EP2598420A1 - Dispositif et procédé de stockage intermédiaire de boîtes non peintes - Google Patents

Dispositif et procédé de stockage intermédiaire de boîtes non peintes

Info

Publication number
EP2598420A1
EP2598420A1 EP11738181.4A EP11738181A EP2598420A1 EP 2598420 A1 EP2598420 A1 EP 2598420A1 EP 11738181 A EP11738181 A EP 11738181A EP 2598420 A1 EP2598420 A1 EP 2598420A1
Authority
EP
European Patent Office
Prior art keywords
cans
tray
chain
spaced
stack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11738181.4A
Other languages
German (de)
English (en)
Inventor
Uwe Luz
Uwe Reich
Herwig Hirschek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mall Herlan MB GmbH
Original Assignee
Mall Herlan MB GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mall Herlan MB GmbH filed Critical Mall Herlan MB GmbH
Publication of EP2598420A1 publication Critical patent/EP2598420A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B65G47/46—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points
    • B65G47/51—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination
    • B65G47/5104—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles
    • B65G47/5109—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles first In - First Out systems: FIFO
    • B65G47/5113—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles first In - First Out systems: FIFO using endless conveyors
    • B65G47/5118—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles first In - First Out systems: FIFO using endless conveyors with variable accumulation capacity
    • B65G47/5122—Devices for discharging articles or materials from conveyor  and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for articles first In - First Out systems: FIFO using endless conveyors with variable accumulation capacity by displacement of the conveyor-guiding means, e.g. of the loose pulley-type

Definitions

  • the invention relates to a device for temporarily storing, preferably unlabelled, preferably made of metal, cans with a delivering first conveyor, with a delivering second conveyor, with a temporary storage device and with a handling device for simultaneously transferring multiple doses from the first conveyor into the temporary storage device. Furthermore, the invention relates to a method for temporarily storing, preferably unpainted, cans, preferably using a device for temporarily storing cans, wherein at the same time several cans are transferred from a delivering first conveyor with a handling device into a temporary storage device.
  • chain memory 100 As a buffer for temporarily storing unpainted cans between individual manufacturing steps in a can production plant so-called, shown in Fig. 10 chain memory 100 is used.
  • the cans are transported by a production machine, not shown, via a first chain chain having transport chains 101 to the chain storage 100 and transferred into these two cooperating vacuum charging drums 102, 103.
  • the Ladetrornrnein are equipped with sliding prisms, each sliding prism holds by sucking each a can on the circumference of the respective charging drum. Due to the sliding function, the cans held under reduced pressure can be removed from the transport chain 101, transferred to the loading drum 103 and pushed onto the synchronously running chain storage 100 by the latter.
  • the chain memory 100 is equipped with a plurality of carriages 104. About the height position of the carriage 104, the effective chain length of the chain memory 100 and thus the stored dose amount is set or regulated. The transfer of the cans from the chain memory 100 to a second, laxative transport chain 105 via another two charging drums 106, 107, which operate in the reverse direction to the loaded loading drums 102, 103.
  • the storage capacity of known chain memories 100 is limited by the room height, in practice a maximum of 6 m.
  • a chain memory with a length of 6 meters only has a storage capacity of about 2,800 cans, which at a production speed of about 200 cans / min corresponds to a storage time of only about 14 minutes.
  • Known chain memories are not limited only in their storage capacity.
  • the function of gap closing is technologically manageable only up to about 200 cans / min.
  • Higher velocities produce wobble and jerk movements in the transfer by means of charging drums 102, 103, 105, 106.
  • a buffer storage device improved in terms of increased storage capacity is described in EP 2 192 061 A1.
  • the known storage device does not comprise an infeed and a lax chain having chain pins, but instead conveyer belts on which the cans rest to form the cans by inserting transporting pins into the cans by means of a handling device to be able to remove from the zuläfernden conveyor belt.
  • the caching does not occur as in the chain memory along a moving chain, but in a high-shelf storage device or alternatively in a paternoster storage device in which the canned storage containers are cached spaced from each other.
  • the disadvantage of using high-bay or paternoster storage devices is the still relatively large space requirement. With the handling device, the cans are gripped mechanically by means of insertion rods, pivoted through 180 ° and deposited directly on one another in the storage container. While this may minimize the storage volume in a storage container, this approach is not suitable for unpainted cans, as brushed and washed metal cans will coat unpainted states with one another, which in the worst case may result in stagnation of the intermediate storage device or loss of can.
  • the depth of space with the known buffer device is not used.
  • the present invention seeks to provide a device and a method for temporarily storing unpainted, in particular brushed (metal) cans, with which the available space can be used optimally for temporary storage of the cans, the method and the device preferably being suitable for use or realization in a can production plant with which more than 300 cans / min can be produced.
  • the invention is based on the idea that, preferably (still) unpainted (metal) cans not directly to each other in a storage container to place, but spaced from each other, which at first glance a desired Space minimization runs counter.
  • the significant advantage can surprisingly be achieved that touch the cans at any time, whereby a disruption of the operation of the production plant is avoided by an otherwise probable hooking un-brushed cans.
  • the depth of space for temporarily storing the cans is used for the first time by not only one in a tray of the temporary storage device Row of juxtaposed arranged, non-contacting cans are stored, but instead several consecutively arranged rows of cans, it being preferred if not only the cans of each row do not touch each other, but in addition also the cans of successively arranged rows. It is particularly preferred if more than two rows of cans are placed behind one another in a tray of the storage device.
  • the cans of two adjacent rows face each other with their front sides, wherein it is particularly preferred if the multiple rows of cans are placed in a horizontal plane one behind the other, where it is basically irrelevant whether a second row is placed in front of or behind the first row.
  • the rows of cans are stored only in a single plane, ie a tray receives only in one, preferably horizontal, level arranged cans, but not stacked cans.
  • a can row is deposited at each removal or transfer step, and in a following step the next, preferably immediately adjacent, donor row.
  • the spatial depth is used for temporary storage by the first measure described above. "Anterior, or" behind each other "means an arrangement perpendicular to the can row elongations.
  • the storage device is designed as a stack storage device designed and It is intended to stack trays filled with several rows of cans directly on top of one another, ie to stack a tray stack of a plurality of superposed, directly contacting trays in the manner of a piece of paper. in contrast to the prior art, the adjacent storage containers thus touch directly, whereby the volume of space is minimized.
  • the trays are preferably designed so that they can be safely stacked on top of each other to achieve a pile-like geometry.
  • the stack storage device can be designed such that a finished tray stack can be removed on one side of the stack storage direction and on the other, preferably opposite side, a tray stack can be added again.
  • This allows further logistics with large storage capacities can be realized.
  • it is even possible to completely separate the can pressing or deep-drawing process from the subsequent painting process, whereby a significant improvement in the efficiency of the can production plant can be achieved, since the presses, in particular thermoforming devices, in principle work slowly but continuously, while the printing with high Throughput works, but are necessary for setup-time interruptions.
  • the longitudinal axis of the box extends at least approximately parallel to the horizontal plane, wherein also inclination angle of the longitudinal axis to the horizontal plane of less than 30 °.
  • inclination angle of the longitudinal axis to the horizontal plane Preferably less than 20 °, preferably less than 10 ° still appear acceptable.
  • the rows of cans are also spaced apart, so that not only the cans within the rows do not touch, but also the rows of cans are arranged without contact with each other, by the facing, preferably parallel, end faces adjacent Canned rows are spaced from each other.
  • it is conceivable to reduce the space required for the can storage Minimize further that two adjacent rows in a tray touch, such that the cans abut each other with their end faces. Also in this case, it must be ensured that the lateral surfaces of the cans arranged in series do not touch one another.
  • the handling device in departure from the teachings of EP 2 192 061 A2, has no insertion mandrels (insertion rods), but instead is equipped with suction means in order to suck the cans on their lateral surfaces by impacting with negative pressure.
  • suction means in order to suck the cans on their lateral surfaces by impacting with negative pressure.
  • the distance of the suction means with each other preferably automatically, for example hydraulically , is adjustable pneumatically or by electric motor.
  • individual gripper fingers suction fingers
  • the stack storage device can be designed to work according to two different principles.
  • the stack storage device operates according to the circulation principle.
  • the memory space can be optimized in the stack memory device itself.
  • the circulation principle not only in the effective range of the handling device is a transfer from a first to a second stack, but also in a spaced apart, preferably parallel, in particular upper, so that two "communicating together" stacks are always the same height obtained second alternative, the stack storage device operates on the pendulum principle, in which case only empty trays and in a second stack filled with cans only trays are provided in a first stack and vary the stack heights as a whole.
  • the different principles thus differ in that the pendulum principle only one stack side is used by can storage, for example, left empty, right full, twice as many cans filled with cans can be accommodated in the circulation principle with the same volume.
  • the trays have several, preferably uninterrupted storage columns that extend perpendicular to the longitudinal extent of the rows of cans and of each row of doses preferably in each storage column, a single box is present.
  • cans of adjacent rows face each other with their end faces. Due to the fact that now the storage columns are perpendicular to the longitudinal extent of the rows of cans, i. without interruptions, i. are formed departmental, it is theoretically possible to move the cans along the storage columns. As a result, the trays are dosesformatindannon and it can be stored with the same tray different dose lengths.
  • the storage columns have a prism shape in cross-section, so that each can touch an oblique surface of a prism-shaped storage gap on two lines oriented parallel to their respective longitudinal extent.
  • a non-contact storage of cans in the raw state preferably washed and brushed, not painted
  • the length of each storage column is designed so that several, preferably more than two rows of cans extending perpendicularly to the longitudinal extension of the storage columns can be placed one behind the other parallel to one another.
  • the rows of cans arranged one behind the other are arranged in a common horizontal plane, wherein preferably only one layer of cans is provided per tray, i. not two superimposed layers.
  • At least one, preferably smaller, chain memory can be provided, which is preferably realized with the respective, ie first or second transport chain, in order to have sufficient storage capacity during the reloading from and to the stack storage device.
  • the at least one used, directly to the buffer or the handling device associated chain memory maximum five carriages on. Most preferably less than three, even more preferably one or two carriages.
  • chain memory are not provided.
  • the known system has only differences in occupancy on the stacked straps, whereby the storage capacity is too low to realize high performance. If it is taken into account that the decreasing, the intermediate storage downstream machine part of a can production plant must run about 20% faster than the upstream machine part in order to make sense to have the ability to feed doses from the cache to the product flow again, this makes sense only with the development of the invention in which at least one chain store is provided, preferably in each case a chain store before and after the handling device.
  • the chain pins are at an angle between the horizontal of about 2 ° and about 15 °, preferably about 8 ° , are inclined. It is particularly expedient if the handling device is not designed exclusively for loading the buffer, but is additionally designed and controlled such that a plurality of cans can be removed therefrom and removed from one another at a distance from one tray of the stacked storage device and can be transferred to the second transport chain and also onto the chain pins thereof again spaced from each other are plugged.
  • the handling device is designed and activated to convert cans, bypassing the temporary storage device, from the first transport chain to the second transport chain.
  • the inventive method includes spaced apart take a plurality of cans of the chain pins of a first transport chain by means of a preferably suction acting, handling device, the spaced-apart transfer and spaced deposition to a or in a tray of a stack storage device, which stack each other for a number of Trays is formed.
  • the cans are placed spaced apart in a first row in the tray and in a second, preferably immediately following the first step, a further series of cans is taken from the first transport chain.
  • the cans are transferred to the same tray and stored there, preferably in a common horizontal plane with the, preferably already stored there rows of cans.
  • the actual memory is a stack storage device, which is preferably designed to operate on the pendulum or circulation principle.
  • the stack storage device operates such that a stack is supplemented from below with a filled tray.
  • Fig. 1 is a schematic representation of a preferred embodiment of a
  • Fig. 2 shows a stack of several stacked, each with several
  • FIG. 3 shows a top view of a filled tray with a total of four rows of cans arranged one behind the other
  • FIG. 4 is a schematic representation of the travel path of a handling device for transferring cans from a first transport chain into a stack storage device;
  • FIG. 6 shows the travel path of the handling device for directly converting a row of cans from the first transport chain to the second transport chain,
  • FIG. 6 shows the path of the handling device for unloading the tray and transferring the cans to a second transport chain;
  • FIG. 7 is a schematic representation of a view of the handling device with suction grippers
  • Fig. 8 is a schematic representation of a working principle according to the pendulum
  • Fig. 9 is a schematic representation of a working on the circulation principle
  • Fig. 10 is an illustration of a chain memory according to the prior art.
  • a device 1 for temporarily storing unpainted cans 2 is shown.
  • the device 1 comprises, as a delivering first conveying device, a first transport chain 3, not shown in clarity, with chain pins, with which cans 2 a transfer area 4 (working area) are fed to a handling device 5 (handling robot).
  • the device 1 comprises a delivering second conveyor, which comprises a second transport chain 6, which also carries chain pins, not shown for transporting the cans for reasons of clarity.
  • a chain memory 7 is realized by means of the first transport chain 3, which has several, here three, parallel movable carriage 8 for setting the effective chain length or for adjusting the chain storage volume.
  • the number of carriages 8 should not exceed 10, preferably 5.
  • the cans 2 are transferred from a first part of a production plant to the device 1, more precisely the first transport chain 3, via two loading drums 9, 10 operating with corresponding vacuum suction slides.
  • the handling device 5 By means of the handling device 5, at the same time a number of cans in a spaced-apart state from the first transport chain 3, more precisely from the chain pins, are deducted.
  • the handling device 5 has a number of suction means 1 1, whose distance from each other is automatically changed.
  • the cans 2 can alternatively be transferred from the first transport chain 3 into a tray of a stacking device 1, not shown further, or from a tray of the stacking device to the second transport chain 6, which runs parallel to the first transport chain 3 in the transfer area 4. It is also conceivable, bypassing the stack storage device, to directly transfer a plurality of cans without contact from the first transport chain 3 to the second transport chain 6 by means of the handling device 5.
  • a second chain memory 12 is formed by means of the second transport chain 6, which also has a plurality of carriages 13.
  • the second chain feed 12 is arranged downstream of the handling device 5 in the conveying direction (shown by arrows). From the second transport chain 6, the cans 2 can again be transferred via two loading drums 14, 5 to a second machine line of the production plant. While, for example, in a 6m long chain memory, as shown in Fig. 10 by way of example, about 2,800 doses can be cached, it is in the embodiment at the longest dose length about 1 1,000 doses, with shorter doses longer.
  • FIG. 2 shows a tray stack 16 of the stack storage device, or a tray stack 16 produced by means of the stack storage device, in FIG. 2 comprising three trays stacked directly on one another. Trays 17 arranged one above the other intermesh with each other directly in a form-fitting manner. As can be seen from FIG.
  • each tray 17 has a number of storage columns 18 that are prism-shaped.
  • a front row 19 of cans which are located immediately behind each Can row 19 several more can rows are, each in the same horizontal plane.
  • the support columns 18 extend perpendicular to the longitudinal extent of the rows 19 of cans 2 into the plane of the drawing and are continuous, i. designed interruption or separation medium-free, so that one and the same tray 17 can be used for a wide variety of can formats, in particular can diameters and can lengths.
  • Fig. 3 shows a plan view of a completely filled tray. In the embodiment shown are spaced from each other in each storage gap 18 four cans, each can its own row 19, 20, 21, 22 of cans 2 is assigned.
  • FIG. 4 shows a removal, forging, overfilling and tray loading cycle of the handling device.
  • the can 2 which is seated on a chain pin 23 of the first transport chain 3 is sucked in and lifted off with the aid of suction means.
  • the handling device preferably moves synchronously to the transport chain 3, so that the transport chain speed does not have to be reduced.
  • step II a removal of the can 2 from the chain pin 23, in step II! a transfer to the tray 17, in step IV a deposit in the tray 17 and in steps V and VI a return of the handling device 5 to the first transport chain 3.
  • step VI! the handling device 5 is then lowered to again grab several doses simultaneously, preferably to be able to suck.
  • the laying of cans 2 in the tray 17 is done in rows, the can rows are stored horizontally lying in a horizontal plane and are spaced from each other within each row, preferably, the rows are spaced from each other.
  • FIG. 5 shows the return of cans 2 from a tray 17.
  • a series of cans 2 removed, transferred in the direction of the second transport chain 6 and attached to this in step II, wherein the handling device in the Steps MI and IV go back to another from the tray 17.
  • the handling device moves preferably synchronously with the second transport chain 6.
  • Fig. 6 is shown as a number of doses taken simultaneously from the first transport chain and bypassing the buffer directly to chain pins 23rd the second transport chain 6 are attached.
  • this cycle including the return of the handling device, comprises eight steps (I to VIII).
  • Fig. 7 shows schematically a handling device 5, wherein in the embodiment shown each can 2 are associated with a plurality of suction means 11 in order to suck the can 2 in different areas of its lateral surface can.
  • the handling device 5 comprises a pivot arm 25, which is connected via a pivot joint 26 pivotally connected to a horizontally and vertically movable support 27.
  • FIG. 8 shows a possibility for forming the stack storage device 28.
  • this works according to the so-called pendulum principle, wherein in a first stack located in the left half of the drawing several empty trays are stacked directly on each other. From this located in the left half of the drawing stack, the lower empty tray 17 is removed and transferred to one, here middle loading and unloading position 24 in which a handling device 5 can interact with their suction means 1 1 to be the tray 17 to be - or unloaded. After several rows of cans 2 in a horizontal plane were placed in the tray 17 in the tray 17 in the loading and unloading and the tray 17 is filled, this is performed to the right in the drawing level stack and added from below into the local stack.
  • empty trays can be refilled by means of suitable devices, such as a stacker or a corresponding robot, and several stacked trays can be removed in the drawing plane on the right. It is also conceivable to use the stack memory device 28 in the form shown when the number of sliding trays oscillating back and forth is sufficiently large. For the sake of completeness it should be mentioned in FIG. 8 that in the opposite case, during emptying, the trays are supplemented by the drawing plane on the right or by the loading and unloading position 24 after unloading from below in the left-hand stack in the drawing plane become.
  • Fig. 9 an alternative embodiment of a stack storage device 28 is shown.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

L'invention concerne un dispositif de stockage intermédiaire de boîtes, de préférence non peintes, comprenant un premier appareil de transport fournisseur, un deuxième appareil de transport évacuateur, un appareil de stockage intermédiaire et un appareil de manipulation (5) pour le transfert simultané de plusieurs boîtes (2) du premier appareil de transport dans l'appareil de stockage intermédiaire. L'invention concerne également un procédé de stockage intermédiaire de boîtes (2) non peintes.
EP11738181.4A 2010-07-28 2011-07-06 Dispositif et procédé de stockage intermédiaire de boîtes non peintes Withdrawn EP2598420A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010032604A DE102010032604A1 (de) 2010-07-28 2010-07-28 Vorrichtung und Verfahren zum Zwischenspeichern von unlackierten Dosen
PCT/EP2011/061395 WO2012013461A1 (fr) 2010-07-28 2011-07-06 Dispositif et procédé de stockage intermédiaire de boîtes non peintes

Publications (1)

Publication Number Publication Date
EP2598420A1 true EP2598420A1 (fr) 2013-06-05

Family

ID=44629264

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11738181.4A Withdrawn EP2598420A1 (fr) 2010-07-28 2011-07-06 Dispositif et procédé de stockage intermédiaire de boîtes non peintes

Country Status (3)

Country Link
EP (1) EP2598420A1 (fr)
DE (1) DE102010032604A1 (fr)
WO (1) WO2012013461A1 (fr)

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CH320352A (de) * 1953-11-14 1957-03-31 Winkler Fallert & Co Maschf Einrichtung zum Lackieren und Bedrucken von Hohlkörpern
US3958683A (en) * 1974-09-27 1976-05-25 Midland-Ross Corporation Conveyor system including article regrouping apparatus
DE3612202A1 (de) * 1986-04-11 1987-10-15 Franz Biggel Magazinier-system
US5372473A (en) * 1992-11-20 1994-12-13 Fleetwood Systems, Inc. Automatic tray loading, unloading and compensating system
DE4400925C2 (de) * 1994-01-14 1996-10-02 Haensel Otto Gmbh Speicher für Warenstücke
DE19604100C2 (de) * 1996-02-06 1997-12-18 Bosch Gmbh Robert Vorrichtung zum Handhaben von in einem nach oben offenen Behälter angeordneten, befüllbaren, rohrförmigen Gegenständen
US6311831B1 (en) * 1998-09-10 2001-11-06 Polytype America Corporation Tube loading system
DE29913237U1 (de) * 1999-08-04 2000-12-21 Autefa Maschinenfab Pufferanordnung für Flaschen in einer Flaschenbehandlungsanlage
ITFI20030066A1 (it) * 2003-03-13 2004-09-14 Perini Fabio Spa Dispositivo accumulatore a catene per prodotti e mezzi
EP1462395B1 (fr) * 2003-03-25 2006-05-24 Harro Höfliger Verpackungsmaschinen GmbH Tampon intermédiaire
DE102004003188A1 (de) * 2004-01-22 2005-08-11 Iwk Verpackungstechnik Gmbh Tuben-Handhabungsvorrichtung
DE502004003303D1 (de) * 2004-11-26 2007-05-03 Hinterkopf Gmbh Anlage zum Bedrucken oder sonstigen Dekorieren von Hohlkörpern
CH700081A2 (de) 2008-12-01 2010-06-15 Texa Ag Vorrichtung zur Übernahme, Zwischenspeicherung und Weitergabe von länglichen, hohlzylindrischen Produkteinheiten sowie Verfahren zum Betrieb einer solchen Vorrichtung.

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Also Published As

Publication number Publication date
WO2012013461A1 (fr) 2012-02-02
DE102010032604A1 (de) 2012-02-02

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