EP2760607B1 - Beschichtungsmassen für anorganische giessformen und kerne und deren verwendung und verfahren zum schlichten - Google Patents
Beschichtungsmassen für anorganische giessformen und kerne und deren verwendung und verfahren zum schlichten Download PDFInfo
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- EP2760607B1 EP2760607B1 EP12773196.6A EP12773196A EP2760607B1 EP 2760607 B1 EP2760607 B1 EP 2760607B1 EP 12773196 A EP12773196 A EP 12773196A EP 2760607 B1 EP2760607 B1 EP 2760607B1
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- European Patent Office
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- 238000004513 sizing Methods 0.000 title claims description 87
- 238000000034 method Methods 0.000 title claims description 20
- 238000005266 casting Methods 0.000 title description 46
- 239000008199 coating composition Substances 0.000 title description 7
- 239000000203 mixture Substances 0.000 claims description 106
- 239000011230 binding agent Substances 0.000 claims description 51
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 239000007787 solid Substances 0.000 claims description 26
- 239000012778 molding material Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 17
- 239000011819 refractory material Substances 0.000 claims description 16
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 16
- 235000019353 potassium silicate Nutrition 0.000 claims description 15
- 229910052625 palygorskite Inorganic materials 0.000 claims description 12
- -1 aluminum silicates Chemical class 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- ONCZQWJXONKSMM-UHFFFAOYSA-N dialuminum;disodium;oxygen(2-);silicon(4+);hydrate Chemical compound O.[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Na+].[Na+].[Al+3].[Al+3].[Si+4].[Si+4].[Si+4].[Si+4] ONCZQWJXONKSMM-UHFFFAOYSA-N 0.000 claims description 9
- 229940080314 sodium bentonite Drugs 0.000 claims description 9
- 229910000280 sodium bentonite Inorganic materials 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 claims description 7
- 229910000271 hectorite Inorganic materials 0.000 claims description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 150000001298 alcohols Chemical class 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 4
- 239000010445 mica Substances 0.000 claims description 4
- 229910052618 mica group Inorganic materials 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 3
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 3
- 239000000571 coke Substances 0.000 claims description 3
- 239000010433 feldspar Substances 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 239000011787 zinc oxide Substances 0.000 claims description 3
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 238000000149 argon plasma sintering Methods 0.000 claims description 2
- 229910001570 bauxite Inorganic materials 0.000 claims description 2
- 229910052622 kaolinite Inorganic materials 0.000 claims description 2
- 239000010450 olivine Substances 0.000 claims description 2
- 229910052609 olivine Inorganic materials 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 150000005846 sugar alcohols Polymers 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 3
- 235000012239 silicon dioxide Nutrition 0.000 claims 3
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 claims 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims 2
- 239000012141 concentrate Substances 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 16
- 239000010410 layer Substances 0.000 description 14
- 239000007788 liquid Substances 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000002585 base Substances 0.000 description 11
- 239000000080 wetting agent Substances 0.000 description 10
- 229910001338 liquidmetal Inorganic materials 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000000654 additive Substances 0.000 description 8
- 239000000975 dye Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000000049 pigment Substances 0.000 description 7
- 239000003139 biocide Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 229910044991 metal oxide Inorganic materials 0.000 description 6
- 150000004706 metal oxides Chemical class 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000006004 Quartz sand Substances 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- 229960000892 attapulgite Drugs 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 230000035515 penetration Effects 0.000 description 4
- 229940100555 2-methyl-4-isothiazolin-3-one Drugs 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- BEGLCMHJXHIJLR-UHFFFAOYSA-N methylisothiazolinone Chemical compound CN1SC=CC1=O BEGLCMHJXHIJLR-UHFFFAOYSA-N 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000003755 preservative agent Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000011253 protective coating Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- RUPBZQFQVRMKDG-UHFFFAOYSA-M Didecyldimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCC[N+](C)(C)CCCCCCCCCC RUPBZQFQVRMKDG-UHFFFAOYSA-M 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 239000000306 component Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000013530 defoamer Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
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- 238000005187 foaming Methods 0.000 description 2
- 229910021485 fumed silica Inorganic materials 0.000 description 2
- 239000008240 homogeneous mixture Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000002335 preservative effect Effects 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- DKPQIOQEAATZQU-UHFFFAOYSA-N 1,4-dioctoxy-1,4-dioxobutane-2-sulfonic acid;sodium Chemical group [Na].[Na].CCCCCCCCOC(=O)CC(S(O)(=O)=O)C(=O)OCCCCCCCC DKPQIOQEAATZQU-UHFFFAOYSA-N 0.000 description 1
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 1
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- 229920001817 Agar Polymers 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 239000005046 Chlorosilane Substances 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 241000896693 Disa Species 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- 238000006424 Flood reaction Methods 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 241000206672 Gelidium Species 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920000715 Mucilage Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 235000010419 agar Nutrition 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- INJRKJPEYSAMPD-UHFFFAOYSA-N aluminum;silicic acid;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O INJRKJPEYSAMPD-UHFFFAOYSA-N 0.000 description 1
- 229910052849 andalusite Inorganic materials 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229940092782 bentonite Drugs 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical class Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
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- 238000004132 cross linking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010443 kyanite Substances 0.000 description 1
- 229910052850 kyanite Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001184 polypeptide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002987 primer (paints) Substances 0.000 description 1
- 102000004196 processed proteins & peptides Human genes 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 239000011044 quartzite Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005029 sieve analysis Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/18—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents
- B22C1/186—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents contaming ammonium or metal silicates, silica sols
- B22C1/188—Alkali metal silicates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/18—Finishing
Definitions
- the invention relates to a coating composition for molds and their use.
- the coating composition is suitable for cores and molds, especially those made using water glass as a binder.
- the coating composition comprises certain clay materials. Likewise, a method for sizing is claimed.
- Molds are available from a refractory material, such as quartz sand, to form into a casting mold and set by a suitable binder to ensure sufficient mechanical strength of the mold.
- a refractory molding material such as quartz sand
- a suitable binder for the production of molds is thus used a refractory molding material and a suitable binder.
- the refractory molding base material is preferably present in a free-flowing form, so that it can be filled into a suitable mold and compacted there.
- the binder produces a firm cohesion between the particles of the molding base material, so that the casting mold obtains the required mechanical stability.
- both organic and inorganic binders can be used, the curing of which can be carried out in each case by cold or hot processes.
- Cold processes are processes which are carried out essentially at room temperature without heating the casting mold.
- the curing is usually carried out by a chemical reaction, which is triggered for example by the fact that a gas is passed as a catalyst through the mold to be cured.
- hot processes the molding material mixture is heated to a sufficiently high temperature after molding to expel, for example, the solvent contained in the binder or to initiate a chemical reaction by which the binder is cured, for example, by crosslinking.
- Binder systems have been developed which can be cured by the introduction of gases. Such a system is for example in the GB 782205 described in which an alkali water glass is used as a binder, which can be cured by the introduction of CO 2 .
- an exothermic feeder composition containing an alkali metal silicate as a binder In the US 6972059 B1 describes an exothermic feeder composition containing an alkali metal silicate as a binder.
- binder systems have been developed which are self-curing at room temperature. Such, based on phosphoric acid and metal oxides system is eg in the US 5,582,232 described.
- inorganic binder systems are known which are cured at higher temperatures, for example in a hot tool.
- Such thermosetting binder systems are for example from US 5,474,606 in which a binder system consisting of alkali water glass and aluminum silicate is described.
- the waterglass-based binder system consists of an aqueous alkali silicate solution and a hygroscopic base, such as sodium hydroxide, added in a ratio of 1: 4 to 1: 6.
- the water glass has a modulus SiO 2 / M 2 O of 2.5 to 3.5 and a solids content of 20 to 40%.
- the binder system also contains a surface-active substance, such as silicone oil, which has a boiling point ⁇ 250 ° C.
- the binder system is mixed with a suitable refractory material, such as quartz sand, and then injected into a core box with a core shooter.
- a suitable refractory material such as quartz sand
- the hardening of the molding material mixture takes place by removal of the water still contained.
- the drying or hardening of the casting mold can also take place under the action of microwaves.
- inorganic binders also have disadvantages compared to organic binders, for example the known inorganic binders have a low stability of the casting molds produced therewith against high humidity or against water. For a storage of the molded body over a longer period, as usual with organic binders, not secured possible.
- the US 7770629 B2 proposed a molding material mixture containing a water-based binder in addition to a refractory molding material. A proportion of a particulate metal oxide is added to the molding material mixture. Precipitated silica or fumed silica is preferably used as the particulate metal oxide.
- the methods described for the production of molds and cores usually also include the application of a refractory mold coating, which is also called sizing, at least on those surfaces of the basic shape, which come into contact with the cast metal.
- a refractory mold coating which is also called sizing, at least on those surfaces of the basic shape, which come into contact with the cast metal.
- the purpose of the mold coatings is to influence the molding surface, to improve the casting appearance, to metallurgically influence the casting and / or to avoid casting defects.
- the commonly used sizing agents contain as base materials e.g. Clays, quartz, kieselguhr, cristobalite, tridymite, aluminum silicate, zirconium silicate, mica, chamotte and also coke and graphite. These bases are the purportive portion of the sizings which cover the mold surface and close the pores against the penetration of the cast metal.
- the surface of the casting mold can be modified and matched to the properties of the metal to be processed.
- the size can be used to improve the appearance of the casting by creating a smooth surface because the size compensates for irregularities caused by the size of the grains of the molding material.
- the sizing may metallurgically influence the casting by, for example, selectively transferring additives to the casting at the surface of the casting via the sizing which enhance the surface properties of the casting.
- the sizings form a layer which chemically isolates the casting mold from the liquid metal during casting. This prevents any adhesion between the casting and the casting mold so that the casting can be easily removed from the casting mold.
- the sizing can also be used to specifically control the heat transfer between the liquid metal and the casting mold in order, for example, to effect the formation of a specific metal structure by the cooling rate.
- the curing of the inorganic binder used is nowadays increasingly via a condensation reaction initiated by elevated temperatures, in which the formation of the binder bridges takes place via the splitting off of water.
- this is a reversible reaction, i. by contact and reaction with water, the bonds can be cleaved again, the extent of this back-reaction is highly dependent on the process parameters for core production.
- the process parameters typically used in series production fast cycle times, high temperatures
- the casting molds lose their strength through contact with water and partly also through contact with alcohol, the surface softens and the casting mold loses its shape.
- the invention had the object of proposing a sizing, by which a defect-free coating, especially inorganic cores and molds, can be ensured without negatively affecting the stability of the cores or molds and thus the processing and storage.
- the sizing composition according to the invention is provided according to a preferred embodiment in the form of a paste or a suspension.
- the sizing composition contains a carrier liquid.
- the total clay content of the size of the above clays is 0.1 to 4.0% by weight, preferably 0.5 to 3.0% by weight and more preferably 1.0 to 2.0% by weight.
- Palygorskit is a magnesium-aluminum hydrosilicate, which under the CAS no. 8031-18-3 is listed. Palygorskit is part of attapulgite marketed commercial products. Attapulgite contains Palygorskit, but should not be used because of other disturbing components and missing rod-shaped crystals. Palygorskite is in the form of rod-shaped crystals. The particles have the following dimension: 1 to 3 .mu.m, in particular 1.5 to 2 .mu.m in length with a diameter of 1 to 5 nm, in particular about 3 nm.
- Palygorskit has other properties than attapulgite. Palygorskit does not swell or shrink, is shear stable and leads in a slurry with water or water-based liquids with (A2) or (A3), for example, at low levels such as 0.01 to 3 wt.%, To a pseudoplastic or thixotropic liquid , When the shear stops, the higher initial viscosity quickly recovers. With shear the viscosity is low. Attapulgite is loaded with smectite, SiO 2 , and / or CaCO 3 and other impurities.
- palygorskite e.g. the product Acti-Gel® 208 of the company "Active Minerals” can be used.
- hectorite e.g. Bentone CT of the company “Elementis” are used.
- the sizing composition e.g. as a basecoat or as a topcoat, and desired layer thickness of the coating made from the sizing composition, other characteristic parameters of the sizing composition may be adjusted.
- the carrier liquid may be proportionate or completely formed by water.
- the carrier liquid is the constituent which is vaporizable at 160 ° C and atmospheric pressure and in this sense, by definition, that which is not solids content.
- the carrier liquid contains greater than 50% by weight, preferably 75% by weight, in particular greater than 80% by weight, if appropriate greater than 95% by weight of water.
- the other ingredients in the carrier liquid may be organic solvents.
- Suitable solvents are alcohols, including polyhydric alcohols and polyether alcohols.
- Exemplary alcohols are ethanol, n-propanol, isopropanol, butanol and glycol.
- the solids content of the ready-to-use size composition is preferably adjusted in the range from 10 to 90% by weight, in particular greater than 80% by weight to 85% by weight.
- the size composition according to the invention may contain further constituents customary for sizes.
- the sizing composition according to the invention comprises at least one pulverulent refractory material.
- This refractory material serves to close the pores in a mold against the penetration of the liquid metal.
- the refractory thermal insulation between the mold and liquid metal is achieved by the refractory thermal insulation between the mold and liquid metal.
- refractory material conventional refractory materials can be used in metal casting.
- Suitable refractory materials are quartz, aluminum oxide, zirconium oxide, aluminum silicates such as pyropyllite, kyanite, andalusite or chamotte, zirconium, ciconsilicates, olivine, talc, mica, graphite, coke, feldspar, diatomite, kaolins, calcined kaolins, kaolinite, metakaolinite, iron oxide and / or bauxite.
- the refractory material is provided in powder form.
- the grain size is chosen so that a stable structure is produced in the coating and that the size can preferably be distributed without problem on the wall of the casting mold by means of a spraying device.
- the refractory material has an average kite size (measured by means of light scattering in accordance with DIN / ISO 13320) in the range from 0.1 to 500 ⁇ m, particularly preferably in the range from 1 to 200 ⁇ m.
- materials are suitable as a refractory material which have a melting point which is at least 200 ° C. above the temperature of the liquid metal and, irrespective of this, do not react with the metal.
- the proportion of refractory (e.g. in the form of sale paste, based on the solids content of the size composition, is preferably greater than 70 wt .-%, preferably greater than 80 wt .-%, more preferably greater than 85 wt .-% selected.
- the fraction of the refractory material for use after dilution (eg the paste) with water is less than 80% by weight, according to another embodiment less than 70% by weight and according to further embodiment selected less than 60 wt .-%.
- the size according to the invention may comprise at least one setting agent.
- the adjusting agent causes an increase in the viscosity of the size, so that the solid components of the size in the suspension do not or only to a small extent decrease.
- organic and inorganic materials or mixtures of these materials can be used.
- Suitable inorganic actuators are, for example, highly swellable clays, e.g. Sodium bentonite.
- organic thickening agents may alternatively or additionally be selected, since these can be dried to the extent that they hardly give off any more water upon contact with the liquid metal after application of the protective coating.
- Suitable organic adjusting agents are, for example, swellable polymers, such as carboxymethyl, methyl, ethyl, hydroxyethyl and hydroxypropyl cellulose, mucilages, polyvinyl alcohols, polyvinylpyrrolidone, pectin, gelatin, agar agar, polypeptides and / or alginates.
- the proportion of the adjusting agent, based on the total size composition is preferably selected to be from 0.1 to 5% by weight, preferably from 0.5 to 3% by weight, particularly preferably from 1 to 2% by weight.
- the size according to the invention comprises as further constituent at least one binder.
- the binder allows for better fixation of the size or of the protective coating prepared from the size on the wall of the mold.
- the binder increases the mechanical stability of the protective coating so that less erosion is observed under the action of the liquid metal.
- the binder cures irreversibly, so that an abrasion-resistant coating is obtained.
- binders which do not soften upon contact with atmospheric moisture. All binders which are used in sizing can be contained per se. Both inorganic and organic binders can be used. For example, clays can be used as binders, in particular bentonite.
- the proportion of the binder is preferably selected in the range of 0.1 to 20 wt .-%, particularly preferably 0.5 to 5 wt .-%, based on the solids content of the sizing composition.
- the size contains a proportion of graphite.
- the proportion of graphite is preferably selected in the range of 1 to 30 wt .-%, particularly preferably 5 to 15 wt .-%, based on the solids content of the size.
- Graphite has a favorable effect on the surface quality of castings during iron casting.
- the size composition according to the invention may also contain further components customary for sizing, for example wetting agents, defoamers, pigments, dyes or biocides.
- the proportion of these further constituents in the ready-to-use coating composition is preferably less than 10% by weight, preferably less than 5% by weight and more preferably less than 1% by weight.
- Suitable wetting agents are, for example, anionic and non-anionic surfactants, in particular those having an HSB value of at least 7.
- An example of such a wetting agent is disodium dioctyl sulfosuccinate.
- the wetting agent is preferably used in an amount of 0.01 to 1 wt .-%, preferably 0.05 to 0.3 wt .-%, based on the ready-to-use sizing composition.
- Defoamers or anti-foaming agents, can be used to prevent foaming in the preparation of the sizing composition or in applying it. Foaming on application of the sizing composition can result in uneven layer thickness and holes in the coating.
- defoamers for example, silicone or mineral oil can be used.
- the defoamer is preferably present in an amount of from 0.01 to 1% by weight, preferably from 0.05 to 0.3% by weight, based on the ready-to-use sizing composition.
- pigments and dyes may be used in order to achieve a different contrast, for example between different layers, or to bring about a greater separation effect of the size of the casting.
- pigments are red and yellow iron oxide and graphite.
- dyes are commercially available dyes such as the Luconyl ® color range of BASF AG, Ludwigshafen, Germany.
- the dyes and pigments are preferably contained in an amount of 0.01 to 10 wt .-%, preferably from 0.1 to 5 wt .-%, based on the solids content of the sizing composition.
- the sizing composition contains a biocide to prevent bacterial attack, thereby avoiding a negative impact on the rheology and binding power of the binding agents.
- the carrier liquid contained in the sizing composition is formed substantially in water with respect to the weight, that is, the sizing composition according to the invention is provided in the form of a so-called water sizing.
- suitable biocides are formaldehyde, 2-methyl-4-isothiazolin-3-one (MIT), 5-chloro-2-methyl-4-iosthiazolin-3-one (CIT) and 1,2-benzisothiazolin-3-one (BIT).
- MIT, BIT or a mixture thereof are used.
- the biocides are usually used in an amount of from 10 to 1000 ppm, preferably from 50 to 500 ppm, based on the weight of the ready-to-use sizing composition.
- the size composition of the invention can be prepared by conventional methods.
- a sizing composition according to the present invention can be prepared by initially charging water and breaking up a clay acting as a sizing agent using a high shear stirrer. Subsequently, the refractory components, pigments and dyes and the metallic additive are stirred until a homogeneous mixture is formed. Finally, wetting agents, antifoams, biocides and binders are added.
- the sizing composition according to the invention can be prepared and sold as ready-to-use sizing.
- the size according to the invention can also be prepared and sold in concentrated form. In this case, to provide a ready-to-use size, the amount of carrier liquid necessary to adjust the desired viscosity and density of the size is added.
- the size composition according to the invention can also be provided and sold in the form of a kit, wherein, for example, the solid component (s) and the solvent component (s) are present side by side in separate containers.
- the solid component (s) can be provided as a powdery solid mixture in a separate container.
- further liquid component (s) to be used e.g. Binders, wetting agents, wetting agents / defoamers, pigments, dyes and biocides may in turn be present in a separate container in this kit.
- the solvent component (s) may comprise either the optional additional components to be used, e.g. in a common container, or it may be separate from other optional components in a separate container. To prepare a ready-to-use size, the appropriate amounts of the solid component, the optional further components and the solvent component are mixed together.
- the sizing compositions according to the invention are suitable for coating casting molds.
- the term "mold” includes all types of bodies necessary to make a casting, such as cores, molds and molds.
- the use of the size compositions according to the invention also includes partial coating of casting molds.
- the sizings are used for metal working molds obtainable from inorganic molding material mixtures comprising at least one refractory molding base, a water glass based binder, and preferably a portion of a metal oxide selected from the group of silica, in particular amorphous silica, alumina, titania or Zinc oxide and mixtures thereof, which is preferably particulate and in particular has particle sizes of less than 300 microns (sieve analysis).
- Amorphous silica is accessible, for example, via precipitation processes starting from water glass, which is obtainable by digesting quartz sand with sodium carbonate or potassium carbonate. SiO 2 produced in this way is called precipitated silica depending on the process conditions.
- Another important production variant is the production of so-called pyrogenic SiO 2 in a blast gas flame, starting from liquid chlorosilanes such as silicon tetrachloride.
- the mold is then removed from the sizing composition and excess sizing composition drained from the mold.
- the time taken to drain the excess sizing composition after dipping depends on the flow behavior of the sizing composition used.
- the sizing composition is filled in a dilute state in a pressure vessel.
- the sizing can be pressed into a spray gun via the overpressure to be set, where it is sprayed with the aid of separately adjustable atomizing air.
- the conditions are preferably selected so that the pressure for sizing composition and atomizing air are adjusted to the gun such that the sprayed sizing composition still wet on the mold or the core, but gives a uniform application.
- the casting mold in the mold cavity of which optionally a base coat has been applied, is poured over with the aid of a hose, a lance or similar instruments with a ready-to-use size composition according to the invention.
- the mold is completely covered with the sizing composition, the excess sizing composition drains from the mold.
- the time taken for the flow of excess sizing composition after flooding depends on the flow behavior of the sizing composition used.
- the sizing can also be applied by brushing.
- the carrier liquid contained in the size is then evaporated so that a dry sizing layer is obtained.
- any conventional drying method can be used, such as air drying, dehumidified air drying, microwave or infrared radiation drying, convection oven drying, and similar methods.
- the coated casting mold is dried at 20 to 250 ° C, preferably at 50 to 180 ° C, in a convection oven.
- the size composition according to the invention is preferably dried by burning off the alcohol or alcohol mixture.
- the coated casting mold is additionally heated by the heat of combustion.
- the coated casting mold is dried in the air without further treatment or using microwaves.
- the size can be applied in the form of a single layer or in the form of several layers arranged one above the other.
- the individual layers may be the same or different in their composition.
- a base coat can be made from a commercially available size which does not contain a metallic additive according to the invention.
- a primer coating for example, water-based or alcohol-based sizing can be used.
- the layer which later comes in contact with the liquid metal is always made from the size of the invention.
- each individual layer can be completely or partially dried after application.
- the coating prepared from the sizing composition preferably has a dry film thickness of at least 0.1 mm, preferably at least 0.2 mm, more preferably at least 0.45 mm, most preferably at least 0.55 mm.
- the thickness of the coating is chosen to be less than 1.5 mm.
- the dry layer thickness here is the layer thickness of the dried coating, which was obtained by drying the sizing composition by substantially complete removal of the solvent component and optionally subsequent curing.
- the dry layer thickness of the base coat and the top coat are preferably determined by measurement with the wet film thickness comb. If necessary, the casting mold can then be completely assembled. The casting is preferably carried out for the production of cast iron and steel castings.
- the core sizes 1 and 2 used had the compositions and physical properties shown in Tables 1 and 2.
- Table 1 Composition of the sizes Simple 1 Simple 2 Name, company (name) % By weight % By weight water 15.0 21.0 Attagel 40; Solvadis (attapulgite) - 1.2 Actigel 208, Active Minerals (Palygorskit) 0.3 - Bentone CT, Elementis (hectorite) 0.4 - Volclay, South chemistry (sodium bentonite) 0.6 0.6 Zirconium flour 45 ⁇ m 30.5 24 Zirconia 75 ⁇ m 51 51 PVA solution (25%) 1.2 1.2 Surfynol® SEF (wetting agent 1) 0.2 0.2 Dynol® 604 (wetting agent 2) 0.05 0.05 Foamstar® MF324 (defoamer) 0.2 0.2 Acticide® F (N) (Preservative 1)
- the cast molding was prepared as follows: water is initially introduced and the clay or clays are digested for at least 15 minutes using a high-shear unit and a toothed disc. Subsequently, the refractory components, pigments and dyes are stirred for at least 15 minutes until a homogeneous mixture is formed. Finally, additives such as wetting agents, defoamers and preservatives and the binder are stirred for 5 minutes.
- non-patented sizing composition the products available from the company ASK Chemicals Trioflex® WK-HP or Solitec® W 3 can be used.
- Georg Fischer test strip illustrates the behavior of the sized test specimens on thicker core geometries
- long cores illustrates the behavior of the sized test specimens on thin geometries.
- Georg Fischer test bars are cuboid test bars measuring 150 mm x 22.36 mm x 22.36 mm.
- the long cores have dimensions of 13 mm x 20 mm x 235 mm.
- the composition of the molding material mixture is given in Table 3.
- the Georg Fischer test bars were prepared as follows: The components listed in Table 3 were mixed in a laboratory paddle mixer (Vogel & Schemmann AG, Hagen, DE).
- the quartz sand was introduced and added with stirring the water glass.
- a sodium water glass was used, which had proportions of potassium.
- the modulus SiO 2 : M 2 O of the water glass was about 2.2, where M is the sum of sodium and potassium.
- amorphous silica was added, if necessary, with further stirring.
- the amorphous silica is pyrogenic silica from RW silicon. The mixture was then stirred for an additional 1 minute.
- the molding material mixture was transferred to the storage bunker, a H 2.5 hot-box core shooter from Röperwerk-G manmaschinen GmbH, Viersen, DE, whose mold was heated to 180.degree.
- the molding material mixture was introduced into the mold by means of compressed air (5 bar) and remained in the mold for a further 35 seconds.
- hot air (2 bar, 150 ° C on entering the mold) was passed through the mold during the last 20 seconds. The mold was opened and the test bars removed.
- the coating compositions were applied to the test bars by dipping, the application parameters are listed in Table 2.
- the test bars were coated either immediately after removal from the mold or after a 30 minute cooling time.
- the coated test bars were stored after application of the coating in a drying oven for 30 minutes at 150 ° C.
- test bars were placed in a Georg Fischer strength tester equipped with a 3-point bending device (DISA Industrie AG, Schaffhausen, CH), and the force was measured, which leads to the breakage of the test bars.
- the quality of the inorganic cores and molds coated with these sizes is sustainably improved and, for example, a storage stability of the cores and forms of several days can be achieved without problems.
- Particularly noteworthy here is that despite the unusually high solids content, the viscosity of the size is in a range customary for sizing. The size can be brought into the application state without the use of special additives or larger amounts of water.
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DE102011114626A DE102011114626A1 (de) | 2011-09-30 | 2011-09-30 | Beschichtungsmassen für anorganische Giessformen und Kerne und deren Verwendung |
PCT/DE2012/000952 WO2013044904A1 (de) | 2011-09-30 | 2012-10-01 | Beschichtungsmassen für anorganische giessformen und kerne und deren verwendung und verfahren zum schlichten |
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US4194915A (en) * | 1978-01-03 | 1980-03-25 | N L Industries, Inc. | Foundry mold and core wash additives |
GB9204622D0 (en) * | 1992-03-02 | 1992-04-15 | Lemon Abel & Co Pty Ltd | Foundry mould coating compositions |
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US5474606A (en) | 1994-03-25 | 1995-12-12 | Ashland Inc. | Heat curable foundry binder systems |
DE19925167A1 (de) | 1999-06-01 | 2000-12-14 | Luengen Gmbh & Co Kg As | Exotherme Speisermasse |
DE29925010U1 (de) | 1999-10-26 | 2008-09-04 | Mincelco Gmbh | Wasserglasgebundener Kernformstoff |
CN1131117C (zh) * | 2001-12-11 | 2003-12-17 | 上海交通大学 | 吸附性铝合金消失模铸造涂料及制备方法 |
CN1164385C (zh) * | 2002-07-25 | 2004-09-01 | 上海交通大学 | 镁合金金属型铸造涂料及制备方法 |
DE10312203A1 (de) * | 2003-03-19 | 2004-10-07 | Ashland-Südchemie-Kernfest GmbH | Rheologisches Additiv |
DE102004042535B4 (de) | 2004-09-02 | 2019-05-29 | Ask Chemicals Gmbh | Formstoffmischung zur Herstellung von Gießformen für die Metallverarbeitung, Verfahren und Verwendung |
DE102004060649A1 (de) * | 2004-12-16 | 2006-06-29 | Ashland-Südchemie-Kernfest GmbH | Hochisolierende und feuerfeste Beschichtungsmassen für Gießformen |
DE102005024207A1 (de) * | 2005-05-25 | 2006-11-30 | Ashland-Südchemie-Kernfest GmbH | Verfahren zur Trocknung von Wasserschlichten |
DE102006002246A1 (de) * | 2006-01-17 | 2007-07-19 | Skw Giesserei Gmbh | Impfmittelhaltige Flüssigschlichte auf Wasserbasis |
CN100595002C (zh) * | 2008-12-06 | 2010-03-24 | 华中科技大学 | 消失模铸造用粉末涂料专用添加剂 |
CN102310159B (zh) * | 2010-12-11 | 2013-05-29 | 中国一拖集团有限公司 | 一种铸铁冷芯盒砂芯用水基粉状浸涂涂料 |
-
2011
- 2011-09-30 DE DE102011114626A patent/DE102011114626A1/de not_active Withdrawn
-
2012
- 2012-10-01 BR BR112014007623A patent/BR112014007623A2/pt not_active IP Right Cessation
- 2012-10-01 KR KR1020147010340A patent/KR20140071439A/ko not_active Application Discontinuation
- 2012-10-01 EP EP12773196.6A patent/EP2760607B1/de active Active
- 2012-10-01 WO PCT/DE2012/000952 patent/WO2013044904A1/de active Application Filing
- 2012-10-01 RU RU2014117287/02A patent/RU2014117287A/ru not_active Application Discontinuation
- 2012-10-01 IN IN901KON2014 patent/IN2014KN00901A/en unknown
- 2012-10-01 JP JP2014532247A patent/JP2014527915A/ja active Pending
- 2012-10-01 US US14/348,232 patent/US20140255601A1/en not_active Abandoned
- 2012-10-01 MX MX2014003804A patent/MX2014003804A/es unknown
- 2012-10-01 CN CN201280047222.8A patent/CN103826775A/zh active Pending
-
2014
- 2014-03-04 ZA ZA2014/01614A patent/ZA201401614B/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537508A (zh) * | 2016-01-12 | 2016-05-04 | 昆明理工大学 | 一种锌铸锭模涂料及制备方法 |
RU2794067C1 (ru) * | 2022-12-29 | 2023-04-11 | федеральное государственное автономное образовательное учреждение высшего образования "Пермский национальный исследовательский политехнический университет" | Состав для изготовления литейных форм |
Also Published As
Publication number | Publication date |
---|---|
IN2014KN00901A (pt) | 2015-10-09 |
DE102011114626A1 (de) | 2013-04-04 |
RU2014117287A (ru) | 2015-11-10 |
ZA201401614B (en) | 2015-01-28 |
EP2760607A1 (de) | 2014-08-06 |
US20140255601A1 (en) | 2014-09-11 |
KR20140071439A (ko) | 2014-06-11 |
BR112014007623A2 (pt) | 2017-04-18 |
MX2014003804A (es) | 2014-07-22 |
WO2013044904A1 (de) | 2013-04-04 |
JP2014527915A (ja) | 2014-10-23 |
CN103826775A (zh) | 2014-05-28 |
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