EP2579987B1 - Nutzung der natürlich vorkommenden magnetischen bestandteile von erzen - Google Patents
Nutzung der natürlich vorkommenden magnetischen bestandteile von erzen Download PDFInfo
- Publication number
- EP2579987B1 EP2579987B1 EP11724259.4A EP11724259A EP2579987B1 EP 2579987 B1 EP2579987 B1 EP 2579987B1 EP 11724259 A EP11724259 A EP 11724259A EP 2579987 B1 EP2579987 B1 EP 2579987B1
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- European Patent Office
- Prior art keywords
- magnetic particles
- substance
- process according
- mixture
- magnetic
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- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 229910052948 bornite Inorganic materials 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- XRAOIGDZVAEEED-UHFFFAOYSA-N carbonic acid;silicic acid Chemical compound OC(O)=O.O[Si](O)(O)O XRAOIGDZVAEEED-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- DVRDHUBQLOKMHZ-UHFFFAOYSA-N chalcopyrite Chemical compound [S-2].[S-2].[Fe+2].[Cu+2] DVRDHUBQLOKMHZ-UHFFFAOYSA-N 0.000 description 1
- 229910052951 chalcopyrite Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 1
- LBJNMUFDOHXDFG-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu].[Cu] LBJNMUFDOHXDFG-UHFFFAOYSA-N 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 150000004662 dithiols Chemical group 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009852 extractive metallurgy Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000010685 fatty oil Substances 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000003574 free electron Substances 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000019514 herring Nutrition 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- GSJYSUQLJKYYRS-UHFFFAOYSA-N hydroxy-octoxy-octylsulfanyl-sulfanylidene-lambda5-phosphane Chemical class CCCCCCCCOP(O)(=S)SCCCCCCCC GSJYSUQLJKYYRS-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 229960004592 isopropanol Drugs 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- XCAUINMIESBTBL-UHFFFAOYSA-N lead(ii) sulfide Chemical compound [Pb]=S XCAUINMIESBTBL-UHFFFAOYSA-N 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 235000012245 magnesium oxide Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical class [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 229910052954 pentlandite Inorganic materials 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920002432 poly(vinyl methyl ether) polymer Polymers 0.000 description 1
- 229920001289 polyvinyl ether Polymers 0.000 description 1
- OMKVZYFAGQKILB-UHFFFAOYSA-M potassium;butoxymethanedithioate Chemical compound [K+].CCCCOC([S-])=S OMKVZYFAGQKILB-UHFFFAOYSA-M 0.000 description 1
- KZMAIULISOIRKM-UHFFFAOYSA-M potassium;octoxy-octylsulfanyl-oxido-sulfanylidene-$l^{5}-phosphane Chemical compound [K+].CCCCCCCCOP([O-])(=S)SCCCCCCCC KZMAIULISOIRKM-UHFFFAOYSA-M 0.000 description 1
- YEEBCCODSASHMM-UHFFFAOYSA-M potassium;octoxymethanedithioate Chemical compound [K+].CCCCCCCCOC([S-])=S YEEBCCODSASHMM-UHFFFAOYSA-M 0.000 description 1
- YIBBMDDEXKBIAM-UHFFFAOYSA-M potassium;pentoxymethanedithioate Chemical compound [K+].CCCCCOC([S-])=S YIBBMDDEXKBIAM-UHFFFAOYSA-M 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- RZFBEFUNINJXRQ-UHFFFAOYSA-M sodium ethyl xanthate Chemical compound [Na+].CCOC([S-])=S RZFBEFUNINJXRQ-UHFFFAOYSA-M 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- WGPCGCOKHWGKJJ-UHFFFAOYSA-N sulfanylidenezinc Chemical compound [Zn]=S WGPCGCOKHWGKJJ-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 125000005190 thiohydroxy group Chemical group 0.000 description 1
- 150000007944 thiolates Chemical class 0.000 description 1
- 150000003573 thiols Chemical group 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 239000002888 zwitterionic surfactant Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/005—Pretreatment specially adapted for magnetic separation
- B03C1/015—Pretreatment specially adapted for magnetic separation by chemical treatment imparting magnetic properties to the material to be separated, e.g. roasting, reduction, oxidation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/005—Pretreatment specially adapted for magnetic separation
- B03C1/01—Pretreatment specially adapted for magnetic separation by addition of magnetic adjuvants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/18—Magnetic separation whereby the particles are suspended in a liquid
Definitions
- the present invention relates to a method for separating at least one first substance, which is a hydrophobic metal compound or carbon, from a mixture comprising these at least one first substance, at least one second substance, which is a hydrophilic metal compound, and magnetic particles, comprising the following steps (A) at least partially separating the magnetic particles by applying a magnetic field gradient, optionally in the presence of at least one dispersing agent, in order to obtain a mixture comprising at least a first substance and at least a second substance and a reduced amount of magnetic particles, the step ( A) separated magnetic particles are used in step (B), and the magnetic particles separated in step (A) are hydrophobized on the surface with at least one surface-active substance before use in step (B), (B) contacting the mixture e Containing at least a first substance and at least a second substance from step (A) with the magnetic particles obtained in step (A) and optionally further magnetic particles which are hydrophobicized on the surface with at least one surface-active substance, so that the at least one first Attach substance
- the present invention relates to a method for enriching ores in the presence of gait.
- Methods for separating value ores from mixtures containing these are already known from the prior art.
- WO 02/0066168 A1 relates to a process for the separation of valuable ores from mixtures containing these, in which suspensions or slurries of these mixtures are treated with particles which are magnetic and / or floatable in aqueous solutions. After adding the magnetic and / or buoyant particles, a magnetic field is applied so that the agglomerates are separated from the mixture.
- the degree of binding of the magnetic particles to the ore and the strength of the bond is not sufficient to carry out the process with a sufficiently high yield and effectiveness.
- US 4,657,666 discloses a process for the enrichment of value ores, wherein the gait present in the gangue is reacted with magnetic particles, whereby agglomerates are formed due to the hydrophobic interactions.
- the magnetic particles are made hydrophobic on the surface by treatment with hydrophobic compounds, so that there is a connection to the ore.
- the agglomerates are then separated from the mixture by a magnetic field.
- the cited document also discloses that the ores are treated with a surface activating solution of 1% sodium ethyl xanthate before the magnetic particle is added. In this method, a separation of valuable ore and magnetic particles takes place by destroying the surface-activating substance which has been applied to the valuable ore in the form of the surface-activating solution. Furthermore, only C 4 hydrophobizing agents are used for the ore in this process.
- US 4,834,898 discloses a method for separating non-magnetic materials by contacting them with magnetic reagents which are coated with two layers of surface-active substances. US 4,834,898 further discloses that the surface charge of the non-magnetic particles to be separated can be affected by various types and concentrations of electrolyte reagents. For example, the surface charge is changed by adding multivalent anions, for example tripolyphosphate ions.
- WO 2007/008322 A1 discloses a magnetic particle, which is hydrophobic on the surface, for the separation of impurities from mineral substances by magnetic separation processes. According to WO 2007/008322 A1 a dispersant selected from sodium silicate, sodium polyacrylate or sodium hexametaphosphate can be added to the solution or dispersion.
- WO 2009/030669 A2 discloses a method for separating valuable ores from mixtures of these with the gait through magnetic particles, the valuable ore first being hydrophobicized with a suitable substance, so that the hydrophobicized valuable ore and the magnetic particles can accumulate and be separated off.
- WHERE 2009/065802 A2 discloses a similar method for separating ore from gait by magnetic particles, the attachment of magnetic particles and ore based on different surface charges. Both methods can still be improved in terms of their efficiency.
- hydrophobic means that the corresponding particle is inherently hydrophobic, or can subsequently be rendered hydrophobic by treatment with the at least one surface-active substance. It is also possible for an intrinsically hydrophobic particle to be additionally rendered hydrophobic by treatment with the at least one surface-active substance.
- hydrophobic means that the surface of a corresponding “hydrophobic substance” or a “hydrophobized substance” has a contact angle of> 90 ° with water against air.
- hydrophilic means that the surface of a corresponding “hydrophilic substance” has a contact angle of ⁇ 90 ° with water against air.
- the at least one hydrophobic metal compound is selected from the group of the sulfidic ores, the oxidic and / or carbonate-containing ores, for example azurite [Cu 3 (CO 3 ) 2 (OH) 2 ], cuprite [Cu 2 O] or malachite [Cu 2 [(OH) 2
- sulfidic ores which can be used according to the invention are e.g. B. selected from the group of copper ores consisting of covellite CuS, molybdenum (IV) sulfide, chalcopyrite (copper pebbles) CuFeS 2 , bornite Cu 5 FeS 4 , chalcocyte (copper luster) Cu 2 S, zinc blende ZnS, galena PbS, pentlandite (Ni , Fe) x S with x approximately equal to 0.9, and mixtures thereof.
- B selected from the group of copper ores consisting of covellite CuS, molybdenum (IV) sulfide, chalcopyrite (copper pebbles) CuFeS 2 , bornite Cu 5 FeS 4 , chalcocyte (copper luster) Cu 2 S, zinc blende ZnS, galena PbS, pentlandite (Ni , Fe) x S with x approximately equal to 0.9, and mixture
- the at least one second substance is preferably selected from the group consisting of oxidic and hydroxide metal compounds, for example silicon dioxide SiO 2 , silicates, aluminosilicates, for example feldspar, for example albite Na (Si 3 Al) O 8 , mica, for example muscovite KAl 2 [(OH , F) 2 AlSi 3 O 10 ], garnets (Mg, Ca, Fe II ) 3 (Al, Fe III ) 2 (SiO 4 ) 3 , Al 2 O3, FeO (OH), FeCO 3 , Fe 2 O 3 , Fe 3 O 4 and other related minerals and mixtures thereof.
- oxidic and hydroxide metal compounds for example silicon dioxide SiO 2 , silicates, aluminosilicates, for example feldspar, for example albite Na (Si 3 Al) O 8 , mica, for example muscovite KAl 2 [(OH , F) 2 AlSi 3 O 10 ], garnets
- untreated ore mixtures which are obtained from mine deposits are preferably used in the process according to the invention.
- the first substances to be separated are made hydrophobic on the surface.
- the average size of the magnetic particles present in the mixture to be treated according to the invention is generally from 100 nm to 100 ⁇ m.
- the magnetic particles are generally in an amount of 0.05 to 10% by weight, preferably 0.1 to 5% by weight, particularly preferably 0.2 to 2% by weight, in each case based on the entire mixture.
- the mixture comprising at least one first substance, at least one second substance and magnetic particles in step (A) is in the form of particles with an average size of 100 nm to 100 ⁇ m, see for example US 5,051,199 .
- this particle size is obtained by grinding. Suitable processes and devices are known to the person skilled in the art, for example wet milling in a ball mill.
- a preferred embodiment of the method according to the invention is characterized in that the mixture containing at least a first substance, at least a second substance and magnetic particles is ground to particles with an average size of 100 nm to 100 ⁇ m before or during step (A).
- Preferred mixtures have a content of at least one first substance, in particular sulfidic minerals, of at least 0.4% by weight, particularly preferably at least 1% by weight, in each case based on the mixture as a whole.
- the at least one second substance in particular oxidic minerals, is preferably present in the mixture to be treated according to the invention in an amount such that the sum of magnetic particles, at least one first substance, at least one second substance and optionally further minerals results in 100% by weight .
- sulfidic minerals which are present in the mixtures which can be used according to the invention are those mentioned above.
- sulfides of metals other than copper can also be present in the mixtures, for example sulfides of iron, lead, zinc or molybdenum, ie FeS / FeS 2 , PbS, ZnS or MoS 2 .
- oxidic compounds of metals and semimetals for example silicates or borates or other salts of metals and semimetals, for example phosphates, sulfates or oxides / hydroxides / carbonates and other salts, for example azurite [Cu 3 (CO 3 ) 2 (OH) 2 ], malachite [Cu 2 [ (OH) 2 (CO 3 )]], barite (BaSO 4 ), monacite ((La-Lu) PO 4 ).
- noble metals for example Au, Pt, Pd, Rh etc., preferably in the solid state.
- a typically used ore mixture which can be separated by the inventive method has the following composition: about 30 wt .-% SiO 2, about 30 wt .-% Na (Si 3 Al) O 8, 2 wt .-% FeCuS 2 , approx. 0.01% by weight MoS 2 , approx. 1% by weight Fe 3 O 4 , balance chromium, iron, titanium and magnesium oxides.
- Step (A) of the method according to the invention comprises at least partially separating the magnetic particles by applying a magnetic field gradient, optionally in the presence of at least one dispersing agent, in order to obtain a mixture comprising at least one first substance and at least one second substance and a reduced amount of magnetic particles , wherein those separated in step (A) magnetic particles are used in step (B), and the magnetic particles separated in step (A) are hydrophobicized on the surface with at least one surface-active substance before use in step (B).
- the magnetic particles can generally be separated off by all magnetic separation processes known to the person skilled in the art.
- step (A) of the process according to the invention is carried out without the addition of a dispersing agent, i. H. carried out in the absence of a dispersant.
- Step (A) of the process according to the invention is carried out in a second, preferred embodiment in dispersion, i.e. H. carried out in the presence of at least one dispersant, d. H. the at least one first substance, the at least one second substance and the mixture containing the magnetic particles is present in at least one dispersant.
- step (A) of the method according to the invention preferably first comprises the preparation of a dispersion. Methods for producing a dispersion are known to the person skilled in the art.
- dispersants in which the mixture to be treated according to the invention is not completely soluble are generally suitable as dispersants.
- Suitable dispersants are selected, for example, from the group consisting of water, water-soluble organic compounds, for example alcohols having 1 to 4 carbon atoms, and mixtures thereof.
- the dispersant is water.
- the amount of dispersant can be selected so that a dispersion is obtained which is easy to stir and / or convey.
- the amount of mixture to be treated is 10 to 50% by weight, particularly preferably 25 to 40% by weight, based on the total slurry or dispersion.
- Suitable devices for magnetic separation preferably on an industrial scale, are known to the person skilled in the art.
- Step (A) of the method according to the invention can be carried out in all suitable devices known to the person skilled in the art, for example in a wet drum separator, high-gradient magnetic separator or related devices.
- Step (A) of the process according to the invention can be carried out at any suitable temperature, for example 10 to 60 ° C.
- the magnetic particles which are present in the minerals to be treated preferably are at least partially separated off in order to obtain a mixture comprising at least one first substance and at least one second substance and a reduced amount of magnetic particles.
- the magnetic particles in step (A) are generally separated off at least 50%, preferably at least 60%, particularly preferably at least 70%, very particularly preferably completely. It is preferred according to the invention to remove as large a proportion of the magnetic particles as possible in step (A) of the method according to the invention in order to obtain the described advantages according to the invention to the greatest extent possible.
- the separated magnetic particles can generally be separated from the remaining dispersion by all methods known to the person skilled in the art.
- step (A) of the process according to the invention on the one hand a mixture containing at least a first and a second substance in a dispersing agent, and on the other hand magnetic particles, separately from one another, are obtained.
- the magnetic particles obtained in step (A) of the process according to the invention in particular the ferromagnetic minerals, can be used as raw material according to the invention and can be supplied to workup processes known to the person skilled in the art, for example smelting processes.
- the magnetic particles obtained in step (A) are optionally subjected to further steps before use in step (B), for example grinding the particles to an average size of 100 nm to 20 ⁇ m, preferably by wet grinding.
- the crushing is wet, preferably aqueous, in a ball mill, such as. B. in a rotary or agitator ball mill.
- Inert bodies with a diameter of 1 to 50 mm, consisting of metal or preferably of ceramic materials, can serve as grinding media.
- the magnetic particles separated in step (A) are hydrophobized on the surface with at least one surface-active substance before use in step (B) or, depending on the embodiment of step (B), are functionalized accordingly.
- the hydrophobization is preferably carried out by contacting the comminuted magnetic particles, which are separated off in step (A), with a suitable hydrophobizing agent, e.g. B. long-chain fatty acids, phosphonic acids, phosphoric acid mono- or diesters, or their salts, alternatively generated with mono- or dialkylsilanols, for example in situ by hydrolysis of corresponding alkyl alkoxysilanes, mono- or dialkylsiloxanes.
- a suitable hydrophobizing agent e.g. B. long-chain fatty acids, phosphonic acids, phosphoric acid mono- or diesters, or their salts, alternatively generated with mono- or dialkylsilanols, for example in situ by hydrolysis of corresponding alkyl alkoxysilanes, mono- or dialkylsiloxanes.
- the hydrophobization can be carried out in an aqueous or organic, preferably aqueous, medium.
- a drying and / or calcination step for example at a temperature below 200 ° C., of the hydrophobized magnetic particle is carried out before the reuse in step (B).
- a method is preferred which dispenses with this drying step.
- An advantage of the method according to the invention, in particular step (A) according to the invention, is that magnetic particles which have a disruptive effect on the overall method are removed from the mixture before the at least one first substance is actually separated off.
- the separation according to the invention in step (A) removes the naturally occurring magnetic particles which are inactive in step (B) of the method according to the invention, as a result of which the space-time yield of the entire method can be increased.
- the amount of magnetic particles to be used can additionally be reduced.
- Step (B) of the method according to the invention comprises contacting the mixture comprising at least a first substance and at least a second substance from step (A) with magnetic particles which are hydrophobicized on the surface with at least one surface-active substance, so that the at least one first Attach material and the magnetic particles, the attachment taking place by attractive forces between the at least one first material and the magnetic particles.
- step (B) of the process according to the invention it is generally possible to use all magnetic particles known to the person skilled in the art which meet the requirements of the process according to the invention, for example dispersibility in the dispersant used and ability to form sufficiently stable agglomerates with the at least one first substance.
- the magnetic particles should have a sufficiently high saturation magnetizability, for example 25-300 emu / g, and a low remanence, so that the agglomerate can be separated from the dispersion in sufficient amount in step (C) of the process according to the invention.
- step (B) magnetite Fe 3 O 4 is very particularly preferably used as the magnetic particle.
- the size of the magnetic particles used according to the invention is preferably 10 nm to 1 ⁇ m.
- step (A) The magnetic particles separated in step (A) are used in step (B). It is furthermore possible that in this preferred embodiment further magnetic particles of the same or a different type are added to the magnetic particles obtained in step (A) before they are used in step (B).
- B is a linear or branched C 6 -C 18 alkyl, preferably linear C 8 -C 12 alkyl, very particularly preferably a linear C 12 alkyl.
- Heteroatoms optionally present according to the invention are selected from N, O, P, S and halogens such as F, Cl, Br and I.
- Y is selected from the group consisting of - (X) n -SiHal 3 , - (X) n -SiHHal 2 , - (X) n -SiH 2 Hal with Hal equal to F, Cl, Br, I, and anionic groups such as - (X) n -SiO 3 3- , - (X) n -CO 2 - , - (X) n -PO 3 2- , - (X) n -PO 2 S 2- , - (X) n -POS 2 2- , - (X) n -PS 3 2- , - (X) n -PS 2 - , - (X) n -POS - , - (X) n -PO 2 - , - (X) n -CO 2 - , - (X) n -CS 2 - , - (X) n -COS
- n 2 in the formulas mentioned, there are two identical or different, preferably identical, groups B bound to a group Y.
- Very particularly preferred hydrophobizing substances of the general formula (II) are alkyltrichlorosilanes (alkyl group with 6-12 carbon atoms), alkyltrimethoxysilanes (alkyl group with 6-12 carbon atoms), mono- and dialkyl esters of phosphoric acid (alkyl group with 6-15 carbon atoms), long-chain saturated and unsaturated fatty acids such as B. lauric acid, oleic acid, stearic acid or mixtures thereof.
- the at least one first substance to be separated and the magnetic particles accumulate in step (B) of the method according to the invention.
- step (B) can generally be carried out by all attractive forces known to the person skilled in the art between the at least one first substance and the magnetic particles. According to the invention, essentially only the at least one first substance and the magnetic particles accumulate in step (B) of the method according to the invention, whereas the at least one second substance and the magnetic particles essentially do not accumulate.
- the mixture comprising at least one first substance and at least one second substance is ground before or during step (B) to give particles with a size of 100 nm to 100 ⁇ m.
- the at least one first substance and the magnetic particles are deposited due to hydrophobic interactions, different surface charges and / or compounds present in the mixture which selectively couple the at least one first substance and the magnetic particles , on.
- step (B) is carried out by first bringing the at least one first substance contained in the mixture into contact with a surface-active substance in order to make it hydrophobic, this mixture is further brought into contact with magnetic particles, so that the magnetic particles and the at least one first substance that is hydrophobicized on the surface attach.
- surface-active substance means a substance which is able to remove the surface of the particle to be separated, i. H. of the at least one first substance, in the presence of the other particles which are not to be separated, so that an attachment of a hydrophobic particle is brought about by hydrophobic interactions.
- Surface-active substances which can be used according to the invention selectively attach to the at least one first substance and thereby bring about a suitable hydrophobicity of the first substance.
- “selective addition” means that the distribution coefficient of the surface-active substance between the surface of the at least one first substance and the surface of the at least one second substance is generally> 1, preferably> 100, particularly preferably> 10000, that is, the surface-active substance preferably attaches to the surface of the at least one first substance and not to the surface of the at least one second substance.
- A is a linear or branched C 4 -C 12 alkyl, very particularly preferably a linear C 4 or C 8 alkyl.
- Heteroatoms optionally present according to the invention are selected from N, O, P, S and halogens such as F, Cl, Br and I.
- A is preferably a linear or branched, preferably linear, C 6 -C 20 -alkyl.
- A is preferably a branched C 6 -C 14 -alkyl, the at least one substituent, preferably having 1 to 6 carbon atoms, preferably in the 2-position, being present, for example 2-ethylhexyl and / or 2-propylheptyl.
- n 2 in the formulas mentioned, there are two identical or different, preferably identical, groups A bonded to a group Z.
- A is independently a linear or branched, preferably linear, C 6 -C 20 alkyl, for example n Octyl, or a branched C 6 -C 14 alkyl, the branching preferably being in the 2-position, for example 2-ethylhexyl and / or 2-propylheptyl.
- the counterions in these compounds are preferably cations selected from the group consisting of hydrogen, NR 4 + with R, independently of one another, hydrogen and / or C 1 -C 8 -alkyl, alkali or alkaline earth metals, in particular sodium or potassium.
- Very particularly preferred compounds of the general formula (III) are n-octyl xanthates, di-n-octyl dithiophosphates, 2-ethylhexyl and 2-propylheptyl xanthates and dithiophosphates, for example sodium or potassium n-octyl xanthate, sodium or potassium di-n-octyldithiophosphate, or mixtures of these compounds.
- particularly preferred surface-active substances are mono-, di- and trithiols or 8-hydroxyquinolines, for example described in EP 1 200 408 B1 .
- metal oxides for example FeO (OH), Fe 3 O 4 , ZnO etc.
- carbonates for example azurite [Cu (CO 3 ) 2 (OH) 2 ], malachite [Cu 2 [ (OH) 2 CO 3 ]] particularly preferred surface-active substances octylphosphonic acid (OPS), (EtO) 3 Si-A, (MeO) 3 Si-A, with the meanings given above for A or long-chain saturated or unsaturated fatty acids such as.
- OPS octylphosphonic acid
- EtO EtO 3 Si-A
- MeO 3 Si-A
- no hydroxamates are used as surface-active substances for modifying metal oxides.
- particularly preferred surface-active substances are mono-, di- and trithiols or xanthates.
- Z is - (X) n -CS 2 - , - (X) n -PO 2 - or - (X) n -S - with X equal to O and n equal to 0 or 1 and one Cation selected from hydrogen, sodium or potassium.
- Very particularly preferred surface-active substances are 1-octanethiol, potassium n-octylxanthate, potassium butylxanthate, octylphosphonic acid or carboxythionocarbamates
- the at least one surface-active substance is generally used in an amount sufficient to achieve the desired effect. In a preferred embodiment, the at least one surface-active substance is used in an amount of 5 to 1000 g per ton of mixture to be treated.
- magnetic particles are mentioned above.
- magnetic particles are particularly preferably used which are hydrophobized on the surface with at least one surface-active substance.
- Particularly preferred surface-active substances are the above-mentioned compounds of the general formula (II).
- step (B) of the process according to the invention the mixture to be treated from step (A) is first mixed with at least one hydrocarbon in an amount of from 0.01 to 0.4% by weight, based on the sum of treating mixture and at least one hydrocarbon in contact, and this mixture is further brought into contact with magnetic particles.
- Embodiment B2 is particularly advantageous if, in addition to the at least one first and at least one second substance, at least one third substance is also present in the mixture.
- the at least one third substance is preferably selected from the group that has already been mentioned for the at least one second substance, the at least one second and the at least one third substance being different.
- hydrocarbon means an organic chemical compound which is essentially composed of carbon, hydrogen and optionally oxygen. If the hydrocarbons which can be used according to the invention also contain oxygen in addition to carbon and hydrogen, this is present, for example, in the form of ester, carboxylic acid and / or ether groups. In step (B) according to embodiment B2 of the process according to the invention, both an essentially uniform hydrocarbon and a mixture of hydrocarbons can be used.
- Hydrocarbons or mixtures which can be used according to the invention generally have a low viscosity under the conditions of the process according to the invention, so that they are liquid and easily mobile under the process conditions according to the invention. It is preferred to use hydrocarbons or mixtures which have a viscosity of 0.1 to 100 cP, preferably 0.5 to 5 cP, in each case at 20 ° C.
- Hydrocarbons or mixtures which can be used according to the invention generally have a flash point of 20 20 ° C., preferably ⁇ 40 ° C.
- the present invention therefore also relates to the method according to the invention, the at least one hydrocarbon having a flash point of 20 20 ° C., particularly preferably 40 40 ° C.
- the at least one hydrocarbon is selected from the group consisting of mineral oils, vegetable oils, biodiesel, BtL fuels (biomass-to-liquid), products of coal liquefaction, products of the GtL process (gas to liquid) Natural gas) and mixtures thereof.
- Mineral oils are, for example, crude oil derivatives and / or oils produced by distillation from lignite, hard coal, peat, wood, petroleum and possibly also other mineral raw materials.
- Mineral oils generally consist of hydrocarbon mixtures of paraffinic, i.e. H. saturated chain hydrocarbons, naphthenic, d. H. saturated annular hydrocarbons, and aromatic hydrocarbons.
- a particularly preferred crude oil derivative is diesel or gas oil.
- Diesel generally has a composition known to those skilled in the art. Essentially, diesel is based on mineral oil, i.e. H. Diesel is a fraction in the separation of mineral oil by distillation. The main components of diesel are mainly alkanes, cycloalkanes and aromatic hydrocarbons with about 9 to 22 carbon atoms per molecule and a boiling range from 170 ° C to 390 ° C.
- Vegetable oils are generally among the fats and fatty oils that are obtained from oil plants. Vegetable oils consist of triglycerides, for example. Vegetable oils suitable according to the invention are selected, for example, from the group consisting of sunflower oil, rapeseed oil, safflower oil, soybean oil, corn oil, peanut oil, olive oil, herring oil, cottonseed oil, palm oil and mixtures thereof.
- Biodiesel generally has a composition known to those skilled in the art. Biodiesel essentially contains methyl esters of saturated C 16 -C 18 and unsaturated C 18 fatty acids, in particular rapeseed oil methyl esters
- Coal liquefaction products can be obtained, for example, by the Fischer-Tropsch or Sasol process.
- the BtL and GtL processes are known to the person skilled in the art.
- diesel, kerosene and / or light gas oil is used as the hydrocarbon.
- diesel from the brands Solvesso® and / or Shellsol® can be used advantageously.
- step (B) according to embodiment B2 of the process according to the invention, at least one hydrophobizing agent can optionally also be added.
- Suitable hydrophobicizing agents are the above-mentioned compounds of the general formula (III).
- step (B) of the process according to the invention the mixture to be treated from step (A) is first brought into contact with at least one hydrophobizing agent, so that an adduct is formed from the at least one hydrophobizing agent and the at least one first substance.
- This adduct is then brought into contact with magnetic particles functionalized on the surface with at least one polymeric compound which has an LCST ( Lower Critical Solution Temperature ) at a temperature at which the polymeric compound has a hydrophobic character, so that the adduct and the functionalized magnetic particles agglomerate.
- LCST Lower Critical Solution Temperature
- the at least one hydrophobizing agent is generally used in an amount sufficient to achieve the desired effect.
- the at least one hydrophobizing agent in an amount from 0.01 to 5% by weight, based on the at least one first substance present in the mixture.
- step (B) comprises contacting the adduct of at least one first substance and hydrophobicizing agent with magnetic particles that are surface-functionalized with at least one polymeric compound that has a transition temperature LCST ( Lower Critical Solution Temperature ).
- LCST Lower Critical Solution Temperature
- the magnetic particles are functionalized on the surface with at least one polymeric compound.
- the polymeric compounds used according to the invention are distinguished by the fact that they have a transition temperature LCST ( Lower Critical Solution Temperature ). Below this LCST, the polymeric compound has a hydrophilic character, since the polymer chain has a hydration shell, for example due to the addition of water molecules. Above the LCST, the polymeric compound has a hydrophobic character, since the polymer chain is no longer surrounded by a hydration shell, for example. Depending on the polymeric compound, the reverse case is also possible, namely that the polymeric compound has a hydrophobic character below the LCST and has a hydrophilic character above the LCST.
- LCST Lower Critical Solution Temperature
- polymeric compound If such a polymeric compound is heated from below the LCST to a temperature above the LCST, the polymeric compound switches from hydrophilic to hydrophobic at the LCST, or vice versa.
- the polymers which can be used according to the invention thus have a hydrophilic or hydrophobic character, depending on the temperature.
- the change in the polymeric compound from hydrophobic to hydrophilic or vice versa corresponds to a phase transition which generally takes place in a closed system in a narrow temperature range of, for example, 0.5 ° C.
- the phase transition can extend over a broader range of, for example, 15 ° C., for example by changing the concentration of the components present, for example polymers and / or foreign substances, varying the pH and / or the pressure.
- the temperature range in which the transition takes place generally increases with increasing chain length.
- the properties described for the polymeric compounds which can be used according to the invention are essentially also present in the case of the particles, in particular magnetic particles, modified with these polymeric compounds.
- the polymeric compound is hydrophobic above the LCST and hydrophilic below the LCST.
- polymer means a, preferably organic, compound with a molecular weight of at least 500 g / mol, preferably 500 to 10,000 g / mol, particularly preferably 1000 to 7000 g / mol.
- the at least one polymeric compound is selected from the group consisting of polyvinyl ethers, for example polyvinyl methyl ether, poly-N-alkyl-acrylamides, for example poly-NC 1 -C 6 -alkyl acrylamides, in particular poly N-isopropylacrylamide, or N-alkyl-acrylamide-acrylamide copolymers, poly-N-vinyl-caprolactams, copolymers based on alkylene oxides, for example copolymers of ethylene oxide, propylene oxide and / or butylene oxide, preferably polymeric compounds, obtainable by alkoxylation of C 1 -C 12 alcohols with 1 to 130 units of ethylene oxide, propylene oxide and / or butylene oxide, and mixtures thereof.
- polyvinyl ethers for example polyvinyl methyl ether
- poly-N-alkyl-acrylamides for example poly-NC 1 -C 6 -alkyl acrylamides, in particular poly N-
- Suitable polymeric compounds and processes for their preparation are, for example, in Li et al., International Journal of Pharmacology (2006), 2 (5), 513-519 , and Crespy et al., Polymer International (2007), 56 (12), 1461-1468 , called. These polymeric compounds are hydrophilic below the LCST and hydrophobic above the LCST.
- the polymeric compounds mentioned which have an LCST are bonded to the corresponding magnetic particles by means of functional groups.
- These functional groups can be present per se in the polymeric compounds mentioned, or the functional groups can be introduced into the polymeric compounds by processes known to the person skilled in the art, i. H. the polymeric compounds are functionalized.
- Suitable functional groups are those which ensure a sufficiently strong bond between magnetic particles and polymeric compound, for example selected from the group consisting of thiol group -SH, carboxylic acid group -CO 2 H, optionally at least partially esterified phosphonic acid group -PO 3 R ' 2 with R' is hydrogen or C 1 -C 6 -alkyl (Va), optionally at least partially esterified phosphoric acid group -O-PO 3 R “ 2 with R” is hydrogen or C 1 -C 6 -alkyl (Vb), hydroxamate group (Vc), xanthate group (Vd) and mixtures thereof, particularly preferably selected from the group consisting of thiol group -SH, carboxylic acid group -CO 2 H, optionally at least partially esterified phosphonic acid group -PO 3 R ' 2 with R' equal to hydrogen or C 1 -C 6 alkyl (Va), optionally at least partially esterified phosphoric acid group -O-PO 3 R " 2 with R
- F denotes a functional group which binds selectively to the at least one magnetic particle.
- the choice of this functional group depends on the at least one magnetic particle to which the functional group is to bind.
- a bond which is stable to dissociation should preferably be formed between the at least one magnetic particle and the at least one polymeric compound of the general formula (VI).
- F is selected from the group consisting of carboxylic acid group -CO 2 H, optionally at least partially esterified phosphonic acid group -PO 3 R ' 2 with R' equal to hydrogen or C 1 -C 6 alkyl (Va), optionally at least partially esterified Phosphoric acid group -O-PO 3 R " 2 where R" is hydrogen or C 1 -C 6 alkyl (Vb), hydroxamate group (Vc), xanthate group (Vd) and mixtures thereof, particularly preferably an optionally at least partially esterified phosphonic acid group (Va) or an optionally at least partially esterified phosphoric acid group (Vb).
- the functional groups Va to Vd are preferably bound to the polymer via free electron pairs.
- B denotes an alkyl radical having 1 to 6 carbon atoms, for example methyl, ethyl, propyl, butyl, for example n-butyl, pentyl, hexyl.
- the polymeric compounds of the general formula (VI) have an LCST which generally depends in each case on the amount of the individual alkylene oxides, ie. H. Ethylene oxide, propylene oxide and / or butylene oxide, is dependent in the polymer.
- a polymeric compound that is composed exclusively of propylene oxide has, for example, an LCST of ⁇ -10 ° C.
- a polymeric compound that is made up exclusively of ethylene oxide has, for example, an LCST of> 120 ° C.
- the LCST of the polymeric compound used in the process according to the invention is -10 to 100 ° C., particularly preferably 5 to 45 ° C., very particularly preferably 20 to 40 ° C.
- the LCST of a polymeric compound is in a temperature range of approx. 5 to 15 ° C. The width of this range is generally dependent on the uniformity, ie the monodispersity, of the polymeric compound used. The higher the monodispersity, the narrower the range of the LCST.
- the functionalization of the magnetic particles with the at least one polymeric compound can be carried out by all methods known to the person skilled in the art.
- the magnetic particles are functionalized with the at least one polymeric compound by first producing the magnetic particles themselves using known processes. These magnetic particles are then modified by contacting a solution of the functionalized polymeric compound, in particular compounds of the general formula (VI), in water or in an organic solvent, for example low molecular weight alcohols or ketones, and the product obtained is used to remove excess polymer Washed compound with an appropriate solvent.
- a solution of the functionalized polymeric compound in particular compounds of the general formula (VI)
- an organic solvent for example low molecular weight alcohols or ketones
- the contacting in embodiment B3 of step (B) is preferably carried out at a temperature at which the polymeric compound used has a hydrophobic character, so that the switchable functionalized magnetic particles and the hydrophobized at least one first substance agglomerate.
- this temperature can be above or below the LCST, preferably the temperature is above the LCST.
- the contacting in embodiment B3 of step (B) is preferably carried out at a temperature which is greater than the LCST of the polymeric compound and less than the boiling point of the suspending agent used, particularly preferably at a temperature which is 1 to 20 ° C. above the LCST lies.
- the contacting according to embodiment B3 is carried out at a temperature of 6 to 65 ° C., particularly preferably 21 to 60 ° C.
- the contacting is carried out in embodiment B3 at a temperature which is above the melting temperature of the suspending agent used and below the LCST of the polymeric compound.
- the contacting in embodiment B3 is preferably carried out at a temperature which is 1 to 20 ° C. below the LCST.
- the contacting in embodiment B3 is therefore preferably carried out at a temperature of -15 to 44 ° C., particularly preferably 0 to 39 ° C.
- step (B) of the process according to the invention is carried out by producing a dispersion of the mixture comprising at least a first substance and at least a second substance and the magnetic particles in a suitable dispersant, and adjusting the pH of the dispersion obtained to Value at which the at least one first substance and the magnetic particles carry opposite surface charges so that they agglomerate.
- All magnetic particles known to the person skilled in the art which meet the requirements of embodiment B4 of step (B) of the process according to the invention can be used as magnetic particles, for example dispersibility in the dispersant used and ability to agglomerate with the at least one first substance.
- the magnetic particles should have a defined coating with surface charges at a defined pH. These surface charges can be quantified with the so-called ⁇ potential.
- the above-mentioned magnetic particles are preferably used.
- the dispersion prepared according to embodiment B4 from step (B) contains at least one buffer system.
- Suitable buffer systems for setting a specific pH are known to the person skilled in the art and are commercially available.
- the addition of a buffer system to the suspension serves to set a suitable pH that is relatively stable.
- the dispersion produced according to embodiment B4 of step (B) of the process according to the invention preferably has a pH of 2 to 13.
- the pH of the dispersion produced depends on the isoelectric points of the substances to be separated. The limits of the pH range are also determined by the stability of the magnetic particles used, for example Fe 3 O 4 is not stable below pH 2.88.
- the pH of the dispersion obtained is adjusted to a value at which the at least one first substance and the magnetic particles carry opposite surface charges, so that they agglomerate.
- the agglomeration of the at least one first substance and the magnetic particles is based on their different surface charge in aqueous suspension as a function of the pH.
- the surface charge of a particle in equilibrium with the surrounding liquid phase is determined by the zeta potential ⁇ . This varies depending on the pH of the solution or suspension.
- the surface charge of the particle changes sign, i.e. the zeta potential ⁇ to be measured is exactly at the isoelectric point. If the zeta potential ⁇ on the y axis is plotted against the pH value on the x axis in a coordinate system, the resulting curve at the isoelectric point intersects the x axis.
- Particles with different surface charges agglomerate with each other, while charged particles repel each other.
- the dispersion prepared according to embodiment B4 of step (B) there are at least a first substance, at least a second substance and magnetic particles with the isoelectric points IEP (1), IEP (2) and IEP (M), where IEP (1) ⁇ IEP (M) ⁇ IEP (2) applies.
- IEP (1) ⁇ pH ⁇ IEP (M) i.e. the pH of the suspension lies between the isoelectric points of the at least one first substance and the magnetic particles, the at least one first substance and the magnetic particles have opposite surface charges, while the at least one second substance and the magnetic particles have the same surface charge , so that the at least one first substance and the magnetic particles agglomerate.
- the isoelectric point of the substances present in the mixture comprising at least a first substance, at least a second substance and magnetic particles, can be determined via the ⁇ potential of the individual substances in aqueous solution.
- the measured ⁇ potential varies with the device type used, the measurement method and the evaluation method.
- Important parameters to be specified are temperature, pH value, concentration of the salt background solution, conductivity and measuring voltage, so that the parameters mentioned must be known for comparable measurements.
- the pH is therefore preferably set to a value which lies between the isoelectric point of the at least one first substance and the isoelectric point of the magnetic particles.
- the pH can be adjusted by all methods known to the person skilled in the art, for example adding at least one basic or at least one acidic compound to the dispersion obtained. Whether a basic or an acidic compound has to be added depends on the pH value of the dispersion produced. If the pH of this dispersion is less than the range between the isoelectric point of the at least one first substance and the isoelectric point of the magnetic particles, at least one base is added to increase the pH. If the pH of this dispersion is greater than the range between the isoelectric point of the at least one first substance and the isoelectric point of the magnetic particles, at least one acid is added to lower the pH.
- Suitable basic compounds are selected from the group consisting of organic or inorganic bases, for example ammonia, sodium hydroxide solution NaOH, potassium hydroxide solution KOH, amines, for example triethylamine, soluble alkali metal carbonates and mixtures thereof.
- Suitable acidic compounds are selected from the group consisting of organic or inorganic acids, for example mineral acids such as hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, organic acids such as formic acid, acetic acid, propionic acid, methanesulfonic acid and mixtures thereof.
- mineral acids such as hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid
- organic acids such as formic acid, acetic acid, propionic acid, methanesulfonic acid and mixtures thereof.
- the pH value for separating Cu 2 S from SiO 2 is preferably adjusted to pH 3.
- the pH is preferably set to> 2.
- F 1 and F 2 each represent functional groups which bind selectively to the magnetic particles (F 1 ) or to the at least one first substance (F 2 ).
- “selective” means that the corresponding functional group F 1 or F 2 is 50 to 95%, preferably 70 to 98%, particularly preferably 80 to 98%, based on F 1 , of the magnetic particles or , based on F 2 , bind to the at least one first substance, in each case in the presence of the at least one second substance, in each case based on all bonds between functional groups and components present in the mixture.
- F 1 denotes a functional group which binds selectively to the magnetic particles in the presence of silicates, particularly preferably selected from phosphonic acid group -OP (OH) 2 or carboxylic acid group-COOH.
- Very particularly preferred functional groups F 2 of the general formula (VIII) are selected from the group of the compounds of the formulas (VIIIa), (VIIIb), (VIIIc), (VIIId) and (VIII):
- A denotes structural unit selected from CRH 2 group with R selected from hydrogen or linear or branched carbon radical having 1 to 30 carbon atoms, aromatic or heteroaromatic unit, Cyclic or heterocyclic unit, unsaturated, branched or unbranched carbon chain with 2 to 30 carbon atoms, hetero atom or combinations of the aforementioned structural units, preferably CH 2 group, it being also possible according to the invention that in the basic structure formed by - (A) n - the bifunctional compounds -CC double and / or triple bonds are present.
- Heteroatoms are, for example, O, S, N, and / or P.
- Suitable aromatic or heteroaromatic units are selected, for example, from substituted or unsubstituted aromatic or heteroaromatic units having 6 to 20 carbon and optionally heteroatoms, for example phenyl, benzyl and / or naphthyl.
- the aromatic units can be linked into the chain via the 1,2, 1,3 and / or 1,4 positions.
- x and y describe the number of functional groups F 1 or F 2 present in the molecule.
- X and y are preferably independently of one another 1, 2 or 3, particularly preferably 1 or 2, very particularly preferably 1.
- a very particularly preferred compound of the general formula (VII) is (2-mercapto-phenyl) phosphonic acid
- the functional group F 1 in the compound of the general formula (VII) binds to the at least one magnetic particle and the functional group F 2 in the compound of the general formula (VII) to the at least one first substance.
- the dispersion contains agglomerates of magnetic particles and the at least one first substance, the at least one second substance and optionally at least a third substance in front. According to the invention, this dispersion is preferably transferred directly to step (D).
- Step (C) of the process according to the invention comprises separating the addition product from the mixture from step (B) by applying a magnetic field gradient.
- Suitable devices for magnetic separation in step (C), preferably on an industrial scale, are known to the person skilled in the art.
- Step (C) of the method according to the invention can be carried out in all suitable devices known to the person skilled in the art, for example in a wet drum separator, high-gradient magnetic separator or related devices.
- Step (C) of the process according to the invention can be carried out at any suitable temperature, for example 10 to 60 ° C.
- step (C) the addition product from step (B) can, if appropriate, be separated off by all processes known to the person skilled in the art.
- Step (D) of the method according to the invention comprises cleaving the separated addition product from step (C) in order to obtain the at least one first substance and the magnetic particles separately.
- step (D) of the process according to the invention depends on the method by which the agglomerates were formed in step (B).
- the splitting can be carried out by methods which are suitable for splitting the adduct in such a way that the magnetic particles can be recovered in a reusable form.
- the magnetic particles particularly preferably together with magnetic particles separated in step (A), are used again in step (B).
- the splitting in step (E) of the process according to the invention is carried out by treating the adduct with a substance selected from the group consisting of organic solvents, basic compounds, acidic compounds, oxidizing agents, reducing agents, surface-active compounds and mixtures thereof.
- suitable organic solvents are methanol, ethanol, propanol, for example n-propanol or iso-propanol, aromatic solvents, for example benzene, toluene, xylenes, ethers, for example diethyl ether, methyl t-butyl ether, ketones, for example acetone, aromatic or aliphatic hydrocarbons, for example saturated hydrocarbons with, for example, 8 to 16 carbon atoms, for example dodecane and / or Shellsol®, diesel fuels and mixtures thereof.
- the main components of diesel fuel are mainly alkanes, cycloalkanes and aromatic hydrocarbons with about 9 to 22 carbon atoms per molecule and a boiling range between 170 ° C and 390 ° C.
- step (E) is carried out by adding aqueous NaOH solution up to a pH of 13, for example for the removal of Cu 2 S modified with OPS.
- the acidic compounds can be mineral acids, for example HCl, H 2 SO 4 , HNO 3 or mixtures thereof, organic acids, for example carboxylic acids.
- H 2 O 2 for example, can be used as the oxidizing agent, for example as a 30% by weight aqueous solution (perhydrol).
- H 2 O 2 or Na 2 S 2 O 4 is preferably used for the removal of Cu 2 S modified with thiols.
- Examples of surface-active compounds which can be used according to the invention are nonionic, anionic, cationic and / or zwitterionic surfactants.
- the adduct of hydrophobic substance and magnetic particles is cleaved with an organic solvent, particularly preferably with acetone and / or diesel. This process can also be supported mechanically. In a preferred embodiment, ultrasound is used to support the cleavage process.
- the organic solvent is used in an amount sufficient to cleave as much as possible the entire adduct. In a preferred embodiment, 20 to 100 ml of the organic solvent are used per gram of adduct of hydrophobic material and magnetic particles to be cleaved.
- step (E) of the process according to the invention in which agglomerate formation takes place by means of polymeric compounds which have an LCST ( Lower Critical Solution Temperature ), the separation of the agglomerates in step (E) can be carried out by setting a temperature is, in which the polymeric compounds has no hydrophobic character, so that the agglomerates are split.
- LCST Lower Critical Solution Temperature
- step (B) of the process according to the invention in which the formation of agglomerates takes place by adjusting the pH of the dispersion obtained to a value at which the at least one first substance and the magnetic particles carry opposite surface charges, the separation of the Agglomerates occur by setting a pH value at which the at least one first substance and the magnetic particles have the same surface charges, so that the agglomerates are split.
- the at least one first substance and the magnetic particles are present as a dispersion either in said cleavage reagent, preferably an organic solvent, and / or in water.
- the method according to the invention additionally has the following step (E): (E) separating the magnetic particles from the mixture from step (D) to obtain the at least one first substance.
- the magnetic particles can be separated from the solution comprising these magnetic particles and the at least one first substance by means of a permanent or switchable magnet.
- the separation in the optional step (E) is carried out analogously to step (C) of the method according to the invention.
- Individual process parameters, for example solids content, flow rate, can be changed accordingly in step (E).
- the desired at least one first substance is present in a dispersion optionally containing a cleavage reagent and / or water.
- the first substance to be separated preferably the metal compound to be separated, is preferably separated from the cleavage reagent, for example an organic solvent, for example by distillation.
- the first substance obtainable in this way can be purified by further processes known to the person skilled in the art.
- the solvent can, if appropriate after purification, be returned to the process according to the invention.
- the water can likewise be removed by processes known to the person skilled in the art, for example distillation, filtration, decanting and / or centrifuging.
- step (A), (B), (C) (D) and / or optionally (E) according to the invention further dispersing agent can optionally be added to the present dispersion.
- further dispersing agents can be added in order to obtain dispersions with lower solids contents in the individual steps.
- Suitable dispersants to be added are all dispersants which have already been mentioned with regard to step (A), in particular water.
- dispersing agents can be carried out by all processes known to the person skilled in the art.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Magnetic Resonance Imaging Apparatus (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11724259T PL2579987T3 (pl) | 2010-06-11 | 2011-06-10 | Zastosowanie naturalnie występujących składników magnetycznych z rud |
EP11724259.4A EP2579987B1 (de) | 2010-06-11 | 2011-06-10 | Nutzung der natürlich vorkommenden magnetischen bestandteile von erzen |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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EP10165690 | 2010-06-11 | ||
PCT/EP2011/059736 WO2011154540A1 (de) | 2010-06-11 | 2011-06-10 | Nutzung der natürlich vorkommenden magnetischen bestandteile von erzen |
EP11724259.4A EP2579987B1 (de) | 2010-06-11 | 2011-06-10 | Nutzung der natürlich vorkommenden magnetischen bestandteile von erzen |
Publications (2)
Publication Number | Publication Date |
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EP2579987A1 EP2579987A1 (de) | 2013-04-17 |
EP2579987B1 true EP2579987B1 (de) | 2020-03-18 |
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EP11724259.4A Active EP2579987B1 (de) | 2010-06-11 | 2011-06-10 | Nutzung der natürlich vorkommenden magnetischen bestandteile von erzen |
Country Status (6)
Country | Link |
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EP (1) | EP2579987B1 (es) |
AU (1) | AU2011263640B2 (es) |
CL (1) | CL2012003499A1 (es) |
PE (1) | PE20131009A1 (es) |
PL (1) | PL2579987T3 (es) |
WO (1) | WO2011154540A1 (es) |
Families Citing this family (3)
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FI3223952T3 (fi) | 2014-11-27 | 2024-03-27 | Basf Se | Energiansyöttö agglomeraation aikana magneettierottelua varten |
CN108440641B (zh) * | 2018-02-07 | 2021-11-19 | 复旦大学 | 一种特异性分离富集磷酸化肽和糖基化肽的方法 |
PE20210804A1 (es) | 2018-08-13 | 2021-04-23 | Basf Se | Combinacion de separacion de portador magnetico y una separacion adicional para el procesamiento de minerales |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009065802A2 (de) * | 2007-11-19 | 2009-05-28 | Basf Se | Magnetische trennung von substanzen basierend auf ihren unterschiedlichen oberflächenladungen |
Family Cites Families (18)
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GB205122A (en) * | 1922-04-12 | 1923-10-12 | Alfred Arthur Lockwood | Improved process for treating tin ores and concentrates |
US3672579A (en) * | 1970-08-10 | 1972-06-27 | Univ Minnesota | Process for beneficiating magnetite iron ore |
US3926789A (en) * | 1973-07-05 | 1975-12-16 | Maryland Patent Dev Co Inc | Magnetic separation of particular mixtures |
US4289528A (en) * | 1978-07-03 | 1981-09-15 | Hazen Research, Inc. | Process for beneficiating sulfide ores |
AU548500B2 (en) | 1981-10-26 | 1985-12-12 | Denehurst Limited | Magnetic flotation |
GB8314138D0 (en) * | 1983-05-21 | 1983-06-29 | British Petroleum Co Plc | Benefication of carbonaceous fuels |
US4810368A (en) * | 1985-04-10 | 1989-03-07 | Electro Minerals (Canada) Inc. | Automatic method for separating and cleaning silicon carbide furnace materials |
GB8726857D0 (en) | 1987-11-17 | 1987-12-23 | Fospur Ltd | Froth floatation of mineral fines |
US4834898A (en) | 1988-03-14 | 1989-05-30 | Board Of Control Of Michigan Technological University | Reagents for magnetizing nonmagnetic materials |
US5161694A (en) * | 1990-04-24 | 1992-11-10 | Virginia Tech Intellectual Properties, Inc. | Method for separating fine particles by selective hydrophobic coagulation |
FR2733702B1 (fr) * | 1995-05-04 | 1997-10-17 | Sofresid | Procede de separation magnetique du carbure de fer |
DE19936472A1 (de) | 1999-08-03 | 2001-02-15 | Stn Atlas Elektronik Gmbh | Haftvermittler |
CZ20021608A3 (cs) * | 1999-11-17 | 2003-06-18 | Roche Diagnostics Gmbh | Magnetické skleněné částice, metody jejich přípravy a použití |
AUPR319001A0 (en) | 2001-02-19 | 2001-03-15 | Ausmelt Limited | Improvements in or relating to flotation |
US20030170686A1 (en) * | 2001-12-07 | 2003-09-11 | Rene Hoet | Method and apparatus for washing magnetically responsive particles |
US8033398B2 (en) | 2005-07-06 | 2011-10-11 | Cytec Technology Corp. | Process and magnetic reagent for the removal of impurities from minerals |
MX2010002462A (es) * | 2007-09-03 | 2010-03-26 | Basf Se | Procesamiento de menas abundantes utilizando particulas magneticas. |
PL2313200T3 (pl) * | 2008-07-18 | 2012-11-30 | Basf Se | Cząstki nieorganiczne z powłoką organiczną o właściwościach hydrofilowych/hydrofobowych, które mogą ulegać zmianie pod wpływem temperatury |
-
2011
- 2011-06-10 PL PL11724259T patent/PL2579987T3/pl unknown
- 2011-06-10 EP EP11724259.4A patent/EP2579987B1/de active Active
- 2011-06-10 AU AU2011263640A patent/AU2011263640B2/en not_active Ceased
- 2011-06-10 PE PE2012002301A patent/PE20131009A1/es active IP Right Grant
- 2011-06-10 WO PCT/EP2011/059736 patent/WO2011154540A1/de active Application Filing
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009065802A2 (de) * | 2007-11-19 | 2009-05-28 | Basf Se | Magnetische trennung von substanzen basierend auf ihren unterschiedlichen oberflächenladungen |
Also Published As
Publication number | Publication date |
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PE20131009A1 (es) | 2013-09-19 |
AU2011263640A1 (en) | 2013-01-10 |
AU2011263640B2 (en) | 2014-02-20 |
EP2579987A1 (de) | 2013-04-17 |
WO2011154540A1 (de) | 2011-12-15 |
PL2579987T3 (pl) | 2020-08-24 |
CL2012003499A1 (es) | 2013-02-15 |
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