EP2727869B1 - Device and method for folding printed sheets - Google Patents

Device and method for folding printed sheets Download PDF

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Publication number
EP2727869B1
EP2727869B1 EP13190216.5A EP13190216A EP2727869B1 EP 2727869 B1 EP2727869 B1 EP 2727869B1 EP 13190216 A EP13190216 A EP 13190216A EP 2727869 B1 EP2727869 B1 EP 2727869B1
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EP
European Patent Office
Prior art keywords
compressed air
folding
outlet openings
printed sheet
made available
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13190216.5A
Other languages
German (de)
French (fr)
Other versions
EP2727869B8 (en
EP2727869A1 (en
Inventor
Peter Braschoss
Hanspeter Duss
Christoph Gysin
Martin Thurnherr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mueller Martini Holding AG
Original Assignee
Mueller Martini Holding AG
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Filing date
Publication date
Application filed by Mueller Martini Holding AG filed Critical Mueller Martini Holding AG
Publication of EP2727869A1 publication Critical patent/EP2727869A1/en
Publication of EP2727869B1 publication Critical patent/EP2727869B1/en
Application granted granted Critical
Publication of EP2727869B8 publication Critical patent/EP2727869B8/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/52Folding sheets, blanks or webs by reciprocating or oscillating members, e.g. fingers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/02Folding limp material without application of pressure to define or form crease lines
    • B65H45/04Folding sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/18Oscillating or reciprocating blade folders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/10Means using fluid made only for exhausting gaseous medium
    • B65H2406/12Means using fluid made only for exhausting gaseous medium producing gas blast

Definitions

  • the invention relates to a device and a method for folding printed sheets according to the preamble of claim 1 or according to the preamble of claim 11.
  • printed sheets which have two or more printed pages
  • these sheets are bent at least once on a prepared by perforation or creasing or on an unprepared fold line according to a predetermined folding scheme under pressure sharp edged, ie the format of the later Folded printed product.
  • both transverse and longitudinal folding devices are used, which can be arranged simply, repeatedly and also combined in a folding machine. The folding takes place by means of a so-called pocket and / or Schwertfalztexs. Regardless of the type of device used and the corresponding method, the accuracy of each individual fold is decisive for the quality of the printed product to be produced.
  • the folding blade presses against the folding line, ie against an imaginary straight line of the sheet to which it is to be folded, and thus guides the sheet through the recess of the folding table to the folding rollers.
  • the signature is then picked up by the folding rollers and drawn into the fold gap formed between them, thereby bent over at the fold line and pressed.
  • the thus folded sheet is then removed by means of the folding rollers down.
  • folding machines with a arranged below the folding table folding blade and arranged above the folding table folding rollers are known in which the folded sheet is removed each upward.
  • a mechanical folding blade requires very precise and elaborate geometric adjustments. Likewise, the length of the folding blade for the purpose of adaptation to the format of the sheet is variable constructable only with great effort. In addition, a mechanical folding blade requires a relatively large space and yet has poor accessibility. Due to the required high folding performance, the folding blade must be moved as quickly as possible and therefore applies to the printed sheet at a relatively high speed. In order not to get in contact with the folding rollers and to release the space on the folding table as quickly as possible for the supply of the next sheet, the folding blade must already in good time before reaching the folding rollers perform a previous lowering opposite movement. Therefore, the sheet to be folded is in an undefined motion just before being picked up by the folding rollers.
  • the printed sheet can thus deviate from the intended trajectory and may not be detected by the folding rollers. Therefore, there is a permanent congestion driving sequentially supplied sheet.
  • compared to their folding position shifted sheet can be folded only with greater technical effort to the intended fold line.
  • so-called dog-ears ie the turning over of the ends of the sheet at high speeds hardly manageable, because corresponding guide elements are only limited usable due to the space required by the mechanical sword. Accordingly, when using a mechanical sword, the risk of impairing the quality of the subsequent printed product may be reduced but not eliminated with a high technical outlay.
  • rotating folding blade of the folding time can be hardly varied because of the inertia of the device.
  • the DE10238502 A1 discloses a method suitable for transverse or L Lucassfalzen each of a sheet and a device, wherein instead of a mechanical pneumatic sword, ie a compressed air device consisting of a tube with preferably downwardly directed outlet openings is used.
  • the printing sheet is fed to this device in a guide plane and thereby provided in a folding position in which its intended fold line is located below the outlet openings of the compressed air device.
  • receives the compressed air device via a control unit a trigger pulse for a directed to the folding line of the sheet, strong compressed air blast, for example, a few hundred bar.
  • the printed sheet is guided at its folding line into the folding gap located between the folding rollers. Since in this way an undefined trajectory of the sheet is excluded, the risk of deterioration of the quality of the subsequent printed product compared to a solution with a mechanical sword can be reduced.
  • a transverse fold is also produced immediately before a longitudinal fold, a gap between the folded printed sheets, which corresponds to the length of the respective printed sheet, is produced by the transverse folding both in the case of mechanical and pneumatic swords.
  • the relatively stable fold edge of the transverse fold can not be spent in an advantageous for transfer to the following machine defined fixed position, because the folded edge of a subsequent, shorter sheet are otherwise already in the rebate of the sword and thus the sole folding of the previous print sheet would be impossible.
  • a complex, adjustable stop is required.
  • both the lowered mechanical sword and the compressed air stream of the pneumatic sword directed from the compressed air device onto the printed product to be folded obstructs an immediate supply of the next printed sheet and thus a faster production.
  • the object of the invention is therefore to provide a device and a method for folding sheets, which allow for high folding quality and performance, a simple and cost-effective adaptation to different formats of successive sheets and an automation of the folding process and therefore also for further processing of means Digital presses sequentially printed sheet are suitable.
  • the compressed air device of the device according to the invention has at least two segments which each have at least one outlet opening provided with a cross-sectional area.
  • Each segment is connected to the compressed air source and the control unit, has at least one control element and is designed separately controllable with compressed air.
  • At least two regions of the device arranged side by side or one behind the other in the feed direction can advantageously be subjected to compressed air individually. Therefore, it is possible to supply only the segment or the segments with compressed air, which correspond to the format of the printed sheet provided.
  • only one segment or part of the segments can be supplied with compressed air, so that the compressed-air impact on the printed sheet provided takes place only from the outlet openings of this one segment or part of the segments.
  • at least two printed sheets provided in succession can advantageously be treated both identically and differently according to their format.
  • the compressed air impact of at least one segment, multiple segments or the entire compressed air device can be dosed easily and quickly according to the format of the sheet provided in the respective folding position and both good folding quality over the entire spectrum for folding printed sheet also a high folding performance can be achieved.
  • the control unit triggers a blast of compressed air from the at least one outlet opening of at least one of the segments of the compressed air device onto the printed sheet provided.
  • the compressed air surge of the compressed air device can be easily and quickly metered according to the format of a sheet currently being folded provided in the folding position and both good folding quality and high folding performance can be achieved over the entire spectrum for folding printed sheets.
  • the device according to the invention for providing the printing sheet either has a first or second feeding direction substantially perpendicular or substantially parallel to the axes of rotation of the folding rolls, the segments of the compressed air means being arranged side by side in the first feeding direction or in succession in the second feeding direction ,
  • the printed sheet can advantageously be provided either in a first feed direction extending essentially at right angles to the axes of rotation of the folding rolls and subjected to the compressed air impact transversely to the first feed direction or in a second feed direction running essentially parallel to the axes of rotation of the folding rolls and longitudinally to the second Feeding direction with the Compressed air shock are applied. Accordingly, the sheet is either transversely or longitudinally folded.
  • At least one first guide element for the printed sheet is arranged substantially in the guide plane.
  • at least one second guide element for the printed sheet is formed, which is arranged between the at least one, first guide element and the compressed air device and extends directly into the region of the outlet openings of the segments.
  • At least one first and one second folding positions arranged in the guide plane are formed in the second feed direction one behind the other and are arranged at a distance from one another. Downstream of the folding rollers at least two removal lines for printed sheets are arranged.
  • the first removal path is formed at least one provided in the first folding position sheet and the second removal path at least one provided in the second folding positions printable recordable.
  • the printing sheet is provided in one of at least two folding positions provided one behind the other in the second feeding direction. The respective folding position is selected according to a given production order and the compressed air impact is only on the provided in the folding position sheet. The sheet is taken after folding of one of at least two removal lines.
  • At least two successive printed sheets are each provided in a different one of the at least two provided folding positions and, after folding, respectively taken up by a different one of the at least two removal sections.
  • the printed sheets can be divided particularly easily with this solution to at least two product streams, whereby a corresponding switch function of a upstream or downstream device can be saved.
  • a rejection not the quality requirements corresponding sheet possible while parallel to the production continues on the first folding position and cooperating with this removal distance.
  • At least one first and one second folding position are formed in the guide plane, in succession in the second feeding direction, and are arranged overlapping one another.
  • a common removal path is arranged, which is at least one provided in the first folding position sheet and at least one sheet provided in the second folding position formed overlapping each other in the second feed direction recordable.
  • at least two successive printed sheets are each provided overlapping each other in another of at least two folding positions provided in succession in the second feeding direction.
  • the respective folding position is selected according to a given production order. The compressed air impact takes place only on sheet in the folding position. The sheets are finally taken overlapping each other after folding from a common removal path.
  • the latter has at least one first stop and at least one second stop arranged in the guide plane, wherein the second stop is arranged upstream of the first stop in the second feed direction.
  • Both stops can be raised and / or raised via the guide plane formed lowerable under the management level. These optional stops are used to help provide the signature in the appropriate folding position.
  • the compressed air device has an alignment plane extending parallel to and spaced from the guide plane and is arranged displaceable and / or pivotable in this alignment plane.
  • the compressed air device can be displaced and / or pivoted parallel to the guide plane and a twisted supplied or positioned printed sheet can nevertheless be optimally conveyed to the folding rollers by means of a compressed air impact resulting from correspondingly aligned outlet openings.
  • At least one second compressed-air impact directed at the same pressure sheet takes place, the pressure and / or the duration of the second compressed-air impact being preferably chosen differently from the first compressed-air impact.
  • the folding quality of the sheet can be further improved.
  • the formation of donkey ears at the trailing ends of the folded sheet can be avoided by at least one such additional compressed air impact.
  • the compressed air impact is suppressed to a printed sheet provided and this printed sheet is discharged in the guide plane.
  • this printed sheet is discharged in the guide plane.
  • the at least one control element of at least one segment of the compressed air device can be controlled by the control unit in such a way that a period of time for the at least one outlet opening of this segment to be pressurized with compressed air and / or a cross-sectional area of this outlet opening and / or a pressure thereof Outlet feedable air pressure to the properties of the provided sheet are customizable.
  • the duration of the action of the at least one outlet opening of at least one segment of the compressed air device with compressed air and / or the cross-sectional area of this outlet opening and / or the pressure of the compressed air supplied to this outlet opening is changed by means of the control unit and the control unit triggers a correspondingly to the characteristics of provided printed sheet modified compressed air shock.
  • the segments of the compressed air device advantageously each have at least one first control element for varying the duration of the pressurization of the at least one outlet opening with compressed air and / or at least one second control element for changing the cross-sectional area of this outlet opening and / or at least one third control element for changing a pressure of the compressed air that can be supplied to this outlet opening.
  • At least one segment of the compressed air device has at least two first outlet openings with equal cross-sectional areas and at least two second outlet openings with equal cross-sectional areas, wherein the cross-sectional areas of the first outlet openings preferably have a different size to the cross-sectional areas of the second outlet openings.
  • this segment has at least one control element and at least one other control element for varying the duration of the pressurization of the outlet openings with compressed air and for changing the cross-sectional areas of the outlet openings, wherein the first outlet openings are connected to one control element and the second outlet openings are connected to the other control element.
  • this segment has at least one further control element connected to the outlet openings for varying a pressure of the compressed air which can be supplied to the outlet openings.
  • the duration of pressurization of the first and second outlet openings with compressed air and the cross-sectional areas of the outlet openings are respectively modified by applying the first outlet openings through the one control element and the second outlet openings through the other control element according to the properties of the sheet to be folded provided
  • a pressure of the outlet openings supplied compressed air is changed by acting on the at least one, connected to the outlet openings, further control element.
  • both the cross-sectional areas of the outlet openings of the compressed air device and the duration of pressurization of these outlet openings can be changed very easily, quickly and precisely, whereby both the folding quality and the folding performance can be further improved in a cost effective manner ,
  • a device for the transverse folding of each having at least two printed pages 1, a guide plane 3, in each of which a sheet 1 fed and provided for folding and is forwarded from the sheet 1 for folding.
  • the guide plane 3, which extends horizontally here can also be arranged vertically or at any angle in space, which, depending on the specific conditions of use, enables a large number of constructional options.
  • a single sheet 1 described and in the figures only a single sheet 1 is shown, it is in each case at least one sheet 1, that is either actually about a single or more superimposed Sheet 1.
  • first side 4 of the guide level 3 which is shown in the first embodiment for illustrative reasons below the guide level 3, two folding rollers 5 are arranged. These each have an axis of rotation 6 and form between them a folding gap 7 for on a prepared or on a non-prepared fold line 8 to be folded sheet 1 from.
  • the axes of rotation 6 of the folding rollers 5 are aligned both parallel to one another and parallel to the guide plane 3.
  • second side 9 of the guide level 3 which in the in Fig. 1 shown first embodiment is shown above the guide level 3, a compressed air device 10 is arranged in the region of the folding gap 7.
  • the compressed air device 10 of the device 2 is formed segmented.
  • Each segment 32 has at least two, but preferably more than two, in a substantially perpendicular to the axes of rotation 6 of the folding rollers 5 extending, first feed direction 26 juxtaposed segments 32.
  • Each segment 32 has at least one, but preferably a plurality of directed to the folding gap 7 outlet openings 11th for compressed air 12 and is via a compressed air line 13 with a compressed air source 14 and this in turn connected via a control line 15 to a control unit 16 of the device 2.
  • each segment 32 has a designed as a solenoid valve, for example, first control element 17 for varying the duration of exposure of the at least one outlet opening 11 with compressed air 12, a here designed as a slide, for example, second control element 18 for changing a cross-sectional area 19 of the outlet opening 11 and an example formed as a pressure reducing valve, arranged in the compressed air line 13, third control element 20 for changing a pressure of the outlet opening 11 can be supplied with compressed air 12.
  • the controls 17, 18, 20 are each connected via a control line 15 to the control unit 16.
  • a first guide element 21 is arranged for the printing sheet 1 resting thereon during the provision and with a recess 22 formed in the region of the folding gap 7 for the printed sheet 1 and for each of the outlet openings 11 in the form a compressed air surge 12 'ejected compressed air 12 is provided.
  • a second guide element 23 is provided for the printing sheet 1, which is arranged between the first guide element 21 and the compressed air device 10 and possibly cooperates with the first guide element 21.
  • the first guide member 21 for example, a guide table can be used.
  • a guide table can be used instead of a single guide table and a plurality of narrow guide elements spaced from each other, ie, arranged side by side and / or.
  • the first guide member 21 may be extended in the region of its recess 22 from the guide level 3 to near the area of the folding rollers 5, to ensure better management of the sheet 1 to the folding rollers 5.
  • a second guide member 23 may also be a fixed element, such as a guide plate, use.
  • the second guide element 23 extends directly into the region of the outlet openings 11 of the segments 32, so that advantageously also the two trailing ends of the sheet 1 fed into the folding gap 7 between the folding rollers 1 can be guided defined by the second guide member 23.
  • the second guide member 23 may have a plurality of narrow individual elements, which are spaced apart, juxtaposed and / or arranged one behind the other.
  • the first and the second guide element 21, 23 can also be arranged horizontally, vertically or at any angle in space, depending on the specific conditions of use.
  • the device 2 has a transport unit 24, consisting of an upper conveyor belt 25 and two circulating lower conveyor belts 25 ', 25 ", with which the printed sheets 1 in the substantially perpendicular to the axes of rotation 6 of the folding rollers 5 extending first feed direction 26 is provided
  • the device 2 can be used for the transverse folding of printed sheet 1.
  • inventive device 2 ' has a parallel to the axes of rotation 6 of the folding rollers 5 extending, second feed direction 26' for the sheet 1 and, accordingly, also parallel to the axes of rotation 6 of the folding rollers 5 extending, second transport unit 24 'with upper and lower conveyor belts 27, 27' on.
  • the further components of the device 2 ' essentially correspond to the device 2 described for the first exemplary embodiment, the segments 32 of the compressed air device 10 being arranged one behind the other in the second feed direction 26' of the printed sheet 1.
  • the segments 32 of the compressed air device 10 via the control unit 16 each receive a trigger pulse for a directed to the folding line 8 of the respective sheet 1 compressed air surge 12' through the at least one outlet opening 11.
  • a period of exposure of the at least one Outlet opening 11 of the segments 32 with compressed air 12 and / or a cross-sectional area 19 of this outlet opening 11 and / or a pressure of this outlet opening 11 supplied compressed air 12th adapted to the properties of the printed sheet 1 provided and changed by means of the control unit 16.
  • the properties of the supplied printed sheets 1 are known in advance to the control unit 16, which activates the first control element 17 and / or the second control element 18 and / or the third control element 20 with changing properties of the sheet 1 to be folded.
  • the time duration of the admission of the at least one outlet opening 11 of the segments 32 with compressed air 12 is changed in each case by activating the first control element 17.
  • the cross-sectional area 19 of this outlet opening 11 is changed in each case by activation of the second control element 18.
  • Changing the pressure of the compressed air 12 which can be supplied to this outlet opening 11 takes place in each case by activation of the third control element 20.
  • the compressed air surge 12 'corresponding to the control unit 16 respectively known feeding speed of a sheet 1 are triggered, the time until the impact of the compressed air 12 is to include the fold line 8 of this sheet 1.
  • the compressed-air impact 12 'can also be triggered on the basis of an actual position of the printed sheet 1 detected, for example, by means of a sensor (not shown).
  • the triggering time of the compressed air surge 12 'can also be varied. In this way, successive printing sheets 1 can be provided in different folding positions, so that the folded printed sheets 1 overlap one another in the first or in the second feeding direction 26, 26 'and can be separated at the overlapping points for further processing if required.
  • the printed sheet 1 Under the action of the compressed-air impact 12 ', the printed sheet 1 is guided at its fold line 8 into the folding gap 7 located between the folding rollers 5 and there either folded transversely (FIG. Fig. 1 ) or longitudinally folded ( Fig. 2 ). The folding rollers 5 then transport the folded printed sheet 1 to a removal section 28 (not shown).
  • an unillustrated sensor Downstream of the folding rollers 5, an unillustrated sensor can be arranged, which dog ears, stapes, etc. recognizes and corresponding signals to the connected to it control unit 16. After automatic evaluation of this information, the segments 32 of the compressed air device 10 or the respective compressed-air impact 12 'can be correspondingly controlled in order to avoid such quality defects in the future. Thus, the compressed air device 10 and thus the entire device 2, 2 'formed self-learning.
  • the control unit 16 can suppress the respective trigger pulse for a compressed-air impact 12', so that this printed sheet 1 is conveyed by means of the respective transport unit 24 , 24 'in the management level 3 to a Ausschleusumble 29 (not shown) Fig. 1 ) and thus discharged from the device 2, 2 '. Therefore, advantageously, a corresponding switch function of an upstream or downstream device can be saved.
  • both the compressed air device 10 and the folding rollers 5 each have a longitudinal extent a, b, which are formed substantially the same size but of course can also be designed differently large.
  • the segmented compressed air device 10 of the device 2 ' has three segments 32, which are arranged one behind the other in the second feed direction 26' of the device 2 '.
  • compressed air devices 10 having only two or more than three segments 32 may also be used.
  • Each segment 32 of the compressed air device 10 is formed separately controllable with compressed air 12 and has an outlet opening 11 for the compressed air 12.
  • per segment 32 also a plurality of outlet openings 11 may be used and in at least one row 31 (FIG. Fig. 4 ) to be ordered.
  • the segments 32 each have their own, also designed as a solenoid valve, first control element 17 and connected via a respective compressed air line 13 to the compressed air source 14.
  • the segments 32 each have a second, designed as a slider example control 18 and in each case a third, designed as a pressure-reducing valve control 20 on.
  • all the control lines 15 are here shown by the control unit 16 to the first control elements 17 and the compressed air source 14, while only one of the control lines 15 to the second and the third control elements 18, 20 has been shown.
  • the outlet openings 11 of the segments 32 each have a cross-sectional area 19, wherein the size of the cross-sectional areas 19 can be changed, for example, by using correspondingly adjustable shutters (not shown here) controlled by the second control element 18.
  • the shape of the cross-sectional areas 19 is arbitrary, i. For example, round, semicircular or elliptical, but also rectangular, triangular or slit-shaped cross-sectional areas 19 can be used.
  • the compressed air 12 can be supplied to the outlet openings 11 respectively by a corresponding, via the control unit 16 subsequent activation of the third control element 20 with different pressure. Also alternatively or additionally, finally, by means of the first control elements 17 and the duration of the loading of the segments 32 and thus the outlet openings 11 can be changed with compressed air 12.
  • the respective sheet 1 is therefore clocked in the second feed direction 26' centrally and parallel to the axes of rotation 6 of the folding rollers 5 and thus supplied in parallel to the compressed air device 10 and in a folding position 33 for Folded provided.
  • the control unit 16 solves a compressed air surge 12 'through the outlet openings 11 of the segments 32 of the compressed air device 10 via control lines 15 connected to the first control elements 17 out as soon as the respective sheet 1 has reached the folding position 33.
  • the control unit 16 determines the required pressure of the generated compressed air surge 12 'and adjusts this by means of the third control element 20 accordingly or adjusts this if necessary.
  • the control unit 16 and via the second control element 18 by means of the control unit 16 and via the second control element 18, the cross-sectional areas 19 of the outlet openings 11 and / or via the first control elements 17, the duration of the application of the respective segment 32 and thus the duration of the compressed-air impact 12 'can be adjusted.
  • the average duration of a compressed-air surge 12 ' is approximately 5 to 10 milliseconds (ms) and the pressure used is in the range of approximately 300 to 800 kPa (3 to 8 bar).
  • the mostly multilayer printed sheet 1 is transported out of the guide plane 3 out to the rotating folding rollers 5, ie pressed against the folding rollers 5 almost flatly.
  • the sheet 1 is first in the range of its by the impact of compressed air 12 leading fold line 8 and finally completely between the folding rollers 5, that is drawn in the seam gap 7, pressed there at the fold line 8 and finally forwarded down to the untranslated removal section 28 ,
  • the device 2 Due to the variability of the size of the cross-sectional areas 19 and the additional or alternative, with different pressure and / or time duration supplying the compressed air 12 to the outlet openings 11, the device 2 'relatively simple and fast according to the characteristics of the respective sheet 1 and according to the Requirements of a current production order are adjusted or adjusted.
  • the Fig. 4 shows a schematic representation of a section through a in Fig. 3 represented segment 32 of the compressed air device 10.
  • the segment 32 has two separate, connected to the compressed air source 14 and each by means of a likewise designed as a solenoid valve control 17 ', 17 "both for varying the time duration of the application of the outlet openings 11 ', 11 "with compressed air 12 as well as for changing cross-sectional areas 19', 19" of the outlet openings 11 ', 11 "provided compressed air lines 13', 13".
  • segment 32 in each case one to the compressed air lines 13 ', 13 ", arranged in the interior of the segment 32 distribution line 30', 30" for four first and second outlet openings 11 ', 11 ", wherein the first outlet openings 11' with one control element 17 'and the second outlet openings 11 "are connected to the other control element 17.”
  • the four outlet openings 11', 11 "shown here two, three or more than four outlet openings can of course also be connected to the distribution line 30 '.
  • both control elements 17 ', 17 "are opened this results in a high pressure of the compressed air 12 available in the segment 32, ie a relatively strong compressed-air impact 12'
  • Controls 17 ', 17 "closed the segment 32 is inactive. If only the control 17 "connected to the respective outlet openings 11" equipped with a small cross-sectional area 19 is opened, a weak compressed-air impact 12 'results, while a medium-pressure compressed-air impact 12' is produced, if only that with the respective larger cross-sectional area
  • By opening or closing both control elements 17 ', 17 " the time duration of the loading of the segment 32 with compressed air 12 is also changed.
  • Fig. 4 is indicated by dash-dotted lines, that for this purpose the two compressed air lines 13 ', 13 "are brought together to the compressed air line 13.
  • a plurality of outlet openings 11', 11 "of a segment 32 connected to the same control element 17 ', 17" are thus actuated together with compressed air 12.
  • the compressed-air impact 12 'of a segment 32, several or all segments 32 can be dosed easily and quickly according to the properties of the printed sheet 1 provided in the folding position 33.
  • the cross-sectional areas 19 ', 19 "of the first and second outlet openings 11', 11" of the segment 32 of the compressed air device 10 may be the same size, but then only a smaller gradation of the dosage of a compressed-air surge 12 'is achieved, as with the Likewise, the cross-sectional areas 19, 19 ', 19 “of the outlet openings 11, 11', 11” of different segments 32 can have a different size and / or compressed air 12 can reach the outlet openings 11, 11 '. , 11 "different segments 32 supplied with different pressure and / or the time duration of the application of different segments 32 are selected differently with compressed air 12.
  • the segments 32 can advantageously trigger identical or different bursts of compressed air 12 '.
  • the folding process can be optimally matched to the properties of a sheet 1 to be folded, such as grammage, size, coefficient of friction, porosity, ink coverage, etc., already specified above, and thus a consistently good folding quality can be achieved.
  • a deviation from the folding position 33 of the printed sheet 1 provided can be at least partially corrected by using at least one of these measures.
  • the outlet openings 11, 11 ', 11 "of the segments 32 of the compressed air device 10 are arranged in a row 31, which is formed in a plane, not shown, extending substantially perpendicularly through the guide plane 3.
  • FIG. 5a and 5b show in a further exemplary embodiment in each case a schematic side view of a device 2 "for longitudinal folding of printed sheets 1 ', 1", wherein for reasons of clarity already in the FIGS. 1 to 4 have been omitted controls shown.
  • the compressed air device 10 of this device 2 is equipped with three downstream segments 32 'and with three upstream segments 32" and has two in the second feed direction 26' successively arranged folding positions 33 ', 33 ", in which sheet 1', 1" with the only indicated here, the second transport unit 24 'and on the first guide member 21 are provided.
  • the device 2 To assist in providing a signature 1 'in the first folding position 33', the device 2 "is provided with a first stop 35 'arranged in the guide plane 3 and at a downstream end 34 of the device 2". To support the provision of a printing sheet 1 "in the second folding position 33", at least one further stop 35 "is arranged upstream of the at least one first stop 35 'and spaced from the first stop 35' by an over-sized value. can be raised via the management level 3 and / or formed lowerable under the management level 3. Opposite in the Figures 1 and 2 shown devices 2, 2 ', the device 2 "two removal lines 28', 28" for folded sheet 1 ', 1 "on.
  • the device 2 Analogously to the device 2 ', the device 2 "is supplied with a first printed sheet 1' in the second feed direction 26 'in the middle and parallel to the axes of rotation 6 of the folding rollers 5, ie provided for folding Feeding direction 26 'successively provided folding positions 33', 33 ".
  • the respective folding position 33 ', 33 " is selected according to a given production order and the compressed-air impact 12' takes place in each case only in the folding position 33 ', 33".
  • the control unit 16 triggers via the first control element 17 a compressed air surge 12 'through the outlet openings 11 of the segments 32' of the compressed air device 10 as soon as the signature 1 'has reached the desired folding position 33'
  • the devices 2, 2 ' can also transport a printing sheet 1', 1 "which does not meet the quality requirements to the removal path 29 by means of the transport unit 24 'in the guide plane 3 and thus be discharged from the device 2" 35 'is either raised above the guide level 3 or lowered below it, which is why a corresponding switch function of an upstream or downstream device can also be saved in this exemplary embodiment.
  • Fig. 5a the device 2 "is shown in a first method step, in which first the first printed sheet 1 'supplied in the guide plane 3 has been provided in the first folding position 33' on the first stop 35 ' Time has likewise already been partially introduced into the device 2 "For triggering a compressed-air impact 12 'and thus for feeding the first printed sheet 1' to the folding rollers 5, by actuation of their first control elements 17, only the three downstream segments 32 'in the feed direction 26' are the compressed air device 10 is supplied with compressed air 12, while the three upstream segments 32 "are turned off. The folded first printed sheet 1 'is then forwarded by the folding rollers 5 to the first removal path 28'.
  • the subsequent printing sheet 1 can then be conveyed either to the same folding position 33 'on the first stop 35' or as in Fig. 5b as second method step, are provided in the further upstream second folding position 33 "after previously lifting the second stopper 35" into the guiding plane 3 of the device 2 "by acting on only the upstream segments 32" of the compressed air device 10 this sheet 1 "then also promoted to the folding rollers 5, there folded and the second removal section 28" passed.
  • the device 2 can be operated by means of the control unit 16 depending on the current production order such that the printed sheets 1 ', 1" are alternatively provided in one of the two folding positions 33', 33 "and thus the corresponding removal section 28 ', 28". be supplied.
  • Fig. 5c and 5d show a further similar embodiment, with a device 2 "', with the place of the two spaced apart folding positions 33', 33" of the Fig. 5a and 5b two folding positions 36 ', 36 "overlapping one another in the second feed direction 26' and a common removal distance 37 for overlapping printed sheets 1 ', 1" are formed.
  • a product stream 38 can be advantageously produced on the common removal path 37, partially overlapping (see double arrow), folded printed sheet 1 ', 1 "in the second feed direction 26', which later either form a common book block or again
  • this device 2 "'by repeatedly successively providing printing sheet 1' in the first folding position 36 'or by repeatedly successively providing printing sheet 1" in the first folding position 36' and / or in the Second folding position 36 "also an unillustrated, second product stream from each other in the second feed direction 26 'partially overlapping sheet 1', 1" are generated, in which several consecutive sheet 1 'or more consecutive sheet 1 "also transverse to partially overlap second feeding direction 26 '.
  • the compressed air joint 12 'even before reaching the respective folding position 33, 33', 33 ", 36 ', 36" are triggered to', the sheet 1 ', 1 "by a corresponding, transversely to the feed direction 26' occurring deformation such to stiffen that by abutment of the sheet 1 ', 1 "to the stops 35', 35" existing risk of deformation in the feed direction 26 'can be excluded.
  • the device 2 As in Fig. 6 indicated by double arrows, which also has three segments 32 having compressed air device 10 in a parallel and spaced from the guide plane 3, not shown, the device 2 'extending alignment plane 39, for example, designed to be motorized and / or pivotable. Therefore, one of the device 2 'slightly shifted or twisted supplied sheet 1, the fold line 8 deviates from the row 31 of the outlet openings 11, by corresponding displacement and / or pivoting of the compressed air device 10 exactly at the fold line 8 pressurized air 12 and into the be transported between the fold rollers 5, not shown here formed fold 7.
  • the corresponding offset ie the absolute amount by which a sheet 1 to be folded is shifted or rotated in the guide plane 3, is determined by means of sensors, not shown, and forwarded to the control unit 16. Then, the control unit 16 acts on a servo motor, also not shown, which shifts the compressed air device 10 in the alignment plane 39 and / or pivots and thus compensates for the offset of the sheet 1.
  • FIG. 7 a further embodiment with a likewise three segments 32 having compressed air device 10
  • the outlet openings 11 in three parallel to the folding gap 7 extending rows 31 ', 31 ", 31"' are arranged.
  • the compressed air device 10 does not have to adapt the position of the outlet openings 11 as in the case of FIG Fig. 6 shown embodiment can be moved and / or pivoted in an alignment plane 39. Rather, to compensate for the offset sufficient control of the in the respective rows 31 31 ", 31 '' located outlet openings 11, which are parallel to the folding gap 7 and segmentally offset offset with compressed air 12 applied.
  • the displacement of the sheet 1 shown in the first row 31 'could include the outlet openings 11 of the upstream segment 32, the outlet openings 11 of the middle segment 32 arranged in the second row 31 ", and the outlet openings 11 of the downstream located in the third row 31"' Segments 32 are controlled by compressed air 12.
  • the outlet openings 11 of the compressed air device 10 in two or more than three, each aligned parallel to the folding gap 7 rows 31 and be arranged in more than three segments 32.

Landscapes

  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Description

Die Erfindung betrifft eine Vorrichtung und ein Verfahren zum Falzen von Druckbogen nach dem Oberbegriff des Anspruchs 1 bzw. nach dem Oberbegriff des Anspruchs 11.The invention relates to a device and a method for folding printed sheets according to the preamble of claim 1 or according to the preamble of claim 11.

Zur Weiterverarbeitung von bedruckten Papierbogen, sogenannten Druckbogen, die zwei oder mehrere Druckseiten aufweisen, werden diese Druckbogen mindestens einmal an einer durch Perforieren oder Rillieren vorbereiteten oder auch an einer nicht vorbereiteten Falzlinie entsprechend eines vorgegebenen Falzschemas unter Druckeinwirkung scharfkantig umgebogen, d.h. auf das Format des späteren Druckprodukts gefalzt. Bezogen auf die Zuführrichtung der Druckbogen kommen dazu sowohl Quer- als auch Längsfalzvorrichtungen zum Einsatz, welche einfach, mehrfach und auch miteinander kombiniert in einer Falzmaschine angeordnet sein können.
Das Falzen erfolgt dabei mittels eines sogenannten Taschen- und/oder Schwertfalzprinzips. Unabhängig von der Art der verwendeten Vorrichtung und dem entsprechenden Verfahren ist dabei die Genauigkeit jedes einzelnen Falzes entscheidend für die Qualität des herzustellenden Druckprodukts.
For further processing of printed paper sheets, so-called printed sheets, which have two or more printed pages, these sheets are bent at least once on a prepared by perforation or creasing or on an unprepared fold line according to a predetermined folding scheme under pressure sharp edged, ie the format of the later Folded printed product. With reference to the feed direction of the printed sheets, both transverse and longitudinal folding devices are used, which can be arranged simply, repeatedly and also combined in a folding machine.
The folding takes place by means of a so-called pocket and / or Schwertfalzprinzips. Regardless of the type of device used and the corresponding method, the accuracy of each individual fold is decisive for the quality of the printed product to be produced.

Aus der DE3544495 A1 ist eine nach dem Schwertfalzprinzip arbeitende Falzvorrichtung zum Querfalzen bekannt, bei welcher jeweils ein Druckbogen mittels Zuführrollen in Zuführrichtung auf einen Falztisch und dort gegen einen Anschlag gefördert wird. Der Falztisch weist eine quer zur Zuführrichtung ausgebildete Ausnehmung auf, über welcher ein mechanisch angetriebenes Falzschwert angeordnet ist. Unterhalb des Falztisches sind im Bereich der Ausnehmung zwei parallel zu dieser ausgerichtete Falzwalzen angeordnet. Sobald die in Zuführrichtung vordere Kante des zu falzenden Druckbogens an einem den Falztisch nach oben überragenden Anschlag anstösst, wird das Herabsenken des Falzschwertes auf den auf dem Falztisch befindlichen Druckbogen ausgelöst. Das Falzschwert drückt gegen die Falzlinie, d.h. gegen eine gedachte Gerade des Druckbogens, an welcher dieser gefalzt werden soll, und führt den Druckbogen damit durch die Ausnehmung des Falztisches hindurch zu den Falzrollen. Daraufhin wird der Druckbogen von den Falzrollen erfasst und in den zwischen diesen ausgebildeten Falzspalt hineingezogen, dabei an der Falzlinie umgebogen sowie abgepresst. Der somit gefalzte Druckbogen wird anschliessend mittels der Falzrollen nach unten abtransportiert. Es sind auch Falzmaschinen mit einem unterhalb des Falztisches angeordneten Falzschwert und mit oberhalb des Falztisches angeordneten Falzwalzen bekannt, bei denen der gefalzte Druckbogen jeweils nach oben abgeführt wird.From the DE3544495 A1 is a working according to the Schwertfalzprinzip folding device for Querfalzen known, in which in each case a sheet is fed by means of feed rollers in the feed direction on a folding table and there against a stop. The folding table has a recess formed transversely to the feed direction, over which a mechanically driven folding blade is arranged. Below the folding table two parallel to this aligned folding rollers are arranged in the region of the recess. As soon as the front edge of the sheet to be folded in the feed direction abuts against a stop projecting upwardly beyond the folding table, the lowering of the folding blade is triggered on the sheet located on the folding table. The folding blade presses against the folding line, ie against an imaginary straight line of the sheet to which it is to be folded, and thus guides the sheet through the recess of the folding table to the folding rollers. The signature is then picked up by the folding rollers and drawn into the fold gap formed between them, thereby bent over at the fold line and pressed. The thus folded sheet is then removed by means of the folding rollers down. There are also folding machines with a arranged below the folding table folding blade and arranged above the folding table folding rollers are known in which the folded sheet is removed each upward.

Unabhängig von seiner konkreten Anordnung erfordert ein solches mechanisches Falzschwert sehr präzise und aufwändige geometrische Einstellungen. Ebenso ist die Länge des Falzschwertes zwecks Anpassung an das Format der Druckbogen nur mit grossem Aufwand variabel konstruierbar. Zudem benötigt ein mechanisches Falzschwert einen relativ grossen Bauraum und weist dennoch eine schlechte Zugänglichkeit auf. Aufgrund der erforderlichen hohen Falzleistung muss das Falzschwert möglichst schnell bewegt werden und trifft daher mit relativ grosser Geschwindigkeit auf den Druckbogen auf. Um nicht in Kontakt mit den Falzrollen zu gelangen und den Platz auf dem Falztisch möglichst schnell für die Zufuhr des nächsten Druckbogens freizugeben, muss das Falzschwert bereits rechtzeitig vor Erreichen der Falzrollen eine dem vorherigen Absenken entgegengesetzte Bewegung ausführen. Daher befindet sich der zu falzende Druckbogen kurz vor der Übernahme durch die Falzrollen in einer undefinierten Bewegung. Der Druckbogen kann somit von der vorgesehenen Bewegungsbahn abweichen und ggf. nicht von den Falzwalzen erfasst werden. Daher besteht eine permanente Staugefahr aufeinander folgend zugeführter Druckbogen. Zudem können gegenüber ihrer Falzposition verschobene Druckbogen nur mit grösserem technischen Aufwand an der vorgesehenen Falzlinie gefalzt werden. Schliesslich ist das Ausbilden von sogenannten Eselsohren, d.h. das Umschlagen der Enden des Druckbogens bei hohen Geschwindigkeiten kaum beherrschbar, weil entsprechende Führungselemente aufgrund des Platzbedarfs des mechanischen Schwerts nur beschränkt verwendbar sind. Demnach kann bei Verwendung eines mechanischen Schwerts die Gefahr einer Beeinträchtigung der Qualität des späteren Druckprodukts zwar mit einem hohen technischen Aufwand vermindert aber nicht eliminiert werden.Regardless of its specific arrangement, such a mechanical folding blade requires very precise and elaborate geometric adjustments. Likewise, the length of the folding blade for the purpose of adaptation to the format of the sheet is variable constructable only with great effort. In addition, a mechanical folding blade requires a relatively large space and yet has poor accessibility. Due to the required high folding performance, the folding blade must be moved as quickly as possible and therefore applies to the printed sheet at a relatively high speed. In order not to get in contact with the folding rollers and to release the space on the folding table as quickly as possible for the supply of the next sheet, the folding blade must already in good time before reaching the folding rollers perform a previous lowering opposite movement. Therefore, the sheet to be folded is in an undefined motion just before being picked up by the folding rollers. The printed sheet can thus deviate from the intended trajectory and may not be detected by the folding rollers. Therefore, there is a permanent congestion driving sequentially supplied sheet. In addition, compared to their folding position shifted sheet can be folded only with greater technical effort to the intended fold line. Finally, the formation of so-called dog-ears, ie the turning over of the ends of the sheet at high speeds hardly manageable, because corresponding guide elements are only limited usable due to the space required by the mechanical sword. Accordingly, when using a mechanical sword, the risk of impairing the quality of the subsequent printed product may be reduced but not eliminated with a high technical outlay.

Mit einem ebenfalls bekannten, für hohe Falzleistungen geeigneten, rotierenden Falzschwert kann der Falzzeitpunkt wegen der Masseträgheit der Vorrichtung kaum variiert werden.With a likewise known, suitable for high folding performance, rotating folding blade of the folding time can be hardly varied because of the inertia of the device.

Die DE10238502 A1 offenbart ein zum Quer- oder Längsfalzen jeweils eines Druckbogens geeignetes Verfahren und eine Vorrichtung, wobei statt eines mechanischen ein pneumatisches Schwert, d.h. eine Drucklufteinrichtung bestehend aus einem Rohr mit vorzugsweise nach unten gerichteten Austrittsöffnungen Verwendung findet. Der Druckbogen wird dieser Vorrichtung in einer Führungsebene zugeführt und dabei in einer Falzposition bereitgestellt, in der sich dessen vorgesehenen Falzlinie unterhalb der Austrittsöffnungen der Drucklufteinrichtung befindet. In diesem Moment erhält die Drucklufteinrichtung über eine Steuereinheit einen Auslöseimpuls für einen auf die Falzlinie des Druckbogens gerichteten, kräftigen Druckluftstoss von beispielsweise einigen hundert bar. Durch Einwirkung dieses Druckluftstosses wird der Druckbogen an seiner Falzlinie in den zwischen den Falzrollen befindlichen Falzspalt geführt. Da auf diese Weise eine undefinierte Bewegungsbahn der Druckbogen ausgeschlossen ist, kann die Gefahr einer Beeinträchtigung der Qualität des späteren Druckprodukts gegenüber einer Lösung mit einem mechanischen Schwert verringert werden.The DE10238502 A1 discloses a method suitable for transverse or Längsfalzen each of a sheet and a device, wherein instead of a mechanical pneumatic sword, ie a compressed air device consisting of a tube with preferably downwardly directed outlet openings is used. The printing sheet is fed to this device in a guide plane and thereby provided in a folding position in which its intended fold line is located below the outlet openings of the compressed air device. At this moment receives the compressed air device via a control unit, a trigger pulse for a directed to the folding line of the sheet, strong compressed air blast, for example, a few hundred bar. As a result of the action of this compressed-air impact, the printed sheet is guided at its folding line into the folding gap located between the folding rollers. Since in this way an undefined trajectory of the sheet is excluded, the risk of deterioration of the quality of the subsequent printed product compared to a solution with a mechanical sword can be reduced.

Aufgrund der Anordnung und Ausbildung der Drucklufteinrichtung erlaubt diese Lösung jedoch keine Anpassung an unterschiedliche Formate nacheinander zu falzender Druckbogen. So würde sich beispielsweise ein auf einen kleinformatigen Druckbogen nachfolgender Druckbogen bereits im Bereich der Drucklufteinrichtung befinden, bevor der vorherige Druckbogen zu den Falzwalzen weitergeleitet worden wäre. Demzufolge müsste die Drucklufteinrichtung ausgetauscht werden, was jedoch zeit- und kostenaufwändig wäre. Alternativ könnte auch der Abstand aufeinanderfolgender Druckbogen an das sich ändernde Format angepasst werden. Dies würde jedoch höhere Transportgeschwindigkeiten erfordern und somit Prozessnachteile nach sich ziehen.Due to the arrangement and design of the compressed air device, however, this solution does not allow adaptation to different formats successively to folding sheet. Thus, for example, a print sheet following a small-scale print sheet would already be in the area of the compressed air device before the previous print sheet had been forwarded to the folding rollers. Consequently, the compressed air device would have to be replaced, which would be time consuming and costly. Alternatively, the spacing of successive sheets could be adjusted to the changing format. However, this would require higher transport speeds and thus entail process disadvantages.

Wird unmittelbar vor einem Längsfalz auch noch ein Querfalz erzeugt, entsteht durch das Querfalzen sowohl bei mechanischen als auch beim pneumatischen Schwert eine Lücke zwischen den gefalzten Druckbogen, welche der Länge des jeweiligen Druckbogens entspricht. Bei variablem Format, d.h. variabler Länge der nacheinander zu falzenden Druckbogen kann die relativ stabile Falzkante des Querfalzes nicht in eine zur Übergabe an die Folgemaschine vorteilhafte definierte Fixposition verbracht werden, weil sich die Falzkante eines nachfolgenden, kürzeren Druckbogens ansonsten bereits im Falzbereich des Schwertes befinden und damit das alleinige Falzen des vorherigen Druckbogens verunmöglichen würde. Demzufolge ist ein aufwändiger, verstellbarer Anschlag erforderlich. Zudem behindert sowohl das abgesenkte mechanische Schwert als auch der aus der Drucklufteinrichtung auf das zu falzende Druckprodukt gerichtete Druckluftstrom des pneumatischen Schwerts eine umgehende Zuführung des nächsten Druckbogens und damit eine schnellere Fertigung.If a transverse fold is also produced immediately before a longitudinal fold, a gap between the folded printed sheets, which corresponds to the length of the respective printed sheet, is produced by the transverse folding both in the case of mechanical and pneumatic swords. In a variable format, i. variable length of successively to be folded sheet, the relatively stable fold edge of the transverse fold can not be spent in an advantageous for transfer to the following machine defined fixed position, because the folded edge of a subsequent, shorter sheet are otherwise already in the rebate of the sword and thus the sole folding of the previous print sheet would be impossible. As a result, a complex, adjustable stop is required. In addition, both the lowered mechanical sword and the compressed air stream of the pneumatic sword directed from the compressed air device onto the printed product to be folded obstructs an immediate supply of the next printed sheet and thus a faster production.

Gerade bei der Weiterverarbeitung von mittels Digitaldruckmaschinen sequenziell bedruckten Druckbogen, mit denen Druckbogen in der vorgegebenen Reihenfolge des fertigen Druckprodukts bedruckt und dabei in relativ kleinen Stückzahlen bis hin zu einem Exemplar hergestellt werden, kommt es im Vergleich zu herkömmlichen Druckverfahren, wie beispielsweise dem Offsetdruck, jedoch sehr häufig zu aufeinander folgenden Druckbogen mit unterschiedlichem Format, welche mit den aus dem Stand der Technik bekannten Vorrichtungen und Verfahren nur nach einem Austausch der Drucklufteinrichtung oder nach einer Anpassung des Abstands aufeinander folgender Druckbogen gefalzt werden können. Neben den bereits oben genannten Nachteilen des pneumatischen Schwerts wird somit auch eine Automatisierung des Falzprozesses erschwert oder verunmöglicht.Especially in the further processing of digital presses sequentially printed sheet with which printed sheets printed in the predetermined order of the finished printed product and are produced in relatively small quantities to a copy, it comes in comparison to conventional printing methods, such as offset printing, however very often to successive sheets of different format, which can be folded with the known from the prior art devices and methods only after replacement of the compressed air device or after an adjustment of the distance successive signature. In addition to the above-mentioned disadvantages of the pneumatic sword thus also an automation of the folding process is made difficult or impossible.

Schliesslich bedrucken Digitaldruckmaschinen, bei denen das Druckbild ohne Verwendung statischer Druckformen direkt von einem Computer in die Druckmaschine übertragen wird, heutzutage pro Zeiteinheit immer grössere Mengen an Bedruckstoff, was sowohl an die Qualität als auch an die Leistung der zur Weiterverarbeitung eingesetzten Vorrichtungen, wie beispielsweise der Falzvorrichtungen, deutlich höhere Anforderungen als bisher stellt.Finally, digital printing machines in which the print image is transferred directly from a computer to the press without the use of static printing forms nowadays print ever larger amounts of printing material per unit time, which is both the quality and the performance of the used for further processing Devices, such as the folding devices, much higher demands than before.

Aufgabe der Erfindung war es daher, eine Vorrichtung und ein Verfahren zum Falzen von Druckbogen zu schaffen, welche bei hoher Falzqualität und -leistung eine einfache und kostengünstige Anpassung an unterschiedliche Formate aufeinander folgender Druckbogen sowie eine Automatisierung des Falzprozesses erlauben und daher auch zur Weiterverarbeitung von mittels Digitaldruckmaschinen sequenziell bedruckten Druckbogen geeignet sind.The object of the invention is therefore to provide a device and a method for folding sheets, which allow for high folding quality and performance, a simple and cost-effective adaptation to different formats of successive sheets and an automation of the folding process and therefore also for further processing of means Digital presses sequentially printed sheet are suitable.

Die Aufgabe wird durch eine Vorrichtung mit den Merkmalen des kennzeichnenden Teils des Anspruchs 1 sowie durch ein Verfahren mit den Merkmalen des kennzeichnenden Teils des Anspruchs 11 gelöst. Vorteilhafte Ausführungsformen sind in den jeweiligen Unteransprüchen angegeben.The object is achieved by a device having the features of the characterizing part of claim 1 and by a method having the features of the characterizing part of claim 11. Advantageous embodiments are specified in the respective subclaims.

Die Drucklufteinrichtung der erfindungsgemässen Vorrichtung besitzt dazu mindestens zwei Segmente, welche jeweils mindestens eine mit einer Querschnittsfläche versehene Austrittsöffnung aufweisen. Jedes Segment ist mit der Druckluftquelle und der Steuereinheit verbunden, weist mindestens ein Steuerelement auf und ist separat mit Druckluft ansteuerbar ausgebildet.For this purpose, the compressed air device of the device according to the invention has at least two segments which each have at least one outlet opening provided with a cross-sectional area. Each segment is connected to the compressed air source and the control unit, has at least one control element and is designed separately controllable with compressed air.

Durch die Segmentierung der Drucklufteinrichtung können vorteilhaft mindestens zwei in Zuführrichtung nebeneinander oder hintereinander angeordnete Bereiche der Vorrichtung individuell mit Druckluft beaufschlagt werden. Daher ist es möglich, immer nur das Segment oder die Segmente mit Druckluft zu versorgen, welche dem Format des bereitgestellten Druckbogens entsprechen. Bei einem kleinformatigen Druckbogen kann somit beispielsweise lediglich ein Segment oder ein Teil der Segmente mit Druckluft beaufschlagt werden, so dass der Druckluftstoss auf den bereitgestellten Druckbogen lediglich aus den Austrittsöffnungen dieses einen Segments oder dieses Teils der Segmente erfolgt. Ebenso können innerhalb der Vorrichtung mindestens zwei aufeinanderfolgend bereitgestellte Druckbogen entsprechend ihres Formats vorteilhaft sowohl gleich als auch unterschiedlich behandelt werden. Bei entsprechender Beaufschlagung mindestens eines der Steuerelemente mindestens eines Segments kann der Druckluftstoss dieses mindestens eine Segments, mehrerer Segmente oder der gesamten Drucklufteinrichtung einfach und schnell entsprechend des Formats des in der jeweiligen Falzposition bereitgestellten Druckbogens dosiert und über das gesamte Spektrum zu falzender Druckbogen sowohl eine gute Falzqualität als auch eine hohe Falzleistung erzielt werden.As a result of the segmentation of the compressed air device, at least two regions of the device arranged side by side or one behind the other in the feed direction can advantageously be subjected to compressed air individually. Therefore, it is possible to supply only the segment or the segments with compressed air, which correspond to the format of the printed sheet provided. In the case of a small-format printed sheet, for example, only one segment or part of the segments can be supplied with compressed air, so that the compressed-air impact on the printed sheet provided takes place only from the outlet openings of this one segment or part of the segments. Likewise, within the device, at least two printed sheets provided in succession can advantageously be treated both identically and differently according to their format. at corresponding pressurization of at least one of the controls of at least one segment, the compressed air impact of at least one segment, multiple segments or the entire compressed air device can be dosed easily and quickly according to the format of the sheet provided in the respective folding position and both good folding quality over the entire spectrum for folding printed sheet also a high folding performance can be achieved.

Entsprechend des erfindungsgemässen Verfahrens löst die Steuereinheit einen Druckluftstoss aus der mindestens einen Austrittsöffnung mindestens eines der Segmente der Drucklufteinrichtung auf den bereitgestellten Druckbogen aus. Durch entsprechendes Beaufschlagen mindestens eines der Segmente kann der Druckluftstoss der Drucklufteinrichtung einfach und schnell entsprechend des Formats eines in der Falzposition bereitgestellten, aktuell zu falzenden Druckbogens dosiert und über das gesamte Spektrum zu falzender Druckbogen sowohl eine gute Falzqualität als auch eine hohe Falzleistung erzielt werden.According to the method according to the invention, the control unit triggers a blast of compressed air from the at least one outlet opening of at least one of the segments of the compressed air device onto the printed sheet provided. By applying at least one of the segments, the compressed air surge of the compressed air device can be easily and quickly metered according to the format of a sheet currently being folded provided in the folding position and both good folding quality and high folding performance can be achieved over the entire spectrum for folding printed sheets.

Zudem können vorteilhaft auch asymmetrische Druckbogen mit unterschiedlicher Massenverteilung, d.h. Druckbogen mit unterschiedlichen Seitenzahlen beidseitig eines bereits bestehenden Falzes durch Beaufschlagen der entsprechendes Segmente gleichmässig zu den Falzwalzen transportiert werden. Dadurch können auch solche Druckbogen mit guter Falzqualität quergefalzt werden.In addition, asymmetric printed sheets with different mass distribution, i. Sheet with different page numbers on both sides of an existing fold are transported by applying the appropriate segments evenly to the folding rollers. As a result, even such sheets can be transversely folded with good folding quality.

Zudem weist die erfindungsgemässe Vorrichtung zum Bereitstellen des Druckbogens entweder eine im Wesentlichen rechtwinklig oder eine im Wesentlichen parallel zu den Drehachsen der Falzwalzen verlaufende, erste oder zweite Zuführrichtung auf, wobei die Segmente der Drucklufteinrichtung in der ersten Zuführrichtung nebeneinander oder in der zweiten Zuführrichtung hintereinander angeordnet sind. Damit kann der Druckbogen vorteilhaft entweder in einer ersten, im Wesentlichen rechtwinklig zu den Drehachsen der Falzwalzen verlaufenden Zuführrichtung bereitgestellt und quer zur ersten Zuführrichtung mit dem Druckluftstoss beaufschlagt oder in einer zweiten, im Wesentlichen parallel zu den Drehachsen der Falzwalzen verlaufenden Zuführrichtung bereitgestellt und längs zur zweiten Zuführrichtung mit dem Druckluftstoss beaufschlagt werden. Dementsprechend wird der Druckbogen entweder quer- oder längsgefalzt.In addition, the device according to the invention for providing the printing sheet either has a first or second feeding direction substantially perpendicular or substantially parallel to the axes of rotation of the folding rolls, the segments of the compressed air means being arranged side by side in the first feeding direction or in succession in the second feeding direction , In this way, the printed sheet can advantageously be provided either in a first feed direction extending essentially at right angles to the axes of rotation of the folding rolls and subjected to the compressed air impact transversely to the first feed direction or in a second feed direction running essentially parallel to the axes of rotation of the folding rolls and longitudinally to the second Feeding direction with the Compressed air shock are applied. Accordingly, the sheet is either transversely or longitudinally folded.

In einer Ausführungsform der erfindungsgemässen Vorrichtung ist im Wesentlichen in der Führungsebene mindestens ein erstes Führungselement für den Druckbogen angeordnet. Zudem ist mindestens ein zweites Führungselement für den Druckbogen ausgebildet, welches zwischen dem mindestens einen, ersten Führungselement und der Drucklufteinrichtung angeordnet ist und bis unmittelbar in den Bereich der Austrittsöffnungen der Segmente reicht. Dadurch können auch die beiden nachlaufenden Enden eines in den Falzspalt zwischen die Falzwalzen geförderten Druckbogens definiert geführt werden.In one embodiment of the device according to the invention, at least one first guide element for the printed sheet is arranged substantially in the guide plane. In addition, at least one second guide element for the printed sheet is formed, which is arranged between the at least one, first guide element and the compressed air device and extends directly into the region of the outlet openings of the segments. As a result, the two trailing ends of a sheet conveyed into the folding gap between the folding rollers can also be guided in a defined manner.

Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung sind in der zweiten Zuführrichtung hintereinander mindestens eine erste und eine zweite in der Führungsebene angeordnete Falzpositionen ausgebildet und beabstandet voneinander angeordnet. Stromab der Falzwalzen sind mindestens zwei Abtransportstrecken für Druckbogen angeordnet. Dabei ist die erste Abtransportstrecke mindestens einen in der ersten Falzpositionen bereitgestellten Druckbogen und die zweite Abtransportstrecke mindestens einen in der zweiten Falzpositionen bereitgestellten Druckbogen aufnehmbar ausgebildet. Dementsprechend wird der Druckbogen in einer weiteren Ausführungsform des erfindungsgemässen Verfahrens in einer von mindestens zwei in der zweiten Zuführrichtung hintereinander vorgesehenen Falzpositionen bereitgestellt. Die jeweilige Falzposition wird entsprechend eines vorgegebenen Fertigungsauftrags ausgewählt und der Druckluftstoss erfolgt lediglich auf den in der in Falzposition bereitgestellten Druckbogen. Dabei wird der Druckbogen nach dem Falzen von einer von mindestens zwei Abtransportstrecken aufgenommen.According to a further embodiment of the device according to the invention, at least one first and one second folding positions arranged in the guide plane are formed in the second feed direction one behind the other and are arranged at a distance from one another. Downstream of the folding rollers at least two removal lines for printed sheets are arranged. In this case, the first removal path is formed at least one provided in the first folding position sheet and the second removal path at least one provided in the second folding positions printable recordable. Accordingly, in another embodiment of the method according to the invention, the printing sheet is provided in one of at least two folding positions provided one behind the other in the second feeding direction. The respective folding position is selected according to a given production order and the compressed air impact is only on the provided in the folding position sheet. The sheet is taken after folding of one of at least two removal lines.

Schliesslich werden in einer weiteren Ausführungsform des erfindungsgemässen Verfahrens mindestens zwei aufeinander folgende Druckbogen jeweils in einer anderen der mindestens zwei vorgesehenen Falzpositionen bereitgestellt und nach dem Falzen von jeweils einer anderen der mindestens zwei Abtransportstrecken aufgenommen.Finally, in a further embodiment of the method according to the invention, at least two successive printed sheets are each provided in a different one of the at least two provided folding positions and, after folding, respectively taken up by a different one of the at least two removal sections.

Aufgrund der Ausbildung der Vorrichtung mit mindestens zwei Falzpositionen und mit mindestens zwei mit den Falzpositionen zusammenwirkenden Abtransportstrecken sowie aufgrund der segmentweisen Beaufschlagung der Drucklufteinrichtung kann ein nachfolgender Druckbogen vorteilhaft bereits dann in die Vorrichtung transportiert werden, wenn ein vorlaufender Druckbogen seine Falzposition noch nicht erreicht hat. Damit ist eine deutliche Leistungssteigung des erfindungsgemässen Verfahrens möglich. Zudem können die Druckbogen mit dieser Lösung besonders einfach auf mindestens zwei Produktströme aufgeteilt werden, wodurch eine entsprechende Weichenfunktion einer vor- oder nachgelagerten Vorrichtung eingespart werden kann. Ebenso ist beispielsweise mittels der zweiten Falzposition und der mit dieser zusammenwirkenden Abtransportstrecke ein Ausschleusen nicht den Qualitätsanforderungen entsprechender Druckbogen möglich, während parallel dazu die Produktion über die erste Falzposition und die mit dieser zusammenwirkenden Abtransportstrecke weiterläuft.Due to the design of the device with at least two folding positions and with at least two associated with the folding positions Abtransportstrecken and due to the segmental loading of the compressed air device, a subsequent sheet can be advantageous already transported into the device when a leading sheet has not yet reached its folding position. Thus, a significant performance increase of the inventive method is possible. In addition, the printed sheets can be divided particularly easily with this solution to at least two product streams, whereby a corresponding switch function of a upstream or downstream device can be saved. Likewise, for example, by means of the second folding position and cooperating with this Abtransportstrecke a rejection not the quality requirements corresponding sheet possible, while parallel to the production continues on the first folding position and cooperating with this removal distance.

Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung sind in der Führungsebene, in der zweiten Zuführrichtung hintereinander, mindestens eine erste und eine zweite Falzposition ausgebildet und einander überlappend angeordnet. Dabei ist stromab der Falzwalzen eine gemeinsame Abtransportstrecke angeordnet, welche mindestens einen in der ersten Falzposition bereitgestellten Druckbogen und mindestens einen in der zweiten Falzposition bereitgestellten Druckbogen einander in der zweiten Zuführrichtung überlappend aufnehmbar ausgebildet ist. Beim Betrieb dieser Vorrichtung werden mindestens zwei aufeinander folgende Druckbogen jeweils in einer anderen von mindestens zwei in der zweiten Zuführrichtung hintereinander vorgesehenen Falzpositionen einander überlappend bereitgestellt. Dazu wird die jeweilige Falzposition entsprechend eines vorgegebenen Fertigungsauftrags ausgewählt. Der Druckluftstoss erfolgt jeweils lediglich auf in der Falzposition befindliche Druckbogen. Die Druckbogen werden schliesslich nach dem Falzen von einer gemeinsamen Abtransportstrecke einander überlappend aufgenommen. Dadurch können vorteilhaft mindestens zwei einander überlappende Produktströme gefalzter Druckbogen gebildet, gemeinsam transportiert und gemeinsam oder getrennt weiterverarbeitet werden.According to a further embodiment of the device according to the invention, at least one first and one second folding position are formed in the guide plane, in succession in the second feeding direction, and are arranged overlapping one another. In this case, downstream of the folding rollers, a common removal path is arranged, which is at least one provided in the first folding position sheet and at least one sheet provided in the second folding position formed overlapping each other in the second feed direction recordable. During operation of this device, at least two successive printed sheets are each provided overlapping each other in another of at least two folding positions provided in succession in the second feeding direction. For this purpose, the respective folding position is selected according to a given production order. The compressed air impact takes place only on sheet in the folding position. The sheets are finally taken overlapping each other after folding from a common removal path. As a result, advantageously at least two overlapping product streams of folded printed sheets can be formed, transported together and further processed together or separately.

In einer weiteren Ausgestaltungsform der erfindungsgemässen Vorrichtung weist diese mindestens einen ersten und mindestens einen zweiten, jeweils in der Führungsebene angeordneten Anschlag auf, wobei der zweite Anschlag in der zweiten Zuführrichtung stromauf des ersten Anschlags angeordnet ist, Beide Anschläge sind über die Führungsebene anhebbar und/oder unter die Führungsebene absenkbar ausgebildet. Diese optionalen Anschläge dienen zur Unterstützung der Bereitstellung des Druckbogens in der jeweiligen Falzposition.In a further embodiment of the device according to the invention, the latter has at least one first stop and at least one second stop arranged in the guide plane, wherein the second stop is arranged upstream of the first stop in the second feed direction. Both stops can be raised and / or raised via the guide plane formed lowerable under the management level. These optional stops are used to help provide the signature in the appropriate folding position.

Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung weist die Drucklufteinrichtung eine parallel und beabstandet zur Führungsebene verlaufende Ausrichtebene auf und ist in dieser Ausrichtebene verschiebbar und/oder schwenkbar angeordnet. Dadurch kann die Drucklufteinrichtung parallel zur Führungsebene verschoben und/oder geschwenkt und ein verdreht zugeführter bzw. positionierter Druckbogen mittels eines aus entsprechend ausgerichteten Austrittsöffnungen erfolgenden Druckluftstosses dennoch optimal zu den Falzwalzen gefördert werden.According to a further embodiment of the device according to the invention, the compressed air device has an alignment plane extending parallel to and spaced from the guide plane and is arranged displaceable and / or pivotable in this alignment plane. As a result, the compressed air device can be displaced and / or pivoted parallel to the guide plane and a twisted supplied or positioned printed sheet can nevertheless be optimally conveyed to the folding rollers by means of a compressed air impact resulting from correspondingly aligned outlet openings.

In einer weiteren Ausführungsform des erfindungsgemässen Verfahrens erfolgt nach dem Druckluftstoss mindestens ein zweiter auf den gleichen Druckbogen gerichteter Druckluftstoss, wobei der Druck und/oder die Zeitdauer des zweiten Druckluftstosses gegenüber dem ersten Druckluftstoss vorzugsweise unterschiedlich gewählt wird. Damit kann die Falzqualität des Druckbogens weiter verbessert werden. Insbesondere bei Druckbogen mit asymmetrischer Geometrie, d.h. bei Druckbogen mit ungleicher Seitenanzahl, kann das Entstehen von Eselsohren an den nachlaufenden Enden des gefalzten Druckbogens durch mindestens einen solchen, weiteren Druckluftstoss vermieden werden.In a further embodiment of the method according to the invention, after the compressed-air impact, at least one second compressed-air impact directed at the same pressure sheet takes place, the pressure and / or the duration of the second compressed-air impact being preferably chosen differently from the first compressed-air impact. Thus, the folding quality of the sheet can be further improved. In particular, for asymmetric geometry print sheets, i. in printed sheets with uneven number of pages, the formation of donkey ears at the trailing ends of the folded sheet can be avoided by at least one such additional compressed air impact.

In einer weiteren Ausführungsform des erfindungsgemässen Verfahrens wird der Druckluftstoss auf einen bereitgestellten Druckbogen unterdrückt und dieser Druckbogen in der Führungsebene ausgeschleust. Auf diese Weise kann das Ausschleusen von nicht den Qualitätsanforderungen entsprechenden Druckbogen vorteilhaft ohne eine zusätzliche Vorrichtung, d.h. einfach und kostengünstig realisiert werden.In a further embodiment of the method according to the invention, the compressed air impact is suppressed to a printed sheet provided and this printed sheet is discharged in the guide plane. In this way, the discharge of non-quality documents corresponding sheet advantageously without an additional device, that can be realized easily and inexpensively.

Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung ist das mindestens eine Steuerelement mindestens eines Segments der Drucklufteinrichtung über die Steuereinheit derart ansteuerbar, dass eine Zeitdauer der Beaufschlagung der mindestens einen Austrittsöffnung dieses Segments mit Druckluft und/oder eine Querschnittsfläche dieser Austrittsöffnung und/oder ein Druck der dieser Austrittsöffnung zuführbaren Druckluft an die Eigenschaften des bereitgestellten Druckbogens anpassbar sind.According to a further embodiment of the device according to the invention, the at least one control element of at least one segment of the compressed air device can be controlled by the control unit in such a way that a period of time for the at least one outlet opening of this segment to be pressurized with compressed air and / or a cross-sectional area of this outlet opening and / or a pressure thereof Outlet feedable air pressure to the properties of the provided sheet are customizable.

Dazu wird beim erfindungsgemässen Verfahren die Zeitdauer der Beaufschlagung der mindestens einen Austrittsöffnung mindestens eines Segments der Drucklufteinrichtung mit Druckluft und/oder die Querschnittsfläche dieser Austrittsöffnung und/oder der Druck der dieser Austrittsöffnung zugeführten Druckluft mittels der Steuereinheit verändert und die Steuereinheit löst einen entsprechend den Eigenschaften des bereitgestellten Druckbogens modifizierten Druckluftstoss aus.For this purpose, in the method according to the invention, the duration of the action of the at least one outlet opening of at least one segment of the compressed air device with compressed air and / or the cross-sectional area of this outlet opening and / or the pressure of the compressed air supplied to this outlet opening is changed by means of the control unit and the control unit triggers a correspondingly to the characteristics of provided printed sheet modified compressed air shock.

Gemäss einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung weisen die Segmente der Drucklufteinrichtung vorteilhaft jeweils mindestens ein erstes Steuerelement zum Verändern der Zeitdauer der Beaufschlagung der mindestens einen Austrittsöffnung mit Druckluft und/oder mindestens ein zweites Steuerelement zum Verändern der Querschnittsfläche dieser Austrittsöffnung und/oder mindestens ein drittes Steuerelement zum Verändern eines Druckes der dieser Austrittsöffnung zuführbaren Druckluft auf.According to a further embodiment of the device according to the invention, the segments of the compressed air device advantageously each have at least one first control element for varying the duration of the pressurization of the at least one outlet opening with compressed air and / or at least one second control element for changing the cross-sectional area of this outlet opening and / or at least one third control element for changing a pressure of the compressed air that can be supplied to this outlet opening.

In einer weiteren Ausführungsform der erfindungsgemässen Vorrichtung weist mindestens ein Segment der Drucklufteinrichtung mindestens zwei erste Austrittsöffnungen mit gleich grossen Querschnittsflächen und mindestens zwei zweite Austrittsöffnungen mit gleich grossen Querschnittsflächen auf, wobei die Querschnittsflächen der ersten Austrittsöffnungen vorzugsweise eine unterschiedliche Grösse zu den Querschnittsflächen der zweiten Austrittsöffnungen besitzen. Weiterhin besitzt dieses Segment mindestens ein Steuerelement und mindestens ein anderes Steuerelement zum Verändern der Zeitdauer der Beaufschlagung der Austrittsöffnungen mit Druckluft und zum Verändern der Querschnittsflächen der Austrittsöffnungen, wobei die ersten Austrittsöffnungen mit dem einen Steuerelement und die zweiten Austrittsöffnungen mit dem anderen Steuerelement verbunden sind. Zusätzlich zu diesen Steuerelementen besitzt dieses Segment mindestens ein mit den Austrittsöffnungen verbundenes, weiteres Steuerelement zum Verändern eines Druckes der den Austrittsöffnungen zuführbaren Druckluft.In a further embodiment of the device according to the invention, at least one segment of the compressed air device has at least two first outlet openings with equal cross-sectional areas and at least two second outlet openings with equal cross-sectional areas, wherein the cross-sectional areas of the first outlet openings preferably have a different size to the cross-sectional areas of the second outlet openings. Furthermore, this segment has at least one control element and at least one other control element for varying the duration of the pressurization of the outlet openings with compressed air and for changing the cross-sectional areas of the outlet openings, wherein the first outlet openings are connected to one control element and the second outlet openings are connected to the other control element. In addition to these controls, this segment has at least one further control element connected to the outlet openings for varying a pressure of the compressed air which can be supplied to the outlet openings.

Die Zeitdauer der Beaufschlagung der ersten und zweiten Austrittsöffnungen mit Druckluft und die Querschnittsflächen der Austrittsöffnungen werden jeweils dadurch verändert, dass die ersten Austrittsöffnungen durch das eine Steuerelement und die zweiten Austrittsöffnungen durch das andere Steuerelement entsprechend den Eigenschaften des bereitgestellten, zu falzenden Druckbogens beaufschlagt werden, wobei zudem wahlweise ein Druck der den Austrittsöffnungen zugeführten Druckluft durch Beaufschlagen des mindestens einen, mit den Austrittsöffnungen verbundenen, weiteren Steuerelements verändert wird.The duration of pressurization of the first and second outlet openings with compressed air and the cross-sectional areas of the outlet openings are respectively modified by applying the first outlet openings through the one control element and the second outlet openings through the other control element according to the properties of the sheet to be folded provided In addition, optionally a pressure of the outlet openings supplied compressed air is changed by acting on the at least one, connected to the outlet openings, further control element.

Mit dieser Vorrichtung bzw. mit dem entsprechenden Verfahren können sowohl die Querschnittsflächen der Austrittsöffnungen der Drucklufteinrichtung als auch die Zeitdauer der Druckluftbeaufschlagung dieser Austrittsöffnungen besonders einfach, schnell und präzise verändert werden, wodurch sowohl die Falzqualität als auch die Falzleistung auf eine kostengünstige Weise weiter verbessert werden können.With this device or with the corresponding method, both the cross-sectional areas of the outlet openings of the compressed air device and the duration of pressurization of these outlet openings can be changed very easily, quickly and precisely, whereby both the folding quality and the folding performance can be further improved in a cost effective manner ,

Nachstehend wird die Erfindung anhand von Figuren näher erläutert. Es zeigen:

Fig. 1
schematische Vorderansicht eines ersten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung, für quer zur Zuführrichtung zu falzende Druckbogen,
Fig. 2
schematische Vorderansicht eines zweiten Ausführungsbeispiels der erfindungsgemäßen Vorrichtung, für längs zur Zuführrichtung zu falzende Druckbogen,
Fig. 3
eine auszugsweise, schematische Seitenansicht der Vorrichtung aus Figur 2, jedoch in einem weiteren Ausführungsbeispiel mit drei Segmenten der Drucklufteinrichtung und mit einer Falzposition für die Druckbogen,
Fig. 4
eine vergrösserte, schematische Darstellung eines Schnitts durch eines der in Fig. 3 dargestellten Segmente der Drucklufteinrichtung, mit mehreren in einer Reihe angeordneten Austrittsöffnungen,
Fig. 5a
eine auszugsweise, schematische Seitenansicht der Vorrichtung in ähnlicher Darstellung wie in Fig. 3, jedoch in einem weiteren Ausführungsbeispiel, ausgestattet mit sechs Segmenten der Drucklufteinrichtung und mit zwei voneinander beabstandeten Falzpositionen für die Druckbogen, in einem ersten Verfahrensschritt,
Fig. 5b
eine Ansicht entsprechend Fig. 5a, jedoch in einem zweiten Verfahrensschritt,
Fig. 5c
eine Ansicht entsprechend Fig. 5a, jedoch in einem weiteren Ausführungsbeispiel mit zwei einander überlappenden Falzpositionen für die Druckbogen,
Fig. 5d
eine Ansicht entsprechend Fig. 5c, jedoch in einem zweiten Verfahrensschritt und zusätzlicher Darstellung von in einer ersten Zuführrichtung überlappend abtransportierten Druckprodukten,
Fig. 6
eine von unten betrachtete Ansicht der Drucklufteinrichtung gemäss Fig. 3, mit in einer Reihe angeordneten Austrittsöffnungen und einem verdreht zugeführten, zu falzenden Druckbogen,
Fig. 7
Eine Ansicht eines weiteren Ausführungsbeispiels funktionell ähnlich der Fig. 6, jedoch mit in drei Reihen angeordneten Austrittsöffnungen der Drucklufteinrichtung und einem verdreht zugeführten, zu falzenden Druckbogen.
The invention will be explained in more detail with reference to figures. Show it:
Fig. 1
schematic front view of a first embodiment of the device according to the invention, for transverse to the feed direction to sheet to be folded,
Fig. 2
schematic front view of a second embodiment of the device according to the invention, for longitudinally to the feed direction to be folded sheet,
Fig. 3
a partial, schematic side view of the device FIG. 2 but in a further embodiment with three segments of the compressed air device and with a folding position for the printed sheets,
Fig. 4
an enlarged, schematic representation of a section through one of in Fig. 3 illustrated segments of the compressed air device, with a plurality of outlet openings arranged in a row,
Fig. 5a
a partial, schematic side view of the device in a similar representation as in Fig. 3 but in a further embodiment, equipped with six segments of the compressed air device and with two spaced-apart folding positions for the printed sheets, in a first method step,
Fig. 5b
a view accordingly Fig. 5a but in a second process step,
Fig. 5c
a view accordingly Fig. 5a but in another embodiment with two overlapping fold positions for the signatures,
Fig. 5d
a view accordingly Fig. 5c but in a second method step and additional representation of printed products which are transported in an overlapping manner in a first feed direction,
Fig. 6
a bottom view of the compressed air device according to Fig. 3 with arranged in a row outlet openings and a twisted supplied, to be folded sheet,
Fig. 7
A view of another embodiment functionally similar to Fig. 6 but with outlet openings arranged in three rows the compressed air device and a twisted supplied, to be folded sheet.

Gemäss dem in Fig. 1 dargestellten ersten Ausführungsbeispiel, weist eine zum Querfalzen von jeweils mindestens zwei Druckseiten aufweisenden Druckbogen 1 ausgebildete, erfindungsgemässe Vorrichtung 2 eine Führungsebene 3 auf, in der jeweils ein Druckbogen 1 zugeführt sowie zum Falzen bereitgestellt und von der aus der Druckbogen 1 zum Falzen weitergeleitet wird. Die hier horizontal verlaufend dargestellte Führungsebene 3 kann natürlich auch vertikal oder in einem beliebigen Winkel im Raum angeordnet sein, was je nach den konkreten Einsatzbedingungen eine Vielzahl baulicher Optionen ermöglicht. Obwohl hier und auch nachfolgend aus Vereinfachungsgründen jeweils nur ein einziger Druckbogen 1 beschrieben und in den Figuren auch jeweils nur ein einziger Druckbogen 1 gezeigt wird, handelt es sich dabei jeweils um mindestens einen Druckbogen 1, d.h. entweder tatsächlich um einen einzigen oder um mehrere übereinander liegende Druckbogen 1.According to the in Fig. 1 1, a device according to the invention for the transverse folding of each having at least two printed pages 1, a guide plane 3, in each of which a sheet 1 fed and provided for folding and is forwarded from the sheet 1 for folding. Of course, the guide plane 3, which extends horizontally here, can also be arranged vertically or at any angle in space, which, depending on the specific conditions of use, enables a large number of constructional options. Although here and also for simplification reasons only a single sheet 1 described and in the figures, only a single sheet 1 is shown, it is in each case at least one sheet 1, that is either actually about a single or more superimposed Sheet 1.

Auf einer ersten Seite 4 der Führungsebene 3, welche im in ersten Ausführungsbeispiel aus zeichnerischen Gründen unterhalb der Führungsebene 3 dargestellt ist, sind zwei Falzwalzen 5 angeordnet. Diese weisen jeweils einen Drehachse 6 auf und bilden zwischen sich einen Falzspalt 7 für den an einer vorbereiteten oder auch an einer nicht vorbereiteten Falzlinie 8 zu falzenden Druckbogen 1 aus. Die Drehachsen 6 der Falzwalzen 5 sind sowohl parallel zueinander als auch parallel zur Führungsebene 3 ausgerichtet. Auf einer der ersten Seite 4 der Führungsebene 3 gegenüberliegenden, zweiten Seite 9 der Führungsebene 3, welche in dem in Fig. 1 gezeigten ersten Ausführungsbeispiel oberhalb der Führungsebene 3 dargestellt ist, ist im Bereich des Falzspalts 7 eine Drucklufteinrichtung 10 angeordnet. Die Drucklufteinrichtung 10 der Vorrichtung 2 ist segmentiert ausgebildet. Sie besitzt mindestens zwei, vorzugsweise jedoch mehr als zwei, in einer im Wesentlichen rechtwinklig zu den Drehachsen 6 der Falzwalzen 5 verlaufenden, ersten Zuführrichtung 26 nebeneinander angeordnete Segmente 32. Jedes Segment 32 weist mindestens eine, vorzugsweise jedoch mehrere auf den Falzspalt 7 gerichtete Austrittsöffnungen 11 für Druckluft 12 auf und ist über eine Druckluftleitung 13 mit einer Druckluftquelle 14 und diese ihrerseits über eine Steuerleitung 15 mit einer Steuereinheit 16 der Vorrichtung 2 verbunden. Zudem besitzt jedes Segment 32 ein beispielsweise als Magnetventil ausgebildetes, erstes Steuerelement 17 zum Verändern der Zeitdauer der Beaufschlagung der mindestens einen Austrittsöffnung 11 mit Druckluft 12, ein hier beispielsweise als Schieber ausgebildetes, zweites Steuerelement 18 zum Verändern einer Querschnittsfläche 19 dieser Austrittsöffnung 11 und ein beispielsweise als Druckminderventil ausgebildetes, in der Druckluftleitung 13 angeordnetes, drittes Steuerelement 20 zum Verändern eines Druckes der dieser Austrittsöffnung 11 zuführbaren Druckluft 12. Die Steuerelemente 17, 18, 20 sind über jeweils eine Steuerleitung 15 mit der Steuereinheit 16 verbunden.On a first side 4 of the guide level 3, which is shown in the first embodiment for illustrative reasons below the guide level 3, two folding rollers 5 are arranged. These each have an axis of rotation 6 and form between them a folding gap 7 for on a prepared or on a non-prepared fold line 8 to be folded sheet 1 from. The axes of rotation 6 of the folding rollers 5 are aligned both parallel to one another and parallel to the guide plane 3. On one of the first side 4 of the guide level 3 opposite, second side 9 of the guide level 3, which in the in Fig. 1 shown first embodiment is shown above the guide level 3, a compressed air device 10 is arranged in the region of the folding gap 7. The compressed air device 10 of the device 2 is formed segmented. It has at least two, but preferably more than two, in a substantially perpendicular to the axes of rotation 6 of the folding rollers 5 extending, first feed direction 26 juxtaposed segments 32. Each segment 32 has at least one, but preferably a plurality of directed to the folding gap 7 outlet openings 11th for compressed air 12 and is via a compressed air line 13 with a compressed air source 14 and this in turn connected via a control line 15 to a control unit 16 of the device 2. In addition, each segment 32 has a designed as a solenoid valve, for example, first control element 17 for varying the duration of exposure of the at least one outlet opening 11 with compressed air 12, a here designed as a slide, for example, second control element 18 for changing a cross-sectional area 19 of the outlet opening 11 and an example formed as a pressure reducing valve, arranged in the compressed air line 13, third control element 20 for changing a pressure of the outlet opening 11 can be supplied with compressed air 12. The controls 17, 18, 20 are each connected via a control line 15 to the control unit 16.

Im Wesentlichen in der Führungsebene 3 der Vorrichtung 2 ist ein erstes Führungselement 21 für den auf diesem während des Bereitstellens aufliegenden Druckbogen 1 angeordnet und mit einer im Bereich des Falzspalts 7 ausgebildeten Ausnehmung 22 für den Druckbogen 1 und für die aus den Austrittsöffnungen 11 jeweils in Form eines Druckluftstosses 12' ausgestossene Druckluft 12 versehen. Zusätzlich zum ersten Führungselement 21 ist ein zweites Führungselement 23 für den Druckbogen 1 vorgesehen, welches zwischen dem ersten Führungselement 21 sowie der Drucklufteinrichtung 10 angeordnet ist und ggf. mit dem ersten Führungselement 21 zusammenwirkt.Essentially, in the guide plane 3 of the device 2, a first guide element 21 is arranged for the printing sheet 1 resting thereon during the provision and with a recess 22 formed in the region of the folding gap 7 for the printed sheet 1 and for each of the outlet openings 11 in the form a compressed air surge 12 'ejected compressed air 12 is provided. In addition to the first guide element 21, a second guide element 23 is provided for the printing sheet 1, which is arranged between the first guide element 21 and the compressed air device 10 and possibly cooperates with the first guide element 21.

Als erstes Führungselement 21 kann beispielsweise ein Führungstisch verwendet werden. Natürlich können statt eines einzigen Führungstischs auch mehrere schmale Führungselemente beabstandet zueinander, d.h. neben- und/oder hintereinander angeordnet sein. Wie in Fig. 1 dargestellt, kann das erste Führungselement 21 im Bereich seiner Ausnehmung 22 aus der Führungsebene 3 bis nahe an den Bereich der Falzwalzen 5 verlängert sein, um eine bessere Führung des Druckbogens 1 zu den Falzwalzen 5 zu gewährleisten. Als zweites Führungselement 23 kann ebenfalls ein feststehendes Element, wie beispielsweise ein Führungsblech, Verwendung finden. Das zweite Führungselement 23 reicht bis unmittelbar in den Bereich der Austrittsöffnungen 11 der Segmente 32, so dass vorteilhaft auch die beiden nachlaufenden Enden des in den Falzspalt 7 zwischen die Falzwalzen 5 geförderten Druckbogens 1 durch das zweite Führungselement 23 definiert geführt werden können. Natürlich kann auch das zweite Führungselement 23 mehrere schmale Einzelelemente aufweisen, die beabstandet zueinander, neben- und/oder hintereinander angeordnet sind. Wie die Führungsebene 3 der Vorrichtung 2, können auch das erste und das zweite Führungselement 21, 23 je nach den konkreten Einsatzbedingungen horizontal, vertikal oder in einem beliebigen Winkel im Raum angeordnet sein.As the first guide member 21, for example, a guide table can be used. Of course, instead of a single guide table and a plurality of narrow guide elements spaced from each other, ie, arranged side by side and / or. As in Fig. 1 illustrated, the first guide member 21 may be extended in the region of its recess 22 from the guide level 3 to near the area of the folding rollers 5, to ensure better management of the sheet 1 to the folding rollers 5. As a second guide member 23 may also be a fixed element, such as a guide plate, use. The second guide element 23 extends directly into the region of the outlet openings 11 of the segments 32, so that advantageously also the two trailing ends of the sheet 1 fed into the folding gap 7 between the folding rollers 1 can be guided defined by the second guide member 23. Of course, the second guide member 23 may have a plurality of narrow individual elements, which are spaced apart, juxtaposed and / or arranged one behind the other. Like the guide plane 3 of the device 2, the first and the second guide element 21, 23 can also be arranged horizontally, vertically or at any angle in space, depending on the specific conditions of use.

Schliesslich weist die Vorrichtung 2 eine Transporteinheit 24, bestehend aus einem oberen Transportband 25 sowie zwei umlaufenden unteren Transportbändern 25', 25" auf, mit der die Druckbogen 1 in der im Wesentlichen rechtwinklig zu den Drehachsen 6 der Falzwalzen 5 verlaufenden, ersten Zuführrichtung 26 bereitgestellt werden. Damit kann die Vorrichtung 2 zum Querfalzen von Druckbogen 1 eingesetzt werden.Finally, the device 2 has a transport unit 24, consisting of an upper conveyor belt 25 and two circulating lower conveyor belts 25 ', 25 ", with which the printed sheets 1 in the substantially perpendicular to the axes of rotation 6 of the folding rollers 5 extending first feed direction 26 is provided Thus, the device 2 can be used for the transverse folding of printed sheet 1.

Entsprechend eines in Fig. 2 dargestellten, zweiten Ausführungsbeispiels, weist eine zum Längsfalzen von jeweils mindestens zwei Druckseiten aufweisenden Druckbogen 1 ausgebildete, erfindungsgemässe Vorrichtung 2' eine parallel zu den Drehachsen 6 der Falzwalzen 5 verlaufende, zweite Zuführrichtung 26' für den Druckbogen 1 und dementsprechend eine ebenfalls parallel zu den Drehachsen 6 der Falzwalzen 5 verlaufende, zweite Transporteinheit 24' mit oberen und unteren Transportbändern 27, 27' auf. Die weiteren Bauteile der Vorrichtung 2' entsprechen im Wesentlichen der zum ersten Ausführungsbeispiel beschriebenen Vorrichtung 2, wobei die Segmente 32 der Drucklufteinrichtung 10 in der zweiten Zuführrichtung 26' des Druckbogens 1 hintereinander angeordnet sind.According to one in Fig. 2 illustrated, a second longitudinal direction of each having at least two printed pages having printed sheet 1, inventive device 2 'has a parallel to the axes of rotation 6 of the folding rollers 5 extending, second feed direction 26' for the sheet 1 and, accordingly, also parallel to the axes of rotation 6 of the folding rollers 5 extending, second transport unit 24 'with upper and lower conveyor belts 27, 27' on. The further components of the device 2 'essentially correspond to the device 2 described for the first exemplary embodiment, the segments 32 of the compressed air device 10 being arranged one behind the other in the second feed direction 26' of the printed sheet 1.

Beim Betrieb der in den Fig. 1 und 2 dargestellten Vorrichtungen 2, 2' erhalten die Segmente 32 der Drucklufteinrichtung 10 über die Steuereinheit 16 jeweils einen Auslöseimpuls für einen auf die Falzlinie 8 des jeweiligen Druckbogens 1 gerichteten Druckluftstoss 12' durch die mindestens eine Austrittsöffnung 11. Dabei wird eine Zeitdauer der Beaufschlagung der mindestens einen Austrittsöffnung 11 der Segmente 32 mit Druckluft 12 und/oder eine Querschnittsfläche 19 dieser Austrittsöffnung 11 und/oder ein Druck der dieser Austrittsöffnung 11 zugeführten Druckluft 12 an die Eigenschaften des bereitgestellten Druckbogens 1 angepasst und dazu mittels der Steuereinheit 16 verändert. Die Eigenschaften der zugeführten Druckbogen 1 sind der Steuereinheit 16 im Voraus bekannt, welche bei sich ändernden Eigenschaften der zu falzenden Druckbogen 1 das erste Steuerelement 17 und/oder das zweite Steuerelement 18 und/oder das dritte Steuerelement 20 aktiviert. Dabei wird die Zeitdauer der Beaufschlagung der mindestens einen Austrittsöffnung 11 der Segmente 32 mit Druckluft 12 jeweils durch Aktivieren des ersten Steuerelements 17 verändert. Die Querschnittsfläche 19 dieser Austrittsöffnung 11 wird jeweils durch Aktivieren des zweiten Steuerelements 18 verändert. Das Verändern eines Druckes der dieser Austrittsöffnung 11 zuführbaren Druckluft 12 erfolgt jeweils durch Aktivieren des dritten Steuerelements 20.When operating in the Fig. 1 and 2 Devices 2, 2 'obtained, the segments 32 of the compressed air device 10 via the control unit 16 each receive a trigger pulse for a directed to the folding line 8 of the respective sheet 1 compressed air surge 12' through the at least one outlet opening 11. In this case, a period of exposure of the at least one Outlet opening 11 of the segments 32 with compressed air 12 and / or a cross-sectional area 19 of this outlet opening 11 and / or a pressure of this outlet opening 11 supplied compressed air 12th adapted to the properties of the printed sheet 1 provided and changed by means of the control unit 16. The properties of the supplied printed sheets 1 are known in advance to the control unit 16, which activates the first control element 17 and / or the second control element 18 and / or the third control element 20 with changing properties of the sheet 1 to be folded. In this case, the time duration of the admission of the at least one outlet opening 11 of the segments 32 with compressed air 12 is changed in each case by activating the first control element 17. The cross-sectional area 19 of this outlet opening 11 is changed in each case by activation of the second control element 18. Changing the pressure of the compressed air 12 which can be supplied to this outlet opening 11 takes place in each case by activation of the third control element 20.

Dabei kann der Druckluftstoss 12' entsprechend der der Steuereinheit 16 jeweils bekannten Zuführgeschwindigkeit eines Druckbogens 1 ausgelöst werden, wobei die Zeitdauer bis zum Auftreffen der Druckluft 12 auf die Falzlinie 8 dieses Druckbogens 1 einzubeziehen ist. Natürlich kann der Druckluftstoss 12' auch aufgrund einer beispielsweise mittels eines nicht dargestellten Sensors detektierten Ist-Position des Druckbogens 1 ausgelöst werden. Zusätzlich dazu kann der Auslösezeitpunkt des Druckluftstosses 12' auch variiert werden. Auf diese Weise können aufeinanderfolgende Druckbogen 1 in unterschiedlichen Falzpositionen bereitgestellt werden, so dass die gefalzten Druckbogen 1 einander in der ersten oder in der zweiten Zuführrichtung 26, 26' überlappen und zur Weiterverarbeitung bei Bedarf an den Überlappungsstellen getrennt werden können.In this case, the compressed air surge 12 'corresponding to the control unit 16 respectively known feeding speed of a sheet 1 are triggered, the time until the impact of the compressed air 12 is to include the fold line 8 of this sheet 1. Of course, the compressed-air impact 12 'can also be triggered on the basis of an actual position of the printed sheet 1 detected, for example, by means of a sensor (not shown). In addition, the triggering time of the compressed air surge 12 'can also be varied. In this way, successive printing sheets 1 can be provided in different folding positions, so that the folded printed sheets 1 overlap one another in the first or in the second feeding direction 26, 26 'and can be separated at the overlapping points for further processing if required.

Unter Wirkung des erfolgten Druckluftstosses 12' wird der Druckbogen 1 an seiner Falzlinie 8 in den zwischen den Falzwalzen 5 befindlichen Falzspalt 7 geführt und dort entweder quergefalzt (Fig. 1) oder längsgefalzt (Fig. 2). Die Falzwalzen 5 transportieren den gefalzten Druckbogen 1 anschliessend zu einer nicht näher dargestellten Abtransportstrecke 28.Under the action of the compressed-air impact 12 ', the printed sheet 1 is guided at its fold line 8 into the folding gap 7 located between the folding rollers 5 and there either folded transversely (FIG. Fig. 1 ) or longitudinally folded ( Fig. 2 ). The folding rollers 5 then transport the folded printed sheet 1 to a removal section 28 (not shown).

Stromab der Falzwalzen 5 kann ein nicht dargestellter Sensor angeordnet sein, welcher Eselsohren, Verfalzungen usw. erkennt und entsprechende Signale an die mit ihm verbunden Steuereinheit 16 weiterleitet. Nach automatischer Auswertung dieser Informationen können die Segmente 32 der Drucklufteinrichtung 10 bzw. der jeweilige Druckluftstoss 12' entsprechend angesteuert werden, um derartige Qualitätsmängel zukünftig zu vermeiden. Somit ist die Drucklufteinrichtung 10 und damit die gesamte Vorrichtung 2, 2' selbstlernend ausgebildet.Downstream of the folding rollers 5, an unillustrated sensor can be arranged, which dog ears, stapes, etc. recognizes and corresponding signals to the connected to it control unit 16. After automatic evaluation of this information, the segments 32 of the compressed air device 10 or the respective compressed-air impact 12 'can be correspondingly controlled in order to avoid such quality defects in the future. Thus, the compressed air device 10 and thus the entire device 2, 2 'formed self-learning.

Wird in der Vorrichtung 2, 2' ein den Qualitätsanforderungen nicht entsprechender Druckbogen 1 bereitgestellt und dieser beispielsweise mittels eines nicht dargestellten Sensors detektiert, kann die Steuereinheit 16 den jeweiligen Auslöseimpuls für einen Druckluftstoss 12' unterdrücken, so dass dieser Druckbogen 1 mittels der jeweiligen Transporteinheit 24, 24' in der Führungsebene 3 zu einer nicht näher dargestellten Ausschleusstrecke 29 (Fig. 1) weitertransportiert und damit aus der Vorrichtung 2, 2' ausgeschleust wird. Daher kann vorteilhaft eine entsprechende Weichenfunktion einer vor- oder nachgelagerten Vorrichtung eingespart werden.If a pressure sheet 1 which does not meet the quality requirements is provided in the apparatus 2, 2 'and detected by a sensor, not shown, the control unit 16 can suppress the respective trigger pulse for a compressed-air impact 12', so that this printed sheet 1 is conveyed by means of the respective transport unit 24 , 24 'in the management level 3 to a Ausschleusstrecke 29 (not shown) Fig. 1 ) and thus discharged from the device 2, 2 '. Therefore, advantageously, a corresponding switch function of an upstream or downstream device can be saved.

Gemäss einem in Fig. 3 gezeigten, weiteren Ausführungsbeispiel der Vorrichtung 2' weisen sowohl die Drucklufteinrichtung 10 als auch die Falzwalzen 5 jeweils eine Längserstreckung a, b auf, welche im Wesentlichen gleich gross ausgebildet sind aber natürlich auch unterschiedlich gross ausgebildet sein können. Die segmentierte Drucklufteinrichtung 10 der Vorrichtung 2' besitzt drei Segmente 32, welche in der zweiten Zuführrichtung 26' der Vorrichtung 2' hintereinander angeordnet sind. Natürlich können auch Drucklufteinrichtungen 10 mit lediglich zwei oder mit mehr als drei Segmenten 32 verwendet werden. Jedes Segment 32 der Drucklufteinrichtung 10 ist separat mit Druckluft 12 ansteuerbar ausgebildet und weist eine Austrittsöffnung 11 für die Druckluft 12 auf. Natürlich können pro Segment 32 auch mehrere Austrittsöffnungen 11 verwendet und in mindestens einer Reihe 31 (Fig. 4) angeordnet werden.According to a Fig. 3 shown, another embodiment of the device 2 ', both the compressed air device 10 and the folding rollers 5 each have a longitudinal extent a, b, which are formed substantially the same size but of course can also be designed differently large. The segmented compressed air device 10 of the device 2 'has three segments 32, which are arranged one behind the other in the second feed direction 26' of the device 2 '. Of course, compressed air devices 10 having only two or more than three segments 32 may also be used. Each segment 32 of the compressed air device 10 is formed separately controllable with compressed air 12 and has an outlet opening 11 for the compressed air 12. Of course, per segment 32 also a plurality of outlet openings 11 may be used and in at least one row 31 (FIG. Fig. 4 ) to be ordered.

Wie in Fig. 3 dargestellt, sind die Segmente 32 beispielsweise jeweils über ein eigenes, ebenfalls als Magnetventil ausgebildetes, erstes Steuerelement 17 sowie über jeweils eine Druckluftleitung 13 mit der Druckluftquelle 14 verbunden. Zudem weisen die Segmente 32 jeweils ein zweites, beispielsweise als Schieber ausgebildetes Steuerelement 18 und jeweils ein drittes, als Druckminderventil ausgebildetes Steuerelement 20 auf. Aus Übersichtlichkeitsgründen sind hier zwar alle Steuerleitungen 15 von der Steuereinheit 16 zu den ersten Steuerelementen 17 bzw. zur Druckluftquelle 14 gezeigt, während von den Steuerleitungen 15 zu den zweiten und zu den dritten Steuerelementen 18, 20 exemplarisch jeweils nur eine dargestellt worden ist. Natürlich kann statt jeweils einer Druckluftleitung 13 pro Segment 32 auch lediglich eine einzige Druckluftleitung 13 für alle Segmente 32 angeordnet sein, oder die Segmente 32 können gruppiert und mehrere Segmente 32 über eine gemeinsame Druckluftleitung 13 versorgt werden. In diesem Fall sorgen entsprechend angeordnete, hier nicht dargestellte Steuerelemente für die erforderliche Beaufschlagung der Segmente 32 bzw. deren Austrittsöffnungen 11 mit Druckluft 12.As in Fig. 3 illustrated, the segments 32, for example, each have their own, also designed as a solenoid valve, first control element 17 and connected via a respective compressed air line 13 to the compressed air source 14. In addition, the segments 32 each have a second, designed as a slider example control 18 and in each case a third, designed as a pressure-reducing valve control 20 on. For reasons of clarity, all the control lines 15 are here shown by the control unit 16 to the first control elements 17 and the compressed air source 14, while only one of the control lines 15 to the second and the third control elements 18, 20 has been shown. Of course, instead of one compressed air line 13 per segment 32, only a single compressed air line 13 can be arranged for all segments 32, or the segments 32 can be grouped and several segments 32 supplied via a common compressed air line 13. In this case, appropriately arranged, not shown here controls for the required loading of the segments 32 and their outlet openings 11 with compressed air 12th

Die Austrittsöffnungen 11 der Segmente 32 weisen jeweils eine Querschnittsfläche 19 auf, wobei die Grösse der Querschnittsflächen 19 beispielsweise durch Verwendung entsprechend verstellbarer, hier nicht gezeigter, durch das zweite Steuerelement 18 angesteuerter Blenden verändert werden kann. Die Form der Querschnittsflächen 19 ist frei wählbar, d.h. es können beispielsweise runde, halbrunde oder elliptische, aber auch rechteckige, dreieckige oder spaltförmige Querschnittsflächen 19 verwendet werden. Alternativ zur Veränderung der Grösse der Querschnittsflächen 19 oder auch zusätzlich kann die Druckluft 12 den Austrittsöffnungen 11 jeweils durch ein entsprechendes, über die Steuereinheit 16 erfolgendes Ansteuern des dritten Steuerelements 20 mit unterschiedlichem Druck zugeführt werden. Ebenfalls alternativ oder zusätzlich kann schliesslich mittels der ersten Steuerelemente 17 auch die Zeitdauer der Beaufschlagung der Segmente 32 und damit deren Austrittsöffnungen 11 mit Druckluft 12 verändert werden.The outlet openings 11 of the segments 32 each have a cross-sectional area 19, wherein the size of the cross-sectional areas 19 can be changed, for example, by using correspondingly adjustable shutters (not shown here) controlled by the second control element 18. The shape of the cross-sectional areas 19 is arbitrary, i. For example, round, semicircular or elliptical, but also rectangular, triangular or slit-shaped cross-sectional areas 19 can be used. As an alternative to changing the size of the cross-sectional areas 19 or in addition, the compressed air 12 can be supplied to the outlet openings 11 respectively by a corresponding, via the control unit 16 subsequent activation of the third control element 20 with different pressure. Also alternatively or additionally, finally, by means of the first control elements 17 and the duration of the loading of the segments 32 and thus the outlet openings 11 can be changed with compressed air 12.

Soll mit der in Fig. 3 dargestellten Vorrichtung 2' ein Längsfalz in einem Druckbogen 1 erzeugt werden, wird der jeweilige Druckbogen 1 demnach in der zweiten Zuführrichtung 26' mittig und parallel zu den Drehachsen 6 der Falzwalzen 5 und damit auch parallel zur Drucklufteinrichtung 10 getaktet zugeführt und in einer Falzposition 33 zum Falzen bereitgestellt. Dementsprechend löst die Steuereinheit 16 über mit den ersten Steuerelementen 17 verbundene Steuerleitungen 15 einen Druckluftstoss 12' durch die Austrittsöffnungen 11 der Segmente 32 der Drucklufteinrichtung 10 aus, sobald der jeweilige Druckbogen 1 die Falzposition 33 erreicht hat. In Abhängigkeit von den der Steuereinheit 16 bekannten Eigenschaften des Druckbogens 1, wie beispielsweise dem Format, der Grammatur und der Geschwindigkeit, ermittelt die Steuereinheit 16 den erforderlichen Druck des zu erzeugenden Druckluftstosses 12' und stellt diesen mittels des dritten Steuerelements 20 entsprechend ein oder verstellt diesen bei Bedarf. Zudem oder alternativ dazu können mittels der Steuereinheit 16 und über das zweite Steuerelement 18 die Querschnittsflächen 19 der Austrittsöffnungen 11 und/oder über die erste Steuerelemente 17 auch die Zeitdauer der Beaufschlagung des jeweiligen Segments 32 und damit die Dauer des Druckluftstosses 12' eingestellt werden. Dabei beträgt die durchschnittliche Dauer eines Druckluftstosses 12' etwa 5 bis 10 Millisekunden (ms) und der verwendete Druck liegt im Bereich von etwa 300 bis 800 kPA (3 bis 8 bar). Durch die Kraft des Druckluftstosses 12' wird der zumeist mehrlagige Druckbogen 1 aus der Führungsebene 3 heraus zu den rotierenden Falzwalzen 5 transportiert, d.h. nahezu flächig an die Falzwalzen 5 gedrückt. Dabei wird der Druckbogen 1 zunächst im Bereich seiner durch den Aufprall der Druckluft 12 führenden Falzlinie 8 und schliesslich komplett zwischen die Falzwalzen 5, d.h. in deren Falzspalt 7 gezogen, dort an der Falzlinie 8 abgepresst und schliesslich nach unten zur nicht näher dargestellten Abtransportstrecke 28 weitergeleitet.Should with the in Fig. 3 2 'shown a longitudinal fold in a sheet 1 are generated, the respective sheet 1 is therefore clocked in the second feed direction 26' centrally and parallel to the axes of rotation 6 of the folding rollers 5 and thus supplied in parallel to the compressed air device 10 and in a folding position 33 for Folded provided. Accordingly, the control unit 16 solves a compressed air surge 12 'through the outlet openings 11 of the segments 32 of the compressed air device 10 via control lines 15 connected to the first control elements 17 out as soon as the respective sheet 1 has reached the folding position 33. Depending on the control unit 16 known properties of the sheet 1, such as the format, the grammage and the speed, the control unit 16 determines the required pressure of the generated compressed air surge 12 'and adjusts this by means of the third control element 20 accordingly or adjusts this if necessary. In addition or as an alternative, by means of the control unit 16 and via the second control element 18, the cross-sectional areas 19 of the outlet openings 11 and / or via the first control elements 17, the duration of the application of the respective segment 32 and thus the duration of the compressed-air impact 12 'can be adjusted. The average duration of a compressed-air surge 12 'is approximately 5 to 10 milliseconds (ms) and the pressure used is in the range of approximately 300 to 800 kPa (3 to 8 bar). Due to the force of the compressed-air impact 12 ', the mostly multilayer printed sheet 1 is transported out of the guide plane 3 out to the rotating folding rollers 5, ie pressed against the folding rollers 5 almost flatly. In this case, the sheet 1 is first in the range of its by the impact of compressed air 12 leading fold line 8 and finally completely between the folding rollers 5, that is drawn in the seam gap 7, pressed there at the fold line 8 and finally forwarded down to the untranslated removal section 28 ,

Aufgrund der Veränderbarkeit der Grösse der Querschnittsflächen 19 und der zusätzlichen oder auch alternativen, mit unterschiedlichem Druck und/oder Zeitdauer erfolgenden Zuführung der Druckluft 12 zu den Austrittsöffnungen 11 kann die Vorrichtung 2' relativ einfach und schnell entsprechend den Eigenschaften des jeweiligen Druckbogens 1 sowie gemäss den Anforderungen eines aktuellen Fertigungsauftrags eingestellt bzw. verstellt werden.Due to the variability of the size of the cross-sectional areas 19 and the additional or alternative, with different pressure and / or time duration supplying the compressed air 12 to the outlet openings 11, the device 2 'relatively simple and fast according to the characteristics of the respective sheet 1 and according to the Requirements of a current production order are adjusted or adjusted.

Die Fig. 4 zeigt in einer schematischen Darstellung einen Schnitt durch ein in Fig. 3 dargestelltes Segment 32 der Drucklufteinrichtung 10. In dieser zusätzlichen Variante verfügt das Segment 32 über zwei separate, mit der Druckluftquelle 14 verbundene und jeweils mittels eines ebenfalls als Magnetventil ausgebildeten Steuerelements 17', 17" sowohl zum Verändern der Zeitdauer der Beaufschlagung der Austrittsöffnungen 11', 11" mit Druckluft 12 als auch zum Verändern von Querschnittsflächen 19', 19" der Austrittsöffnungen 11', 11" versehene Druckluftleitungen 13', 13". Zudem weist das Segment 32 jeweils eine an die Druckluftleitungen 13', 13" anschliessende, im Inneren des Segments 32 angeordnete Verteilleitung 30', 30" für jeweils vier erste bzw. zweite Austrittsöffnungen 11', 11" auf, wobei die ersten Austrittsöffnungen 11' mit dem einen Steuerelement 17' und die zweiten Austrittsöffnungen 11" mit dem anderen Steuerelement 17" verbunden sind. Statt der hier dargestellten jeweils vier Austrittsöffnungen 11', 11" können natürlich auch jeweils zwei, drei oder mehr als vier Austrittsöffnungen mit der Verteilleitung 30' bzw. mit der Verteilleitung 30" verbunden sein. Die Querschnittsflächen 19', 19" der zur gleichen Verteilleitung 30', 30" gehörenden Austrittsöffnungen 11', 11" sind jeweils gleiche gross ausgebildet, wobei sich deren Grösse von der Grösse der vier zur jeweils anderen Verteilleitung 30', 30" gehörenden Austrittsöffnungen 11 ", 11' derart unterscheidet, dass die vier ersten Austrittsöffnungen 11' jeweils mit einer grösseren Querschnittsfläche 19' und die vier zweiten Austrittsöffnungen 11" jeweils mit einer kleineren Querschnittsfläche 19" ausgebildet sind.The Fig. 4 shows a schematic representation of a section through a in Fig. 3 represented segment 32 of the compressed air device 10. In this additional variant, the segment 32 has two separate, connected to the compressed air source 14 and each by means of a likewise designed as a solenoid valve control 17 ', 17 "both for varying the time duration of the application of the outlet openings 11 ', 11 "with compressed air 12 as well as for changing cross-sectional areas 19', 19" of the outlet openings 11 ', 11 "provided compressed air lines 13', 13". In addition, the segment 32 in each case one to the compressed air lines 13 ', 13 ", arranged in the interior of the segment 32 distribution line 30', 30" for four first and second outlet openings 11 ', 11 ", wherein the first outlet openings 11' with one control element 17 'and the second outlet openings 11 "are connected to the other control element 17." Instead of the four outlet openings 11', 11 "shown here, two, three or more than four outlet openings can of course also be connected to the distribution line 30 '. The cross-sectional areas 19 ', 19 "of the outlet openings 11', 11" belonging to the same distribution line 30 ', 30 "are in each case of the same size, the size being the same as that of the four different distribution line 30 ', 30 "belonging outlet openings 11", 11' so different that the four first outlet openings 11 'each with a larger a cross-sectional area 19 'and the four second outlet openings 11 "are each formed with a smaller cross-sectional area 19".

Diese Variante erlaubt eine relativ einfache Dosierung des Druckluftstosses 12' des Segments 32. Werden beispielsweise beide Steuerelemente 17', 17" geöffnet, resultiert daraus ein hoher Druck der im Segment 32 verfügbaren Druckluft 12, d.h. ein relativ starker Druckluftstoss 12'. Sind die beiden Steuerelemente 17', 17" dagegen geschlossen, ist das Segment 32 inaktiv. Wird nur das mit den jeweils mit einer kleine Querschnittsfläche 19" ausgestatteten Austrittsöffnungen 11" verbundene Steuerelement 17" geöffnet, ergibt sich ein schwacher Druckluftstoss 12', während ein mittelstarker Druckluftstoss 12' dann erzeugt wird, wenn lediglich das mit den jeweils mit einer grösseren Querschnittsfläche 19' ausgestatteten Austrittsöffnungen 11' verbundene Steuerelement 17' geöffnet ist. Durch Öffnen oder Schliessen beider Steuerelemente 17', 17" wird zudem die Zeitdauer der Beaufschlagung des Segments 32 mit Druckluft 12 verändert. Zusätzlich dazu kann die Zufuhr der Druckluft 12 zu den Austrittsöffnungen 11', 11" des Segments 32 mit unterschiedlichem Druck erfolgen, indem ein in der zur Druckluftquelle 14 führenden Druckluftleitung 13 angeordnetes, beispielsweise als Druckminderventil ausgebildetes, weiteres Steuerelement 20' von der hier nicht dargestellten Steuereinheit 16 entsprechend beaufschlagt wird. In Fig. 4 ist mit strichpunktierten Linien angedeutet, dass dazu die beiden Druckluftleitungen 13', 13" zur Druckluftleitung 13 zusammengeführt sind.If, for example, both control elements 17 ', 17 "are opened, this results in a high pressure of the compressed air 12 available in the segment 32, ie a relatively strong compressed-air impact 12' Controls 17 ', 17 "closed, the segment 32 is inactive. If only the control 17 "connected to the respective outlet openings 11" equipped with a small cross-sectional area 19 is opened, a weak compressed-air impact 12 'results, while a medium-pressure compressed-air impact 12' is produced, if only that with the respective larger cross-sectional area By opening or closing both control elements 17 ', 17 ", the time duration of the loading of the segment 32 with compressed air 12 is also changed. In addition to this, the supply of the compressed air 12 to the outlet openings 11 ', 11 "of the segment 32 can take place with different pressure, by a further control element 20' arranged in the compressed air line 13 leading to the compressed air source 14, for example designed as a pressure reducing valve the control unit 16, not shown here is acted upon accordingly. In Fig. 4 is indicated by dash-dotted lines, that for this purpose the two compressed air lines 13 ', 13 "are brought together to the compressed air line 13.

Beim Betrieb der Vorrichtung 2' werden somit mehrere, jeweils mit dem gleichen Steuerelement 17', 17" verbundene Austrittsöffnungen 11', 11" eines Segments 32 gemeinsam mit Druckluft 12 angesteuert. Durch entsprechendes Beaufschlagen der Steuerelemente 17', 17", 20' kann der Druckluftstoss 12' eines Segments 32, mehrerer oder aller Segmente 32 einfach und schnell entsprechend den Eigenschaften des in der Falzposition 33 bereitgestellten Druckbogens 1 dosiert werden.During operation of the device 2 ', a plurality of outlet openings 11', 11 "of a segment 32 connected to the same control element 17 ', 17" are thus actuated together with compressed air 12. By appropriate action on the control elements 17 ', 17 ", 20', the compressed-air impact 12 'of a segment 32, several or all segments 32 can be dosed easily and quickly according to the properties of the printed sheet 1 provided in the folding position 33.

Natürlich können die Querschnittsflächen 19', 19" der ersten und zweiten Austrittsöffnungen 11', 11" des Segments 32 der Drucklufteinrichtung 10 auch gleich gross ausgebildet sein, wobei dann jedoch lediglich eine geringere Abstufung der Dosierung eines Druckluftstosses 12' erreicht wird, als mit den zuvor beschriebenen, unterschiedlich grossen Querschnittsflächen 19', 19". Ebenso können die Querschnittsflächen 19, 19', 19" der Austrittsöffnungen 11, 11', 11" unterschiedlicher Segmente 32 unterschiedlich gross ausgebildet und/oder Druckluft 12 zu den Austrittsöffnungen 11, 11', 11" unterschiedlicher Segmente 32 mit unterschiedlichem Druck zugeführt und/oder die Zeitdauer der Beaufschlagung unterschiedlicher Segmente 32 mit Druckluft 12 unterschiedlich gewählt werden.Of course, the cross-sectional areas 19 ', 19 "of the first and second outlet openings 11', 11" of the segment 32 of the compressed air device 10 may be the same size, but then only a smaller gradation of the dosage of a compressed-air surge 12 'is achieved, as with the Likewise, the cross-sectional areas 19, 19 ', 19 "of the outlet openings 11, 11', 11" of different segments 32 can have a different size and / or compressed air 12 can reach the outlet openings 11, 11 '. , 11 "different segments 32 supplied with different pressure and / or the time duration of the application of different segments 32 are selected differently with compressed air 12.

Durch Ergreifen zumindest einer dieser Massnahmen können die Segmente 32 vorteilhaft jeweils gleiche oder unterschiedliche Druckluftstösse 12' auslösen. Dadurch kann der Falzprozess optimal auf die bereits oben angegebenen Eigenschaften eines aktuell zu falzenden Druckbogens 1, wie Grammatur, Format, Reibwert, Porosität, Farbbelegung usw. abgestimmt und somit eine konstant gute Falzqualität erzielt werden. Zudem kann eine Abweichung zur Falzposition 33 des bereitgestellten Druckbogens 1 durch Einsatz zumindest einer dieser Massnahmen mindestens teilweise korrigiert werden. Beim Querfalzen können asymmetrisch gefalzte Druckbogen 1, welche beispielsweise unterschiedliche über den Druckbogen 1 verteilte Seitenanzahlen aufweisen, mit entsprechend unterschiedlichen Druckluftstössen 12' belaufschlagt werden, d.h. an Stellen mit einer kleineren Bogendicke erfolgen Druckluftstösse 12' aus der mindestens einen Austrittsöffnung 11" mit einer kleineren Querschnittsfläche 19" und/oder mit einem geringeren Druck und/oder über eine geringere Zeitdauer als an Stellen mit grösserer Bogendicke.By taking at least one of these measures, the segments 32 can advantageously trigger identical or different bursts of compressed air 12 '. As a result, the folding process can be optimally matched to the properties of a sheet 1 to be folded, such as grammage, size, coefficient of friction, porosity, ink coverage, etc., already specified above, and thus a consistently good folding quality can be achieved. In addition, a deviation from the folding position 33 of the printed sheet 1 provided can be at least partially corrected by using at least one of these measures. When Querfalzen asymmetrically folded sheets 1, which have, for example, different numbers distributed over the sheet 1 number of pages, belaufschlagt with corresponding different Druckluftstössen 12 ' compressed air surges 12 'from the at least one outlet opening 11 "with a smaller cross-sectional area 19" and / or at a lower pressure and / or over a shorter period of time than at locations with greater arch thickness at locations with a smaller arc thickness.

Wie in Fig. 4 und in Fig. 6 dargestellt, sind die Austrittsöffnungen 11, 11', 11" der Segmente 32 der Drucklufteinrichtung 10 in einer Reihe 31 angeordnet, welche in einer nicht dargestellten, im Wesentlichen senkrecht durch die Führungsebene 3 verlaufenden Ebene ausgebildet ist. Dadurch kann ein in der Vorrichtung 2, 2' in der ersten bzw. der zweiten Zuführrichtung 26, 26' korrekt bereitgestellter Druckbogen 1 mittels der jeweils erzeugten Druckluftstösse 12' passgenau sowie sicher zu den Falzwalzen 5 gefördert und dort in hoher Qualität gefalzt werden.As in Fig. 4 and in Fig. 6 2, the outlet openings 11, 11 ', 11 "of the segments 32 of the compressed air device 10 are arranged in a row 31, which is formed in a plane, not shown, extending substantially perpendicularly through the guide plane 3. As a result, a device 2 in FIG. 2 'in the first and the second feed direction 26, 26' correctly provided sheet 1 by means of the respective generated compressed air pulses 12 'accurately and safely conveyed to the folding rollers 5 and folded there in high quality.

Die Fig. 5a und 5b zeigen in einem weiteren Ausführungsbeispiel jeweils eine schematische Seitenansicht einer Vorrichtung 2" zum Längsfalzen von Druckbogen 1', 1", wobei aus Übersichtlichkeitsgründen die bereits in den Figuren 1 bis 4 dargestellten Steuerelemente weggelassen worden sind. Die Drucklufteinrichtung 10 dieser Vorrichtung 2" ist mit drei stromabwärtigen Segmenten 32' sowie mit drei stromaufwärtigen Segmenten 32" ausgestattet und weist zwei in der zweiten Zuführrichtung 26' hintereinander angeordnete Falzpositionen 33', 33" auf, in welche Druckbogen 1', 1" mit der hier nur angedeuteten, zweiten Transporteinheit 24' und auf dem ersten Führungselement 21 bereitgestellt werden. Zur Unterstützung der Bereitstellung eines Druckbogens 1' in der ersten Falzposition 33' ist die Vorrichtung 2" mit einem ersten, in der Führungsebene 3 und an einem stromabwärtigen Ende 34 der Vorrichtung 2" angeordneten Anschlag 35' ausgestattet. Zur Unterstützung der Bereitstellung eines Druckbogens 1" in der zweiten Falzposition 33" ist stromauf des mindestens einen ersten Anschlags 35' mindestens ein weiterer Anschlag 35" angeordnet, und um einen überformatigen Wert vom ersten Anschlag 35' beabstandet. Beide Anschläge 35', 35" sind über die Führungsebene 3 anhebbar und/oder unter die Führungsebene 3 absenkbar ausgebildet. Gegenüber den in den Figuren 1 und 2 gezeigten Vorrichtungen 2, 2' weist die Vorrichtung 2" zwei Abtransportstrecken 28', 28" für gefalzten Druckbogen 1', 1" auf.The Fig. 5a and 5b show in a further exemplary embodiment in each case a schematic side view of a device 2 "for longitudinal folding of printed sheets 1 ', 1", wherein for reasons of clarity already in the FIGS. 1 to 4 have been omitted controls shown. The compressed air device 10 of this device 2 "is equipped with three downstream segments 32 'and with three upstream segments 32" and has two in the second feed direction 26' successively arranged folding positions 33 ', 33 ", in which sheet 1', 1" with the only indicated here, the second transport unit 24 'and on the first guide member 21 are provided. To assist in providing a signature 1 'in the first folding position 33', the device 2 "is provided with a first stop 35 'arranged in the guide plane 3 and at a downstream end 34 of the device 2". To support the provision of a printing sheet 1 "in the second folding position 33", at least one further stop 35 "is arranged upstream of the at least one first stop 35 'and spaced from the first stop 35' by an over-sized value. can be raised via the management level 3 and / or formed lowerable under the management level 3. Opposite in the Figures 1 and 2 shown devices 2, 2 ', the device 2 "two removal lines 28', 28" for folded sheet 1 ', 1 "on.

Analog der Vorrichtung 2' wird der Vorrichtung 2" ein erster Druckbogen 1' in der zweiten Zuführrichtung 26' mittig und parallel zu den Drehachsen 6 der Falzwalzen 5 getaktet zugeführt, d.h. zum Falzen bereitgestellt. Die Bereitstellung erfolgt hier jedoch in einer von mindestens zwei in Zuführrichtung 26' hintereinander vorgesehenen Falzpositionen 33', 33". Die jeweilige Falzposition 33', 33" wird entsprechend eines vorgegebenen Fertigungsauftrags ausgewählt und der Druckluftstoss 12' erfolgt jeweils lediglich auf in der Falzposition 33', 33". befindliche Druckbogen 1', 1". Dementsprechend löst die Steuereinheit 16 über das erste Steuerelement 17 einen Druckluftstoss 12' durch die Austrittsöffnungen 11 der Segmente 32' der Drucklufteinrichtung 10 aus, sobald der Druckbogen 1' die gewünschte Falzposition 33' erreicht hat. Wie bei den Vorrichtungen 2, 2' kann auch bei dieser Lösung ein den Qualitätsanforderungen nicht entsprechender Druckbogen 1', 1" mittels der Transporteinheit 24' in der Führungsebene 3 zur Ausschleusstrecke 29 weitertransportiert und damit aus der Vorrichtung 2" ausgeschleust werden. Dazu wird der ersten Anschlag 35' entweder über die Führungsebene 3 angehoben oder unter diese abgesenkt. Daher kann auch bei diesem Ausführungsbeispiel eine entsprechende Weichenfunktion einer vor- oder nachgelagerten Vorrichtung eingespart werden.Analogously to the device 2 ', the device 2 "is supplied with a first printed sheet 1' in the second feed direction 26 'in the middle and parallel to the axes of rotation 6 of the folding rollers 5, ie provided for folding Feeding direction 26 'successively provided folding positions 33', 33 ". The respective folding position 33 ', 33 "is selected according to a given production order and the compressed-air impact 12' takes place in each case only in the folding position 33 ', 33". Accordingly, the control unit 16 triggers via the first control element 17 a compressed air surge 12 'through the outlet openings 11 of the segments 32' of the compressed air device 10 as soon as the signature 1 'has reached the desired folding position 33' In the case of this solution, the devices 2, 2 'can also transport a printing sheet 1', 1 "which does not meet the quality requirements to the removal path 29 by means of the transport unit 24 'in the guide plane 3 and thus be discharged from the device 2" 35 'is either raised above the guide level 3 or lowered below it, which is why a corresponding switch function of an upstream or downstream device can also be saved in this exemplary embodiment.

In Fig. 5a ist die Vorrichtung 2" in einem ersten Verfahrensschritt gezeigt, bei dem zunächst der erste, in der Führungsebene 3 zugeführte Druckbogen 1' in der ersten Falzposition 33' am ersten Anschlag 35' bereitgestellt worden ist. Der zweite, nachfolgende Druckbogen 1" ist zu diesem Zeitpunkt ebenfalls bereits teilweise in die Vorrichtung 2" eingeführt worden. Zum Auslösen eines Druckluftstosses 12' und damit zum Zuführen des ersten Druckbogens 1' zu den Falzwalzen 5 werden durch entsprechende Betätigung ihrer ersten Steuerelemente 17 lediglich die drei in Zuführrichtung 26' stromabwärtigen Segmente 32' der Drucklufteinrichtung 10 mit Druckluft 12 beaufschlagt, während die drei stromaufwärtigen Segmente 32" abgestellt sind. Der gefalzte erste Druckbogen 1' wird sodann durch die Falzwalzen 5 zur ersten Abtransportstrecke 28' weitergeleitet.In Fig. 5a the device 2 "is shown in a first method step, in which first the first printed sheet 1 'supplied in the guide plane 3 has been provided in the first folding position 33' on the first stop 35 ' Time has likewise already been partially introduced into the device 2 "For triggering a compressed-air impact 12 'and thus for feeding the first printed sheet 1' to the folding rollers 5, by actuation of their first control elements 17, only the three downstream segments 32 'in the feed direction 26' are the compressed air device 10 is supplied with compressed air 12, while the three upstream segments 32 "are turned off. The folded first printed sheet 1 'is then forwarded by the folding rollers 5 to the first removal path 28'.

Aufgrund der Ausbildung der Vorrichtung 2 mit zwei Falzpositionen 33', 33" und zwei Abtransportstrecken 28', 28" sowie aufgrund der segmentweisen Beaufschlagung der Drucklufteinrichtung 10 kann der nachfolgender Druckbogen 1" vorteilhaft bereits dann in die Vorrichtung 2" transportiert werden, wenn der vorlaufende Druckbogen 1' seine Falzposition 33' noch nicht erreicht hat.Due to the design of the device 2 with two folding positions 33 ', 33 "and two removal lines 28', 28" and due to the segmental loading the compressed air device 10, the subsequent sheet 1 "advantageously already in the device 2" are transported when the leading sheet 1 'has not reached its folding position 33' yet.

Der nachfolgende Druckbogen 1" kann dann entweder bis zur gleichen Falzposition 33' am ersten Anschlag 35' gefördert oder wie in Fig. 5b als zweiter Verfahrensschritt gezeigt, in der weiter stromauf befindlichen, zweiten Falzposition 33" bereitgestellt werden, nachdem zuvor der zweite Anschlag 35" in die Führungsebene 3 der Vorrichtung 2" angehoben worden ist. Durch entsprechende Beaufschlagung lediglich der stromaufwärtigen Segmente 32" der Drucklufteinrichtung 10 wird dieser Druckbogen 1" anschliessend ebenfalls zu den Falzwalzen 5 gefördert, dort gefalzt und der zweiten Abtransportstrecke 28" übergeben. Durch die auf diese Weise erfolgende Aufteilung der Druckbogen 1 in zwei separat zu falzende und an separate Abtransportstrecken 28', 28" weiterzuleitende Produktströme können die Druckbogen 1', 1" in der Vorrichtung 2" bereits zur Bildung jeweils zusammengehörender Druckbogen 1', 1", welche später jeweils einen gemeinsamen Buchblock ergeben sollen, getrennt werden. Dabei kann die die Vorrichtung 2" mittels der Steuereinheit 16 je nach aktuellem Fertigungsauftrag derart betrieben werden, dass die Druckbogen 1', 1" jeweils alternativ in einer der beiden Falzpositionen 33', 33" bereitgestellt und damit der entsprechenden Abtransportstrecke 28', 28" zugeführt werden. Zusätzlich zum bereits oben beschriebenen Ausschleusen ungefalzter Druckbogen 1', 1" auf der Ausschleusstrecke 29 können hier auch bereits gefalzte, den Qualitätsanforderungen nicht entsprechende Druckbogen 1', 1" auf einer der Abtransportstrecken 28', 28" ausgeschleust werden, während die Produktion auf der anderen Abtransportstrecke 28", 28' weiter läuft.The subsequent printing sheet 1 "can then be conveyed either to the same folding position 33 'on the first stop 35' or as in Fig. 5b as second method step, are provided in the further upstream second folding position 33 "after previously lifting the second stopper 35" into the guiding plane 3 of the device 2 "by acting on only the upstream segments 32" of the compressed air device 10 this sheet 1 "then also promoted to the folding rollers 5, there folded and the second removal section 28" passed. By taking place in this way division of the sheet 1 in two separately to be folded and to separate evacuation routes 28 ', 28 "weiterzuleitende product streams, the sheet 1', 1" in the device 2 "already belonging together forming sheet 1 ', 1" , which will later each give a common book block to be separated. In this case, the device 2 "can be operated by means of the control unit 16 depending on the current production order such that the printed sheets 1 ', 1" are alternatively provided in one of the two folding positions 33', 33 "and thus the corresponding removal section 28 ', 28". be supplied. In addition to the already described above unfolded blank sheet 1 ', 1 "on the Ausschleusstrecke 29 here also folded, the quality requirements not appropriate sheet 1', 1" on one of the Abtransportstrecken 28 ', 28 "are discharged, while the production on the other removal route 28 ", 28 'continues.

Die Fig. 5c und 5d zeigen ein weiteres ähnliches Ausführungsbeispiel, mit einer Vorrichtung 2"', mit der statt der beiden voneinander beabstandeten Falzpositionen 33', 33" der Fig. 5a und 5b zwei einander in der zweiten Zuführrichtung 26' überlappende Falzpositionen 36', 36" und eine gemeinsame Abtransportstrecke 37 für einander überlappende Druckbogen 1', 1" ausgebildet sind. Dazu sind die beiden Anschläge 35', 35" um einen unterformatigen Wert beabstandet voneinander angeordnet. Je nach anschliessender Weiterverarbeitung kann damit auf der gemeinsamen Abtransportstrecke 37 vorteilhaft ein Produktstrom 38 aus einander in der zweiten Zuführrichtung 26' teilweise überlappenden (s. Doppelpfeil), gefalzten Druckbogen 1', 1" erzeugt werden, welche später entweder einen gemeinsamen Buchblock bilden oder aber wieder voneinander getrennt werden sollen. Natürlich kann mit dieser Vorrichtung 2"' durch mehrmalig hintereinander erfolgendes Bereitstellen von Druckbogen 1' in der ersten Falzposition 36' bzw. durch mehrmalig hintereinander erfolgendes Bereitstellen von Druckbogen 1" in der ersten Falzposition 36' und/oder in der zweiten Falzposition 36" auch ein nicht dargestellter, zweiter Produktstrom aus einander in der zweiten Zuführrichtung 26' teilweise überlappenden Druckbogen 1', 1" erzeugt werden, bei dem sich mehrere aufeinander folgende Druckbogen 1' bzw. mehrere aufeinander folgende Druckbogen 1" zudem quer zur zweiten Zuführrichtung 26' teilweise überlappen.The Fig. 5c and 5d show a further similar embodiment, with a device 2 "', with the place of the two spaced apart folding positions 33', 33" of the Fig. 5a and 5b two folding positions 36 ', 36 "overlapping one another in the second feed direction 26' and a common removal distance 37 for overlapping printed sheets 1 ', 1" are formed. For this purpose, the two stops 35 ', 35 "are spaced apart from one another by a sub-format value After subsequent further processing, a product stream 38 can be advantageously produced on the common removal path 37, partially overlapping (see double arrow), folded printed sheet 1 ', 1 "in the second feed direction 26', which later either form a common book block or again Of course, with this device 2 "'by repeatedly successively providing printing sheet 1' in the first folding position 36 'or by repeatedly successively providing printing sheet 1" in the first folding position 36' and / or in the Second folding position 36 "also an unillustrated, second product stream from each other in the second feed direction 26 'partially overlapping sheet 1', 1" are generated, in which several consecutive sheet 1 'or more consecutive sheet 1 "also transverse to partially overlap second feeding direction 26 '.

Sowohl bei den in den Figuren 5a und 5b als auch bei den in den Figuren 5c und 5d dargestellten Ausführungsbeispielen kann der Druckluftstoss 12' auch vor Erreichen der jeweiligen Falzposition 33, 33', 33", 36', 36" ausgelöst werden, um, den Druckbogen 1', 1" durch eine dementsprechende, quer zur Zuführrichtung 26' erfolgende Verformung derart zu versteifen, dass die durch Anstossen des Druckbogens 1', 1" an die Anschläge 35', 35" bestehende Gefahr einer Verformung in Zuführrichtung 26' ausgeschlossen werden kann.Both at the in the FIGS. 5a and 5b as well as in the in the FIGS. 5c and 5d illustrated embodiments, the compressed air joint 12 'even before reaching the respective folding position 33, 33', 33 ", 36 ', 36" are triggered to', the sheet 1 ', 1 "by a corresponding, transversely to the feed direction 26' occurring deformation such to stiffen that by abutment of the sheet 1 ', 1 "to the stops 35', 35" existing risk of deformation in the feed direction 26 'can be excluded.

Bei entsprechender Ausbildung der zweiten Transporteinheit 24', beispielsweise mit einem oberen und mit unteren Transportbändern 25, 25', 25", kann natürlich sowohl die Vorrichtung 2" (Figuren 5a und 5b) als auch die Vorrichtung 2"' (Figuren 5c und 5d) ohne die Anschläge 35', 35" betrieben werden. In diesem Fall erfolgt die Bereitstellung der Druckbogen 1', 1" in der jeweiligen Falzposition 33', 33", 36', 36" ausschliesslich mittels der zweiten Transporteinheit 24' und der Führungselemente 21, 23. Die Anschläge 35', 35" können dann optional zur Unterstützung der Bereitstellung der Druckbogen 1', 1" dienen.With appropriate design of the second transport unit 24 ', for example, with an upper and lower conveyor belts 25, 25', 25 ", of course, both the device 2" ( FIGS. 5a and 5b ) as well as the device 2 "'( FIGS. 5c and 5d In this case, the provision of the printing sheets 1 ', 1 "in the respective folding position 33', 33", 36 ', 36 "takes place exclusively by means of the second transport unit 24' and the guide elements 21, 23. The stops 35 ', 35 "can then optionally serve to support the provision of the printed sheets 1', 1" serve.

Wie in Fig. 6 durch Doppelpfeile angedeutet, ist die ebenfalls drei Segmente 32 aufweisende Drucklufteinrichtung 10 in einer parallel und beabstandet zur nicht dargestellten Führungsebene 3 der Vorrichtung 2' verlaufenden Ausrichtebene 39 beispielsweise motorisch verschiebbar und/oder schwenkbar ausgebildet. Daher kann auch ein der Vorrichtung 2' etwas verschoben oder verdreht zugeführter Druckbogen 1, dessen Falzlinie 8 von der Reihe 31 der Austrittsöffnungen 11 abweicht, durch entsprechendes Verschieben und/oder Schwenken der Drucklufteinrichtung 10 genau an der Falzlinie 8 mit Druckluft 12 beaufschlagt und in den zwischen den hier nicht dargestellten Falzwalzen 5 ausgebildeten Falzspalt 7 befördert werden. Der entsprechende Versatz, d.h. der absolute Betrag, um den ein zu falzender Druckbogen 1 in der Führungsebene 3 verschoben oder verdreht ist, wird dazu mittels nicht gezeigter Sensoren festgestellt und an die Steuereinheit 16 weitergeleitet. Daraufhin beaufschlagt die Steuereinheit 16 einen ebenfalls nicht gezeigten Stellmotor, welcher die Drucklufteinrichtung 10 in der Ausrichtebene 39 verschiebt und/oder schwenkt und somit den Versatz des Druckbogens 1 ausgleicht.As in Fig. 6 indicated by double arrows, which also has three segments 32 having compressed air device 10 in a parallel and spaced from the guide plane 3, not shown, the device 2 'extending alignment plane 39, for example, designed to be motorized and / or pivotable. Therefore, one of the device 2 'slightly shifted or twisted supplied sheet 1, the fold line 8 deviates from the row 31 of the outlet openings 11, by corresponding displacement and / or pivoting of the compressed air device 10 exactly at the fold line 8 pressurized air 12 and into the be transported between the fold rollers 5, not shown here formed fold 7. The corresponding offset, ie the absolute amount by which a sheet 1 to be folded is shifted or rotated in the guide plane 3, is determined by means of sensors, not shown, and forwarded to the control unit 16. Then, the control unit 16 acts on a servo motor, also not shown, which shifts the compressed air device 10 in the alignment plane 39 and / or pivots and thus compensates for the offset of the sheet 1.

Alternativ zur Lösung gemäss Fig. 6 zeigt die Fig. 7 ein weiteres Ausführungsbeispiel mit einer gleichfalls drei Segmente 32 aufweisenden Drucklufteinrichtung 10, deren Austrittsöffnungen 11 in drei parallel zum Falzspalt 7 verlaufenden Reihen 31', 31", 31"' angeordnet sind. Wird hier mittels ebenfalls nicht gezeigten Sensoren ein Versatz des zu falzenden Druckbogens 1 in der Führungsebene 3 festgestellt, muss die Drucklufteinrichtung 10 zur Anpassung der Position der Austrittsöffnungen 11 nicht wie bei dem in Fig. 6 gezeigten Ausführungsbeispiel in einer Ausrichtebene 39 verschoben und/oder geschwenkt werden. Vielmehr genügt zum Ausgleich des Versatzes eine entsprechende Ansteuerung der in den jeweiligen Reihen 31 31", 31"' befindlichen Austrittsöffnungen 11, die dazu parallel zum Falzspalt 7 und segmentweise versetzt mit Druckluft 12 beaufschlagt werden. Bei dem in Fig. 7 gezeigten Versatz des Druckbogens 1 könnten beispielsweise die in der ersten Reihe 31' angeordneten Austrittsöffnungen 11 des stromaufwärtigen Segments 32, die in der zweiten Reihe 31" angeordneten Austrittsöffnungen 11 des mittlerem Segments 32 und die in der dritten Reihe 31"' angeordneten Austrittsöffnungen 11 des stromabwärtigen Segments 32 mit Druckluft 12 angesteuert werden. Zur Realisierung dieser Lösung können die Austrittsöffnungen 11 der Drucklufteinrichtung 10 natürlich auch in zwei oder in mehr als drei, jeweils parallel zum Falzspalt 7 ausgerichteten Reihen 31 und in mehr als drei Segmenten 32 angeordnet sein.Alternatively to the solution according to Fig. 6 show the Fig. 7 a further embodiment with a likewise three segments 32 having compressed air device 10, the outlet openings 11 in three parallel to the folding gap 7 extending rows 31 ', 31 ", 31"' are arranged. If an offset of the sheet 1 to be folded in the guide plane 3 is detected here by means of sensors, also not shown, the compressed air device 10 does not have to adapt the position of the outlet openings 11 as in the case of FIG Fig. 6 shown embodiment can be moved and / or pivoted in an alignment plane 39. Rather, to compensate for the offset sufficient control of the in the respective rows 31 31 ", 31 '' located outlet openings 11, which are parallel to the folding gap 7 and segmentally offset offset with compressed air 12 applied. At the in Fig. 7 For example, the displacement of the sheet 1 shown in the first row 31 'could include the outlet openings 11 of the upstream segment 32, the outlet openings 11 of the middle segment 32 arranged in the second row 31 ", and the outlet openings 11 of the downstream located in the third row 31"' Segments 32 are controlled by compressed air 12. To realize this solution can Of course, the outlet openings 11 of the compressed air device 10 in two or more than three, each aligned parallel to the folding gap 7 rows 31 and be arranged in more than three segments 32.

Bei allen Ausführungsbeispielen kann zur Verbesserung der Falzqualität, insbesondere zur Vermeidung von Eselsohren im gefalzten Druckbogen 1, 1', 1", nach dem Druckluftstoss 12' mindestens ein zweiter auf den gleichen Druckbogen 1 gerichteter Druckluftstoss 12" erfolgen (vgl. Figuren 1 bis 5c), dessen Druck und/oder Zeitdauer gegenüber dem ersten Druckluftstoss vorzugsweise unterschiedlich gewählt wird. Damit kann die Falzqualität des Druckbogens weiter verbessert werden.In all embodiments, to improve the folding quality, in particular to avoid dog-ears in the folded printed sheet 1, 1 ', 1 ", after the compressed air impact 12' at least a second on the same sheet 1 directed compressed air blast 12" take place (see. Figures 1 to 5c ), whose pressure and / or time duration is preferably selected differently with respect to the first compressed-air surge. Thus, the folding quality of the sheet can be further improved.

Claims (20)

  1. Device of the folding printed sheets, comprising
    • a guide plane (3) in which a printed sheet (1, 1', 1") can be made available in a folding position (33, 33', 33", 36', 36"),
    • at least two folding rollers (5) arranged on a first side (4) of the guide plane (3), each having a respective axis of rotation (6) and forming between them a folding gap (7) for the printed sheet (1, 1', 1") to be folded, the axes of rotation (6) of which folding rollers (5) are oriented both parallel to one another and also substantially parallel to the guide plane (3),
    • a compressed air device (10) oriented substantially parallel to the axes of rotation (6) of the folding rollers (5) and arranged on a second side (9) of the guide plane (3) opposite to the first side (4) of the guide plane (3) and arranged in the region of the folding gap (7), which compressed air device (10) is connected to a compressed air source (14) and to a control unit (16), and has at least one outlet opening (11, 11', 11") for compressed air (12) directed at the folding gap (7),
    characterised in that the compressed air device (10) has at least two segments (32, 32', 32") each having at least one respective outlet opening (11, 11', 11 ") provided with a cross-sectional area (19, 19', 19"), wherein each segment (32, 32', 32") is connected to the compressed air source (14) and to the control unit (16), has at least one control element (17, 18, 20; 17' 17", 20') and is designed to be activatable separately with compressed air (12).
  2. Device according to Claim 1, characterised in that the device (2, 2', 2", 2"') for making available the printed sheet (1, 1', 1") has a first feed direction (26) disposed substantially at right angles to the axes of rotation (6) of the folding rollers (5), or a second feed direction (26') disposed substantially parallel to the axes of rotation (6) of the folding rollers (5), and the segments (32, 32', 32") of the compressed air device (10) are arranged side-by-side in the first feed direction (26) or one behind the other in the second feed direction (26').
  3. Device according to Claim 1 or 2, characterised in that at least one first guide element (21) for the printed sheet (1, 1', 1") is arranged substantially in the guide plane (3), and at least one second guide element (23) for the printed sheet (1, 1', 1") is arranged between the at least one first guide element (21) and the compressed air device (10), the second guide element (23) extending to the immediate vicinity of the outlet openings (11, 11', 11") of the segments (32, 32', 32").
  4. Device according to either of Claims 2 and 3, characterised in that, in the guide plane (3), at least one first and one second folding position (33', 33") are formed one behind the other in the second feed direction (26') and the folding positions (33', 33") are arranged at a distance from one another, at least two delivery lines (28', 28") being arranged downstream of the folding rollers (5) and a first delivery line (28') being designed to be able to receive at least one printed sheet (1') made available in the first folding position (33'), and a second delivery line (28") being designed to be able to receive at least one printed sheet (1") made available in the second folding position (33").
  5. Device according to either of claims 2 and 3, characterised in that, in the guide plane (3), at least one first and one second folding position (36', 36") are formed one behind the other in the second feed direction (26') and the folding positions (36' 36") are arranged overlapping one another, a common delivery line (37) being arranged downstream of the folding rollers (5), which common delivery line (37) is designed to be able to receive at least one printed sheet (1') made available in the first folding position (36') and at least one printed sheet (1") made available in the second folding position (36"), the printed sheets (1', 1") overlapping one another in the second feed direction (26').
  6. Device according to any one of Claims 2 to 5, characterised in that at least one first and at least one second stop (35', 35") are formed in the guide plane (3), the second stop (35") being arranged upstream of the first stop (35') in the second feed direction (26'), and both stops (35' 35") being designed to be able to be raised above the guide plane (3) and/or to be able to be lowered below the guide plane (3).
  7. Device according to any one of Claims 1 to 6, characterised in that the compressed air device (10) has an alignment plane (39) disposed parallel to and at a distance from the guide plane (3) and is arranged displaceably and/or swivellably in this alignment plane (39).
  8. Device according to any one of Claims 1 to 7, characterised in that the at least one control element (17, 18, 20; 17', 17", 20') of at least one segment (30, 32', 32") of the compressed air device (10) can be activated via the control unit (16) in such a way that a duration of the supplying of the at least one outlet opening (11, 11', 11") of this segment (32, 32', 32") with compressed air (12), and/or a cross-sectional area (19, 19', 19") of this outlet opening (11, 11', 11"), and/or a pressure of the compressed air (12) which can be supplied to this outlet opening (11, 11', 11"), can be adapted to the characteristics of the printed sheet (1, 1', 1") made available.
  9. Device according to any one of Claims 1 to 8, characterised in that the segments (32, 32', 32") of the compressed air device (10) each have at least one first control element (17) for varying the duration of the supplying of the at least one outlet opening (11) with compressed air (12), and/or at least one second control element (18) for varying the cross-sectional area (19) of this outlet opening (11), and/or at least one third control element (20) for varying a pressure of the compressed air (12) which can be supplied to this outlet opening (11).
  10. Device according to any one of Claims 1 to 8, characterised in that at least one segment (32, 32', 32") of the compressed air device (10) has
    • at least two first outlet openings (11') with cross-sectional areas (19') of equal size and at least two second outlet openings (11") with cross-sectional areas (19") of equal size, the cross-sectional areas (19') of the first outlet openings (11') preferably being of a different size to the cross-sectional areas (19") of the second outlet openings (11 "),
    • at least one control element (17') and at least one other control element (17") for varying the duration of the supplying of the outlet openings (11' 11") with compressed air (12) and for varying the cross-sectional areas (19' 19") of the outlet openings (11', 11"), the first outlet openings (11') being connected to the one control element (17') and the second outlet openings (11") being connected to the other control element (17"),
    • at least one further control element (20') connected to the outlet openings (11', 11") for varying a pressure of the compressed air (12) which can be supplied to the outlet openings (11', 11").
  11. Method for folding printed sheets, whereby
    • a printed sheet (1, 1', 1") is made available in a folding position (33, 33', 33", 36', 36") located in a guide plane (3),
    • on a first side (4) of the guide plane (3) the printed sheet (1, 1', 1") is folded in a folding gap (7) between at least two rotating folding rollers (5) each having a respective axis of rotation (6), the axes of rotation (6) being oriented both parallel to one another and also parallel to the guide plane (3),
    • in the region of the folding gap (7), from a second side (9) of the guide plane (3) opposite to the first side (4), a compressed air discharge (12') directed at the printed sheet (1, 1', 1") made available in the folding position (33, 33', 33", 36', 36") and using compressed air (12) likewise made available is triggered from at least one outlet opening (11, 11', 11") of a compressed air device (10) connected to a compressed air source (14) and to a control unit (16), and through the effect of the compressed air discharge (12') the printed sheet (1, 1', 1") made available is transported out of the guide plane (3) to the rotating folding rollers (5),
    characterised in that the compressed air device (10) has at least two segments (32, 32', 32") each having at least one outlet opening (11, 11', 11") provided with a cross-sectional area (19, 19', 19"), wherein each segment (32, 32', 32") is connected to the compressed air source (14) and to the control unit (16), has at least one control element (17, 18, 20; 17', 17", 20') and is activated separately with compressed air (12), and wherein the control unit (16) triggers a compressed air discharge (12') from the at least one outlet opening (11, 11', 11") of at least one of the segments (32, 32', 32") of the compressed air device (10) on to the printed sheet (1, 1', 1") made available.
  12. Method according to Claim 11, characterised in that the printed sheet (1, 1', 1") is made available in a first feed direction (26) disposed substantially at right angles to the axes of rotation (6) of the folding rollers (5) and is impinged upon by the compressed air discharge (12') transversely to the first feed direction (26), or is made available in a second feed direction (26') substantially parallel to the axes of rotation (6) of the folding rollers (5) and is impinged upon by the compressed air discharge (12') longitudinally with respect to the second feed direction (26').
  13. Method according to Claim 12, characterised in that, in order to compensate for a printed sheet (1, 1', 1") made available in a displaced position in the guide plane (3) and/or in a skewed position with respect to the feed direction (26, 26'), the compressed air device (10) is displaced and/or skewed correspondingly parallel to the guide plane (3).
  14. Method according to Claim 12 or 13, characterised in that the printed sheet (1, 1', 1") is made available in one of at least two folding positions (33', 33") provided one behind the other in the second feed direction (26'), the respective folding position (33', 33") being selected according to a predetermined production order, the compressed air discharge (12') being applied only to the printed sheet (1, 1', 1") made available in the folding position (33', 33"), and the printed sheet (1, 1', 1") being received after folding by one of at least two delivery lines (28', 28").
  15. Method according to Claim 12 or 13, characterised in that at least two successive printed sheets (1', 1") are in each case made available at a distance from one another in a respective other of at least two folding positions (33' 33") provided one behind the other in the second feed direction (26'), the respective folding position (33' 33") being selected according to a predetermined production order, the compressed air discharge (12') being applied in each case only to the printed sheet (1', 1") located in the folding position (33', 33") and the printed sheets (1', 1") each being received, after folding, by a respective other of at least two delivery lines (28', 28").
  16. Method according to Claim 12 or 13, characterised in that at least two successive printed sheets (1', 1") are each made available overlapping one another in a respective other of at least two folding positions (36', 36") provided one behind the other in the second feed direction (26'), the respective folding position (36' 36") being selected according to a predetermined production order, the compressed air discharge (12') being applied in each case only to the printed sheet (1', 1") located in the folding position (36', 36"), and the printed sheets (1', 1") being received after folding by a common delivery line (37) while overlapping one another.
  17. Method according to any one of Claims 11 to 16, characterised in that, after the compressed air discharge (12'), at least one second compressed air discharge (12") directed at the same printed sheet (1, 1' 1") takes place, the pressure and/or duration of the second compressed air discharge (12") preferably being varied with respect to the compressed air discharge (12').
  18. Method according to any one of Claims 11 to 17, characterised in that the compressed air discharge (12') on to a printed sheet (1, 1', 1") made available is suppressed and this printed sheet (1, 1', 1") is ejected outwards in the guide plane (3).
  19. Method according to any one of Claims in 11 to 17, characterised in that a duration of the supplying of compressed air (12) to the at least one outlet opening (11, 11', 11") of at least one segment (32, 32', 32") of the compressed air device (10) and/or a cross-sectional area (19) of this outlet opening (11, 11', 11") and/or a pressure of the compressed air (12) supplied to this outlet opening (11, 11', 11"), is/are adapted to the characteristics of the printed sheet (1, 1' 1") made available and for this purpose is/are varied by means of the control unit (16), and the control unit (16) triggers a compressed air discharge (12') modified according to the characteristics of the printed sheet (1, 1', 1") made available.
  20. Method according to any one of Claims 11 to 17, characterised in that the at least one segment (32, 32', 32") of the compressed air device (10) has at least two first outlet openings (11') with cross-sectional areas (19') of equal size and at least two second outlet openings (11") with cross-sectional areas (19") of equal size, the cross-sectional areas (19') of the first outlet openings (11') preferably being of a different size to the cross-sectional areas (19") of the second outlet openings (11"), in that the at least one segment (32, 32', 32") is connected to at least one control element (17') and to at least one other control element (17") for varying the duration of the supplying of the outlet openings (11', 11") with compressed air (12) and for varying the cross-sectional areas (19', 19") of the outlet openings (11', 11"), the duration of the supplying of the first and second outlet openings (11', 11") with compressed air (12), and the cross-sectional areas (19', 19") of the outlet openings (11', 11"), being in each case varied in that the first outlet openings (11') are subjected to the influence of the one control element (17') and the second outlet openings (11") are subjected to the influence of the other control element (17"), a pressure of the compressed air (12) supplied to the outlet openings (11', 11") being, in addition, optionally varied by influencing at least one further control element (20') connected to the outlet openings (11', 11").
EP13190216.5A 2012-10-30 2013-10-25 Device and method for folding printed sheets Active EP2727869B8 (en)

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Also Published As

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EP2727869B8 (en) 2016-03-16
US20140121093A1 (en) 2014-05-01
EP2727869A1 (en) 2014-05-07
US9650224B2 (en) 2017-05-16
JP2014088266A (en) 2014-05-15
JP6247498B2 (en) 2017-12-13

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