EP2712829B1 - Procédé et dispositif destinés à la manipulation d'emballages de matériau imprimé - Google Patents

Procédé et dispositif destinés à la manipulation d'emballages de matériau imprimé Download PDF

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Publication number
EP2712829B1
EP2712829B1 EP13176668.5A EP13176668A EP2712829B1 EP 2712829 B1 EP2712829 B1 EP 2712829B1 EP 13176668 A EP13176668 A EP 13176668A EP 2712829 B1 EP2712829 B1 EP 2712829B1
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EP
European Patent Office
Prior art keywords
printing material
data
roll
database system
package
Prior art date
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Active
Application number
EP13176668.5A
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German (de)
English (en)
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EP2712829A2 (fr
EP2712829A3 (fr
Inventor
Harald Gretsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koenig and Bauer AG
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Koenig and Bauer AG
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Publication of EP2712829A3 publication Critical patent/EP2712829A3/fr
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/417—Handling or changing web rolls
    • B65H2301/41702—Handling or changing web rolls management and organisation of stock and production
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00—Means for control to be used by operator; User interfaces
    • B65H2551/20—Display means; Information output means
    • B65H2551/21—Monitors; Displays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00—Sensing or detecting means
    • B65H2553/52—RFID sensor

Definitions

  • the invention relates to a method and a device for handling printing material containers according to claims 1 and 11, respectively.
  • the DE 43 28 038 A1 shows a device and a method for material supply with a store and a transport system, the transport system being controlled by a central computer.
  • the central computer is connected to a control room computer and, if necessary, to a central logistics computer, which controls the operations on all printing machines in the print shop and where the inventory of the rolls in the warehouse is monitored.
  • the DE 199 48 139 A1 shows a pure control system which determines the level of workpiece storage and, if necessary, also receives and takes into account feedback on the operational readiness of individual machines.
  • a method and a device for the automatic material supply of a printing machine system are known, wherein the handling and storage of rolls is carried out by a material supply system in a planning level, a coordination level and an execution level.
  • the roles entering the system are recorded, for example, by scanning barcode information.
  • the further transport, storage and preparation are then fully automated via the material supply system. Since this plans and controls the transport orders, it "knows" the position of a certain role at all times.
  • a system for storing and introducing paper rolls into a web printing machine is disclosed, with roll data being recorded upon delivery and fed to a central control computer.
  • roll data being recorded upon delivery and fed to a central control computer.
  • a downstream store for example, the space occupied by the rollers conveyed via a conveyor belt and a lifting system is registered and transmitted to the control computer by means of optical sensors.
  • measured roll data are determined by sensors in the area of the adhesive preparation station and transmitted to the control computer. Prepared rolls are transported by driverless transport vehicles to an interim storage facility or to the relevant roll changers.
  • the DE 100 27 130 A1 relates to an arrangement and a method for monitoring roll processing in printing works.
  • an information carrier for storing roll data eg. B. an active or passive transponder is provided.
  • the print shop comprises a printing machine with printing towers and roll changers and a control station for each section, as well as a material supply system with roll preparation, a daily storage and a control unit assigned to the material supply system.
  • the DE 10 2005 054 496 B3 relates to the handling of printing material containers, with information on the respective printing material container being held and updated in a respective data record that is stored and carried along with the container in an RFID.
  • the data record stored there is preferably updated at the read / write stations of the functional units and thus has the function of an accompanying electronic document.
  • Data available in the data record can be used for control and regulation tasks within the handling chain. For example, data associated with a control or regulation of the printing machine can be transferred to at least one of the writing and / or reading stations arranged in the printing shop for storage in the memory of the RFID tag, this data transfer preferably taking place via the control station of the printing machine.
  • the EP 1 160 189 A2 concerns the monitoring of the roll supply in printing works and proposes the use of transponders arranged on the respective core sleeve, through which the roll data read out, for example, via a barcode on the still packed roll, can be carried along via the further processing path.
  • a database can also be provided.
  • Data exchange units communicating with the transponders should be provided in a spatially distributed manner on the roller stations such as roller bearings and reel changers.
  • the DE 102 45 658 A1 relates to a material flow system, with a Roll supply system, which in the simplest case comprises the warehouse and the transport system from the warehouse to the roll changer.
  • the material flow system initiates reel transports for the relevant productions and executes them accordingly on the execution level.
  • the invention is based on the object of creating an alternative method and an alternative device for handling printing material containers.
  • interfaces for passing on the container or roll data from the feed unit e.g. B. the roll changer, to the control level or via the control level to the substrate data management system, z. B. role data management system, and / or directly to the substrate data management system, e.g. B. role data management system provided.
  • interfaces for forwarding container or roll data from the feed unit e.g. B. from the roll changer, to the control level or to a reporting system located there.
  • interfaces for transferring production plan data and the current production status are provided.
  • a printing system or printer z. B. according to Fig. 1 has at least one printing machine 01, e.g. B. a sheet-fed or preferably a web printing machine 01, a printing material supply system 02, z. B. roll supply system 02 for supplying the printing machine 01 with printing material containers 14, z. B. with rollers 14 such as printing material or paper rolls 14, or optionally printing material stacks 14, z. B. printing material sheet stack 14, and possibly a product planning system 03. It also has a data processing system 05 designed as a printing material data management system 05, preferably as a roll data management system 05, for capturing and / or handling printing material data or container data, in particular roll data, from printing material containers 14 in the printing shop, e.g. B. stacks of printing material 14 or preferably rolls 14.
  • a printing material data management system 05 designed as a printing material data management system 05, preferably as a roll data management system 05, for capturing and / or handling printing material data or container data, in particular roll
  • the printing machine 01 has at least one unit 04 designed as a printing unit 04 or as a printing unit 04 and / or as a printing tower 04 for printing a web or for printing sheets of printing material, which is operated by at least one processing station 06, for example a unit 06 for supplying printing material, e.g. B. a roll changer 06 (a standstill roll changer or preferably a roll changer 06 for changing rolls at full machine speed) or a stacking system with material, e.g. B. paper is supplied. Furthermore, the printing machine 01 can have a unit 07 arranged downstream of the printing unit 04 for post-processing the printed substrate, e.g. B. at least one folder 07 include.
  • the At least one printing unit 04, the at least one reel changer 06 and possibly the at least one folder 07 are connected via at least one signal line 09, e.g. B. a printing press internal network 09, with at least one operating and computing unit 08, z. B. a control station 08 with PC connected.
  • signal line 09 e.g. B. a printing press internal network 09
  • operating and computing unit 08 z. B. a control station 08 with PC connected.
  • printing material data management system 05 is or will be explained in connection with the preferred embodiment of a web printing machine 01 and rolls 14, the teaching can be transferred to the design of a sheet-fed printing machine 01 with sheet stacks as printing material structure 14.
  • This can basically stacks of paper sheets for (paper) sheet printing, stacks of cardboard sheets for packaging printing by means of a sheet-fed printing machine 01, stacks of special paper sheets for z.
  • the security printing in a suitably designed sheet-fed printing machine 01 or stacks of sheet metal or metal for the case of sheet metal printing with a sheet-fed printing machine 01.
  • a machine line consists e.g. B. from several sections A; B, on each of which different productions can be run.
  • the printing press 01 has two sections A; B each with two printing towers 04, and, for example, two reel changers 06, one or more operating and computing units 08, e.g. B. control stations 08, as well as a folder 07 per section A; B on.
  • the folders 07 if present, are also connected to this network 09.
  • the operating and computing units 08 together with their cross-connection and any additional computing and data processing units that may be present but not shown, form a so-called control level 11 or machine control level 11 of the printing press 01.
  • B. in signal connection 12 with z. B. at least one computing and / or data processing unit 13, z. B. Server 13 of the product planning system 03. Via this signal connection 12, at least production-relevant data, in particular planning data for upcoming productions, are transmitted from the product planning system 03 to the printing press 01.
  • FIG Fig. 2 An example of a hardware configuration of a roll supply system 02 assigned to the printing press 01 or the printing shop is shown schematically in FIG Fig. 2 shown, although not all of the components described below have to be provided in a device according to the invention and / or for the method according to the invention and / or individual functional components can be designed in a different way than stated.
  • the roll supply system 02 has a processing station 18, e.g. B. an incoming goods 18, a first transport section 19 with z. B. a means of transport, a first warehouse 21, z. B. main warehouse 21, a processing station 23, z. B. a preparation circle 23 with a one-part or multi-part transport section 24, possibly a second warehouse 26, for. B. intermediate or buffer storage 26, z. B. daily storage 26 for prepared rolls 14, as well as a one-part or multi-part transport section 31 between the possibly provided daily storage 26 and / or a transfer position and the roll changers 06 of the printing press 01.
  • a processing station 18 e.g. B. an incoming goods 18, a first transport section 19 with z. B. a means of transport, a first warehouse 21, z. B. main warehouse 21, a processing station 23, z. B. a preparation circle 23 with a one-part or multi-part transport section 24, possibly a second warehouse 26, for. B. intermediate or buffer storage 26, z. B. daily storage 26 for prepared
  • a so-called tilting station 30 can also be provided for tilting rolls 14 delivered and / or stored upright into the horizontal position required for production.
  • the last transport section 31 of the roll supply system 02 next to the roll changer is z. B. formed as an inner charging circuit 31 to be assigned to the printing machine 01 or the roll changer 06.
  • the preparation group 23 has, for. B. at least one unit 28 designed as an unpacking station 28 and / or an assembly 28 designed as an adhesive preparation 29; 29 on.
  • transport routes 32; 33 can be provided for the return transport of empty rolls or their sleeves and / or pallets.
  • the roll supply system 02 can, however, as a minimum requirement, only one of the bearings 21; 26, in particular at least the main bearing 21, with prepared rollers 14 being buffered, for example, from transfer locations.
  • the main camp 21 is for z. B. standing storage of, for example, still packaged rolls 14 in multi-deep storage bays in several blocks and levels as high-bay warehouse 21.
  • the unpacking station 28 has z. B. on a means on which the rolls 14 can be aligned and partially automatically unpacked.
  • the intermediate store 26 is used to hold rolls 14 that have already been prepared for production or have been returned from the roll changers 06.
  • the adhesive preparation 28 is only for a limited time, currently e.g. B. 8-12 hours, is durable and must then be renewed. In the interim storage facility 26, residual rolls on loading aids that were returned from a roll changer 06, as well as loading aids, may also have to be handled.
  • the roll changer 06 assigned to the printing machine 01 comprises at least one, preferably two pairs of support arms for receiving rolls 14 to be unwound.
  • Each roll changer 06 is assigned, for example, a section of conveyor line on which a paper roll for the roll changer 06 can be presented.
  • the roll changer 06 with its buffer position (presentation area) is also referred to as the inner loading circuit 31 and is part of the printing machine 01 or is assigned to it. It is used to unroll the rollers 14, for. B. paper rolls 14, and for example an automatic roll change with gluing.
  • the role data management system 05 includes at least one database system 17 a database having one or more tables and a database management system managing the database.
  • the role data management system 05 in particular the database system 17 of the role data management system 05, is available for the transmission of role-specific data on the one hand via at least one interface and signal connection 15, e.g. B. a network 15, with at least one operator interface 22; 27 of the roll supply system 02, in particular with a processing station 18; 23 (unpacking station 28; adhesive preparation 29) of the roll supply system 02 associated operator interface 22; 27, in signal connection.
  • the database system 17 is preferably in signal connection with at least the operator interface 22, 27 of the first processing station 18 viewed downstream of the supply path, for example the goods receipt 18 (as system boundary).
  • the database system 17 is in signal connection with at least the operator interface 27 of the preparation circuit 23 for the transmission of role-specific data.
  • the database system 17 is preferably on the supply side for the transmission of role-specific data both with the operator interface 22 of the incoming goods 18 and with the operator interface 27 of the preparation circuit 23 or one of the units 28; 29 of the preparation circuit 23 in signal connection.
  • Via the at least one signal connection 15 between the roll supply system 02, in particular the operator interface 22; 27 of the relevant processing station 18; 23 and the role data management system 05 or its database system 17 are - preferably as a result of an operation made by the operating personnel via the relevant operator interface 22; 27 interaction that has taken place or is to be carried out - data D (14i, 18) relating to a specific, ie individual or individualized role 14; D (14i, 23) transmitted or reported to the role data management system 05, in particular to the database system 17 of the role data management system 05.
  • the "i" at reference number 14 stands for an individualized roller 14 and that Reference numeral 18 for the processing station 18 concerned, that is to say here the incoming goods 18.
  • the role data management system 05 in particular the database system 17 of the role data management system 05, for the transmission of role-specific data via at least one signal connection 16, e.g. B. a network 16 (which can be connected to the network 15 and can form a common network 15, 16 with it), with an operator interface 34 of the printing press 01, in particular with an operator interface 34 assigned to a roll changer 06, in signal connection.
  • a signal connection 16 e.g. B. a network 16 (which can be connected to the network 15 and can form a common network 15, 16 with it)
  • an operator interface 34 of the printing press 01 in particular with an operator interface 34 assigned to a roll changer 06, in signal connection.
  • Under the "assignment" to the unit 06 or roll changer 06 is a spatial assignment of an operator interface 34 to a specific, z. B. to understand individual roll changer 06 for its on-site service.
  • Such an operator interface 34 is assigned to each unit 06 of the printing press 01, e.g. B. on a frame of the unit 06 or in the area of a safety barrier surrounding the unit 06 or adjacent console.
  • the operator interface 34 of the unit 06 is spatially different from a plurality of different units 04; 06; 07 and / or several of the same units 04; 06 of the printing press 01 assigned control station 08 of the printing press 01 different and z. B. spatially separated from it. What is said about the "assignment" of the operator interface 34 to the unit 06 also applies preferably to the operator interface 27 of the preparation circuit 23 and / or the operator interface 22 of goods receipt 18.
  • At least one signal connection 16 between printing press 01 and reel data management system 05 in particular between operator interface 34 assigned to reel changer 06 and reel data management system 05 or its database system 17 - preferably as a result of an interaction carried out or to be carried out by the operating personnel via the relevant operator interface 34 -
  • Data D (14i, 06) relating to a specific role 14 is transmitted or reported to the role data management system 05, in particular to the database system 17 of the role data management system 05.
  • a database entry is generated in at least one table of the database system 17 and / or an existing database entry is changed and / or even deleted in at least one of its values.
  • the operator interface 22 of the incoming goods 18 comprises, as operating element 36, preferably a barcode scanner 36, e.g. B. a hand scanner 36, for reading on a z. B. attached to the roll 14 barcode label 61 encoded roll-specific data D (14i, 18) and / or an operating element 37 designed as an input interface 37 (in particular a keypad) for the manual input of roll-specific data D (14i, 18) for the incoming goods 18 present roll 14 with possibly a display device 38, z. B. a display 38.
  • a barcode scanner 36 e.g. B. a hand scanner 36
  • an operating element 37 designed as an input interface 37 (in particular a keypad) for the manual input of roll-specific data D (14i, 18) for the incoming goods 18 present roll 14 with possibly a display device 38, z. B. a display 38.
  • an RFID transponder containing the data D (14i, 18) can also be provided on the printing material container 14, in the case of a stack of printing material, for example on the pallet carrying the stack, which passes through at the goods receiving area 18 a corresponding reader 36 read out as a control element 36 and z. B. is confirmed by pressing a button.
  • the roll-specific data D (14i, 18) determined at goods receipt 18 and imported into the system contain at least one date that individualizes the present roll 14 and the relevant roll 14 with regard to at least one property (e.g. paper type and / or grammage and / or manufacturer and / or paper color and / or roll width and / or roll diameter) characterizing data.
  • Input interface 37 and display 38 can be part of an operating device 39 assigned to incoming goods 18, e.g. B. a control panel 39, which z. B. is additionally connected to the barcode scanner 36 in terms of signaling.
  • the recorded and / or entered data D (14i, 18) are now transmitted to the database system 17, where a data record is created for the role 14 to be included in the system.
  • the operator interface 22 is designed in particular as an operating interface 22 that is different from the control station 08 and / or spatially spaced from the control station 08 and / or is only assigned to the incoming goods 18.
  • the operator interface 27 of a preparation circuit 23 (or one of its units 28; 29) preferably comprises a barcode scanner 41 (or RFID reader), e.g. B. a hand scanner 41 for reading in the roll-specific data D (14i, 23) encoded on the barcode label 61 (or RFID transponder), containing at least one date that individualizes the present roll 14, and / or an operating element 42 designed as an input interface 42 for manual input of the role-specific data D (14i, 23), containing at least one date individualizing the present role 14, for the role 14 present on the preparation group 23 and / or a display device 43, e.g. B.
  • a barcode scanner 41 or RFID reader
  • an operating element 42 designed as an input interface 42 for manual input of the role-specific data D (14i, 23), containing at least one date individualizing the present role 14, for the role 14 present on
  • an operating command given by the operating staff at an input interface 42 shows a list of roles 14 in the system on the display 43, one of the roles shown being selectable through the control panel.
  • Input interface 42 and display 43 can be part of an operating device 44 assigned to preparation circuit 23, e.g. B. a control panel 44, which z. B. signaling additionally with the Barcode scanner 41 is connected.
  • the data D (14i, 23) recorded by the operating personnel via the barcode scanner 41 and / or entered manually are e.g. B.
  • the database system 17 transmits to the database system 17, where the data are identified as data from a role 14 already present in the system controlled by the role data management system 05, ie in the control area, but the data record regarding its status and / or location is changed.
  • the data of several existing roles 14 z. B. first transmitted from the database system 17 to the operator interface 27, the data D (14i, 23) of the selected role 14 then z. B. for further availability in the controller assigned to the preparation circuit 23, and finally the status and / or location data D (14i, 06) of the affected role 14 are transmitted to the database system 17, where the data record of this role already in the system 14 identified, but is changed with regard to its status and / or whereabouts related database entry.
  • the storage and change is preferably carried out in a table "roll data" 62.
  • roll data For example, the location of the roll 14 is changed from the value “main warehouse” (or a pseudonym) to the value “interim storage” (or a pseudonym) and / or the nature of the value " packaged "(or a pseudonym) changed to a value" prepared "(or a pseudonym).
  • Information representing the time of the adhesive preparation 29 is preferably also stored in the database for the relevant roll 14 or in the data record relating to this roll 14.
  • the operator interface 27 is designed, in particular, as an operator interface 27 that is different from the control center 08 and / or spatially spaced from the control center 08 and / or is only assigned to the preparation circuit 23.
  • the roll changer 06 or the operator interface 34 assigned to the roll changer 06 includes e.g. B. one with a possibly carried with the printing material container 14, the date z. B. encoded information carrier containing, interacting reading device 46, for example a barcode or QR code scanner 46 or an RFID reader 46, possibly as a handheld scanner 46, for reading in and setting of, for example, a label, z. B.
  • interacting reading device 46 for example a barcode or QR code scanner 46 or an RFID reader 46, possibly as a handheld scanner 46, for reading in and setting of, for example, a label, z. B.
  • auxiliary label, coded or role-specific data D (14i, 06) contained on the carried RFID transponder containing at least one date that individualizes the present role 14, and / or an operating element 47 designed as an input interface 47 (with one or more buttons) manual input and thus definition of the roll-specific data D (14i, 06), containing at least one date that individualizes the present roll 14, for the roll 14 present on the roll changer 06 and / or preferably a display device 48, e.g. B. a display 48 on which roles 14 located in the system can be displayed and, if necessary, by the operating personnel via a corresponding control panel of the input interface 47, z. B. one or more keys on a keypad, the affected role 14 can be selected.
  • a display device 48 e.g. B. a display 48 on which roles 14 located in the system can be displayed and, if necessary, by the operating personnel via a corresponding control panel of the input interface 47, z. B. one or more keys on a keypad, the affected role 14
  • one or more touch-sensitive fields of the display device 48 can also serve as the control panel.
  • an operating command given by the operating staff at the input interface 47 shows a list of roles 14 in the system on the display 48, one of the roles 14 being displayed being selectable through the control panel.
  • Input interface 47 and display 48 can in turn be part of an operating device 49 assigned to roll changer 06, e.g. B. a control panel 49, which z. B. is signal-technically connected to a possibly additionally provided above-mentioned reading device 46.
  • the data D (14i, 06) recorded by the operating personnel via the reading device 46 and / or manually entered are e.g. B. to the database system 17, where the data as a data is already in the system existing role 14 are identified, but the data record is changed with regard to its status and / or location of the database entry. If the reading device 46 is operated and triggered, for example, by the operating personnel, it provides z. B. is a control element 46 itself.
  • the data D (14i, 23) of a plurality of existing roles 14, e.g. B. first transmitted from the database system 17 to the operator interface 34 zugeorndnete the roll changer 06, the data D (14i, 23) of the selected roll 14 then z. B. imported into the controller assigned to the roll changer 06 for further availability, and finally data D (14i, 06) relating to the status and / or location of the roll 14 concerned are transmitted to the database system 17, where the data record of this roll already present in the system 14 is identified, but is changed with regard to its status and / or location of the database entry.
  • the location of the roll 14 is changed from the value “interim storage” (or a pseudonym) to the value “roll changer” (or a pseudonym) and / or the condition from the value “prepared” (or a pseudonym) to a value “in use” (or a pseudonym) or, more differently, depending on the progress of the role handling in the roll changer 06, changed to one of the values “up-axed”, “expiring” or “disengaged” (or corresponding pseudonyms).
  • a variable characterizing the roll diameter or the previous run length is preferably stored cyclically in the database for the relevant roll 14 running in the roll changer 06 or in the data record relating to this roll 14.
  • this data D (14i, 18) relating to a change in the status and / or location for a specific role 14 from the operator interface 34 to the database system 17 takes place as a result of an interaction of the operator with the operator interface 34 concerned, as the transmission of a This is preceded by scanning triggered by the operator or at least confirmed at the operator interface 34, an input of the corresponding data or a selection of a specific role 14.
  • roll or container-specific data D (14i, 06) of the pack 14 present on the unit 06 on site are transmitted through an interaction of the operating personnel with the operator interface 34 provided on site on the unit 06 or by an am Unit 06, d. H. spatially in the area of the unit 06, on site provided reading device 46 and transmitted to the database system 17, where it is in the above. Way to be processed.
  • the operator interface 34 is particularly designed as a merely one of e.g. B. several units 06 assigned and / or in particular different from the control station 08 and / or spatially spaced from the control station 08 operating interface 34 is formed.
  • At least the operator interface 27 of the preparation circuit 23 and the operator interface 34 of the roll changer 06 are each a control device 52; 53, e.g. B. a programmable logic controller (PLC) 52; 53, assigned.
  • PLC programmable logic controller
  • Such a functionality can be provided for the roll changer 06, for example, in the manual pivoting and / or movement of the support arms, for the preparation circle in a forward and / or backward movement and / or a rotation of the roll 14.
  • the operator interface 22 of the incoming goods 18 can also be assigned a control device (not shown) which carries out at least the data acquisition and the data exchange with the database system 17 or the PC 51.
  • These functionalities can be used for the other processing stages 23; 06 in the associated control devices 52; 53 or in different control devices (not shown) of the respective operator interface 22; 34 be implemented.
  • a signal connection 54 for exchanging role-specific and / or supply-specific data can preferably also exist between the role data management system 05 or its PC 51 and the operating and computing unit 08 of the control room 08.
  • the data transfer between the operator interfaces 22; 27; 34 or their control devices 52; 53 and the database system 17 can take place directly, as shown, or, if necessary, via the PC 51.
  • the PC 51 can - like the operating and computing unit 08 of the control station 08 - have a printer 56; 57, via which evaluations 74 relating to the inventory and / or the paper or roll consumption, for example in report form, can be output. Such evaluations can be visualized on a screen 59 of the PC 51.
  • Fig. 4 data streams or paths exchanged between the different stations and units are shown in relation to the data flow in the print shop.
  • the roll changer 06 are shown here. Any intermediate storage facility 26 that may be present is not specifically shown here.
  • a delivery note which in principle can also be transmitted electronically (e.g. Papinet, EDlpap).
  • this delivery note can be the basis for the roles 14 entering the system.
  • the electronic delivery note or the role data records contained therein is or are then, for example, by appropriate confirmation by the operating personnel at the operator interface 22 imported.
  • the barcode scanner 36 read out and the data D (14i, 18) recorded for the relevant individual role 14 at the goods receiving area 18 at the instigation of the operating personnel - z. B. by scanning and / or pressing a switch or button - along z. B. a path 63 (which takes place for example via the signal connection 15) to the database system 17, where z. B. in the table "role data" 62 a new data record with the essential information for this new role 14 is created.
  • the information read out and stored in the data record includes, for example, at least one identifier that individualizes the roll 14 (e.g.
  • a roll 14 that has been delivered and passes through the incoming goods area 18 increases the inventory in the system - comprising the entire storage and transport area of the roll supply system 02 as well as the roll changer 06 - in particular initially in the main warehouse 21.
  • the import of this roll increases 14 related data D (14i, 18) also in the database system 17 the number of roles represented by the role data records 14.
  • role receipt 18 thus represents an entry point 18 into the control area of the role data management system 05.
  • the still packaged rolls 14 are unpacked and prepared for production.
  • there z. B. the type of adhesive preparation 29 and the roll weight can be detected.
  • the data D (14i, 18) supplemented by the latter are z. B. is transmitted along a path 64 to the database system 17, the role 14 is identified and the entry for the status and / or location in the table 62 is changed.
  • the role 14 is then managed in the database system 17 as a prepared role 14.
  • the returned roll 14 to be identified at least to the database system 17 and there based on data D (14i, 18 ') transmitted via a path 66, for example, the relevant data record at least the whereabouts are changed. Is the preparation group 23 z. If, for example, an output device designed as a label printer is assigned, the returned roll 14 can be marked again with this after a corresponding barcode label 67 has been printed out.
  • the preparation circuit 23 or the unpacking station 28 represents the place at which the rolls 14 are first recorded for the system, i.e. an entry point 23; 28; 29 in the control area of the role data management system 05.
  • the relevant reel 14 When the reel changer 06 is loaded, the relevant reel 14 again experiences a change in status and / or location.
  • the relevant roll 14 must therefore be identified there in one of the above-mentioned ways (scanning or selection) and this roll 14 must be reported to the database system 17 at least as being present on the roll changer 06.
  • the operator selects the relevant role 14 from a list of possible roles 14 shown on the display 48 (see above).
  • About z. B. a path 77 to the roll changer 06 or its operator interface 34 or control device 53, for example, initially from the database system 17 data of possible prepared rolls 14, from which the operator for example, a role 14 is identified and selected.
  • the status - z. B. together with the roll ID e.g. as the date individualizing roll 14
  • current reel data e.g. B.
  • the path 78 is transmitted from the roll changer 06 to the database system 17, the value for this variable being updated in the "roll data" table 61 and / or in the "event list” table 68.
  • the entry for the whereabouts in the data record of the relevant table 61 is updated; 68 at the processing stations 18; 23; 06 automatically as soon as the operator has performed the corresponding operating functions on the relevant processing stations 18; 23; 06 executed or triggered.
  • the role data management system 05 since the role data management system 05, for example, only has to contain inventory management with storage areas, but no warehouse management that is precise to the storage location, it is sufficient if the data record of a roll 14 is updated manually in this way when the roll 14 changes from one storage area to the other and not via a processing station 06; 18; 23 is performed.
  • the database of the database system 17 preferably includes one or more further tables 69; 71, in which the possible values or pseudonyms for the entry in table 61 and / or table 68 are stored as a value pool.
  • This set of values ensures uniform identifiers for the values or pseudonyms to be selected and is also referred to as master data.
  • a table “paper master data” 69 is provided in which the different types and properties of the roll papers to be used are listed.
  • a table “warehouse master data” 71 can be provided in which possible warehouses 21; 26 and, if applicable, storage areas are firmly predefined.
  • event master data 72 which may be additionally or instead provided, for example, the selectable events - such as e.g. B. an entry at the incoming goods department, a roll preparation, an up or down at the roll changer - listed. are (see e.g. Fig. 5 ).
  • the transport between the processing stages 06; 18; 23 with one another and with the bearing or bearings 21; 26 driverless by means of transport, e.g. B. by automatic driving systems such. B. driverless industrial trucks, but in contrast to the fully automatic system, a transport order between the start and destination is triggered for example by the operating staff.
  • a transport order between the start and destination is triggered for example by the operating staff.
  • - such. B. in Fig. 4 indicated - for the transport within the roll supply system 02 up to a transfer point to the inner loading circuit, manually controlled, preferably with respect to their route unbound transport means 73, z. B. forklift 73 for transporting lying and / or standing rolls 14 are provided.
  • the inventory of data records with active roles 14 in the database system 17, in particular in the table “roll data” 62, reflects the inventory of rolls in the system which the printer is currently in the warehouse 21; 26, on the transport routes 32; 33 or the processing stations 06; 18; 23 is available. Possibly. An additional area can also be defined for ejected rolls 14 that are no longer available for production (retrieval area).
  • a role 14 is added to the inventory when it is the first time - z. B. at the incoming goods 18 or possibly only at the expansion station 28 - is recorded by data technology or is generated via the inventory management dialog.
  • a roll 14 is removed from the inventory when it is used up, discharged or deleted via the inventory management dialog.
  • a roll record is updated when roll 14 hits bearing 21; 26 or the storage area changes (transfer posting), the status of the roll 14 changes (in the preparation group 23 or in the roll changer 06) or the roll data record is edited via the inventory management dialog.
  • events such. B. every event that causes a relevant status or location change of the roll 14 and thus creates, deletes or changes roll data (however, e.g. with the exception of the cyclical change in diameter when unwinding on the roll changer 06) - in the table "Event list" 68 - z. B. together with a time - registered. This makes it possible to later find the path that a roller 14 in the printing shop and their treatment (so-called reel history ”) to be tracked.
  • program routines for visualizing evaluations z. B. on the monitor of the PC 51 for example of inventory lists and reports such.
  • a program routine is optionally provided, by means of which evaluations 74 can be output to the printer or printer 56 in the form of inventory lists and / or reports.
  • the program routines of the database management system are z. B. trained to generate sorted and filtered reports.
  • a roll requirements determination system 79 can be added to or associated with the roll data management system 05 in the print shop or the printing system (see e.g. Fig. 6 ).
  • the role requirement determination system 79 comprises, for example in one of the computing and / or data processing units 13 of the product planning system 03 or in the PC 51 assigned to the role data management system 05, a software program 81 with implemented software routines through which the role requirement for the next, in particular several, roles is determined based on predetermined algorithms next productions, can be determined.
  • the production planning (03) accesses the same "paper master data" table 69, for example via a signal connection 84, as the roll data management system 05.
  • the roll requirement - ie number of required rolls 14 of the respective required paper type - is e.g. B. for the planned productions stored in a table “paper requirements” 82.
  • the production plan data 03 contains all the necessary information for calculating the paper requirement and supplying the roll changer 06. These are, in particular, an order ID that individualizes the production, the target print run, possibly a planned waste, possibly the type of production (single or Collective production), the number of webs, possibly the web guides with the reel splicers 06 involved, as well as the web width, possibly the web position and the required type of paper.
  • the required paper requirement in paper rolls 14 results, for. B. from the number of reel splicers 06 involved in the production and the required running meters per reel changer 06.
  • the required running meters per reel splicer 06 results from the target print run, plus planned press waste and, if applicable, plus subsidy and safety reserve, the cylinder circumference of the printing machine and in the case of multi-size cylinders of the type of production (collective or double production).
  • the running meters per roll 14 can be stored in table 69 for the paper master data for the paper type-specific for the roll diameter used. For the selection of the required rolls 14, the web width and the paper type can be accessed from the production plan data.
  • the comparison of the web widths, paper types and web layers of the current production and the subsequent production according to the production plan can be used to calculate whether a change in circumference with a change in the number and / or width of rolls 14, and possibly with a need for a roll 14 with special adhesive preparation, is pending. The latter is necessary, for example, if a wider roll 14 is to be glued to a narrower roll 14 for the production change.

Claims (14)

  1. Procédé pour manipuler des lots de matériau d'impression (14) réalisés sous la forme de rouleaux (06) dans un système d'alimentation en rouleaux (01) d'une imprimerie comprenant une presse rotative (01) avec au moins un groupe (06) pour l'amenée de matériau d'impression réalisé sous la forme d'un changeur de rouleau (06), dans lequel un lot de matériau d'impression (14) est amené dans une zone de contrôle, comprenant au moins un support (21 ; 26) et le au moins un changeur de rouleau (06), du système d'alimentation en matériau d'impression (02), lors de l'entrée dans la zone de contrôle du système d'alimentation en matériau d'impression (02), des données (D(14i, 18)) caractérisant le lot de matériau d'impression (14) en ce qui concerne au moins une propriété sont acquises sur une interface utilisateur (22 ; 27) associée au point d'entrée par actionnement d'un élément de commande (36 ; 37 ; 41 ; 42), transmises par l'intermédiaire d'un trajet de signal à un système de base de données (17) et mises en mémoire à cet endroit de manière individualisée dans un ensemble de données de lot relativement au lot de matériau d'impression (14) concerné conjointement avec une donnée individualisant le lot de matériau d'impression (14), caractérisé en ce que, dans le cadre d'un chargement du changeur de rouleau (06) avec un lot de matériau d'impression (14) provenant de la zone de contrôle, au moins une donnée individualisant le lot de matériau d'impression (14) présent est déterminée par une interaction d'un utilisateur avec une interface utilisateur (34) associée sur place au changeur de rouleau (06) pour l'amenée de matériau d'impression et transmise au système de base de données (17), dans lequel, à la suite de la transmission de la donnée concernant le lot de matériau d'impression (14) présent dans l'ensemble de données de lot, concernant la même donnée individualisante, du système de base de données (17), une saisie concernant le statut et/ou le lieu de séjour est modifiée.
  2. Procédé selon la revendication 1, caractérisé en ce que les données (D(14i, 18)) individualisant le lot de matériau d'impression (14) et caractérisantes en ce qui concerne au moins une propriété sont acquises sur une station de traitement (18) réalisée sous la forme d'une entrée de marchandise (18), en particulier par lecture sans contact d'un codage contenant les données (D(14i, 18)), par exemple par lecture d'un code à barres au moyen d'un élément de commande (36 ; 41) réalisé sous la forme d'un scanner de code à barres (36 ; 41) ou par lecture d'un transpondeur RFID, et le cas échéant confirmation subséquente par actionnement d'un élément de commande (36 ; 41).
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que, pour la détermination de la donnée individualisant le lot de matériau d'impression (14) présent sur le groupe (06) pour l'amenée de matériau d'impression, les données de plusieurs lots de matériau d'impression (14) se trouvant dans la zone de contrôle dont un des lots de matériau d'impression (14) peut être choisi comme présent sur ce groupe (06) par l'utilisateur par l'intermédiaire d'un panneau de commande correspondant, par exemple une ou plusieurs touches d'une interface d'entrée (47) ou un ou plusieurs champs réalisés à effleurement du dispositif d'affichage (48) réalisé sous la forme d'un écran tactile, sont affichées sur un dispositif d'affichage (48) de l'interface utilisateur (34).
  4. Procédé selon la revendication 3, caractérisé en ce que les données, affichées sur le dispositif d'affichage (48), de plusieurs lots de matériau d'impression (14) se trouvant dans la zone de contrôle sont reçues et/ou importées et/ou lues à partir du système de base de données (17) par l'intermédiaire d'un trajet de signal (66).
  5. Procédé selon la revendication 1, 2 ou 3, caractérisé en ce que, dans l'ensemble de données de lot du système de base de données (17) concernant le lot de matériau d'impression (14) présent sur le groupe (06) pour l'amenée de matériau d'impression, une information concernant la longueur de déroulement existante et/ou le diamètre actuel est actualisée de manière cyclique.
  6. Procédé selon la revendication 1, 2, 3, 4 ou 5, caractérisé en ce que, dans le cadre d'un prétraitement d'un lot de matériau d'impression (14) sur un étage de traitement (23) réalisé sous la forme d'un cercle de prétraitement (23), au moins une donnée individualisant le lot de matériau d'impression (14) présent, à la suite d'un actionnement d'au moins un élément de commande (41 ; 42) sur une interface utilisateur (27) associée dans l'espace au cercle de prétraitement (23), est acquise par balayage d'un code à barres ou par lecture d'un RFID et/ou entrée manuellement et transmise au système de base de données (17), dans lequel, à la suite de la transmission de la donnée concernant le lot de matériau d'impression (14) présent dans l'ensemble de données de lot, concernant la même donnée individualisante, du système de base de données (17), une saisie concernant le statut et/ou lieu de séjour est modifiée.
  7. Procédé selon la revendication 1, 2, 3, 4, 5 ou 6, caractérisé en ce que la donnée individualisant le lot de matériau d'impression (14) présent, à la suite d'un actionnement, effectué par l'utilisateur, d'au moins un élément de commande (46 ; 47) sur l'interface utilisateur (34) associée au groupe pour l'amenée de matériau d'impression (06), en particulier par entrée et confirmation ou par sélection et confirmation ou par balayage et confirmation du processus de balayage ou du résultat du balayage, est déterminée et transmise au système de base de données (17).
  8. Procédé selon la revendication 6, caractérisé en ce qu'une saisie concernant le statut est modifiée d'une saisie représentant la valeur « emballé » en une saisie représentant la valeur « non emballé ».
  9. Procédé selon la revendication 1, 2, 3, 4, 5, 6, 7 ou 8, caractérisé en ce que, sur au moins une partie de transport (19 ; 24 ; 31) de la voie allant de l'entrée dans la zone de contrôle au groupe (06) pour l'amenée de matériau d'impression, le transport du lot de matériau d'impression (14) entre le lieu de départ et de destination respectif est déclenché au moins par l'utilisateur, en particulier s'effectue de manière commandée par l'utilisateur à l'aide de moyens de transport (73) libres en ce qui concerne la voie de circulation.
  10. Procédé selon la revendication 1, 2, 3, 4, 5, 6, 7, 8 ou 9, caractérisé en ce que des événements, lesquels provoquent une modification de statut ou de lieu du lot de matériau d'impression (14) manipulé dans la zone de contrôle, sont enregistrés dans au moins une table (68) du système de base de données (17) de manière consignée, c'est-à-dire sans suppression ni écrasement des événements inscrits antérieurement, en particulier pour ce qui est de la donnée individualisant le lot de matériau d'impression (14) concerné.
  11. Dispositif pour manipuler des lots de matériau d'impression (14) réalisés sous la forme de rouleaux (06) dans un système d'alimentation en rouleaux (02) d'une imprimerie comprenant une presse rotative (01) avec au moins un groupe (06) pour l'amenée de matériau d'impression réalisé sous la forme d'un changeur de rouleau (06), en particulier pour la mise en œuvre d'un procédé selon l'une ou plusieurs des revendications 1 à 10, dans lequel un lot de matériau d'impression (14) au niveau d'un lieu d'entrée (18 ; 23 ; 28 ; 29) peut être amené dans une zone de contrôle, comprenant au moins un support (21 ; 26) et le au moins un changeur de rouleau (06) pour l'amenée de matériau d'impression, du système d'alimentation en matériau d'impression (02), dans lequel une interface utilisateur (22 ; 27) associée sur place au lieu d'entrée (18 ; 23 ; 28 ; 29) est pourvue d'un élément de commande (36 ; 37 ; 41 ; 42), par lequel, lors de l'actionnement, des données (D(14i, 18)) caractérisant un lot de matériau d'impression (14) se trouvant au lieu d'entrée (18 ; 23 ; 28 ; 29) en ce qui concerne au moins une propriété sont acquises, et dans lequel une interface utilisateur (34) associée sur place au changeur de rouleau (06) est prévue, et dans lequel un système de base de données (17) est pourvu d'au moins une table (62), laquelle comprend une table (62) présentant des ensembles de données individualisés de lots de matériau d'impression (14) entrés dans le système de contrôle, caractérisé en ce qu'un élément de commande (47) prévu sur l'interface utilisateur (34) du groupe (06) pour l'amenée de matériau d'impression est combiné logiquement et/ou relié par technique de signalisation au système de base de données (17) de telle sorte qu'à la suite d'un actionnement de l'élément de commande (47), pour la détermination de la donnée pour le lot de matériau d'impression (14) présent, une saisie, concernant le statut, de l'ensemble de données pour la donnée lue ou déterminée dans le système de base de données (17) est actualisée et/ou modifiée.
  12. Dispositif selon la revendication 11, caractérisé en ce que, sur l'interface utilisateur (22 ; 27) associée au lieu d'entrée (18 ; 23 ; 28 ; 29), un élément de commande (36 ; 37 ; 41 ; 42) est prévu, lequel est réalisé de telle manière que, en réponse à l'actionnement de celui-ci ou du fait de l'actionnement de celui-ci, les données (D(14i, 18)) acquises sont acheminées au système de base de données (17) afin d'y générer dans une table du système de base de données (17) un ensemble de données concernant le lot de matériau d'impression (14) .
  13. Dispositif selon la revendication 11 ou 12, caractérisé en ce que, sur une station (28 ; 29) d'un cercle de prétraitement située en aval du lieu d'entrée (18 ; 23 ; 28 ; 29) dans la voie de transport, une interface utilisateur (22 ; 27) un élément de commande (41 ; 42) est prévu, lequel est réalisé de telle manière que, en réponse à l'actionnement de celui-ci ou du fait de l'actionnement de celui-ci, une saisie concernant le statut d'un lot de matériau d'impression (14) dans un ensemble de données concernant le lot de matériau d'impression (14) est actualisée et/ou modifiée.
  14. Dispositif selon la revendication 10, 11, 12 ou 13, caractérisé en ce qu'au moins une partie de transport (19 ; 24 ; 31), sur laquelle le transport du lot de matériau d'impression (14) s'effectue à l'aide d'un moyen de transport (73) libre en ce qui concerne la voie de transport et guidé par l'utilisateur, en particulier par un dispositif d'empilage (73), est prévue entre l'entrée dans la zone de contrôle et le groupe (06) pour l'amenée de matériau d'impression.
EP13176668.5A 2012-09-26 2013-07-16 Procédé et dispositif destinés à la manipulation d'emballages de matériau imprimé Active EP2712829B1 (fr)

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DE102017205578B4 (de) * 2017-03-31 2024-04-04 Koenig & Bauer Ag Verarbeitungsmaschinensystem und Betriebsverfahren eines Verarbeitungsmaschinensystems
CN110431015B (zh) 2017-03-31 2021-08-17 柯尼格及包尔公开股份有限公司 加工机系统和用于运行加工机系统的方法
DE102017205579A1 (de) * 2017-03-31 2018-10-04 Koenig & Bauer Ag Verarbeitungsmaschinensystem und Verfahren zum Betreiben eines Verarbeitungsmaschinensystems
JP2019142027A (ja) * 2018-02-16 2019-08-29 三菱重工機械システム株式会社 印刷システム
DE102018204918A1 (de) 2018-03-29 2019-10-02 Koenig & Bauer Ag Verarbeitungsmaschinensystem und Verfahren zum Betreiben eines Verarbeitungsmaschinensystems
DE102018204916A1 (de) 2018-03-29 2019-10-02 Koenig & Bauer Ag Verarbeitungsmaschinensystem und Verfahren zum Betreiben eines Verarbeitungsmaschinensystems
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