EP2607295B1 - Method for determining the longitudinal tilting moment of industrial trucks - Google Patents
Method for determining the longitudinal tilting moment of industrial trucks Download PDFInfo
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- EP2607295B1 EP2607295B1 EP12191745.4A EP12191745A EP2607295B1 EP 2607295 B1 EP2607295 B1 EP 2607295B1 EP 12191745 A EP12191745 A EP 12191745A EP 2607295 B1 EP2607295 B1 EP 2607295B1
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- 238000000034 method Methods 0.000 title claims description 45
- 230000005484 gravity Effects 0.000 claims description 15
- 230000001133 acceleration Effects 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 2
- 238000013016 damping Methods 0.000 claims description 2
- 238000011161 development Methods 0.000 description 6
- 230000018109 developmental process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F17/00—Safety devices, e.g. for limiting or indicating lifting force
- B66F17/003—Safety devices, e.g. for limiting or indicating lifting force for fork-lift trucks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/08—Masts; Guides; Chains
- B66F9/082—Masts; Guides; Chains inclinable
Definitions
- the invention relates to a method for determining the overturning moment forward about the front axle of a truck.
- the present invention relates to a method for determining the overturning moment of a truck with tiltable mast for lifting a load, wherein the mast is rotatably mounted in mast mounting points and guided in pitch support points with respect to a vehicle body distance.
- the tipping moment of a truck may vary with respect to different tipping lines caused by the contact points of the wheels be considered.
- One of the most important of these tipping lines represents the connecting line of the two contact points of the front wheels on the front axle, this tilting line corresponds to the axis of rotation of a tilting with braked, locked wheels.
- the tipping line in the axis of rotation of the front wheels is above this line on the ground. Due to the vehicle weight and the counterweight, the forklift truck is turned around this tilting line in the direction of the rear axle.
- a pitch supporting torque is determined from holding forces in the tilting support points, the direction of the holding forces and the lever arm of the front axle perpendicular to these holding forces, and a mullion bearing torque from an effective lever arm of the mast supporting points with respect to the front axle and the supporting force introduced in the mast supporting points.
- the tilting moment is thereby continuously calculated by means of a simple sensor system and displayed to the driver in a suitable form and / or an intervention in the control of the industrial truck takes place. If appropriate, only a warning of the driver when a critical loading state has been reached and / or also an intervention in the control of the industrial truck can take place. Only the forward torque around the tipping line is considered.
- the mast tilt and the supporting forces in the mast mounting points are required. As a result, very few sensors are required.
- the holding forces in the tilt support points are usually transmitted via variable-length tilt drives, which are rotatably mounted both on the mast and on the vehicle body of the truck. As a result, the force direction with the inclination of the mast also changes with the holding forces in the tilt support points.
- the angle change is relatively small, depending on the specific embodiment of the mast and the positioning of the tilt support points.
- the direction of the force can be calculated by the mechanical arrangement and the mast tilt, or can be assumed to be of a fixed value for the sake of simplicity.
- a method for determining the tipping stability which requires little computational effort and is easy to implement with a few sensors. It is possible, if appropriate, to further simplify the method by adopting fixed values for the direction of the forces for the holding forces in the tilt support points and for the support force in the mast mounting points. As a rule, the directions of the forces are taken into account.
- the method determines the substantial torque forces around the front axle to calculate the resulting torque at the front axle. The torque results in each case from the product of the lever arm and the torque-forming component of the force vector.
- the distance between the center of the axis and the point of application of the force vector corresponds to the lever arm.
- the vehicle weight torque corresponds to the weight of the truck without mast and load multiplied by the horizontal distance between the front axle and the center of gravity of the truck without mast and load.
- the weight and the center of gravity can be determined once from the mass distribution and the resulting vehicle weight torque is then available for the method as an already determined value.
- the method can be realized in many cases without additional effort, since a measurement of the load is already provided and from this, the total weight of the mast and the load can be determined.
- the holding forces in the tilt support points can be determined by force sensors.
- a simple way of detecting the holding forces are for example Druckmeßbolzen, but also strain gauges or piezo elements. These can be arranged in the suspension points of actuators for the tilt adjustment.
- the mast is supported in the tilt support points by hydraulic tilt cylinders and the holding forces in the tilt support points are determined by a differential pressure of the tilt cylinders.
- reaching the end stops of the tilting cylinder can be prevented, in particular by an electronic control with cushioning.
- the differential pressure does not detect the transmitted forces.
- an electronic control in particular in conjunction with a cushioning damping, which brakes the tilting cylinder shortly before the end positions, the hydraulic tilting cylinder can be stopped in a position with a slight distance from the respective end position.
- the supporting force introduced into the mast mounting points can be determined from the pressure of a hydraulic lifting cylinder of the mast and the known weight of the mast.
- the weight of an overlying load can be determined.
- the supporting force introduced into the mast mounting points can be determined by force sensors.
- the inclination of the mast is determined and determines the direction of the holding forces in the tilt support points from the inclination of the mast.
- the direction and magnitude of the support force provided in the mast storage points can be determined by the inclination of the mast, the direction and amount of holding forces in the tilt support points and a determined load weight.
- the support force in the mast mounting points can be calculated in the direction and magnitude by the holding forces known in terms of amount and direction in the tilt support points and a measured proportion of the support force.
- the vertical portion of the supporting force can be determined for example via the load measurement and a known weight of the mast.
- accelerations or decelerations and / or an inclination of the industrial truck are detected.
- the inclination of the truck such as when a forklift truck is mounted on a ramp, must be considered.
- the detection of the inclination of the entire truck can be done for example by its own tilt sensor.
- the acceleration and deceleration of the truck must be taken into account and included in the determination of the tipping stability. This can e.g. via an acceleration sensor.
- an acceleration sensor can also determine the vehicle inclination, if there is additional information about the speed of the drive or its change. This can advantageously improve the accuracy of the determination of the tilt stability,
- a resulting torque is determined as an axis of rotation about a tilting line shifted from the front axle in the direction of the contact point of the front wheels.
- the tipping line shifts from the axis of rotation of the direction of the point of the front wheel support.
- the torques for determining the stalling stability during braking must be formed around this shifted tilting line, whereas in the previously described method the torques have always been determined around the axis of rotation of the front axle as a tilting line.
- the falling below the resulting torque can be monitored below a minimum torque, the minimum torque turns the truck on the rear axle.
- a distance until reaching the minimum torque or falling below the minimum torque can be advantageously displayed by a display device.
- an intervention in the vehicle control takes place when the minimum torque is undershot, in particular by limiting parameters such as braking deceleration and / or driving speed and / or steering angle and / or lifting height and / or inclining speed.
- sabstützmosmoment and the mast bearing torque are each determined from measured values.
- the weight distribution and the center of gravity of the vehicle body can be determined relatively accurately without the mast.
- the vehicle weight torque can be stored as a fixed value in a control and determined by this value.
- a large number of different embodiments of masts are often attached, which lead to different values for the tipping stability.
- no adjustment of a software control or the like required because automatically determined by the detected and determined forces even with different and different masts a correct calculation of the tipping stability, if only the torques are considered around the front axle and a certain required for the tilting stability resulting total torque in the direction of the rear axle is required.
- the lifting height can also be included.
- the evaluation of the distance up to the tipping limit and thus the tipping stability can be evaluated differently. For example, a warning at high lift can be done earlier than at low lift heights
- the driver can be supported in its transport task and the reliability can be increased in use.
- the method described requires a small number of sensors, some of which have already been installed for other functions in an industrial truck. As a result, the process can be implemented inexpensively.
- the Fig. 1 schematically shows a side view of a forklift 1 as an embodiment of a truck 2, in which the inventive method is used.
- the forklift 1 has a mast 4 arranged on a front axle 3 on which a load fork 5 for lifting a load 6 is guided.
- the forklift 1 has a counterweight 8 above a rear axle 7.
- a driver's cab 9 a driver's workplace 10 is arranged.
- the mast 4 is supported at its lower end in mast mounting points 13 and is guided by the tilt drive 11 in tilt support points 14 relative to the forklift 1 distance variable to tilt the mast 4 can.
- the weight of the forklift 2 without the load 6 and the weight of the mast 4 acts in a vehicle center of gravity 15th
- the Fig. 2 schematically shows a representation of the forces occurring. Shown are the front axle 3 and the rear axle 7 and the mast mounting points 13, the tilt support points 14 and the vehicle center of gravity 15.
- the vertical distances h A , h cyl , h St and horizontal distances S A , S cyl , S St of the supporting force A, the holding forces F zyl and the weight F St, z are shown.
- the Fig. 3 schematically shows a representation of the torques occurring about the front axle 3. Shown are the front axle 3 and the rear axle 7 and the Hubgerüstlagerungsange 13 Ne Trentabstützen 14 and the vehicle center of gravity 15.
- the supporting force A generated by a lever arm I A, the Hubgerüstlagerungsfiltermoment, the holding forces F cyl produce with a lever arm I zyl the Neistsabsection and the force acting in the center of gravity 15 force F St generated with a lever arm I St is the vehicle weight torque, which can alternatively be regarded as generated by the purely vertical weight F St, z of the vehicle center of gravity with the horizontal portion of the lever arm L St, z .
- the tilting moment can be easily and quickly adapted to different masts (4).
- the method according to the invention has advantages when a large number of different mast designs are used on an industrial truck (2).
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Bestimmung des Kippmoments nach vorne um die Vorderachse eines Flurförderzeugs. Insbesondere betrifft die vorliegende Erfindung ein Verfahren zur Bestimmung des Kippmoments eines Flurförderzeugs mit neigbaren Hubgerüst zum Anheben einer Last, wobei das Hubgerüst in Hubgerüstlagerungspunkten drehbar gelagert und in Neigungsabstützpunkten gegenüber einem Fahrzeugkörper abstandsveränderlich geführt ist.The invention relates to a method for determining the overturning moment forward about the front axle of a truck. In particular, the present invention relates to a method for determining the overturning moment of a truck with tiltable mast for lifting a load, wherein the mast is rotatably mounted in mast mounting points and guided in pitch support points with respect to a vehicle body distance.
Flurförderfahrzeuge mit einem Hubgerüst zum Anheben von Lasten werden mit unterschiedlichen Tragfähigkeiten hergestellt. Die Tragfähigkeit und insbesondere die maximale Traglast des Flurförderzeuges werden dabei über das sogenannte Traglastdiagramm angegeben, in das sowohl der Lastabstand einer Last zu dem Hubgerüst wie auch die Hubhöhe einbezogen werden. So kann dem Traglastdiagramm entnommen werden, dass eine Last X bei einem Lastabstand Y bis zur Höhe Z angehoben werden darf.Industrial trucks with a lifting frame for lifting loads are manufactured with different load capacities. The carrying capacity and in particular the maximum load of the truck are specified on the so-called load capacity diagram, in which both the load distance of a load to the mast and the lifting height are included. Thus, it can be seen from the load capacity diagram that a load X may be lifted at a load distance Y up to the height Z.
Diese Werte sind jedoch nur für Eckpunkte des Traglastdiagramms, wie zum Beispiel bestimmte Lasten, angegeben und vom Fahrer müssen die Werte für die aktuelle Situation etwa durch das Ablesen von Liniendiagrammen des Traglastdiagramms interpoliert werden. Häufig sind dem Fahrer die Last, der Lastschwerpunkt sowie die Hubhöhe nicht bekannt, so dass er die Stabilität des Flurförderzeugs nur schätzen kann.However, these values are only given for load-bearing point vertices, such as specific loads, and the driver must interpolate the values for the current situation, for example, by reading line diagrams of the load-bearing diagram. Often the driver, the load, the center of gravity and the lifting height are not known, so that he can only estimate the stability of the truck.
Zur Unterstützung des Fahrers sind Systeme zur Messung und Anzeige der aktuellen Last bzw. der aktuellen Hubhöhe bekannt. Durch die Anzeige dieser Werte kann der Fahrer die Resttragfähigkeit des Flurförderzeugs besser, aber immer noch nicht genau bestimmen, da ihm die Lage des Schwerpunkts nicht bekannt ist und er die Angaben in dem Traglastdiagramm interpolieren muss.To assist the driver, systems for measuring and displaying the current load or lift height are known. By displaying these values, the driver can better but still can not determine the truck's residual capacity because he does not know the location of the center of gravity and he has to interpolate the information in the load chart.
Das Kippmoment eines Flurförderzeugs, insbesondere eines Gabelstaplers, kann in Bezug auf verschiedene Kipplinien, die durch die Aufstandspunkte der Räder festgelegt werden, betrachtet werden. Eine der wichtigsten dieser Kipplinien stellt die Verbindungslinie der beiden Aufstandspunkte der Vorderräder an der Vorderachse dar, wobei diese Kipplinie der Drehachse eines Kippens bei gebremsten, blockierten Rädern entspricht. Bei gelösten Bremsen ist die Kipplinie in der Drehachse der Vorderräder oberhalb dieser Linie auf dem Boden. Durch das Fahrzeuggewicht sowie das Gegengewicht wird der Gabelstapler um diese Kipplinie gedreht in Richtung auf die Hinterachse. Durch das Eigengewicht des Hubgerüstes, an dem mittels einer Lastgabel Lasten aufgenommen und angehoben werden können, wird auf den Gabelstapler ein Drehmoment in Gegenrichtung um diese Kipplinie bzw. bei gelösten Bremsen um die Vorderachse ausgeübt, insbesondere wenn eine Last auf der Lastgabel auffliegt, die vor der Vorderachse angeordnet ist.The tipping moment of a truck, in particular of a forklift truck, may vary with respect to different tipping lines caused by the contact points of the wheels be considered. One of the most important of these tipping lines represents the connecting line of the two contact points of the front wheels on the front axle, this tilting line corresponds to the axis of rotation of a tilting with braked, locked wheels. When brakes are released, the tipping line in the axis of rotation of the front wheels is above this line on the ground. Due to the vehicle weight and the counterweight, the forklift truck is turned around this tilting line in the direction of the rear axle. Due to the weight of the mast on which loads can be picked up and lifted by means of a fork, a torque is exerted on the forklift in the opposite direction around this crease line or when brakes around the front axle, especially when a load on the fork flies to the front the front axle is arranged.
Aus der
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Es ist daher Aufgabe der vorliegenden Erfindung, ein Verfahren zur Bestimmung des Kippmoments nach vorne um die Vorderachse eines Flurförderzeugs mit einem Hubgerüst zur Verfügung zu stellen, das die Kippstabilität des Flurförderzeugs auf möglichst einfache Art und Weise und mit geringem baulichen Aufwand bestimmen kann und zu einer möglichst weitgehenden Entlastung eines Fahrers führt.It is therefore an object of the present invention to provide a method for determining the overturning moment about the front axle of a truck with a mast available, which can determine the tipping stability of the truck in the simplest possible way and with low structural complexity and to a as far as possible relieving a driver leads.
Diese Aufgabe wird durch ein Verfahren zur Bestimmung des Kippmoments eines Flurförderzeugs mit den Merkmalen des unabhängigen Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen des Verfahrens werden in den Unteransprüchen angegeben.This object is achieved by a method for determining the overturning moment of a truck with the features of
Vorteilhaft wird bei einem Verfahren zur Bestimmung des Kippmoments nach vorne um die Vorderachse eines Flurförderzeugs mit einem neigbaren Hubgerüst zum Anheben einer Last, wobei das Hubgerüst in Hubgerüstlagerungspunkten drehbar gelagert und in Neigungsabstützpunkten gegenüber einem Fahrzeugkörper abstandsveränderlich geführt ist und ein resultierendes Drehmoment der Kräfte um eine Kipplinie als Drehachse der Vorderachse bestimmt wird, in einem ersten Schritt ein Fahrzeuggewichtsdrehmoment aus dem Hebelarm eines Fahrzeugschwerpunkts des Fahrzeugkörpers ohne Hubgerüst und ohne Last sowie der Gewichtskraft des Fahrzeugschwerpunkts bestimmt. Sodann wird ein Neigungsabstützdrehmoment aus Haltekräften in den Neigungsabstützpunkten, der Richtung der Haltekräfte und dem Hebelarm der Vorderachse senkrecht zu diesen Haltekräften sowie ein Hubgerüstlagerungsdrehmoments aus einem wirksamen Hebelarm der Hubgerüstlagerungspunkte gegenüber der Vorderachse und der in den Hubgerüstlagerungsunkten eingeleiteten Abstützkraft bestimmt.It is advantageous in a method for determining the overturning moment about the front axle of a truck with a tilting mast for lifting a load, wherein the mast is rotatably mounted in mast mounting points and guided in pitch support points with respect to a vehicle body and a resulting torque of the forces is determined by a crease line as the axis of rotation of the front axle, in a first step, a vehicle weight torque from the lever arm of a vehicle center of gravity of the vehicle body without mast and determined without load and the weight of the vehicle center of gravity. Then, a pitch supporting torque is determined from holding forces in the tilting support points, the direction of the holding forces and the lever arm of the front axle perpendicular to these holding forces, and a mullion bearing torque from an effective lever arm of the mast supporting points with respect to the front axle and the supporting force introduced in the mast supporting points.
Zur Entlastung des Fahrers wird dadurch mittels eines einfachen Sensorsystems das Kippmoment kontinuierlich berechnet und dem Fahrer in geeigneter Form angezeigt und/oder es erfolgt ein Eingriff in die Steuerung des Flurförderzeugs. Es kann gegebenenfalls nur eine Warnung des Fahrers bei Erreichen eines kritischen Beladungszustands und/oder auch ein Eingriff in die Steuerung des Flurförderzeugen erfolgen. Betrachtet wird hierbei nur das Drehmoment nach vorne um die Kipplinie Für die Bestimmung und Berechnung der an der Vorderachse angreifenden Drehmomente sind allein Messwerte der Haltekräfte in den Neigungsabstützpunkten, die Hubgerüstneigung und die Abstützkräfte in den Hubgerüstlagerungspunkten erforderlich. Dadurch sind nur sehr wenige Sensoren erforderlich. Die Haltekräfte in den Neigungsabstützpunkten werden im Regelfall über längenveränderliche Neigungsantriebe übertragen, die sowohl am Hubgerüst wie auch am Fahrzeugkörper des Flurförderzeugs drehbar gelagert sind. Dadurch ändert sich auch bei den Haltekräften in den Neigungsabstützpunkten die Kraftrichtung mit der Neigung des Hubgerüstes. Jedoch ist auch hier die Winkeländerung relativ gering, abhängig von der konkreten Ausführungsform des Hubgerüstes und der Positionierung der Neigungabstützpunkte.In order to relieve the driver, the tilting moment is thereby continuously calculated by means of a simple sensor system and displayed to the driver in a suitable form and / or an intervention in the control of the industrial truck takes place. If appropriate, only a warning of the driver when a critical loading state has been reached and / or also an intervention in the control of the industrial truck can take place. Only the forward torque around the tipping line is considered. For the determination and calculation of the torques acting on the front axle only measurements of the holding forces in the tilting support points, the mast tilt and the supporting forces in the mast mounting points are required. As a result, very few sensors are required. The holding forces in the tilt support points are usually transmitted via variable-length tilt drives, which are rotatably mounted both on the mast and on the vehicle body of the truck. As a result, the force direction with the inclination of the mast also changes with the holding forces in the tilt support points. However, here too, the angle change is relatively small, depending on the specific embodiment of the mast and the positioning of the tilt support points.
Wenn die genauen Richtungen dieser beiden Kräfte bekannt sind, lassen sich genauere Werte für die Drehmomente bestimmen. Da jedoch die Neigung des Hubgerüstes nur um einen kleinen Winkelwert erfolgt, kann eventuell auch bereits ein ausreichend genauer Wert für das durch die Abstützkräfte erzeugte Drehmoment um die Vorderachse bestimmt werden, wenn die in Hubgerüstlagerungspunkten eingeleitete Abstützkraft als senkrecht angenommen wird.If the exact directions of these two forces are known, more accurate values for the torques can be determined. However, since the inclination of the mast takes place only by a small angle value, may already be a sufficiently accurate value for the torque generated by the supporting forces to the front axle are determined when the support force introduced in mast mounting points is assumed to be vertical.
Die Richtung der Kraft kann durch die mechanische Anordnung und die Hubgerüstneigung berechnet werden oder vereinfachend mit einem festen Wert angenommen werden. Vorteilhaft ergibt sich ein Verfahren zur Bestimmung der Kippstabilität, das einen geringen Rechenaufwand erfordert und einfach und mit wenigen Sensoren umzusetzen ist. Dabei ist es möglich, das Verfahren gegebenenfalls noch weiter zu vereinfachen, indem für die Haltekräfte in den Neigungsabstützpunkten sowie für die Abstützkraft in den Hubgerüstlagerungspunkten feste Werte für die Richtung der Kräfte angenommen werden. Im Regelfall werden die Richtungen der Kräfte berücksichtigt. Zur Bestimmung des Kippmoments werden durch das Verfahren die wesentlichen Drehmomentkräfte um die Vorderachse bestimmt, um das resultierende Drehmoment an der Vorderachse zu berechnen. Das Drehmoment ergibt sich jeweils aus dem Produkt von Hebelarm und drehmomentbildender Komponente des Kraftvektors. Dabei entspricht der Abstand zwischen Achsmittelpunkt und Angriffspunkt des Kraftvektors dem Hebelarm. Das Fahrzeuggewichtsdrehmoment entspricht dabei der Gewichtskraft des Flurförderzeugs ohne Hubgerüst und Last multipliziert mit dem horizontalen Abstand zwischen der Vorderachse und dem Schwerpunkt des Flurförderzeugs ohne Hubgerüst und Last. Die Gewichtskraft und der Schwerpunkt können aus der Massenverteilung einmal ermittelt werden und das daraus resultierende Fahrzeuggewichtsdrehmoment steht für das Verfahren dann als bereits bestimmter Wert zur Verfügung. Vorteilhaft kann das Verfahren in vielen Fällen ohne zusätzlichen Aufwand verwirklicht werden, da bereits eine Messung der Last vorgesehen ist und aus dieser die Gesamtgewichtskraft des Hubgerüstes sowie der Last bestimmt werden kann.The direction of the force can be calculated by the mechanical arrangement and the mast tilt, or can be assumed to be of a fixed value for the sake of simplicity. Advantageously, there is a method for determining the tipping stability, which requires little computational effort and is easy to implement with a few sensors. It is possible, if appropriate, to further simplify the method by adopting fixed values for the direction of the forces for the holding forces in the tilt support points and for the support force in the mast mounting points. As a rule, the directions of the forces are taken into account. To determine the overturning moment, the method determines the substantial torque forces around the front axle to calculate the resulting torque at the front axle. The torque results in each case from the product of the lever arm and the torque-forming component of the force vector. The distance between the center of the axis and the point of application of the force vector corresponds to the lever arm. The vehicle weight torque corresponds to the weight of the truck without mast and load multiplied by the horizontal distance between the front axle and the center of gravity of the truck without mast and load. The weight and the center of gravity can be determined once from the mass distribution and the resulting vehicle weight torque is then available for the method as an already determined value. Advantageously, the method can be realized in many cases without additional effort, since a measurement of the load is already provided and from this, the total weight of the mast and the load can be determined.
Vorteilhaft können die Haltekräfte in den Neigungsabstützungspunkten durch Kraftsensoren bestimmt werden.Advantageously, the holding forces in the tilt support points can be determined by force sensors.
Eine einfache Möglichkeit der Erfassung der Haltekräfte stellen beispielsweise Druckmeßbolzen, aber auch Dehnmeßstreifen oder Piezoelemente dar. Diese können in den Aufhängungspunkten von Stellelementen für die Neigungsverstellung angeordnet sein.A simple way of detecting the holding forces are for example Druckmeßbolzen, but also strain gauges or piezo elements. These can be arranged in the suspension points of actuators for the tilt adjustment.
In einer günstigen Weiterbildung des Verfahrens ist das Hubgerüst in den Neigungsabstützungspunkten durch hydraulische Neigezylinder gelagert und die Haltekräfte in den Neigungsabstützpunkten werden durch einen Differenzdruck der Neigezylinder bestimmt.In a favorable development of the method, the mast is supported in the tilt support points by hydraulic tilt cylinders and the holding forces in the tilt support points are determined by a differential pressure of the tilt cylinders.
Dadurch können die Haltekräfte im Fall von hydraulischen Neigezylindern ohne größeren Mehraufwand erfasst werden.As a result, the holding forces can be detected in the case of hydraulic tilting cylinders without much additional effort.
Vorteilhaft kann ein Erreichen der Endanschläge der Neigezylinder verhindert werden, insbesondere durch eine elektronische Steuerung mit Endlagendämpfung.Advantageously, reaching the end stops of the tilting cylinder can be prevented, in particular by an electronic control with cushioning.
Wenn ein hydraulischer Neigezylinder an seinem Endanschlag steht, erfasst der Differenzdruck nicht die übertragenen Kräfte. Durch eine elektronische Steuerung, insbesondere in Verbindung mit einer Entlagendämpfung, die den Neigezylinder kurz vor den Endlagen abbremst, kann der hydraulische Neigezylinder in einer Position mit einem geringfügigen Abstand zu der jeweiligen Endlage angehalten werden.When a hydraulic tilt cylinder is at its end stop, the differential pressure does not detect the transmitted forces. By an electronic control, in particular in conjunction with a cushioning damping, which brakes the tilting cylinder shortly before the end positions, the hydraulic tilting cylinder can be stopped in a position with a slight distance from the respective end position.
Die in die Hubgerüstlagerungspunkte eingeleitete Abstützkraft kann aus dem Druck eines hydraulischen Hubzylinders des Hubgerüstes sowie der bekannten Gewichtskraft des Hubgerüstes bestimmt werden.The supporting force introduced into the mast mounting points can be determined from the pressure of a hydraulic lifting cylinder of the mast and the known weight of the mast.
Durch den Druck im hydraulischen Hubzylinder kann die Gewichtskraft einer aufliegenden Last bestimmt werden.By the pressure in the hydraulic lifting cylinder, the weight of an overlying load can be determined.
In einer Weiterbildung des Verfahrens kann die in die Hubgerüstlagerungspunkte eingeleitete Abstützkraft durch Kraftsensoren bestimmt werden.In a further development of the method, the supporting force introduced into the mast mounting points can be determined by force sensors.
Eine einfache Möglichkeit der Erfassung der Abstützkraft stellen beispielsweise Druckmeßbolzen, aber auch Dehnmeßstreifen oder Piezoelemente dar.A simple way of detecting the supporting force, for example, Druckmeßbolzen, but also strain gauges or piezo elements.
Vorteilhaft wird die Neigung des Hubgerüstes bestimmt und die Richtung der Haltekräfte in den Neigungsabstützungspunkten aus der Neigung des Hubgerüstes bestimmt.Advantageously, the inclination of the mast is determined and determines the direction of the holding forces in the tilt support points from the inclination of the mast.
Dadurch kann die Bestimmung der drehmomentbildenden Haltekräfte in den Neigungsabstützpunkten genauer erfolgen.As a result, the determination of the torque-forming holding forces in the tilt support points can be made more accurately.
Richtung und Betrag der in den Hubgerüstlagerungspunkten eingeleiten Abstützkraft können durch die Neigung des Hubgerüstes, der Richtung und dem Betrag der Haltekräfte in den Neigungsabstützpunkte und einem ermittelten Lastgewicht bestimmt werden.The direction and magnitude of the support force provided in the mast storage points can be determined by the inclination of the mast, the direction and amount of holding forces in the tilt support points and a determined load weight.
Die Abstützkraft in den Hubgerüstlagerungspunkten kann in Richtung und Betrag über die nach Betrag und Richtung bekannten Haltekräfte in den Neigungsabstützungspunkten sowie einem gemessenen Anteil der Abstützkraft berechnet werden. Der senkrechte Anteil der Abstützkraft kann beispielsweise über die Lastmessung und ein bekanntes Gewicht des Hubgerüstes bestimmt werden.The support force in the mast mounting points can be calculated in the direction and magnitude by the holding forces known in terms of amount and direction in the tilt support points and a measured proportion of the support force. The vertical portion of the supporting force can be determined for example via the load measurement and a known weight of the mast.
In einer günstigen Ausgestaltung des Verfahrens werden Beschleunigungen bzw. Verzögerungen und/oder eine Neigung des Flurförderzeugs erfasst.In a favorable embodiment of the method, accelerations or decelerations and / or an inclination of the industrial truck are detected.
Damit das beschriebene Verfahren nicht nur mit einem stehenden Fahrzeug in der Ebene genügend genaue Werte für die Kippstabilität liefert, muss die die Neigung des Flurförderzeugs, etwa wenn ein Gabelstapler auf einer Rampe steht mit betrachtete werden. Die Erfassung der Neigung des gesamten Flurförderzeugs kann zum Beispiel durch einen eigenen Neigungssensor erfolgen. Ebenso müssen Beschleunigung und Verzögerung des Flurförderzeugs berücksichtigt werden und in die Bestimmung der Kippstabilität mit einbezogen werden. Dies kann z.B. über einen Beschleunigungssensor erfolgen. Durch einen Beschleunigungssensor lässt sich zugleich auch die Fahrzeugneigung bestimmen, wenn eine zusätzliche Information über die Drehzahl des Fahrantriebs bzw. dessen Änderung vorliegt. Dadurch lässt sich vorteilhaft die Genauigkeit der Bestimmung der Kippstabilität verbessern,In order for the described method to provide sufficiently accurate values for tipping stability not only with a stationary vehicle in the plane, the inclination of the truck, such as when a forklift truck is mounted on a ramp, must be considered. The detection of the inclination of the entire truck can be done for example by its own tilt sensor. Likewise, the acceleration and deceleration of the truck must be taken into account and included in the determination of the tipping stability. This can e.g. via an acceleration sensor. By an acceleration sensor can also determine the vehicle inclination, if there is additional information about the speed of the drive or its change. This can advantageously improve the accuracy of the determination of the tilt stability,
In einer Weiterbildung des Verfahrens wird während einer Bremswirkung an der Vorderachse ein resultierendes Drehmoment um einen von der Vorderachse in Richtung auf den Aufstandspunkt der Vorderräder verschobenen Kipplinie als Drehachse bestimmt.In a development of the method, during a braking action on the front axle, a resulting torque is determined as an axis of rotation about a tilting line shifted from the front axle in the direction of the contact point of the front wheels.
Bei einem gebremsten Flurförderzeug, etwa wenn die Handbremse oder Fußbremse betätigt ist, verschiebt sich die Kipplinie aus der Drehachse der in Richtung des Punktes der Vorderradauflage. Somit müssen die Drehmomente für die Bestimmung der Kippstabilität beim Bremsen um diese verschobene Kipplinie gebildet werden, während bei dem zuvor beschriebenen Verfahren die Drehmomente stets um die Drehachse der Vorderachse als Kipplinie bestimmt wurden. Bei bis zur Blockade abgebremster Vorderachse können sich die Räder der Vorderachse nicht mehr drehen und die Kipplinie entspricht der Verbindungslinie der beiden Aufstandspunkte der Vorderachse. Mit sich verstärkender Abbremsung werden die Zwischenwerte zwischen der Drehachse der Vorderachse und dieser Linie eingenommen.In a braked truck, such as when the handbrake or foot brake is actuated, the tipping line shifts from the axis of rotation of the direction of the point of the front wheel support. Thus, the torques for determining the stalling stability during braking must be formed around this shifted tilting line, whereas in the previously described method the torques have always been determined around the axis of rotation of the front axle as a tilting line. When the front axle is braked to the point of blockage, the wheels of the front axle can no longer turn and the tipping line corresponds to the connecting line of the two contact points of the front axle. With increasing deceleration, the intermediate values between the axis of rotation of the front axle and this line are taken.
Als Stabilitätskriterium kann das Unterschreiten des resultierenden Drehmoments unter ein Mindestdrehmoment überwacht werden, wobei das Mindestdrehmoment das Flurförderzeug auf die Hinterachse dreht.As a stability criterion, the falling below the resulting torque can be monitored below a minimum torque, the minimum torque turns the truck on the rear axle.
Damit ein Flurförderzeugen mit einem Hubgerüst, das an, oder vor der Vorderachse angeordnet ist, in allen Betriebssituationen sowohl mit Last, als auch ohne Last und auch auf schrägen Ebenen sich immer in einem stabilen Bereich in Bezug auf das Kippen über die Vorderachse befindet, muss das resultierende Gesamtdrehmoment stets das Flurförderzeug auf die Hinterachse drehen und einen gewissen Mindestwert aufweisen.So that an industrial truck with a mast arranged on or in front of the front axle is always in a stable range with respect to tilting over the front axle in all operating situations both with load and without load and also on inclined planes the resulting total torque always turn the truck on the rear axle and have a certain minimum value.
Ein Abstand bis zum Erreichen des Mindestdrehmoments bzw. ein Unterschreiten des Mindestdrehmoments kann vorteilhaft durch eine Anzeigevorrichtung angezeigt werden.A distance until reaching the minimum torque or falling below the minimum torque can be advantageously displayed by a display device.
Dadurch kann ein Warnhinweis an einen Fahrer gegeben werden.This may give a warning to a driver.
In einer Weiterbildung des Verfahrens erfolgt bei einem Unterschreiten des Mindestdrehmoments ein Eingriff in die Fahrzeugsteuerung, insbesondere durch Begrenzen von Parametern, wie Bremsverzögerung und/oder Fahrgeschwindigkeit und/oder Lenkeinschlag und/oder Hubhöhe und/oder Neigegeschwindigkeit.In a development of the method, an intervention in the vehicle control takes place when the minimum torque is undershot, in particular by limiting parameters such as braking deceleration and / or driving speed and / or steering angle and / or lifting height and / or inclining speed.
In einer vorteilhaften Ausgestaltung der Erfindung verwendet bei einem System bestehend aus einem Flurförderzeug und einer Mehrzahl verschiedener Hubgerüste für dieses Flurförderzeug eine Steuerung für das Fahrzeuggewichtsdrehmoment einen zuvor ermittelten und abgespeicherten Wert und werden das Neigungsabstützdrehmoment sowie das Hubgerüstlagerungsdrehmoment jeweils aus Messwerten bestimmt.In an advantageous embodiment of the invention used in a system consisting of a truck and a plurality of different masts for this truck a control for the vehicle weight torque previously determined and stored value and the Neigungsabstützdrehmoment and the mast bearing torque are each determined from measured values.
Besonders vorteilhaft ist, dass im Rahmen der Entwicklung eines Flurförderzeugs die Gewichtsverteilung und der Schwerpunkt des Fahrzeugkörpers ohne das Hubgerüst relativ genau ermittelt werden kann. Dadurch kann das Fahrzeuggewichtsdrehmoment als fester Wert in einer Steuerung abgespeichert werden und durch diesen Wert bestimmt werden. An einem bestimmten Typ eines Flurförderzeugs werden oft eine große Anzahl verschiedener Ausführungsformen von Hubgerüsten angebracht, die zu abweichenden Werten für die Kippstabilität führen. Besonders vorteilhaft ist mit dem erfindungsgemäßen Verfahren dann keine Anpassung einer Software der Steuerung oder ähnliches erforderlich, da durch die erfassten und bestimmten Kräfte auch bei abweichenden und unterschiedlichen Hubgerüsten sich automatisch eine korrekte Berechnung der Kippstabilität ergibt, wenn allein die Drehmomente um die Vorderachse betrachtet werden und ein gewisses für die Kippstabilität erforderliches resultierendes Gesamtdrehmoment in Richtung der Hinterachse gefordert wird.It is particularly advantageous that in the context of the development of an industrial truck, the weight distribution and the center of gravity of the vehicle body can be determined relatively accurately without the mast. Thereby, the vehicle weight torque can be stored as a fixed value in a control and determined by this value. On a certain type of industrial truck, a large number of different embodiments of masts are often attached, which lead to different values for the tipping stability. It is particularly advantageous with the inventive method then no adjustment of a software control or the like required because automatically determined by the detected and determined forces even with different and different masts a correct calculation of the tipping stability, if only the torques are considered around the front axle and a certain required for the tilting stability resulting total torque in the direction of the rear axle is required.
Zur weiteren Verbesserung der Genauigkeit des Verfahrens kann zusätzlich die Hubhöhe mit einbezogen werden. So kann durch Erfassung der Hubhöhe die Bewertung des Abstands bis zu der Kippgrenze und somit der Kippstabilität abweichend bewertet werden. Zum Beispiel kann eine Warnung bei großer Hubhöhe schon früher als bei kleinen Hubhöhen erfolgenTo further improve the accuracy of the method, the lifting height can also be included. Thus, by measuring the lifting height, the evaluation of the distance up to the tipping limit and thus the tipping stability can be evaluated differently. For example, a warning at high lift can be done earlier than at low lift heights
Durch das Verfahren zur Bestimmung der Kippstabilität von Flurförderzeugen kann der Fahrer bei seiner Transportaufgabe unterstützt werden und die Betriebssicherheit im Einsatz erhöht werden. Das beschriebene Verfahren kommt mit einer geringen Anzahl von Sensoren aus, welche zum Teil bereits schon für andere Funktionen in einem Flurförderzeug verbaut sind. Hierdurch kann das Verfahren kostengünstig umgesetzt werden.By the method for determining the tipping stability of industrial trucks, the driver can be supported in its transport task and the reliability can be increased in use. The method described requires a small number of sensors, some of which have already been installed for other functions in an industrial truck. As a result, the process can be implemented inexpensively.
Weitere Vorteile und Einzelheiten der Erfindung werden anhand der in den schematischen Figuren dargestellten Ausführungsbeispiele näher erläutert. Hierbei zeigt
- Fig. 1
- schematisch in Seitenansicht einen Gabelstapler als Ausführungsbeispiel eines Flurförderzeugs, bei dem das erfindungsgemäße Verfahren zur Anwendung kommt,
- Fig. 2
- schematisch eine Darstellung der auftretenden Kräfte und
- Fig. 3
- schematisch eine Darstellung der auftretenden Drehmomente um die Vorderachse.
- Fig. 1
- schematically in side view of a forklift as an embodiment of an industrial truck, in which the inventive method is used,
- Fig. 2
- schematically a representation of the forces occurring and
- Fig. 3
- schematically a representation of the torques occurring about the front axle.
Die
Die
Die
Claims (14)
- Method for determining the tilting moment towards the front about the front axle of an industrial truck (2) having a lifting frame (4), which can be tilted, for raising a load (6),
wherein the lifting frame (4) is rotatably mounted at lifting frame mounting points (13) and is guided with variable spacing in relation to a vehicle body at tilt supporting points (14),
wherein a resulting torque of the forces is determined about a tilting line as the rotation axis of the front axle (3), comprising the steps of:- determining a vehicle weight torque from the lever arm (ISt) of a vehicle centre of gravity (15) of the vehicle body without lifting frame (4) and without load (6) and also from the weight force (FSt,z) of the vehicle centre of gravity (15),- determining a tilt supporting torque from holding forces (Fzyl) at the tilt supporting points (14), from the direction of the holding forces (Fzyl) and from the lever arm (Izyl) of the front axle perpendicular to these holding forces (Fzyl),- determining a lifting frame mounting torque from an active lever arm (IA) of the lifting frame mounting points (13) in relation to the front axle (7) and from the supporting force (A) which is introduced at the lifting frame mounting points (13). - Method according to Claim 1,
characterized
in that the holding forces at the tilt support points (14) are determined by force sensors. - Method according to Claim 1 or 2,
characterized
in that the lifting frame (4) is mounted by hydraulic tilt cylinders at the tilt support points (14), and the holding forces (Fzyl) at the tilt supporting points (14) are determined by a differential pressure of the tilt cylinders. - Method according to Claim 3,
characterized
in that the situation of the end stops of the tilt cylinders being reached is prevented, in particular by an electronic control system with end point damping. - Method according to one of Claims 1 to 4,
characterized
in that the supporting force (A) which is introduced at the lifting frame mounting points (13) is determined from the pressure of a hydraulic lifting cylinder of the lifting frame (4) and also from the known weight force of the lifting frame (4). - Method according to one of Claims 1 to 5,
characterized
in that the supporting force (A) which is introduced at the lifting frame mounting points (13) is determined by force sensors. - Method according to one of Claims 1 to 6,
characterized
in that the tilt of the lifting frame (4) is determined, and the direction of the holding forces (Fzyl) at the tilt support points (14) is determined from the tilt of the lifting frame (4). - Method according to Claim 7,
characterized
in that the direction and the magnitude of the supporting force (A) which is introduced at the lifting frame mounting points (13) are determined by the tilt of the lifting frame (4), by the direction and the magnitude of the holding forces (Fzyl) at the tilt supporting points (14) and by an ascertained load weight. - Method according to one of Claims 1 to 8,
characterized
in that accelerations or decelerations and/or a tilt of the industrial truck (2) are detected. - Method according to Claim 9,
characterized
in that, during a braking action on the front axle (3), a resulting torque about a tilting line, which is displaced from the front axle (3) in the direction of the contact point of the front wheels, as the rotation axis is determined, wherein the torques for determining the tilting stability, comprising vehicle weight torque, tilt supporting torque and lifting frame mounting torque, are formed about this displaced tilting line during braking. - Method according to one of Claims 1 to 10,
characterized
in that, as a stability criterion, the situation of the resulting torque falling below a minimum torque is monitored, wherein the minimum torque rotates the industrial truck (2) onto the rear axle (7). - Method according to Claim 11,
characterized
in that a distance until the minimum torque is reached or the situation of the minimum torque being undershot is displayed by a display apparatus. - Method according to either of Claims 11 and 12,
characterized
in that, when the minimum torque is undershot, intervention in the vehicle control system takes place, in particular by limiting parameters, such as braking deceleration and/or travelling speed and/or steering angle and/or lifting height and/or tilt speed. - Method according to one of Claims 1 to 13,
characterized
in that, in a system comprising an industrial truck (2) and a large number of different lifting frames (4) for this industrial truck (2), a control system for the vehicle weight torque uses a previously ascertained and stored value, and the tilt supporting torque and also the lifting frame mounting torque are each determined from measurement values.
Applications Claiming Priority (1)
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DE201110056752 DE102011056752A1 (en) | 2011-12-21 | 2011-12-21 | Method for determining the overturning torque in the longitudinal direction for industrial trucks |
Publications (2)
Publication Number | Publication Date |
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EP2607295A1 EP2607295A1 (en) | 2013-06-26 |
EP2607295B1 true EP2607295B1 (en) | 2015-07-29 |
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Application Number | Title | Priority Date | Filing Date |
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EP12191745.4A Active EP2607295B1 (en) | 2011-12-21 | 2012-11-08 | Method for determining the longitudinal tilting moment of industrial trucks |
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EP (1) | EP2607295B1 (en) |
DE (1) | DE102011056752A1 (en) |
Cited By (1)
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US20220267131A1 (en) * | 2021-02-23 | 2022-08-25 | Phantom Auto Inc. | Smart warehouse safety mechanisms |
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GB2551299A (en) * | 2013-07-26 | 2017-12-13 | Jc Bamford Excavators Ltd | A method of weighing a load |
DE102015201671A1 (en) * | 2015-01-30 | 2016-08-04 | Jungheinrich Aktiengesellschaft | Characteristic determination for industrial trucks |
DE102015118472A1 (en) * | 2015-10-29 | 2017-05-04 | Jungheinrich Aktiengesellschaft | Industrial truck with a load part and a drive part |
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US3831492A (en) * | 1972-12-04 | 1974-08-27 | Eaton Corp | Overload protection device for counterbalance vehicles |
US4511974A (en) * | 1981-02-04 | 1985-04-16 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Load condition indicating method and apparatus for forklift truck |
DE3607135A1 (en) * | 1986-03-05 | 1987-09-10 | Feldmuehle Ag | METHOD FOR SIGNALING THE LOAD AND OVERLOAD |
DE4030748A1 (en) * | 1990-09-28 | 1992-04-02 | Linde Ag | CONVEYOR FORCE WITH A MONITORING DEVICE FOR THE LOAD CONDITION |
JP3159147B2 (en) | 1997-11-13 | 2001-04-23 | 株式会社豊田自動織機製作所 | Industrial vehicle body swing control device and industrial vehicle |
JP2001261297A (en) * | 2000-03-22 | 2001-09-26 | Toyota Autom Loom Works Ltd | Measuring device for back-and-forth load moment of industrial vehicle |
DE10304658A1 (en) | 2003-02-05 | 2004-08-19 | Bosch Rexroth Ag | Industrial truck |
-
2011
- 2011-12-21 DE DE201110056752 patent/DE102011056752A1/en not_active Withdrawn
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US20220267131A1 (en) * | 2021-02-23 | 2022-08-25 | Phantom Auto Inc. | Smart warehouse safety mechanisms |
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DE102011056752A1 (en) | 2013-06-27 |
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