EP2763806B1 - Beschichtungsmassen für anorganische giessformen und kerne umfassend ameisensäureester und deren verwendung - Google Patents
Beschichtungsmassen für anorganische giessformen und kerne umfassend ameisensäureester und deren verwendung Download PDFInfo
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- EP2763806B1 EP2763806B1 EP12780403.7A EP12780403A EP2763806B1 EP 2763806 B1 EP2763806 B1 EP 2763806B1 EP 12780403 A EP12780403 A EP 12780403A EP 2763806 B1 EP2763806 B1 EP 2763806B1
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- 239000008199 coating composition Substances 0.000 title claims description 25
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- 238000005266 casting Methods 0.000 title description 45
- 239000000203 mixture Substances 0.000 claims description 93
- 239000011230 binding agent Substances 0.000 claims description 50
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 33
- 239000012778 molding material Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
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- 239000011248 coating agent Substances 0.000 claims description 19
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- 235000019353 potassium silicate Nutrition 0.000 claims description 17
- 239000011819 refractory material Substances 0.000 claims description 16
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- 238000007598 dipping method Methods 0.000 description 3
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- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 3
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- BEGLCMHJXHIJLR-UHFFFAOYSA-N methylisothiazolinone Chemical compound CN1SC=CC1=O BEGLCMHJXHIJLR-UHFFFAOYSA-N 0.000 description 3
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- 229910052905 tridymite Inorganic materials 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/02—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
- B22C1/04—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives for protection of the casting, e.g. against decarbonisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/18—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents
- B22C1/186—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents contaming ammonium or metal silicates, silica sols
- B22C1/188—Alkali metal silicates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
Definitions
- the invention relates to an ester of the formic acid comprising sizing composition as a coating composition for molds.
- the sizing composition is suitable for core and molding, especially those made using waterglass as a binder.
- Molds are available from a refractory material, such as quartz sand, to form into a casting mold and set by a suitable binder to ensure sufficient mechanical strength of the mold.
- a refractory molding material such as quartz sand
- a suitable binder for the production of molds is thus used a refractory molding material and a suitable binder.
- the refractory molding base material is preferably present in a free-flowing form, so that it can be filled into a suitable mold and compacted there.
- the binder produces a firm cohesion between the particles of the molding base material, so that the casting mold obtains the required mechanical stability.
- both organic and inorganic binders can be used, the curing of which can be carried out in each case by cold or hot processes.
- Cold processes are processes which are carried out essentially at room temperature without heating the casting mold.
- the curing is usually carried out by a chemical reaction, which is triggered for example by the fact that a gas is passed as a catalyst through the mold to be cured.
- hot processes the molding material mixture is heated to a sufficiently high temperature after molding to expel, for example, the solvent contained in the binder or to initiate a chemical reaction by which the binder is cured, for example, by crosslinking.
- binder systems which are based on inorganic materials or contain a very low proportion of organic compounds.
- binder systems have been known for some time. Binder systems have been developed which can be cured by the introduction of gases. Such a system is for example in the GB 782205 A described in which an alkali water glass is used as a binder, which can be cured by the introduction of CO 2 .
- CO 2 a gas containing an alkali silicate
- binder systems have been developed which are self-curing at room temperature.
- thermosetting binder systems are for example from US 5474606 A in which a binder system consisting of alkali water glass and aluminum silicate is described.
- the waterglass-based binder system consists of an aqueous alkali silicate solution and a hygroscopic base, such as sodium hydroxide, added in a ratio of 1: 4 to 1: 6.
- the water glass has a modulus SiO 2 / M 2 O of 2.5 to 3.5 and a solids content of 20 to 40%.
- the binder system still contains a surface-active substance, such as silicone oil, which has a boiling point ⁇ 250 ° C.
- the binder system is mixed with a suitable refractory material, such as quartz sand, and can then be shot into a core box with a core shooter.
- a suitable refractory material such as quartz sand
- the hardening of the molding material mixture takes place by removal of the water still contained.
- the drying or hardening of the casting mold can also take place under the action of microwaves.
- inorganic binders also have disadvantages compared to organic binders, for example the known inorganic binders have a low stability of the casting molds produced therewith against high humidity or against water. For a storage of the molded body over a longer period, as usual with organic binders, not secured possible.
- the US 7770629 B2 proposed a molding material mixture containing a water-based binder in addition to a refractory molding material. A proportion of a particulate metal oxide is added to the molding material mixture. Precipitated silica or fumed silica is preferably used as the particulate metal oxide.
- the methods described for the production of molds and cores usually also include the application of a refractory mold coating, which is also called sizing, at least on those surfaces of the basic shape, which come into contact with the cast metal.
- a refractory mold coating which is also called sizing, at least on those surfaces of the basic shape, which come into contact with the cast metal.
- the purpose of the mold coatings is to influence the molding surface, to improve the casting appearance, to metallurgically influence the casting and / or to avoid casting defects.
- the commonly used sizing agents contain as base materials e.g. Clays, quartz, diatomaceous earth, cristobalite, tridymite, aluminum silicate, zirconium silicate, mica, and / or chamotte and also coke and graphite. These bases are the purportive portion of the sizings which cover the mold surface and close the pores against the penetration of the cast metal.
- the surface of the casting mold can be modified and matched to the properties of the metal to be processed.
- the size can be used to improve the appearance of the casting by creating a smooth surface because the size compensates for irregularities caused by the size of the grains of the molding material.
- the sizing may metallurgically influence the casting by, for example, selectively transferring additives to the casting at the surface of the casting via the sizing which enhance the surface properties of the casting.
- the sizings form a layer which chemically isolates the casting mold from the liquid metal during casting. This prevents any adhesion between the casting and the casting mold so that the casting can be easily removed from the casting mold.
- the sizing can also be used to selectively control the heat transfer between the liquid metal and the casting mold in order, for example, to effect the formation of a specific metal structure by the cooling rate.
- the curing of the inorganic binder used is nowadays increasingly via a condensation reaction initiated by elevated temperatures, in which the formation of the binder bridges takes place via the splitting off of water.
- this is a reversible reaction, i. by contact and reaction with water, the bonds can be cleaved again, the extent of this back-reaction is highly dependent on the process parameters for core production.
- the process parameters typically used in series production fast cycle times, high temperatures
- the casting molds lose their strength through contact with water and partly also through contact with alcohol, the surface softens and the casting mold loses its shape.
- the invention had the object of proposing a sizing, by which a defect-free coating, in particular inorganic cores and molds, can be ensured without affecting the stability of the cores or molds and thus the processing and storage to negative.
- the sizing composition according to the invention is provided according to a preferred embodiment in the form of a paste or a suspension.
- the sizing composition contains a carrier liquid.
- esters of formic acid are used, the chain length of the alcohol or the alcohol mixture used in the esterification in particular being on average less than 6 and particularly preferably less than 3 carbon atoms.
- Methyl formate (methyl formate) and ethyl formate (ethyl formate) are particularly preferably used.
- the alcohol group (s) or some of the alcohol groups to carry one or two further groups, such as ether, hydroxy groups, ester groups or carboxyl groups, or the formic acid through the second or third hydroxyl group is networked, eg through condensation.
- the total content of the above additives, based on the size composition, is from 1 to 8% by weight, preferably from 2 to 8% by weight and more preferably from 3 to 6% by weight.
- the sizing composition e.g. as a basecoat or as a topcoat, and desired layer thickness of the coating made from the sizing composition, other characteristic parameters of the sizing composition may be adjusted.
- the carrier liquid can be proportionately or completely formed by water.
- the carrier liquid is the constituent which is vaporizable at 160 ° C and atmospheric pressure and in this sense, by definition, that which is not solids content.
- the carrier liquid contains greater than 50% by weight, preferably 75% by weight, in particular greater than 80% by weight, if appropriate greater than 95% by weight of water.
- the other ingredients in the carrier liquid may be organic solvents.
- Suitable solvents are alcohols, including polyhydric alcohols and polyether alcohols.
- Exemplary alcohols are ethanol, n-propanol, isopropanol, butanol and glycol.
- the solids content of the ready-to-use size composition is preferably adjusted in the range from 10 to 85% by weight, or in the form of sale (before dilution), in particular from 30 to 70% by weight.
- the sizing composition may contain salts of the metals magnesium and / or manganese in a concentration of, if appropriate together, greater than 1% by weight, based on the sizing composition.
- Sulfate ion (s) and / or chloride ions can be used particularly suitably as anions of the salts, the magnesium being used in particular in the oxidation state +2 or +4 and / or manganese in the oxidation state +2 and the concentration of the Salts in particular the largest 3 wt .-% and in particular greater than 5% by weight, based on the size composition, is.
- the concentration of the salts corresponds at most to the saturation concentration of the carrier liquid used or the concentration of the salts is less than 10 wt .-%, but then based on the sizing composition.
- the size composition according to the invention comprises at least one pulverulent refractory material .
- This refractory material serves to close the pores in a mold against the penetration of the liquid metal.
- the refractory thermal insulation between the mold and liquid metal is achieved by the refractory thermal insulation between the mold and liquid metal.
- refractory material conventional refractory materials can be used in metal casting.
- Suitable refractory materials are quartz, aluminum oxide, zirconium oxide, aluminum silicates, such as pyropyllite, kyanite, andalusite or chamotte, zirconium, zirconium, olivine, talc, mica, coke, feldspar, diatomite, kaolins, calcined kaolinite, metakaolinite, iron oxide and / or bauxite ,
- the refractory material is provided in powder form.
- the grain size is chosen so that a stable structure is produced in the coating and that the sizing can preferably be distributed without problem on the wall of the casting mold with a spray device.
- the refractory material has an average particle size (measured by light scattering according to DiN / ISO 13320) in the range from 0.1 to 500 ⁇ m, particularly preferably in the range from 1 to 200 ⁇ m.
- materials are suitable as a refractory material which have a melting point which is at least 200 ° C. above the temperature of the liquid metal and independently of this, does not react with the metal.
- the fraction of the refractory material (in each case contributing only to the solids content), based on the solids content of the sizing composition, is preferably greater than 70% by weight, preferably greater than 80% by weight, particularly preferably greater than 85% by weight.
- the fraction of the refractory material is chosen to be less than 70% by weight, according to a further embodiment less than 60% by weight and according to a further embodiment less than 50% by weight.
- the size according to the invention may, according to one embodiment, comprise at least one setting agent .
- the adjusting agent causes an increase in the viscosity of the size, so that the solid components of the size in the suspension do not fall or only to a small extent.
- organic and inorganic materials or mixtures of these materials can be used.
- Suitable inorganic adjusting agents are, for example, strongly swellable clays, such as sodium bentonite.
- organic thickening agents may alternatively or additionally be selected, since these can be dried to the extent that they hardly give off any more water upon contact with the liquid metal after application of the protective coating.
- Suitable organic adjusting agents are, for example, swellable polymers, such as carboxymethyl, methyl, ethyl, hydroxyethyl and hydroxypropyl cellulose, mucilages, polyvinyl alcohols, polyvinylpyrrolidone, pectin, gelatin, agar agar, polypeptides and / or alginates.
- the proportion of the adjusting agent, based on the total size composition is preferably selected to be from 0.1 to 5% by weight, preferably from 0.5 to 3% by weight, particularly preferably from 1 to 2% by weight.
- the size according to the invention comprises as further constituent at least one binder .
- the binder allows a better fixation of the size or of the protective coating produced from the size on the wall of the mold.
- the binder increases the mechanical stability of the protective coating so that less erosion is observed under the action of the liquid metal.
- the binder cures irreversibly, so that an abrasion-resistant coating is obtained.
- binders which do not soften on contact with atmospheric moisture. All binders which are used in sizing can be contained per se. In this case, both inorganic and organic binders can be used.
- clays can be used as binders, in particular bentonite and / or kaolin.
- the proportion of the binder is preferably selected in the range of 0.1 to 20 wt .-%, particularly preferably 0.5 to 5 wt .-%, based on the solids content of the sizing composition.
- the size contains a proportion of graphite .
- the proportion of the graphite is preferably in the range of 1 to 30 wt .-%, particularly preferably 5 to 15 wt .-%, based on the solids content of the sizing composition.
- Graphite has a favorable effect on the surface quality of castings during iron casting.
- the size composition according to the invention may also contain further components customary for sizing, for example wetting agents, defoamers, pigments, dyes or biocides.
- the proportion of these further constituents in the ready-to-use coating composition is preferably less than 10% by weight, preferably less than 5% by weight and more preferably less than 1% by weight.
- Suitable wetting agents are , for example, anionic and non-anionic surfactants, in particular those having an HSB value of at least 7.
- An example of such a wetting agent is disodium dioctyl sulfosuccinate.
- the wetting agent is preferably used in an amount of 0.01 to 1% by weight, preferably 0.05 to 0.3% by weight. used based on the ready-to-use size composition.
- Defoamers or antifoams may be used to prevent foaming in the preparation of the sizing composition or in applying it. Foaming on application of the sizing composition can result in uneven layer thickness and holes in the coating.
- defoamers for example, silicone or mineral oil can be used.
- the defoamer in an amount of 0.01 to 1 wt .-%, preferably from 0.05 to 0.3 wt .-%, based on the ready-to-use sizing composition.
- pigments and dyes may be used in order to achieve a different contrast, for example between different layers, or to bring about a greater separation effect of the size of the casting.
- pigments are red and yellow iron oxide and graphite.
- dyes are commercially available dyes such as the Luconyl ® color range of BASF AG, Ludwigshafen, Germany.
- the dyes and pigments are preferably contained in an amount of 0.01 to 10 wt .-%, preferably from 0.1 to 5 wt .-%, based on the solids content of the sizing composition.
- the sizing composition contains a biocide to prevent bacterial attack, thereby avoiding a negative impact on the rheology and binding power of the binding agents.
- the carrier liquid contained in the sizing composition is formed substantially in water with respect to the weight, that is, the sizing composition according to the invention is provided in the form of a so-called water sizing.
- suitable biocides are formaldehyde, 2-methyl-4-isothiazolin-3-one (MIT), 5-chloro-2-methyl-4-iosthiazolin-3-one (CIT) and 1,2-benzisothiazolin-3-one (BIT).
- MIT, BIT or a mixture thereof are used.
- the biocides are usually used in an amount of from 10 to 1000 ppm, preferably from 50 to 500 ppm, based on the weight of the ready-to-use sizing composition.
- the size composition according to the invention may contain further constituents customary for sizes.
- the sizing composition of the invention may be prepared by conventional methods.
- a sizing composition according to the present invention can be prepared by initially charging water and breaking up a clay acting as a sizing agent using a high shear stirrer. Subsequently, the refractory components, pigments and dyes and the metallic additive are stirred until a homogeneous mixture is formed. Finally, wetting agents, antifoams, biocides and binders are added.
- the sizing composition according to the invention can be prepared and sold as ready-to-use sizing.
- the size according to the invention can also be prepared and sold in concentrated form. In this case, to provide a ready-to-use size, the amount of carrier liquid necessary to adjust the desired viscosity and density of the size is added.
- the sizing composition according to the invention can also be provided and sold in the form of a kit, wherein, for example, the solid components and the solvent component are present side by side in separate containers.
- the solid components can be provided as a powdery solid mixture in a separate container.
- liquid components to be used such as, for example, binders, wetting agents, wetting agents / defoamers, pigments, dyes and biocides, can again be present in a separate container in this kit.
- the solvent component can either comprise the optionally additionally used components, for example in a common container, or it can be present in a separate container separately from further optional components.
- the appropriate amounts of the solid component, the optional further components and the solvent component are mixed together.
- the sizing compositions according to the invention are suitable for coating casting molds .
- the term "mold” includes all types of bodies necessary to make a casting, such as cores, molds and molds.
- the use of the size compositions according to the invention also includes partial coating of casting molds.
- the sizings are used for metal working molds obtainable from inorganic molding material mixture comprising at least one refractory molding base, a water glass based binder, and preferably a portion of a metal oxide selected from the group of silica, in particular amorphous silica, alumina, titania or Zinc oxide and mixtures thereof, which is preferably particulate and in particular has particle sizes of less than 300 microns (sieve analysis).
- Amorphous silica for example via precipitation processes starting from water glass, which is obtainable by digesting silica sand with sodium carbonate or potassium carbonate. SiO 2 produced in this way is called precipitated silica depending on the process conditions.
- Another important production variant is the production of so-called pyrogenic SiO 2 in a blast gas flame, starting from liquid chlorosilanes such as silicon tetrachloride.
- the sizing composition is filled in a diluted state in a pressure vessel.
- the sizing can be pressed into a spray gun via the overpressure to be set, where it is sprayed with the aid of separately adjustable atomizing air.
- the conditions are preferably chosen so that the pressure for size composition and atomizing air is adjusted to the gun such that the sprayed size composition still wet on the mold or the core, but gives a uniform application.
- the mold When flooding as an application method, the mold, in whose mold cavity optionally a base coat has been applied, doused with the aid of a hose, a lance or similar instruments with a ready-to-use, sizing composition according to the invention.
- the mold is completely covered with the sizing composition, the excess sizing composition drains from the mold.
- the time taken for the flow of excess sizing composition after flooding depends on the flow behavior of the sizing composition used.
- the sizing can also be applied by brushing .
- the carrier liquid contained in the size is then evaporated so that a dry sizing layer is obtained.
- any conventional drying methods may be used, such as air drying, dehumidified air drying, microwave or infrared radiation drying, convection oven drying, and the like.
- the coated casting mold is dried at 20 to 250 ° C, preferably at 50 to 180 ° C, in a convection oven.
- the size composition according to the invention is preferably dried by burning off the alcohol or alcohol mixture.
- the coated casting mold is additionally heated by the heat of combustion.
- the coated casting mold is dried in the air without further treatment or using microwaves.
- the size can be applied in the form of a single layer or in the form of several layers arranged one above the other.
- the individual layers may be the same or different in their composition.
- a base coat can be made from a commercially available size which does not contain a metallic additive according to the invention.
- a primer coating for example, water-based or alcohol-based sizing can be used.
- the layer which later comes in contact with the liquid metal is always made from the size of the invention.
- each individual layer can be completely or partially dried after application.
- the coating prepared from the sizing composition preferably has a dry film thickness of at least 0.1 mm, preferably at least 0.2 mm, more preferably at least 0.45 mm, most preferably at least 0.55 mm. According to one embodiment, the thickness of the coating is chosen to be less than 1.5 mm.
- the dry layer thickness here is the layer thickness of the dried coating, which was obtained by drying the sizing composition by substantially complete removal of the solvent component and optionally subsequent curing.
- the dry layer thickness of the base coat and the top coat are preferably determined by measurement with the wet film thickness comb.
- the casting mold can then be completely assembled.
- the casting is preferably carried out for the production of iron and steel castings.
- Kemschlichten 1 to 3 have the compositions shown in Table 1 to 3.
- Table 1 Composition of the sizes Simple 1 Simple 2 Simple 3 component % By weight % By weight % By weight water 28.5 28.5 32.5 methyl formate 4 - - ethyl formate - 4 - Zirconium flour 45 ⁇ m 22.5 22.5 22.5 Attagel 40 (Attapulg it) 1.5 1.5 1.5 PVA solution (25%) 1.5 1.5 1.5 1.5 Satintone W® 17 17 17 17 Surfynol® SEF (wetting agent 1) 0.2 0.2 0.2 Dynol® 604 (wetting agent 2) 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 Foamstar® MF324 (defoamer) 0.2 0.2 0.2 Pyrax RG 140 12 12 12 12 Gloss Powder Graph
- the cast molding size was prepared as follows: Water is initially charged and the clay is disrupted by using a high shear stirrer for at least 15 minutes. Subsequently, the refractory components, pigments and dyes are stirred for at least 15 minutes until a homogeneous mixture is formed. Together with the described solids, the two additives methyl formate and ethyl formate are added in size 1 and 2. Finally, additives such as wetting agents, defoamers and preservatives and the binder are stirred.
- the methyl formate contained in size 1 is capable of reacting with the inorganic binder dissolved during the sizing process. It causes a hardening of the dissolved inorganic binder and thus a higher stability of the sized cores. Conversely, lowering the level in the sizing leads to a loss of strength in the core.
- Georg Fischer test strip illustrates the behavior of the sized test specimens on thicker core geometries
- Langkeme illustrates the behavior of the sized test specimens on thin geometries.
- Georg Fischer test bars are cuboid test bars measuring 150 mm x 22.36 mm x 22.36 mm.
- the long cores have dimensions of 13 mm x 20 mm x 235 mm.
- the composition of the molding material mixture is given in Table 3.
- the Georg Fischer test bars were prepared as follows: The components listed in Table 3 were mixed in a laboratory paddle mixer (Vogel & Schemmann AG, Hagen, DE). For this purpose, initially the quartz sand was introduced and added with stirring the water glass. As a water glass, a sodium water glass was used, which had proportions of potassium. The modulus SiO 2 : M 2 O of the water glass was about 2.2, where M is the sum of sodium and potassium. After stirring the mixture for one minute, amorphous silica was added, if necessary, with further stirring. The amorphous silica is fumed silica from RW silicon. The mixture was then stirred for an additional 1 minute.
- the molding material mixture was transferred to the storage bunker a H 2.5 hot-box core shooting machine from Röperwerk-G manmaschinen GmbH, Viersen, DE, whose mold was heated to 180 ° C.
- the molding material mixture was introduced into the mold by means of compressed air (5 bar) and remained in the mold for a further 35 seconds.
- hot air (2 bar, 150 ° C on entering the mold) was passed through the mold during the last 20 seconds. The mold was opened and the test bars removed.
- the coating compositions were applied to the test bars by dipping, the application parameters are listed in Table 2.
- the test bars were coated either immediately after removal from the mold or after a 30 minute cooling time.
- the coated test bars were stored after application of the coating in a drying oven for 30 minutes at 150 ° C.
- test bars were placed in a Georg Fischer strength tester equipped with a 3-point bending device (DISA Industrie AG, Schaffhausen, CH) and measured the force that leads to the breakage of the test bars.
- esters of formic acid in the coating significantly suppresses the effect.
- the strengths are preserved. Esters of different chain length and structure can be used, e.g. in Example 1 in sizes 1 and 2.
- the high strengths compared to sized with size 3 cores are evidence of the positive effect.
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PCT/DE2012/000973 WO2013050023A2 (de) | 2011-10-07 | 2012-10-05 | Beschichtungsmassen für anorganische giessformen und kerne umfassend ameisensäureester und deren verwendung |
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DE102016211930A1 (de) | 2016-06-30 | 2018-01-04 | Wobben Properties Gmbh | Schlichtezusammensetzung zur Herstellung von Formüberzügen auf verlorenen Formen bzw. auf Kernen für den Eisen- und Stahlguss |
DE102017107658A1 (de) * | 2017-01-04 | 2018-07-05 | HÜTTENES-ALBERTUS Chemische Werke Gesellschaft mit beschränkter Haftung | Schlichtezusammensetzung für die Gießereiindustrie, enthaltend partikuläres, amorphes Siliziumdioxid und Säure |
DE102017107655A1 (de) | 2017-01-04 | 2018-07-05 | HÜTTENES-ALBERTUS Chemische Werke Gesellschaft mit beschränkter Haftung | Verwendung einer Säure enthaltenden Schlichtezusammensetzung in der Gießereiindustrie |
DE102017107657A1 (de) * | 2017-01-04 | 2018-07-05 | HÜTTENES-ALBERTUS Chemische Werke Gesellschaft mit beschränkter Haftung | Schlichtezusammensetzung, umfassend organische Esterverbindungen und partikuläres, amorphes Siliziumdioxid, zur Verwendung in der Gießereiindustrie |
CA3070416C (en) * | 2017-07-18 | 2022-05-24 | Ha-International, Llc | Compositions and methods for refractory coatings with ester carriers |
CN108246977A (zh) * | 2018-01-16 | 2018-07-06 | 中国船舶重工集团公司第十二研究所 | 一种钛合金铸造用石墨型表面孔洞的修复方法 |
DE102018117651A1 (de) | 2018-07-20 | 2020-01-23 | Ask Chemicals Gmbh | Schlichtezusammensetzung für Gießformen für den Metallguss deren Verwendung sowie mit der Schlichtezusammensetzung versehene Gießform |
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DE1810183A1 (de) * | 1968-11-21 | 1970-06-11 | Woellner Werke | Haerter fuer Giessereisande |
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CN1003217B (zh) * | 1986-05-03 | 1989-02-08 | 国营红山铸造厂 | 水基压铸涂料 |
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IL93632A (en) * | 1989-03-13 | 1993-06-10 | Borden Uk Ltd | Phenolic resin compositions |
GB2294040B (en) * | 1989-05-10 | 1996-07-03 | Remet Corp | Ceramic shell molds and cores for casting of reactive metals |
JP2831830B2 (ja) * | 1990-09-25 | 1998-12-02 | 花王株式会社 | 鋳物砂用粘結剤組成物 |
US5646199A (en) * | 1991-07-22 | 1997-07-08 | Kao Corporation | Composition for mold |
JPH0647480A (ja) * | 1992-07-29 | 1994-02-22 | Hodogaya Ashiyurando Kk | 鋳物用砂型の連続的製造方法 |
US5382289A (en) | 1993-09-17 | 1995-01-17 | Ashland Oil, Inc. | Inorganic foundry binder systems and their uses |
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DE19925167A1 (de) | 1999-06-01 | 2000-12-14 | Luengen Gmbh & Co Kg As | Exotherme Speisermasse |
DE19951622A1 (de) | 1999-10-26 | 2001-05-23 | Vaw Ver Aluminium Werke Ag | Bindemittelsystem auf Wasserglasbasis |
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DE10158154A1 (de) * | 2001-11-28 | 2003-06-18 | Bayer Ag | Trennmittel und Verfahren zur Herstellung von Kunststoffformteilen |
DE102004042535B4 (de) | 2004-09-02 | 2019-05-29 | Ask Chemicals Gmbh | Formstoffmischung zur Herstellung von Gießformen für die Metallverarbeitung, Verfahren und Verwendung |
EP1900702A1 (en) * | 2006-09-15 | 2008-03-19 | Sika Technology AG | Mould Release Composition |
CN101293271A (zh) * | 2007-04-24 | 2008-10-29 | 沈阳汇亚通铸造材料有限责任公司 | 一种吹气硬化制芯的方法 |
CN100595002C (zh) * | 2008-12-06 | 2010-03-24 | 华中科技大学 | 消失模铸造用粉末涂料专用添加剂 |
CN101428328B (zh) * | 2008-12-06 | 2010-06-30 | 华中科技大学 | 一种用于消失模铸造铸铁的粉末状涂料 |
CN101947637B (zh) * | 2010-08-18 | 2012-10-10 | 沈阳汇亚通铸造材料有限责任公司 | 一种冷芯盒用改性水玻璃粘结剂及其制备 |
DE102011115025A1 (de) * | 2011-10-07 | 2013-04-11 | Ask Chemicals Gmbh | Beschichtungsmassen für anorganische Gießformen und Kerne enthaltend Salze und deren Verwendung |
-
2011
- 2011-10-07 DE DE102011115024A patent/DE102011115024A1/de not_active Ceased
-
2012
- 2012-10-05 US US14/350,210 patent/US20140242269A1/en not_active Abandoned
- 2012-10-05 IN IN957KON2014 patent/IN2014KN00957A/en unknown
- 2012-10-05 EP EP12780403.7A patent/EP2763806B1/de active Active
- 2012-10-05 BR BR112014008377A patent/BR112014008377A2/pt not_active Application Discontinuation
- 2012-10-05 KR KR1020147012346A patent/KR20140077196A/ko not_active Application Discontinuation
- 2012-10-05 MX MX2014004211A patent/MX2014004211A/es unknown
- 2012-10-05 CN CN201280049484.8A patent/CN103857480A/zh active Pending
- 2012-10-05 WO PCT/DE2012/000973 patent/WO2013050023A2/de active Application Filing
- 2012-10-05 JP JP2014533769A patent/JP2014534075A/ja active Pending
- 2012-10-05 RU RU2014118127/02A patent/RU2014118127A/ru not_active Application Discontinuation
-
2014
- 2014-03-24 ZA ZA2014/02090A patent/ZA201402090B/en unknown
Also Published As
Publication number | Publication date |
---|---|
CN103857480A (zh) | 2014-06-11 |
US20140242269A1 (en) | 2014-08-28 |
JP2014534075A (ja) | 2014-12-18 |
EP2763806A2 (de) | 2014-08-13 |
DE102011115024A1 (de) | 2013-04-11 |
RU2014118127A (ru) | 2015-11-20 |
ZA201402090B (en) | 2015-06-24 |
MX2014004211A (es) | 2014-05-28 |
IN2014KN00957A (es) | 2015-10-09 |
WO2013050023A3 (de) | 2013-05-30 |
KR20140077196A (ko) | 2014-06-23 |
WO2013050023A2 (de) | 2013-04-11 |
BR112014008377A2 (pt) | 2017-04-11 |
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