EP2723520A1 - Procédé et dispositif pour la coulée continue d'une ébauche de profilé - Google Patents
Procédé et dispositif pour la coulée continue d'une ébauche de profiléInfo
- Publication number
- EP2723520A1 EP2723520A1 EP11740698.3A EP11740698A EP2723520A1 EP 2723520 A1 EP2723520 A1 EP 2723520A1 EP 11740698 A EP11740698 A EP 11740698A EP 2723520 A1 EP2723520 A1 EP 2723520A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- mold
- section
- refractory
- blank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000000605 extraction Methods 0.000 claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 37
- 239000002184 metal Substances 0.000 claims abstract description 37
- 238000009749 continuous casting Methods 0.000 claims abstract description 33
- 238000007711 solidification Methods 0.000 claims abstract description 26
- 230000008023 solidification Effects 0.000 claims abstract description 26
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 21
- 230000037452 priming Effects 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 239000011819 refractory material Substances 0.000 claims description 6
- 229910052770 Uranium Inorganic materials 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 238000004873 anchoring Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000003870 refractory metal Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000000047 product Substances 0.000 description 12
- 239000007788 liquid Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/08—Accessories for starting the casting procedure
- B22D11/081—Starter bars
- B22D11/083—Starter bar head; Means for connecting or detaching starter bars and ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/009—Continuous casting of metals, i.e. casting in indefinite lengths of work of special cross-section, e.g. I-beams, U-profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/0401—Moulds provided with a feed head
Definitions
- the present invention relates to the continuous casting of a blank of a metal profile whose cross section comprises at least one concavity portion facing outwardly of the section, and in particular of a section steel section. H especially having a small cross section locally.
- H, U, L, I or T section steel sections are made from square or rectangular section products which are hot rolled in suitable rolling mills.
- This rolling generally comprises a number of roughing passes which make it possible to obtain blanks, which then undergo a plurality of finishing passes intended to give the final shape to the profile.
- This manufacturing process has the disadvantage of requiring a large number of expensive rolling passes and consuming energy.
- the direct production process by continuous profile blank casting has been implemented to manufacture profiles of relatively large size, the blanks having minimum dimensions of about 300/700 / 50mm, which corresponds to a linear weight of 500 kg / m.
- the object of the present invention is to remedy these drawbacks by proposing a means for carrying out the continuous casting of profile blank having a section of shape close to the desired final section, having small dimensions corresponding to linear weights substantially less than 500kg / linear m can even be of the order of twenty kilos per linear meter, without leading to incidents of casting or damage to equipment.
- the subject of the invention is a process for the continuous casting of a blank of a metal profile whose cross section comprises at least one portion whose concavity is oriented towards the outside of the profile, according to which a liquid metal in a continuous casting mold comprising a cooled mold body, the mold body defining a cross section casting channel corresponding to the cross section of the blank, the casting channel cross section comprising at least two adjacent portions connected by a concave portion whose concavity is oriented towards the outside of the casting channel, the casting channel of the mold having a conicity C, a length L c , a minimum transverse thickness E min , the core of the blank having a solidification time t s .
- Vmin (L c / t s ) x A / (A + L c CE min ).
- a mannequin head having a base and a refractory separation blade secured to the base and adapted to obstruct one of said adjacent portions of the cross section of the channel. casting on at least a portion of the length of the casting channel of the mold body extending from the base towards the inside of the casting channel of the mold body, then the liquid metal is started to flow and set in motion the mannequin head towards the outside of the mold.
- the casting mold may further comprise a connecting ring and a refractory riser.
- the refractory separation blade is then adapted to extend at least to the junction between the riser and the connecting ring.
- the profile may comprise a core connected to at least one wing and the portion of the cross section of the pouring channel obstructed by the refractory separation blade is the portion of the cross section of the casting channel corresponding to the core of the profile.
- the profile is for example an H, U, I, L or T profile with a linear density of less than 500 kg / m.
- the speed of the manikin head is changed from 0 m / s to a start speed Vd greater than the minimum extraction speed Vmin, in a start time Ta for example between 0.5 s and 1.5 s, the starting speed is maintained during a start-up time Td, preferably between 5 s and 20 s, and the speed of the manikin head is gradually increased to a casting speed Vc preferably between 4 m / min and 12 m / min.
- the liquid metal is, for example, steel. In this case, the temperature of the liquid metal is adjusted so that the superheat in the booster is preferably between 10 ⁇ and 60 ⁇ .
- the subject of the invention is also a mannequin head for implementing the method according to the invention, comprising a base of a shape adapted to slide by obstructing it in the casting channel of a continuous casting mold of a draft of a profile whose cross section comprises at least two adjacent portions connected by a concave portion whose concavity is oriented towards the outside of the blank, at least one mooring means of the solidified metal and at least one means for sealing of the base one.
- the manikin head further comprises a refractory separation blade extending above the upper face of the base, the cross section of the separator being adapted to obstruct one of said portions of the cross section of the casting channel. leaving free the other portion (s).
- the separation blade comprises a metal plate of generally rectangular shape and a coating of flexible refractory material.
- the metal plate has a plurality of holes and the coating is for example made of a refractory fiber foam sock slipped onto the metal plate and sewn with refractory metal son.
- the coating of refractory material may also consist of a braid of refractory fibers, wound around the metal plate.
- the metal plate of the separator is integral with the clamping plate of the refractory joint.
- the clamping plate of the refractory gasket comprises at least one hole and a solid metal mooring means which is a fixing pin of the clamping plate comprising a head for mooring the cast metal and a rod comprising a thread extending through the hole of the clamping plate and screwed into a threaded hole in the base.
- a solid metal mooring means which is a fixing pin of the clamping plate comprising a head for mooring the cast metal and a rod comprising a thread extending through the hole of the clamping plate and screwed into a threaded hole in the base.
- the base and the clamping plate have a shape adapted to the casting of profile blanks, for example in the form of H, U, I, T or L, profiles whose smallest dimension is included, for example, between 10 and 25 mm.
- FIG. 1 is a schematic view of the section of a profile blank in
- FIG. 2 is a schematic longitudinal sectional view of a continuous casting mold of a profile blank, during casting.
- FIG. 3 is a cross-sectional view of the continuous casting mold of FIG.
- FIG. 4 is a diagram highlighting the taper of an ingot mold.
- FIG. 5 is a diagram of variation of casting speed during a transitional period.
- FIG. 6 is a schematic longitudinal sectional view of the mold of Figure 2, equipped with a casting manikin at the stage of starting the casting.
- FIG. 7 is a cross-sectional view of the mold of FIG.
- FIG. 8 is a schematic perspective view of the metal frame of a manikin head separator for starting the continuous casting of a small profile.
- FIG. 9 is a perspective view of a first embodiment of a mannequin head with separator for starting the continuous casting of profile blanks of small dimensions.
- FIG. 10 is a perspective view of a second embodiment of a continuous casting mannequin head of a small profile blank.
- FIG. 1 1 is a schematic longitudinal sectional view of a mannequin head of continuous profile blank casting attached to a mannequin body.
- FIG. 12 is a diagram of the increase in extraction speed of a manikin head for the continuous casting of a small profile blank.
- the invention applies to the casting of profile blanks whose section has a shape comprising at least one concavity facing outwards so that there is at least one line joining two points of contact. solid skin forming during casting and coming out of the casting section.
- Figure 1 there is shown the section of a blank of a profile that corresponds to this definition.
- This is the blank of an H profile which comprises a core blank 1 connecting two wing blanks 2 and 3.
- the cross section of the profile comprises a portion 4 whose concavity is oriented outwards.
- the cross section has four portions having concavities oriented outwardly of the profile.
- This figure shows the characteristic dimensions of a profile which are the height H, the width of the wings L and the thickness of the core E. These dimensions identify the profile and define its linear weight.
- the figure also shows the circle of diameter D corresponding to the junction between the soul and the wing and which allows to determine the maximum massivity of section elements of the section.
- the profile that one wishes to manufacture is an IPE100 whose height H is 100mm, the width L of the wings is 50mm and the thickness of the core E is 5mm, the resulting blank directly by continuous casting to manufacture in satisfactory conditions the profile considered, has a height H of 1 10mm, a wing width L of 70mm and a thickness of the soul E of 12mm.
- Such a blank has a linear weight of 25kg / m.
- the continuous casting mold generally marked 10 comprises a copper mold body 1 1 cooled by a circulation of water in a plurality of channels 13.
- This mold body delimits a pouring channel 12 whose cross section has substantially the shape of the section of the draft of the product that one wishes to manufacture.
- the H-shaped casting channel 12 comprises a first portion 1 10 intended to form the core of the blank, and two portions 1 1 1 A and 1 1 1 B intended to form the core of the blank, and to form the wings of the blank.
- Portions 1 1 1 A and 1 1 1 B are not in the extension of the portion 1 10 to which they are connected by leaves defining portions 1 12A and 1 12B having an outwardly oriented concavity of the casting channel .
- the entire casting channel is surrounded by a plurality of channels 13 for circulating a cooling fluid such as water to cool the mold and thus ensure the solidification of the metal as is known to those skilled in the art in continuous casting.
- the casting channel 12 In the longitudinal direction, the casting channel 12, has a shape having a draft adapted to be able to continuously flow the profile. This clearance corresponds to the conicity of the mold which results from an evolution of the profile between the inlet and the outlet of the casting channel intended to absorb the effects of solidification on the geometry of the blank during its passage in the mold.
- FIG. 4 the inlet and outlet profiles 12A and 12B of the casting channel of an ingot mold for casting an H profile are shown.
- the casting channel comprises a central portion connecting two side wings.
- the profiles of the central parts 1 A input and 1 B output, have substantially identical thicknesses.
- the length of the central outlet portion is slightly smaller than that of the central entrance portion, so that the profiles of the outlet wings 2B and 2'B are brought closer to each other relative to each other. to the wings of entries 2A and 2 ⁇ . It is the same fillet connection of the wings with the core 4A, 4 ⁇ and 4B, 4'B inlet and outlet ingotière respectively.
- the distance d A of the points A and A 'of the connection leaves 4A and 4A' of the input profile is greater than the distance d B of the corresponding points B and B 'of the connection leaves of the output profile.
- the taper is, by definition, equal to (d A -d B ) / (d A * L c ) and is expressed in m "1 .
- the ingot mold body 1 1 is surmounted by a connecting ring 14 made of resistant refractory, separated from the upper face of the ingot mold body 11 by a gap 15 through which a neutral gas such as argon can be blown.
- the connecting ring 14 has a central passage 14A of shape corresponding to the shape of the casting channel of the body of the mold.
- the connecting ring 14 is surmounted by a refractory riser 16 whose hollow central portion 16A is in the form of an upwardly flared funnel and whose bottom has an outlet opening of shape corresponding to the shape of the central passage 14A of the connecting ring 14.
- FIG. 2 also shows the nozzle 24 through which liquid steel is poured into the casting mold to feed the liquid steel bath 25 which begins to solidify in the zone corresponding to the casting channel 12 of the body of copper mold 1 1.
- This beginning of solidification creates an outer shell 26 and a central portion 27 corresponding to the core of the blank whose apex 28 corresponds to the beginning of total solidification of the core.
- the length of the casting channel of the mold body is L c
- the solidified top 28 of the core is at a distance L s below the start of the casting channel of the mold body.
- the length L s is lower than L c which means that the soul is fully solidified before the exit of the mold, while on both sides of the soul, the end of solidification is further.
- the central core and the two lateral wings have different thicknesses (or massivities) and, as a result, have different solidification times.
- the thinnest part of the profile is the central part of the blank.
- the person skilled in the art knows how to determine this minimum solidification time as a function, in particular, of the geometry of the blank to be produced, and of the composition of the metal which is cast and the intensity of the cooling.
- the inventors have found in a new way that, at the outlet of the mold, at least the parts the most massive of the blank should not be completely solidified and secondly, that complete solidification of the thinnest part of the blank should not take place too far upstream of the exit of the mold.
- the rate of extraction of the blank must always remain greater than a minimum extraction speed to ensure that there is not too much solidification of the blank at the outlet of the mold to avoid blocking the blank.
- This minimum extraction rate is a function of the length of the casting channel of the mold, the minimum thickness of the blank and the nature of the cast metal. In addition, the inventors have found that this minimum speed also depends on the conicity of the mold.
- the thinnest part that is to say the web of the profile is fully solidified at a distance L s of the beginning of the mold 1 1 itself whose length of the channel is L c .
- This distance L s of end of solidification of the core of the profile corresponds to the distance traveled by a slice of liquid steel in the mold during the solidification time t s of the soul, proportional to the square of half of the minimum thickness E min of it. If V is the extraction rate, the solidification end length of the core L s is equal to V xt s .
- Vmin (The yx [2 K ⁇ t s / (2 K ⁇ t s + L c CE min )]
- L c length of the casting channel of the mold.
- ⁇ average heat flux extracted in the lower part of the mold, between the end zone of solidification of the thinnest part of the blank and the outlet of the mold.
- E min minimum thickness of the part of the pouring channel corresponding to the core of the profile.
- Vmin (The yx A / (A + L c CE min )]
- the minimum extraction rate is substantially reduced.
- the speed minimum extraction is 2.48m / min instead of 5.9m / min for zero taper.
- the distributors must have sufficient capacity to power casting at minimum speed during the change of pocket.
- the extraction rate is high in order to obtain good productivity.
- the extraction speed is gradually reduced to a low speed which, contrary to what is possible with products of large section, must not be zero and must stay above the minimum speed as defined above. This minimum speed is maintained for a time Al necessary to replace the empty bag with a full bag.
- V 2 which can be lower, equal to or greater than the speed V ! , depending on the circumstances.
- the amount of liquid steel consumed is proportional to the product of the minimum speed Vmin by the duration Al of the deceleration, taking into account the number of pouring lines. This quantity must remain less than the quantity available in the distributor.
- the extraction speed is initially zero, which is not compatible with the condition indicated above.
- the inventors have devised a particular starting procedure for progressively moving from zero speed to a starting speed Vd greater than or equal to the minimum extraction speed defined above, but less than a maximum starting speed Vdmax at above which there may be rupture of the solidified shell of the product because it is too thin.
- Vd a starting speed
- Vdmax a maximum starting speed
- the liquid metal poured into the mold must partially solidify, in particular in contact with the dummy disposed in the ingot mold to start the casting, in order to anchor the blank on the mold. dummy.
- this anchoring makes it possible to start the extraction of the solidified product and thus start the casting.
- the inventors have found that in order to be able to speed up without blocking the blank during this priming period, it is necessary to avoid solidification of the thinnest parts of the blank. Also, they have imagined to dispose above the head of the pouring manikin, a refractory separator inserted in the part of the mold intended to mold the thinnest part of the blank, in order to prevent solidification in this zone. during the priming phase. During the initiation of the casting, the separator is gradually extracted from the mold. In order for the initiation of the casting to take place under satisfactory conditions, it is necessary that at the moment when the upper end of the separator leaves the mold, the state of solidification of the blank at the outlet of the mold is compatible with the conditions indicated above to avoid jamming.
- the length of the separator and the process parameters must be adapted accordingly. Those skilled in the art will be able to determine the minimum length necessary according to the characteristics of the mold, the cast metal and the kinetics of extraction of the manikins during the priming phase.
- This procedure is suitable for continuous casting both with a straight mold and with a curved mold, the mold being of conventional type or having a refractory riser as is known for the so-called continuous casting "in charge”.
- FIG. 6 and 7 are distinguished from Figures 2 and 3 only by the stage of the casting to which they correspond. Also, we will describe only the parts of these figures that correspond to the start of the casting.
- a mannequin head 17 Inside the casting channel 12 of the mold body, is disposed a mannequin head 17 having a base 18 connected to the mannequin body 19 for pulling the mannequin head down to extract it from the mold
- the base 18 of the manikin head is surmounted by a separator 20 having a base 21 conforming to the shape of the pouring channel and a separating blade 22 extending upwards.
- the upper end 22A of the separation blade 22 is located above the connecting ring 14.
- the head of the manikin comprises for example also two dowels. mooring 23 fixed in the base on either side of the separation plate and whose heads extend above the base, inside the casting channel.
- the refractory separation blade 22 is disposed inside the central portion 1 10 of the casting channel.
- This refractory separation blade comprises a central frame 220 surrounded by a refractory coating 240 made of refractory fibers having a certain flexibility so that the separation blade completely obstructs the portion 1 10 by preventing the continuous infiltration of liquid metal between the wall of the ingot mold body and the surface of the separating blade which would be likely to create a junction between the two wings of the profile, and adapts to the width variations of the portion 1 10 resulting from the body.
- the solid shell corresponding to the beginning of the solidification of the blank extends over the entire periphery of the end portions 1 1 1 A and 1 1 1 B, in particular in the portions 1 12 A and 1 12 B having turned concavities out of the pouring channel.
- the manikin head has a base 18 having a shape adapted to slide inside a casting channel.
- the separator 20 which comprises a base 21 and a separating blade 22.
- the separator 20 consists of a metal frame generally marked 200 in Figure 4 and which comprises a lower clamping plate 210 and a central frame.
- the clamping plate 210 is of identical shape to the shape of the base 18 of the manikin head and has holes 21 1 for the passage of the anchor pins 23 which are screwed into threaded holes 23A provided in the
- the central armature is constituted by a rectangular metal plate 220 extending above the base clamping plate 210 and having a plurality of holes 221.
- the clamping plate 210 is disposed above the base 18 of the manikin head on which is disposed a fibrous refractory seal 230 held in place by clamping the clamping plate 210 which itself is covered with refractory fibrous material.
- the central armature 220 for arming the separating blade is wrapped by a fiber sock refractory 240 held in position by platinum son 241 which pass through the holes 221 provided in the central frame.
- the refractory fiber sock was obtained from a strip of 25mm thick SWB607 / 128 plies which was cut in half thickness like a sandwich, so as to be inserted around the metal plate. Then, after being moored to the metal plate by the platinum wires, the part having undergone the cutting was glued along the junction line 242 by a very thin layer of Refracol No. 3 so that the liquid steel does not reach the plate during casting.
- the refractory SW607-128 (Surperwool TM 607 TM Blanket) manufactured by Morgan Thermal Ceramics. It consists of about 62 to 68% SiO 2, 26 to 32% CaO and 3 to 7% MgO.
- Refracol TM # 3 Adhesive is a Class B Class PRE grout refractory cement consisting of approximately 12 to 14% Al 2 O 3 , 82 to 87% SiO 2 and 0.35% Fe 2 O 3 . .
- FIG. 10 which differs from the previous one solely by refractory coating of the armature of the separating blade, it does not consist of a sock made from a sheet of refractory material but is obtained by wrapping around the central reinforcing plate a braid 440 made of refractory fiber, for example of the alkaline earth silicate type consisting of 60 to 70% SiO 2 and 30 to 40% CaO + MgO .
- a braid 440 made of refractory fiber, for example of the alkaline earth silicate type consisting of 60 to 70% SiO 2 and 30 to 40% CaO + MgO .
- Such refractory braids are known in themselves to those skilled in the art.
- FIG 12 is shown the evolution in time of the extraction speed of the product or manikin at the beginning of the casting to obtain a satisfactory casting start.
- the manikin head before the moment t 0 , the manikin head is disposed inside the mold so that the separating blade extends in the pouring channel opening out above the connecting ring and the mold does not contain liquid steel.
- a fraction of a second before time t 0 liquid steel is introduced into the mold so that at time t 0 , the latter is full of liquid steel.
- the extraction of the manikin head is then started by an accelerated movement so that at time t 1, a speed V d is reached which is the starting speed.
- This first phase is a priming phase during which a solid steel shell is formed in areas of the mold which are not obstructed.
- This Shell covers the heads of the anchor studs which ensures its anchoring to the mannequin head.
- the extraction speed is accelerated until time t 3 so as to reach the casting speed Vc that is maintained throughout the remainder of the casting of the blank.
- This speed Vc is the speed of steady-state casting.
- the inventors have found that for the initiation of the rough casting having a linear weight of less than 500 kg / m, or even less than 300 kg / m, or even less than 100 kg / m and even less than 50 kg / m, under good conditions, it was necessary that only one of the two parts of the pour channel located on either side of a concave zone is filled with liquid metal and that the other is well obstructed.
- the inventors have also found that the ignition time Ta which flows between the instant t 0 and the instant t i must be between 0.5 s and 1 s, and the starting speed V d. is greater than the minimum extraction speed corresponding to the profile considered. They also found that the starting speed Vd should be maintained during a start time Td preferably between 5s and 20s. With these conditions, it is possible to progressively change the extraction speed of the manikin to a casting speed Vc included, in steady state, between 4m / min and 12m / min, for example.
- the inventors have found, finally, that when the metal is steel, the overheating of the liquid metal in the booster, that is to say the difference between the temperature of the liquid metal and the temperature of the solidus should preferably be between 10 ° C and 40 ° C.
- the inventors have been able to start and flow in good conditions the continuous casting of profile blanks whose nominal dimensions are 1 10 mm, 70 mm and 12 mm, which corresponds to a linear weight of approximately 25 kg / m, with the following parameters: start-up speed 3m / min, start-up time 1 s, start-up time between 5 and 15s and casting speed of order 10m / min.
- This blank makes it possible to manufacture a profile of the type IPE 100 with just six passes to finishing with hot rolling.
- the extraction rate should not fall below 2.84 m / min for a length of mold of 390 mm and a conicity of 20 for 1000.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11740698T PL2723520T3 (pl) | 2011-06-23 | 2011-06-23 | Sposób i urządzenie do odlewania ciągłego preformy profila |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/FR2011/051453 WO2012175822A1 (fr) | 2011-06-23 | 2011-06-23 | Procédé et dispositif pour la coulée continue d'une ébauche de profilé |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2723520A1 true EP2723520A1 (fr) | 2014-04-30 |
EP2723520B1 EP2723520B1 (fr) | 2015-05-20 |
Family
ID=44509469
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20110740698 Active EP2723520B1 (fr) | 2011-06-23 | 2011-06-23 | Procédé et dispositif pour la coulée continue d'une ébauche de profilé |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2723520B1 (fr) |
ES (1) | ES2545748T3 (fr) |
PL (1) | PL2723520T3 (fr) |
WO (1) | WO2012175822A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106925734B (zh) * | 2015-12-31 | 2019-12-20 | 宁波创润新材料有限公司 | 引锭头的制造方法 |
CN109702155A (zh) * | 2019-03-14 | 2019-05-03 | 山东钢铁股份有限公司 | 一种连铸机及其近终型异形坏连铸结晶器 |
CN111054895B (zh) * | 2019-12-26 | 2021-10-22 | 河钢股份有限公司承德分公司 | 一种连铸机的开浇方法 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57134243A (en) * | 1981-02-10 | 1982-08-19 | Nippon Steel Corp | Mold for casting beam blank |
JPS6040647A (ja) * | 1983-08-17 | 1985-03-04 | Nippon Steel Corp | ビ−ムブランク連続鋳造用鋳型 |
JPH1177246A (ja) * | 1997-09-11 | 1999-03-23 | Nkk Corp | ビームブランクの製造方法 |
JP2000317582A (ja) * | 1999-05-14 | 2000-11-21 | Sumitomo Metal Ind Ltd | ビームブランクの連続鋳造方法 |
DE10133093A1 (de) * | 2000-08-10 | 2002-02-21 | Sms Demag Ag | Verfahren und Strangführung zum Stützen, Führen und Kühlen von Gießsträngen aus Stahl, insbesondere von Vorprofilen für Träger |
DE202005001310U1 (de) * | 2005-01-26 | 2005-04-14 | Hetsch, Walter | Verbundgußplatte |
EP1712314A1 (fr) | 2005-04-13 | 2006-10-18 | Profilarbed S.A. | Procédé pour la coulée continue d'ebauches de profilés en métal |
EP1712313A1 (fr) | 2005-04-13 | 2006-10-18 | Profilarbed S.A. | Lingotière pour la coulée continue des métaux |
-
2011
- 2011-06-23 ES ES11740698.3T patent/ES2545748T3/es active Active
- 2011-06-23 PL PL11740698T patent/PL2723520T3/pl unknown
- 2011-06-23 WO PCT/FR2011/051453 patent/WO2012175822A1/fr active Application Filing
- 2011-06-23 EP EP20110740698 patent/EP2723520B1/fr active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2012175822A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2012175822A1 (fr) | 2012-12-27 |
ES2545748T3 (es) | 2015-09-15 |
PL2723520T3 (pl) | 2015-11-30 |
EP2723520B1 (fr) | 2015-05-20 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2723520B1 (fr) | Procédé et dispositif pour la coulée continue d'une ébauche de profilé | |
FR2626508A1 (fr) | Moule de coulee de metaux, equipe d'un manchon contenant un filtre | |
CH628260A5 (fr) | Procede de coulee de lingots. | |
EP2552625A1 (fr) | Procédé et dispositif pour la fabrication d'une virole bi-matériaux, et virole ainsi réalisée. | |
JP2004505785A (ja) | アルミニウム圧力鋳造 | |
WO1987000099A1 (fr) | Procede et machine de coulee continue d'un produit metallique mince | |
EP0092477B1 (fr) | Procédé et dispositif de fabrication d'un lingot d'acier creux | |
EP2531314B1 (fr) | Technologie de fabrication de pièces bimétalliques et multicouches coulées sous l'effet de la gravité ou par centrifugation | |
EP0088980B1 (fr) | Installation de coulée continue avec filière tubulaire pour l'obtention d'un tube, à paroi mince, en fonte | |
EP0620062A1 (fr) | Procédé de coulée continue en charge des métaux et lingotière pour sa mise en oeuvre | |
CA1256668A (fr) | Machine de coulee continu a l'horizontale pour la production de pieces a partir de l'acier en fusion | |
FR2611151A1 (fr) | Dispositif de prechauffage et/ou d'obturation et de debouchage d'un orifice de coulee et procede pour sa mise en oeuvre | |
WO2006108874A1 (fr) | Procede pour la coulee continue d'ebauches de profiles en metal | |
EP0958073B1 (fr) | Procede et installation de coulee continue des metaux | |
CA2251020C (fr) | Lingotiere de coulee continue en charge verticale des metaux | |
EP0988901B1 (fr) | Procédé de fabrication d'une bande mince en acier inoxydable | |
FR2765819A1 (fr) | Procede de coulee centrifuge verticale a hydrodynamique amelioree et cylindres de laminage composites, a structure equiaxes, en comportant application | |
EP1056559B1 (fr) | Lingotiere pluriangulaire de coulee continue en charge d'un produit metallurgique | |
FR2553317A1 (fr) | Joint pour installation de coulee continue horizontale des metaux notamment de l'acier et installation de coulee equipee de ce joint | |
FR2776216A1 (fr) | Installation de coulee continue, en particulier pour l'acier | |
JPH01228650A (ja) | ツインドラム式連続鋳造機用ダミーシート | |
FR2525131A1 (fr) | Procede et dispositif de fabrication d'un lingot d'acier creux | |
FR2582552A1 (fr) | Machine de coulee continue de metal sous forme de bandes | |
EP0911096B1 (fr) | Busette de coulée pour installation de coulée continue des métaux, notamment de coulée entre cylindres | |
EP0240482B1 (fr) | Dispositif pour la coulée de l'acier |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20131219 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
DAX | Request for extension of the european patent (deleted) | ||
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
INTG | Intention to grant announced |
Effective date: 20150105 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: REF Ref document number: 727471 Country of ref document: AT Kind code of ref document: T Effective date: 20150615 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: FRENCH |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 5 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 602011016612 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FG2A Ref document number: 2545748 Country of ref document: ES Kind code of ref document: T3 Effective date: 20150915 |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG4D |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20150520 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150820 Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150921 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150820 Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150821 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150920 |
|
REG | Reference to a national code |
Ref country code: PL Ref legal event code: T3 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150623 Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 602011016612 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: RO Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150520 |
|
RAP2 | Party data changed (patent owner data changed or rights of a patent transferred) |
Owner name: ARCELORMITTAL |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: MM4A |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20160223 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150630 Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150623 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150630 |
|
PGRI | Patent reinstated in contracting state [announced from national office to epo] |
Ref country code: IT Effective date: 20160412 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 6 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 7 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20110623 Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: UEP Ref document number: 727471 Country of ref document: AT Kind code of ref document: T Effective date: 20150520 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150630 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20150623 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: PLFP Year of fee payment: 8 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20150520 |
|
P01 | Opt-out of the competence of the unified patent court (upc) registered |
Effective date: 20230523 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: ES Payment date: 20230703 Year of fee payment: 13 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20240521 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20240521 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: CZ Payment date: 20240530 Year of fee payment: 14 Ref country code: AT Payment date: 20240523 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20240522 Year of fee payment: 14 Ref country code: FR Payment date: 20240521 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: PL Payment date: 20240523 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: TR Payment date: 20240524 Year of fee payment: 14 |