EP2718024B1 - Installation de laquage - Google Patents

Installation de laquage Download PDF

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Publication number
EP2718024B1
EP2718024B1 EP12726023.0A EP12726023A EP2718024B1 EP 2718024 B1 EP2718024 B1 EP 2718024B1 EP 12726023 A EP12726023 A EP 12726023A EP 2718024 B1 EP2718024 B1 EP 2718024B1
Authority
EP
European Patent Office
Prior art keywords
module
substrates
modules
door
transport device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12726023.0A
Other languages
German (de)
English (en)
Other versions
EP2718024A1 (fr
Inventor
Carlos Ribeiro
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Surface Solutions AG Pfaeffikon
Original Assignee
Oerlikon Surface Solutions AG Pfaeffikon
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oerlikon Surface Solutions AG Pfaeffikon filed Critical Oerlikon Surface Solutions AG Pfaeffikon
Priority to PL12726023T priority Critical patent/PL2718024T3/pl
Publication of EP2718024A1 publication Critical patent/EP2718024A1/fr
Application granted granted Critical
Publication of EP2718024B1 publication Critical patent/EP2718024B1/fr
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/90Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B05B16/95Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor

Definitions

  • the present invention relates to a system for coating a substrate with at least one organic lacquer layer.
  • a lacquer layer by means of spraying.
  • the substrate surface is typically cleaned. This can be done for example by means of air pressure and / or with means for ionizing the surface or by irradiating the surface with a liquid medium, such as water or aqueous or alcoholic or solvent-containing solution, or with a solid, such as blasting material or CO2, or by immersion of the substrates in an aqueous or alcoholic or solvent-containing solution, possibly under the action of waves, such as ultrasound or microwaves.
  • a liquid medium such as water or aqueous or alcoholic or solvent-containing solution
  • a solid such as blasting material or CO2
  • waves such as ultrasound or microwaves.
  • the actual lacquer layer is then applied, for example by spraying a lacquer dispersion.
  • a step during which the already coated substrate is baked This can be done by heating in circulating air and / or by exposure to infrared radiation (IR) at, for example, 50-80 ° C.
  • IR infrared radiation
  • the solvent usually present in the paint dispersion is essentially evaporated.
  • this curing takes place in a subsequent solvent evaporation step.
  • coatings are in use which are based on solvent-dispersed organic substances.
  • Suitable solvents are aqueous solutions, organic or inorganic solvents.
  • the paints can also be water-based.
  • the crosslinking can take place thermally or radiation-curing.
  • FIG. 1 shows a corresponding system with substrates to be painted 31, 33, 35, 37, 39 and 41.
  • an elongated chamber 1 is divided into a plurality of, separated by doors 3, 5, 7, 9 sections 11, 13, 15, 17, 19 , wherein in each section the apparatus required for the step to be operated there are provided.
  • an entrance lock 21 At the beginning of the chamber there is an entrance lock 21 and at the end of the chamber there is an exit lock 23.
  • the substrates to be painted are transported by means of a transport device 25 into the chamber and to the different stations, and out of the chamber.
  • the transport device 25 is usually operated continuously or intermittently, wherein the substrates 31, 33, 35, 37, 39 and 41 are all moved simultaneously. In the event that some substrates in one of the separate sections 11, 13, 15, 17 or 19 are to be handled without travel, as long as others continue to be transported, those substrates to be closed are to be separated from the transport device 25 by suitable mechanisms; As a result, the transport device 25 is much more complicated and expensive.
  • This transport device 25 forms an inseparable unit over the entire paint shop with a further disadvantage that the divided sections 11, 13, 15, 17 and 19 are insufficiently separated from each other; Accordingly, the individual sections 11, 13, 15, 17 and 19 are increased, with the disadvantage that the entire system must be designed significantly larger.
  • each section 11, 13, 15, 17 and 19 the fresh air supply and in the lower part a take-off device is usually provided, which draws air and gases from the chamber sections and a cleaning system (not shown) supplies.
  • a take-off device is usually provided, which draws air and gases from the chamber sections and a cleaning system (not shown) supplies.
  • the individual process chambers 305, 307, 309, 311 can be very well separated in this case, but other significant disadvantages remain, such as the size of the entire paint shop and that the transport device continues to form an indivisible unit.
  • Other drawbacks are added, such as the overhead required for handling equipment, the extended size of the equipment for erecting these handling devices and, in particular, the need to form a larger space 321 around the complete conveyor with exceptional room quality in terms of dust-free and air cleanliness.
  • the corresponding air treatment is very expensive, not only investment for the purchase of the equipment, but also the increased operating costs, mainly for energy and in the field of filter technology.
  • the present invention is therefore based on the object to provide a paint shop, with which the above-mentioned disadvantages are overcome.
  • each of these modules preferably comprises a Frischluftzufarssel- in its upper part and an exhaust device for air and gases in the lower part and also in its lower part a transport device.
  • Each of these modules includes an entrance door and an exit door.
  • door is meant in the context of this description any type of shutter mechanism for an opening through which the substrates are to be transported in or out of the respective module.
  • the individual modules are then strung together in such a way that the exit door of a module has in each case connection with the entrance door of the adjoining module.
  • connection is meant here that a carrier loaded with substrates can be transported from the exit door of a module to the entrance door of a subsequent module.
  • the exit door of a module is arranged in the immediate vicinity of the entrance door of the adjoining module or form the exit and entrance door a unit with a common drive. Only the entrance door of the first module of the system and the exit door of the last module of the system are isolated, ie not in communication with a door of another module.
  • On input and / or exit door may be omitted according to the meaning of this invention in individual modules, if the respective process step allows it and / or the air flow conditions are selected so that a mutual contamination or contamination or carryover of impurities between the individual modules can be avoided.
  • the modules are each controlled individually by a central control unit.
  • each module receives its own control components, where all plant components to be controlled are connected; the so decentralized control components are then to connect to the central control via a simple cable or via wireless communication öder possibly via a master-slave configuration to control.
  • This construction according to the invention has the significant advantage that only the components belonging to each module are electrically connected to one another and therefore significantly less cable material and installation effort are required; Another advantage is that there is no need to install a central control cabinet.
  • FIG. 1 shows a painting inline construction according to the prior art
  • FIG. 2 shows a paint system according to the invention in a modular design
  • FIG. 3 shows a painting plant in modular design with discontinuous operation.
  • FIG. 2 shows a paint shop 201 according to the invention in a modular design. Shown are the modules for the input cleaning 203, inter alia, by means of ionizing radiation 211, for the coating 205 by means of a spray nozzle on a robot arm 213, for the removal of the solvent (baking) 207 by heating by means of IR radiator 215 and for the crosslinking of the paint ( Curing) 209 by means of UV light from a lamp 217.
  • Each of these modules each includes its own controller 221, 223, 225, 227, which in turn are controlled by a central controller 229.
  • the module controls control the transport devices 231, 233, 235 and 237 arranged in the lower region of the module as well as the entrance doors 241, 243, 245, 247 and the exit doors 251, 253, 255, 257. If the processing steps of two adjacent modules do not adversely affect one another, it may be possible to dispense with the corresponding doors. It is also not absolutely necessary that where one module joins the other module, both the exit door of the one module and the entrance door of the other module are realized.
  • the module controls control the functional units such as spray nozzle and robotic arm 213, IR emitter 215, UV lamp 217 and also the aerators 261, 263, 265 and 267 provided on each module.
  • each module is a module that essentially functions autonomously for itself, the interaction of which is controlled by the central controller 229.
  • the to be painted Substrates are in the FIG. 1 not referenced, but there are indicated by area hatching.
  • a transport device can be used as shown.
  • the entire system including the input and output device can be designed as a circular process, so that at one point, possibly accomplished by a robot and / or machines, the loading of the substrates to be coated and the removal of the coated substrates can be done.
  • This pure transport route does not have to be realized in a clean room environment.

Landscapes

  • Spray Control Apparatus (AREA)
  • Coating Apparatus (AREA)
  • Drying Of Solid Materials (AREA)
  • Physical Vapour Deposition (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)

Claims (5)

  1. Cabinet de peinture qui comprend au moins les moyens suivants :
    a) les moyens pour le nettoyage des substrats à peindre
    b) les moyens pour la peinture des substrats
    c) les moyens pour l'endurcissement des substrats peints
    dans lequel le cabinet de peinture est agencé en mode de conception modulaire et un module distincte est prévu pour les moyens a) à c) et chaque module comprend un dispositif de transport autonome, tel que, pendant la coopération des modules (203, 205, 207, 209), un transport en ligne continu à travers les modules 203, 205, 207, 209) en sens de la direction de déplacement est réalisé, dans lequel chacun de ces modules (203, 205, 207, 209) comprend une porte d'entrée (241, 243, 245, 147) aussi bien qu'une porte de sortie (251, 253, 255, 257), tout en désignant n'importe quelle sorte de mécanisme de verrouillage pour une ouverture, à travers laquelle les substrats sont à transporter dans ou dehors du module respectif (203, 205, 207, 209), les modules individuels étant ensuite raccordés d'une telle manière que chaque porte de sortie d'un module (203, 205, 207, 209) a une liaison avec la porte d'entrée du module adjacent (203, 205, 207, 209), dans lequel liaison désigne, dans ce contexte, qu'un support chargé avec des substrats peut être transporté à partir de la porte de sortie d'un module (203, 205, 207, 209) à la porte d'entrée d'un module suivant (203, 205, 207, 209), dans lequel préférablement la porte de sortie d'un module (203, 205, 207, 209) est arrange au voisinage immédiat de la porte d'entrée du module suivant (203, 205, 207, 209), dans lequel seulement la porte d'entrée du premier module (203, 205, 207, 209) du cabinet et la porte de sortie du dernier module (203, 205, 207, 209) du cabinet sont disposées seules, c'est à dire de ne pas être liées à une porte d'un autre module (203, 205, 207, 209), caractérisé par le fait que un automate est pourvu pour le chargement et déchargement du cabinet de peinture et un dispositif de transporte de l'automate à la porte d'entrée du premier module est prévu et un dispositif de transport est prévu de la porte de sortie du dernier module à l'automate et que, en cas échéant, on peut renoncer aux portes d'entrés et/ou aux portes de sortie dans les modules individuels (203, 205, 207, 209), si l'étape de processus respectif le permet ou si les étapes de processus de deux modules voisines (203, 205, 207, 209) ne s'influencent pas d'une manière négative ou s'il n'est pas absolument nécessaire, que là, où un module (203, 205, 207, 209) est juxtaposé à l'autre module (203, 205, 207, 209) la porte de sortie de l'un module (203, 205, 207, 209) ainsi que la porte d'entrée de l'autre module (203, 205, 207, 209) sont réalisées et la porte de sortie d'au moins un module et la porte d'entrée d'un module suivant juxtaposé forment une unité ayant un entrainement commun et un module pour revêtement PVD est prévu.
  2. Cabinet de peinture selon la revendication 1, caractérisé par le fait que chez au moins un des modules des portes sont prévues, qui permet un verrouillage étanche de l'espace intérieur de module vers l'environnement.
  3. Cabinet de peinture selon la revendication 1 ou 2, caractérisé par le fait qu'il est prévu dans le cabinet, que l'endurcissement des substrats peints est mis en oeuvre en au moins deux étapes, c'est-à-dire i) l'enlèvement des solvants de la peinture et ii) réticulation de la peinture et que le cabinet de peinture pour l'étape i) comprend un module ayant des moyens afin de la mettre en oeuvre, préférablement la convection, particulièrement préféré des moyens de chauffage, tel que par exemple un filament boudiné, de l'air chaud ou une lampe infrarouge et que le cabinet de peinture, pour l'étape ii), comprend un module ayant des moyens afin de la mettre en oeuvre avec préférablement au moins une source de radiation et particulièrement préféré avec une lampe UV.
  4. Cabinet de peinture selon l'une des revendications précédentes, caractérisé par le fait que chaque module comprend une unité de commande et l'appareillage électrique associé, avec laquelle le système d'aération et les moyens de traitement et de transport du module peuvent être commandés, et que une commande central est prévue par laquelle les unité de commande des modules peuvent être coordonnées.
  5. Cabinet de peinture selon l'une des revendications précédentes, caractérisé par le fait que les moyens de transport sont configurés en tant que les tapis roulants et le transfert des substrats est réalisé par le fait de déplacer les substrats au-delà du bord dudit un dispositif de transport jusqu'au dispositif de transport prochain, dans lequel les substrats vont être déplacés.
EP12726023.0A 2011-06-07 2012-05-31 Installation de laquage Active EP2718024B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL12726023T PL2718024T3 (pl) 2011-06-07 2012-05-31 Instalacja lakiernicza

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011106196A DE102011106196A1 (de) 2011-06-07 2011-06-07 Lackieranlage
PCT/EP2012/002304 WO2012167885A1 (fr) 2011-06-07 2012-05-31 Installation de laquage

Publications (2)

Publication Number Publication Date
EP2718024A1 EP2718024A1 (fr) 2014-04-16
EP2718024B1 true EP2718024B1 (fr) 2016-10-05

Family

ID=46210195

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12726023.0A Active EP2718024B1 (fr) 2011-06-07 2012-05-31 Installation de laquage

Country Status (11)

Country Link
US (1) US10016774B2 (fr)
EP (1) EP2718024B1 (fr)
JP (2) JP2014523799A (fr)
KR (1) KR102017351B1 (fr)
CN (1) CN103717318B (fr)
DE (1) DE102011106196A1 (fr)
ES (1) ES2609856T3 (fr)
HU (1) HUE032887T2 (fr)
PL (1) PL2718024T3 (fr)
PT (1) PT2718024T (fr)
WO (1) WO2012167885A1 (fr)

Cited By (1)

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EP4368517A1 (fr) * 2022-11-08 2024-05-15 The Boeing Company Appareil et méthode pour l'application en ligne d'une livrée à flux continu

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CN104549860B (zh) * 2013-10-28 2017-05-10 富鼎电子科技(嘉善)有限公司 喷涂烤漆设备
CN104457190B (zh) * 2014-09-18 2016-08-24 海宁永鼎知识产权代理有限公司 一种用于烘烤led灯丝的烘烤设备
CN104998795B (zh) * 2015-07-28 2017-08-01 江苏藤仓亨通光电有限公司 一种用于对电缆、光缆单侧涂漆装置
CN105509431A (zh) * 2016-01-27 2016-04-20 南京工程学院 电气自动化烘干室
DE102016001006A1 (de) * 2016-02-01 2017-08-03 Eisenmann Se Anlage, Behandlungsmodul und Verfahren zur Behandlung von Gegenständen
WO2017196145A1 (fr) * 2016-05-13 2017-11-16 티티앤에스 주식회사 Dispositif de revêtement d'une carte de circuit imprimé
JP2022521258A (ja) 2019-02-20 2022-04-06 エリコン・サーフェス・ソリューションズ・アクチェンゲゼルシャフト,プフェフィコーン モジュラーコーティング設備における基板の搬送および移動のための最適化されたシステムおよび方法
CN113340089A (zh) * 2019-10-29 2021-09-03 苏州天园景观艺术工程有限公司 一种石材返碱预处理设备的处理方法
CN110899041A (zh) * 2019-12-10 2020-03-24 日照市伟业工具股份有限公司 一种建筑模板生产用过胶装置
CN112547363B (zh) * 2020-12-13 2022-04-12 湖南省长城新能源科技有限公司 一种极板加工用定位装置
CN112796214B (zh) * 2021-02-01 2023-01-03 江苏领跑梦毛勒智造科技集团有限公司 一种对接式桥梁路面伸缩缝制作成型方法
WO2024125587A1 (fr) * 2022-12-14 2024-06-20 杭州电子科技大学 Dispositif de préparation de matériau magnétique, matériau magnétique et son procédé de préparation, et procédé de préparation de matériau néodyme-fer-bore

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Publication number Priority date Publication date Assignee Title
EP4368517A1 (fr) * 2022-11-08 2024-05-15 The Boeing Company Appareil et méthode pour l'application en ligne d'une livrée à flux continu

Also Published As

Publication number Publication date
HUE032887T2 (hu) 2017-11-28
US20140123894A1 (en) 2014-05-08
JP6251423B2 (ja) 2017-12-20
WO2012167885A1 (fr) 2012-12-13
JP2017094331A (ja) 2017-06-01
PT2718024T (pt) 2016-11-15
US10016774B2 (en) 2018-07-10
ES2609856T3 (es) 2017-04-24
CN103717318A (zh) 2014-04-09
JP2014523799A (ja) 2014-09-18
PL2718024T3 (pl) 2017-07-31
EP2718024A1 (fr) 2014-04-16
CN103717318B (zh) 2020-03-06
KR20140034899A (ko) 2014-03-20
DE102011106196A1 (de) 2012-12-13
KR102017351B1 (ko) 2019-09-02

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