方法 |
JP6504072B2 (ja) * | 2016-02-15 | 2019-04-24 | オムロン株式会社 | 作業領域推定装置、制御装置、制御システム、作業領域推定方法およびプログラム |
JP6572446B2 (ja) * | 2016-11-30 | 2019-09-11 | パナソニックIpマネジメント株式会社 | 部品実装システムおよび作業者割り当てシステムならびに作業者割り当て方法 |
JP6852381B2 (ja) * | 2016-12-16 | 2021-03-31 | 富士通株式会社 | 配置人数決定装置、配置人数決定方法及び配置人数決定プログラム |
US11619927B2 (en) * | 2017-11-03 | 2023-04-04 | Drishti Technologies, Inc. | Automatic analysis of real time conditions in an activity space |
CN109967404A (zh) * | 2017-12-28 | 2019-07-05 | 顺丰科技有限公司 | 分拣配置方法、装置、设备及存储介质 |
AU2020222504B2 (en) | 2019-02-12 | 2020-11-12 | Commonwealth Scientific And Industrial Research Organisation | Situational awareness monitoring |
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JPH09244730A (ja) * | 1996-03-11 | 1997-09-19 | Komatsu Ltd | ロボットシステムおよびロボットの制御装置 |
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JP2001121461A (ja) * | 1999-10-26 | 2001-05-08 | Denso Corp | ロボットシステム |
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JP2003062727A (ja) * | 2001-04-26 | 2003-03-05 | Fuji Photo Film Co Ltd | 組立装置 |
EP1570324B1 (fr) | 2002-12-10 | 2009-02-25 | LogObject AG | Procede d'automatisation dynamique comportant des elements collaboratifs et systeme de commande correspondant |
JP2005349488A (ja) * | 2004-06-08 | 2005-12-22 | Sharp Corp | 多自由度多指ハンド |
US8620728B2 (en) * | 2004-07-08 | 2013-12-31 | Jeff Hamelink | Manufacturing productivity scoreboard |
US20060020509A1 (en) * | 2004-07-26 | 2006-01-26 | Sourcecorp Incorporated | System and method for evaluating and managing the productivity of employees |
WO2006093652A2 (fr) * | 2005-02-25 | 2006-09-08 | Abb Research Ltd. | Procede et dispositif d'apprentissage de trajectoire automatique |
DE102005019233A1 (de) * | 2005-04-26 | 2006-11-09 | Sick Ag | Vorrichtung zur optischen Erfassung von Objekten |
JP4764070B2 (ja) * | 2005-05-24 | 2011-08-31 | 本田技研工業株式会社 | 作業ステーションの安全システム |
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2011
- 2011-12-09 EP EP11797185.3A patent/EP2788828A1/fr not_active Ceased
- 2011-12-09 CN CN201180075305.3A patent/CN103988136A/zh active Pending
- 2011-12-09 WO PCT/EP2011/006202 patent/WO2013083143A1/fr active Application Filing
- 2011-12-09 JP JP2014545102A patent/JP2015506021A/ja active Pending
- 2011-12-09 US US14/362,814 patent/US20140303767A1/en not_active Abandoned
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Title |
---|
ANONYMOUS: "SMErobot(TM) - Publications", 13 November 2011 (2011-11-13), XP055253318, Retrieved from the Internet <URL:http://web.archive.org/web/20111113041039/http://www.smerobot.org/08_scientific_papers> [retrieved on 20160226] * |
HENDRIK MÜTHERICH: "Konzeption und Entwicklung von robotergeführten Werkzeugsystemen zur Fertigung von Holzbauteilen in kleinen Losgrößen", 1 January 2006 (2006-01-01), XP055253321, Retrieved from the Internet <URL:http://www.smerobot.org/08_scientific_papers/papers/Diplomarbeit_HendrikMuetherich_IPA_05.pdf> [retrieved on 20160226] * |
See also references of WO2013083143A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN103988136A (zh) | 2014-08-13 |
JP2015506021A (ja) | 2015-02-26 |
US20140303767A1 (en) | 2014-10-09 |
WO2013083143A1 (fr) | 2013-06-13 |
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Inventor name: REICHENBACH, MATTHIAS Inventor name: ZUERN, MICHAEL Inventor name: SCHREIBER, MATTHIAS Inventor name: KLUMPP, WILLI Inventor name: ZIPTER, VOLKER |
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