Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
  • B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
  • B65G19/02—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
  • G01N29/04—Analysing solids
  • G01N29/045—Analysing solids by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks
  • G01N29/046—Analysing solids by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks using the echo of particles imparting on a surface; using acoustic emission of particles
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
  • G01N29/22—Details, e.g. general constructional or apparatus details
  • G01N29/225—Supports, positioning or alignment in moving situation
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N2291/00—Indexing codes associated with group G01N29/00
  • G01N2291/26—Scanned objects
  • G01N2291/269—Various geometry objects
  • G01N2291/2695—Bottles, containers

Definitions

• the invention relates to a container treatment plant in which containers, such as bottles or the like, cans along a transport direction with transport elements are transported, which transport elements centering and / or holding elements for clamping the respective container, wherein the container treatment plant at least one inspection device for controlling of bottles or similar container also has cans on unwanted foreign matter, which inspection device is in communication with an evaluation unit.
• Such bottles or similar containers can be used for liquids, for example for drinks.
• the containers may be made of a transparent or translucent material, for example of glass or of a translucent plastic, e.g. Consist of PET.
• Such foreign material inspections can be performed with optical inspection equipment such as e.g. in DE 102 57 238 A1 or those based on X-radiation (for example DE 202 17 559 U1, DE 10 2006 048 327 A1, DE 202 18 138 U1).
• the procedure disclosed in the AIF264ZBG is intended to be such that foreign bodies in liquids can be detected by means of signal recording by the piezo sensor and vibration analysis after excitation of the liquid.
• the tests carried out used 0.5 liter bottles, as used for beer or soft drinks.
• a water-filled bottle was chosen as an example to investigate whether a translatory or a rotatory acceleration proves to be more suitable for positioning.
• Spherical glass particles with diameters of 0.5 mm, 1.0 mm and 1.5 mm were considered as foreign bodies.
• first theoretical investigations were carried out with PET particles, but also with olive oil.
• the clamping force can be set in a defined manner.
• the latter also causes a comparatively simple realization of the necessary decoupling against externally acting vibrations.
• the signal is picked up by the piezoelectric sensor exclusively via the bottom of the bottle, in which the piezoelectric sensor is probably glued directly to the bottom of the bottle.
• foreign substances could thus also be detected in containers and / or products that are difficult to inspect.
• the findings of the short report are based only on laboratory measurements.
• the invention has for its object to improve a container treatment plant of the type mentioned or their inspection device with simple means so that unwanted foreign matter are more reliably recognizable.
• the object is achieved by a container treatment system having the features of claim 1, wherein the inspection device is an integral component of the transport element and / or its centering and / or holding element and is designed as a piezoelectric sensor and that an excitation element is provided, which causes the container to be inspected to move in any movement and this reverses and / or reverses, wherein the inspection device is connected to the container so that it is movable in the respective direction of movement and along the transport direction together with the inspection device.
• a container treatment plant or an inspection device which can reliably detect foreign substances in the interior of the container, or in the respective filled product.
• the container is e.g. clamped between the centering and holding elements.
• the excitation element of the container is then excited to a movement which can be abruptly canceled, or can be reversed. Due to the inertia of the filled product this rotates further in the originally effected direction of movement, wherein possible foreign substances abut against the inner wall of the container, this signal is received by the piezoelectric sensor.
• signals from adjacent, desired solids are also picked up and forwarded.
• the respective signal is fed to the evaluation unit, which optionally verifies the supplied actual signal as an undesired foreign substance, thus distinguishing whether a desired solid or undesirable foreign substance is inside the container, so that the corresponding container can be sorted out in a subsequent station or remaining in the production line.
• the aim of the invention is to carry out the piezoelectric sensor as an integral part of the transport element and / or its centering and / or holding element, so that the inspection device is arranged on the container treatment plant itself, and a connection of the container to be inspected with the inspection device at short notice
• the duration of the transport can also be produced detachably, without a piezo sensor having to be adhesively bonded to the container.
• a centering element in the sense of the invention may be, for example, a tulip which holds the container on the head side.
• the inspection device or the at least one piezo sensor is an integral part of each tulip of the container treatment plant. Possible is to arrange the piezo sensor on a contact area of the tulip to the container. It is also conceivable to arrange the piezoelectric sensor on the tulip so that it has contact with an attached closure, for example crown cap or screw cap. In a preferred embodiment, however, the piezoelectric sensor has contact with an outside wall section of the container to be inspected.
• the tulip may have a conically executed base body (tulip bell), on which the head side is followed by a cylindrical, in particular a hollow cylindrical section.
• the conical base body On the foot side, the conical base body has at least one carrier element, in which the at least one piezoelectric sensor is arranged.
• the carrier element is designed in a preferred embodiment substantially L-shaped with a main web and an adjoining footbridge, wherein the carrier element is preferably brought with its main web quasi spring force-conditioned for engagement with the outside of the container.
• the main bridge can therefore also be referred to as a spring bar.
• a plurality of carrier elements are arranged on the conical base body, which are preferably evenly distributed in the circumferential direction.
• the piezoelectric sensor is arranged in the main web, so that a force and / or frictional contact of the piezoelectric sensor can be ensured to the container.
• a slip ring transmitter for wired transmission of power and data to and from the piezoelectric sensor.
• an internal energy source can be used, which can be arranged on the centering element or on the tulip.
• a transmitter can also be provided, which enables wireless transmission to a receiver.
• the support element (s) may be designed in such a way that the respective piezoelectric sensor can come to rest in the mouth region or in the head region of the container to be inspected.
• the carrier elements can have an extent such that the piezoelectric sensor (s) can be brought into contact with a stomach area or between the foot side and the head side of the container. It is also conceivable to provide different support elements in their extension, so that one of the piezoelectric sensors is on the head side, and another in the region of the foot side and another rer between the two could be arranged. Here are different configurations possible.
• the at least one piezoelectric sensor always has contact with the container to be inspected, regardless of which movement direction and / or transport direction it carries out.
• the excitation element can not only stimulate the container around its vertical axis to a movement, but also along this, or at an angle to it, and abruptly cancel this each generated movement or even reverse.
• an undesired foreign substance but also a desired solid can be stimulated to strike or contact the inner wall, which can be measured or absorbed and forwarded by means of the piezo sensor (s) as signal or rash or peak.
• the container is clamped along its high ash.
• the excitation element can be arranged directly on a plate on which the container is mounted upright in the direction of transport.
• the excitation element can be designed as a rotary drive, which excites the container to a rotational movement about its vertical axis.
• the excitation element can be designed as an independent drive, but also be designed as a rotary drive known turntable.
• one or more piezo sensors are arranged on the plate, or are an integral part of the same.
• an embodiment can be effective, which is analogous to the tulip described.
• carrier elements can be provided, which extend away from the base of the plate, and the main webs, which carry the piezoelectric sensors, abut against the container outer wall spring-like.
• the areas of the main webs should rest against the container, which have the piezoelectric sensors, which should also apply to the tulip.
• the support elements may have different or equal longitudinal extents.
• the support elements may not only be arranged rigidly on the tulip or the carrier or other suitable locations, but also be moved from a rest position into an inspection position and back.
• suitable drives for example electromotive or pneumatic drives, can be provided, which move the carrier elements along the vertical axis of the container to be inspected.
• the support member with its measuring range ie with the area in which the piezoelectric sensor is arranged to be moved from below against the bottom of the container, or proceed to the ground over procedure on an abdominal region of the container to be applied, which is of course analogous applies to movable support elements on the tulip.
• the power supply for the drive of the rotary drive, the support element and / or for the piezoelectric sensor can be integrated in the plate, or done externally. A wired or wireless signal transmission from the at least one piezoelectric sensor to the evaluation unit is also possible.
• the at least one piezoelectric sensor is integrated in the plate itself.
• the plate has at least one support layer and a sensor layer, that is, at least two layers can be constructed.
• Support materials may be metals, glass, ceramics, gels, gel pads, liquids of suitable type and / or technical fabrics.
• a multi-layered structure is possible.
• the one or more piezo sensors have contact with the container surface in order to be able to absorb the triggering signals.
• the container treatment plant may be as a filling machine, labeller, Versch lager, or an independent inspection facility, which has even more inspection tasks.
• Conceivable is an embodiment with a revolving promotion or a linear promotion of the container.
• the inspection device on an inlet star, a stylessc. Main star or the outlet star be arranged.
• the energy supply of the piezo sensor or sensors can be done via one of the stars.
• a linear machine or a linear conveyor which comprises at least one endlessly circulating transport element, is conceivable.
• Ches can be designed as a conveyor belt, wherein the at least one piezoelectric sensor is arranged in the conveyor belt corresponding to the container position.
• the piezo sensor also has contact with the container in the linear transporter.
• the linear machine can also have a tulip and a plate, between which see the container is clamped, so that even the aforementioned embodiments are possible.
• the invention also provides a method for inspecting containers with an inspection device in one of the previously described embodiments, wherein the method comprises at least the following steps:
• the evaluation unit can combine amplifier, computer, converter and / or filter elements in itself, and quasi be designed as a control unit.
• the signal picked up by the piezoelectric sensor is passed to the evaluation unit without a signal filter, and the complete data preparation and evaluation takes place in the evaluation unit.
• FIG. 1 a container treatment plant in a perspective partial view
• FIG. 2 a centering element as a detail
• FIG. 4 shows an exemplary container with exemplified measuring ranges.
• FIG. 1 shows a container treatment plant 1 in an exemplary embodiment as a labeling machine or Etikettiernikel.
• the container treatment plant 1 has a plurality of transport elements 2, which in each case has a centering and holding device, that is to say in each case a base 3 and in each case a tulip 4.
• the base 3 is designed in a known manner as a turntable 3, wherein the tulip 4 is mounted on a drive device 5 and / or rotatably mounted.
• the centering and holding devices 3,4 are containers 7, for example PET bottles rotated about the central axis X of the container treatment apparatus 1, and fed, for example, labeling.
• the container 7 are on the foot side on the respective turntable 3 and are held on the head side by means of the tulip 4, or clamped between them.
• the aim of the invention is that is provided as an inspection device 8 for internal inspection of the container 7 on unwanted foreign matter at least one inspection device 8 in the embodiment as a piezoelectric sensor 8, which preferably as an integral part of the tulip 4 ( Figure 2) and / or Turntable 3 ( Figure 3) is thus designed as an integral part of the respective transport element 2.
• a piezoelectric sensor 8 which preferably as an integral part of the tulip 4 ( Figure 2) and / or Turntable 3 ( Figure 3) is thus designed as an integral part of the respective transport element 2.
• other inspection devices for example, to control the label seat, or to align the container may be provided, which are not the subject of this invention.
• the container 7 can also be excited in an additional direction of movement to the transport direction.
• the transport direction in the sense of the invention is the direction in which the container is fed to the individual, successive processing stations and / or inspection stations, wherein the direction of movement is generated independently of the transport direction.
• the direction of movement about the vertical axis of the container but also along this, or at an angle to each be generated superimposed.
• a rotary movement of the container is generated around its vertical axis, for which purpose the turntable 3 with its rotary drive is optimally suitable, since it can also produce revolutions of more than 1000 rpm.
• the turntable 3 is not only uprising and alignment element, but also has the function as an excitation element for the movement excitation of the container 7.
• the tulip 4 act as an excitation element.
• the inspection device 8 in the advantageous embodiment as a piezoelectric sensor 8, is able to detect unwanted foreign matter in products in which e.g. optical methods reach their limits.
• a piezoelectric sensor 8 may be integrated on the tulip 4 in such a way that the contact surface of the tulip 4 with respect to the container 7 is regarded as a measuring surface is, in which the at least one piezoelectric sensor 8 is arranged at least partially ( Figure 4).
• the tulip 4 (FIG. 2) has a conical base body 9 (tulip bell), which widens from a head side 10 to a foot side 11. On the head side, a cylindrical portion 12 is provided, which may be in communication with the drive device 5.
• the tulip 4 according to the invention has at least one support element 14 on its foot-side end face 13, wherein a plurality of support elements 14 are provided in FIG. 2, which are preferably distributed circumferentially.
• the respective carrier element 14 is designed essentially L-shaped with a main web 15 and a foot web 16, wherein the foot web 16 is oriented radially outwardly away from the main web 15.
• the main web 15 is quasi designed as a spring bar, so that this quasi spring-induced due to a mouth portion or side wall portion of the container 7 can create outside.
• each main web 15 at least one piezoelectric sensor 8 is integrated, in such a way that it can have contact with the outer surface of the container 7.
• all the piezoelectric sensors 8 can have contact with the container surface or in the head region with respect to the outer side wall.
• a slip ring transmitter 17 is provided by way of example, which is arranged on the conical base body 9 only on the head side, for example.
• the slip ring transmitter 17 can also be used as a data transmitter of the piezo sensor 8 to an evaluation unit 18. Energy and data lines are shown in phantom in FIG. However, it is also possible an internal power supply of each tulip 4, or a wireless data transmission, for which optional transmitter 19 and receiver 20 are shown in Figure 2, which transmitter is in turn connected to the evaluation unit 18.
• all support elements 14 each have the same longitudinal extent. It is also possible to carry out the respective carrier elements 14 with different longitudinal extensions. For example, at least one piezoelectric sensor 8 abuts, for example, on an abdominal region 21 (FIG. 4) of the container 7, at least one other being in its mouth region 22 (FIG. 4). can be arranged. It is conceivable for each carrier element 14 to be designed to be individually movable in its longitudinal extent, so that virtually any desired area of the container 7 can be dimensioned individually with the piezoelectric sensor 8 along the longitudinal axis of the carrier element 14. For this purpose, the carrier elements 14 can be moved from a rest position into a freely selectable measuring or inspection position.
• the turntable 3 could also be designed with carrier elements 14, which can laterally comprise the container bottom area as easily imaginable.
• Each carrier element 14 has integrated at least one piezoelectric sensor 8.
• FIG. 3 whereby here the base of the plate 3, on which the container stands up, is oriented towards the lower edge of the image.
• the support elements 14 of the plate 3 are oriented to the tulip 4.
• the external power supply not only of the carrier elements 14 but also of the piezoelectric sensors 8 can, as in known turntables e.g. via a slip ring, an inductive transformer (RFID) and / or by means of dynamo supply.
• RFID inductive transformer
• a data connection to the evaluation unit 18 can also be provided, which is not shown in FIG.
• the carrier elements 14 as described for the tulip 4 can also be analogously provided on the plate 3.
• a movable embodiment of the support element 14 on the turntable 3 is also conceivable. It is also possible to provide a preferably movable support element 14 centrally in the turntable 3, which can measure the bottom outer surface of the container. A movable element can also be integrated in the tulip 4 to hang up on a closure so as to be able to carry out the measurement.
• a layer can be designed as a support layer, which carries the container 7, wherein the further layer is designed as a sensor layer.
• the support layer can be arranged radially on the outside, wherein the sensor layer can be arranged centrally in the middle.
• the tulip 4 at the contact area to the container 7 may be designed with a base layer and a sensor layer.
• the container is set in rotation by the excitation element, for example. Due to the rotation, the filled liquid is taken along accordingly. in addition, it may come to abutting contacts of possibly present in the liquid, undesirable foreign substances and / or desired solids with the inner wall of the container 7. These abutment contacts can now be picked up by the at least one piezoelectric sensor 8 and fed to the evaluation unit 18.
• the evaluation unit 18 can verify the respective signals so that a container contains unwanted foreign substances or not.
• the at least one piezoelectric sensor can be arranged not only on the exemplary labeling machine but also on filling machines, capping machines and the same container treatment plants. These container treatment plants can be designed as a rotating transport direction or as linear conveyors.
• at least one piezoelectric sensor 8 may be integrated in the transport element in the embodiment as a conveyor belt or be integrated in the drive axle of a conveyor belt and rotate with this drive axle.
• the at least one inspection device 8 as a piezo sensor can be an integral part of the capper head, whereby not only contact with the container outer wall, but also with the closure element (eg crown cap, screw cap) can be expedient, the at least one piezoelectric device Sensor or more piezoelectric sensors can be aligned parallel to the closed mouth opening. An inspection for unwanted foreign substances can take place at the same time as closing, whereby it can also be closed first and then inspected. It is also conceivable to perform a cover seat check and a tightness test of the closure, in particular by means of one or more piezoelectric sensors.
• piezo sensor It is also possible to determine a filled product quantity by means of a piezo sensor by simply carrying out a weight measurement. It is also conceivable to integrate piezoelectric sensors in gripping sections and / or in plates of filling machines. Also possible is an embodiment in which the piezo sensor measures contactlessly.

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• Physics & Mathematics (AREA)
• Biochemistry (AREA)
• Health & Medical Sciences (AREA)
• General Physics & Mathematics (AREA)
• Immunology (AREA)
• Life Sciences & Earth Sciences (AREA)
• Chemical & Material Sciences (AREA)
• Analytical Chemistry (AREA)
• General Health & Medical Sciences (AREA)
• Pathology (AREA)
• Acoustics & Sound (AREA)
• Mechanical Engineering (AREA)
• Engineering & Computer Science (AREA)
• Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
• Automatic Analysis And Handling Materials Therefor (AREA)
• Force Measurement Appropriate To Specific Purposes (AREA)
• Geophysics And Detection Of Objects (AREA)
• Sealing Of Jars (AREA)
• Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

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• 2010
  • 2010-12-08 DE DE102010053771A patent/DE102010053771A1/de not_active Ceased
• 2011
  • 2011-11-05 RU RU2013131076/28A patent/RU2529585C1/ru not_active IP Right Cessation
  • 2011-11-05 CN CN201180058956.1A patent/CN103282771B/zh not_active Expired - Fee Related
  • 2011-11-05 US US13/991,957 patent/US9233797B2/en not_active Expired - Fee Related
  • 2011-11-05 JP JP2013542385A patent/JP6026426B2/ja not_active Expired - Fee Related
  • 2011-11-05 WO PCT/EP2011/005576 patent/WO2012076088A1/de active Application Filing
  • 2011-11-05 BR BR112013011478A patent/BR112013011478A2/pt not_active IP Right Cessation
  • 2011-11-05 EP EP11787603.7A patent/EP2649441A1/de not_active Withdrawn

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