EP2755908A2 - Procédé, système de remplissage et élément de remplissage pour remplir des contenants - Google Patents

Procédé, système de remplissage et élément de remplissage pour remplir des contenants

Info

Publication number
EP2755908A2
EP2755908A2 EP12743895.0A EP12743895A EP2755908A2 EP 2755908 A2 EP2755908 A2 EP 2755908A2 EP 12743895 A EP12743895 A EP 12743895A EP 2755908 A2 EP2755908 A2 EP 2755908A2
Authority
EP
European Patent Office
Prior art keywords
filling
valve
outlet
inlet
filling element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12743895.0A
Other languages
German (de)
English (en)
Inventor
Andreas Fahldieck
Jonathan Lorenz
Dieter-Rudolf Krulitsch
Ludwig Clüsserath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Publication of EP2755908A2 publication Critical patent/EP2755908A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/001—Cleaning of filling devices
    • B67C3/002—Cleaning of filling devices using cups or dummies to be placed under the filling heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/04—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus without applying pressure
    • B67C3/045—Apparatus specially adapted for filling bottles with hot liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/28—Flow-control devices, e.g. using valves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/28—Flow-control devices, e.g. using valves
    • B67C3/286—Flow-control devices, e.g. using valves related to flow rate control, i.e. controlling slow and fast filling phases

Definitions

  • the invention relates to a method according to the preamble of claim 1, to a filling system according to claim 5 and to a filling element according to claim 7.
  • MIDs Flowmeters
  • the object of the invention is, first, a method and a filling system
  • a method according to claim 1 is formed.
  • a filling system for carrying out this method is the subject of patent claim 5.
  • the invention is based on the finding that even with a product having a high solids content in the range between 30% by weight and 60% by weight, volume and / or quantity-controlled filling using MIDs is possible in particular when the product contains the relevant MID sufficiently high speed or with a sufficiently high
  • Flow rate flows through, for example, with a flow rate greater than one meter / second or with a flow rate of 500 ml,
  • the invention has i.a. the following advantages:
  • the mode of operation of an MID is based on the fact that the electrically conductive medium flows through a magnetic field and thereby a measurable and evaluable as a measurement signal voltage is generated, which is measured - for example, that this voltage is tapped by electrodes - and the movement of the contents relative to Magnetic field is dependent.
  • the magnetic rotating field in the critical areas at the beginning of the filling, ie immediately after the opening of the liquid valve of a Brownettis and at the end of the filling process, ie when closing the
  • Liquid valve ie in areas where the flow rate of the filling material is reduced and / or additionally changes permanently.
  • the magnetic rotating field significantly increases the measuring accuracy.
  • the invention is further based on the object of disclosing a filling element for filling containers with a liquid filling material, in particular with a high proportion of solids having filling material, which is characterized by improved properties, in particular with regard to the flow conditions within the filling element both when filling containers and during a hot circulation, during the flushing of the filling element and / or during a CIP cleaning and / or CIP disinfection.
  • a filling element according to the patent claim 7 is formed.
  • the dimensions of the filling element, in particular the local valve chamber, the cross section of the inlet or inlet and the outlet or the outlet are chosen so that dead spaces, undercuts, etc. are reliably avoided.
  • the entire valve chamber of the filling element is thus constantly at least during rinsing and / or during the CIP cleaning and / or disinfection and / or during the heat retention of the contents or the
  • the entire filling element is kept at the target temperature in the hot-holding and in the case of rinsing and / or CIP cleaning and / or CIP disinfection, all the inner surfaces of the
  • the axial length of the adjoining the valve seat and / or the discharge opening or having outlet section is selected to be extremely short and corresponds substantially to the manufacturing technology and / or reasons of strength wall thickness of the filling element in the region of the discharge opening. This ensures that at CIP cleaning and / or CIP disinfection also includes the space between the valve seat and the closure of a CIP closure
  • Treatment medium is intensively flowed through, in connection with the arrangement of the inlet and the outlet in the valve chamber generated
  • Container are in the context of the invention in particular cans, bottles, tubes, pouches, each made of metal, glass and / or plastic, but also others
  • Packaging suitable for filling liquid or viscous products.
  • free-jet filling is to be understood as meaning a process in which the liquid product flows into the container to be filled in a free filling jet, the container with its container mouth or opening not resting against the filling element, but rather from the filling element or from a local one Golfgutauslass is spaced.
  • An essential feature of the free-jet filling is that the air displaced from the container during the filling process does not reach the filling element or a gas-conducting region or channel, but flows freely into the environment.
  • Fig. 1 in a simplified representation and in section a filling element of a
  • Filling system for filling containers in the form of bottles with a liquid product, preferably with a non-insignificant solid part containing contents
  • FIG. 2 shows the filling element of FIG. 1 in an enlarged sectional view
  • FIG. 3 in an enlarged partial view of the valve chamber of the filling element of
  • the generally designated 1 in Figure 1 filling system is part of a filling machine not shown in detail, for example, a filling machine rotating design for the volume or volume controlled filling of containers 2 in the form of bottles with a liquid product.
  • the filling system 1 u.a. for filling the containers 2 with a liquid product, e.g. A beverage or fruit juice containing solids, such as fruit pulp, pulp, etc., in a relatively high proportion, e.g. in a proportion of 30% by weight - 60% by weight, based on the total weight of the contents.
  • the FOllsystem 1 includes, inter alia, a filling element 3, which in a filling machine of rotating design in the manner known to those skilled in the art with a plurality of similar filling elements on the circumference of a vertical machine axis rotatably driven rotor is provided and which forms a filling position at which the respective container to be filled 2 is held with a container carrier 4, with its container axis oriented in the vertical direction or substantially vertical direction.
  • the container 2 for free jet filling with its container opening 2.1 at a distance below the filling element 3 and below a discharge opening 5 of the filling element 3 is arranged at a distance.
  • the scope of protection of the present invention is not limited to free-jet filling. It is expressly pointed out that the present invention also extends to such filling methods and filling valves that are suitable for tank fillings under counterpressure, in which the container is in sealing position with the filling valve at least during the actual filling. Since the possibly necessary
  • Liquid valve 6 is formed for a controlled discharge of the contents of the respective container 2.
  • the liquid valve 6 essentially consists of one in a valve chamber 7
  • valve body 8 which abuts against a formed on the inner surface of the valve chamber 7 and the discharge opening 5 there annularly surrounding valve seat 9 with the liquid valve 6 and with open, shown in Figures 1 - 3 fluid valve 6 of the valve seat 9 and the
  • Dispensing opening 5 in the vertical direction i. is spaced in the direction of a Standelementachse FA.
  • the valve body 8 is in the illustrated embodiment part of a rubber-elastic membrane 10, which closes the valve chamber 7 at the discharge opening 5 opposite top sealingly.
  • the valve body 8 is formed by a central projection of the circular on its clamped circumference and on the valve chamber 7 side facing substantially concave diaphragm 10.
  • a valve stem 11 is provided, which is enclosed at its lower end by a valve body 8 forming portion of the membrane 10 and connected to this section in a suitable manner.
  • the vertical or substantially vertical axis of the valve stem 11 is arranged coaxially with the axis FA, the axis of the circular discharge opening 5 in the illustrated embodiment, and also coaxially with the axis extending from the axis
  • valve stem 11 is part of an actuator 12, for example, a pneumatic actuator, with the valve stem 11 for the controlled opening and closing of the liquid valve 6 is axially moved up or down (double arrow A of Figure 2).
  • the filling element 3 is connected via a line 13 to a container or boiler, not shown, of the filling system 1 or the filling machine or directly to the
  • Product distributor inlet connected, which is filled during the filling operation with the liquid product and is provided for all filling elements 3.
  • the conduit 13 is independently provided for each filling element 3 in the illustrated embodiment.
  • the conduit 13 opens via a lateral inlet 14 in the
  • Valve chamber 7 so that the direction of flow of the entering via this inlet into the valve chamber 7 fluid (medium or treatment medium) horizontally or substantially horizontally and thus in the illustrated embodiment perpendicular to the axis FA and the axis of the discharge port 5 and the
  • Valve tappet 11 and the lifting movement of the valve body 8 is oriented.
  • the inlet 14 has a cross-sectional area F14.
  • a further valve 6a is provided, which is similar to the liquid valve 6 is formed in the illustrated embodiment and which accordingly the valve chamber 7a, formed by a membrane 10a and with the annular valve seat 9a
  • valve 6a serving actuator 12a which in turn, for example, a pneumatically actuated Actuator is.
  • the additional valve 6a is shown in its closed state, in which the valve body 8a bears against the valve seat 9a, which is formed in the valve chamber 7a in the region of the junction of a connecting channel 15.
  • the connecting channel 15 is part of an outlet 16 with the cross-sectional area F16, which opens laterally into the valve chamber 7, in the illustrated embodiment with respect to the
  • the inlet 14 diametrically opposite, and this arrangement of the outlet 16 with respect to the inlet 14, although advantageous, but not mandatory.
  • the inlet 14 and the outlet 16 are arranged with their axes in a common height plane which is perpendicular or substantially perpendicular to the Greelementachse FA or to the axis of the
  • Dispensing opening 5 is oriented.
  • embodiments are also possible in which the axes of the inlet 14 and the outlet 16 form an angle,
  • the inlet 14 and the outlet 16 are offset in height in the direction of the Greetachse FA or in the direction of the axis of the discharge opening 5, said offset highest equal to twice the cross-sectional dimension the inlet 14 and / or the outlet 16 is, but preferably equal to the cross-sectional dimension of the inlet 14 and / or the outlet 16 is.
  • the inlet 14 and the outlet 16 open at the valve seat 9.
  • Valve chamber 7 (arrow D).
  • the discharge opening 5 consists of a circular partial opening 5.1, which has a smaller cross-section and at the opening edge of the valve seat 9 is formed, as well as from the likewise circular part opening 5.2, which has a larger cross-section.
  • Both merging partial openings 5.1 and 5.2 are coaxially with each other and provided coaxially with the Greelementachse FA.
  • the valve chamber 7a opens laterally an outlet 17 for connection of a fluid channel, for example a return channel.
  • a special feature of the filling element 3 is also that the outlet channel or path 18, which adjoins the valve seat 9 and is formed in the illustrated embodiment substantially of the partial opening 5.1 and 5.2, has a very short axial length, in the Compared to the effective one
  • This effective cross section of the discharge opening 5 is in the illustrated embodiment substantially of the
  • Outflow channel or path 18 is determined essentially by the wall thickness, which has the housing 3.1 on its underside in the region of the discharge opening 5. In the illustrated embodiment, the axial length of this
  • a magneto-inductive flow meter 19 is provided, with which during filling of the respective container 2 in the open
  • the cross-sectional area F16 of the outlet 16 is about 0.7 times to 1.3 times the cross-sectional area F14 of the inlet 14. Further, the inlet 14 and the outlet 16 and their Cross-sectional areas F14 and F16 and the valve chamber 7 and their
  • Cross-section designed so that in particular also taking into account the lateral confluence of the inlet 14 and the outlet 16 in the valve chamber 7 with the valve 6a open and closed discharge opening 5 within the valve chamber 7 between the inlet 14 and the outlet 7 is a substantially rectilinear, perpendicular to the filler axis FA oriented fluid flow (arrows D) results without areas where there is no or only insufficient fluid flow.
  • this is u.a. also in that the cross-sectional dimension, the inlet 14 and the outlet 16 in the axial direction parallel to
  • Valve chamber 7 in the axial direction parallel to the Greelementachse FA has, and the maximum cross-sectional dimension of the valve chamber 7 in the direction of
  • valve chamber 7 is concave on its inner surface, for example, kugelkalottenartig or substantially kugelkalottenartig, so that the cross-section of the valve chamber 7 in cross-sectional planes perpendicular to the Greelementachse FA with increasing
  • Reduced distance from the diaphragm 10 and the discharge port 5 and the annular valve seat 9 are provided at the lower region with the smallest cross-section.
  • the valve 6a For filling the container 2, the valve 6a is closed and arranged on the filling element 3 container 2, the liquid valve 6 is opened until the required amount of contents is introduced into the container to be filled 2.
  • the closing of the liquid valve 6 takes place in the illustrated embodiment by the magnetically inductive flow meter or MID 19 arranged in the line 13 or by the measurement signal delivered by this MID 19.
  • the medium containing the high solids content flows through the MID 19 with sufficiently high flow rate or with a sufficiently high volume flow, i. E. in the case of an introduced into the respective container 2 Medgutvolumen up to 500 ml, preferably between 50 ml and 150 ml, the filling time less than ten seconds, preferably less than five
  • Solid content is dependent on the contents, is then in a computer of the
  • MIDs 19 instead of the MIDs 19 other means for volume or volume controlled filling can be used, for example, weighing or weighing cells, etc.
  • valve 6a is opened after completion of the filling of a container 2 and after closing the liquid valve 6, so that the hot filling substance flows through the filling element 3 again in the manner described above for heating or maintaining the hot state or the desired temperature and via the line connected to the outlet 17
  • the liquid valve 6 is closed and the valve 6a is opened, so that the entire liquid valve 3, i.
  • inlet 14, valve chamber 7, outlet 16, connecting line 15, valve chamber 7a and outlet 17, can be flowed through and rinsed by a rinsing or cleaning medium, which is again discharged or returned via the line connected to the outlet 17.
  • the liquid valve 6 can be opened briefly and, for example, the valve 6a closed, so that the valve seat 9 and the discharge opening 5 are also rinsed.
  • a ClP closure 20 for example in the form of a cap
  • Figures 4 and 5 show a very schematic representation of a
  • Electromagnet assembly 22 is provided, which is formed by a plurality of magnetic coils 23, each generating the necessary for the measurement of magnetic field within the channel 21.
  • the special feature here is that the magnetic coils 23, which are for example part of a corresponding winding,
  • the relative velocity between the medium and the magnetic field generating the respective measuring signal is additionally increased, which in particular in a product with a high solids content to increase the
  • valve chamber 7 of the liquid valve is also flowed through horizontally or essentially horizontally, particularly during rinsing and / or during CIP cleaning and / or CIP disinfection.
  • Liquid valve is vertical or substantially vertical.
  • FIG. 6 shows in a very simplified schematic representation
  • the filling element 24 differs from the filling elements 3 substantially only in that the inlet 14 corresponding to the inlet 28 is located above the outlet 16 corresponding to the outlet 29, at which the additional Valve
  • Valve body 30 oriented. The corresponding in the discharge opening 5
  • Dispensing opening 31 is formed by an outlet channel of larger amount.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)

Abstract

Procédé de remplissage de contenants avec des produits de remplissage liquides contenant des substances solides, tels que des produits alimentaires, en particulier des boissons, le remplissage de chaque contenant étant effectué de manière régulée en volume ou en quantité par au moins un débitmètre à induction magnétique.
EP12743895.0A 2011-09-13 2012-08-02 Procédé, système de remplissage et élément de remplissage pour remplir des contenants Withdrawn EP2755908A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011112925A DE102011112925A1 (de) 2011-09-13 2011-09-13 Verfahren, Füllsystem und Füllelement zum Füllen von Behältern
PCT/EP2012/003281 WO2013037441A2 (fr) 2011-09-13 2012-08-02 Procédé, système de remplissage et élément de remplissage pour remplir des contenants

Publications (1)

Publication Number Publication Date
EP2755908A2 true EP2755908A2 (fr) 2014-07-23

Family

ID=46639423

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12743895.0A Withdrawn EP2755908A2 (fr) 2011-09-13 2012-08-02 Procédé, système de remplissage et élément de remplissage pour remplir des contenants

Country Status (4)

Country Link
US (1) US9637254B2 (fr)
EP (1) EP2755908A2 (fr)
DE (1) DE102011112925A1 (fr)
WO (1) WO2013037441A2 (fr)

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FR3104550B1 (fr) * 2019-12-16 2022-01-07 Serac Group Poste de remplissage pour installation de conditionnement comprenant un bec de remplissage à canal d’aspiration intégré

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WO2013037441A3 (fr) 2013-05-23
WO2013037441A2 (fr) 2013-03-21
US20140345745A1 (en) 2014-11-27
US9637254B2 (en) 2017-05-02

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