EP2532895B1 - Vacuum pump with pump rotor bearings on a single side - Google Patents
Vacuum pump with pump rotor bearings on a single side Download PDFInfo
- Publication number
- EP2532895B1 EP2532895B1 EP20110004566 EP11004566A EP2532895B1 EP 2532895 B1 EP2532895 B1 EP 2532895B1 EP 20110004566 EP20110004566 EP 20110004566 EP 11004566 A EP11004566 A EP 11004566A EP 2532895 B1 EP2532895 B1 EP 2532895B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bearing plate
- rotor shafts
- drive
- housing
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
- F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C17/00—Arrangements for drive of co-operating members, e.g. for rotary piston and casing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/02—Arrangements of bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C27/00—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
- F04C27/02—Liquid sealing for high-vacuum pumps or for compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
- F04C29/0078—Fixing rotors on shafts, e.g. by clamping together hub and shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0092—Removing solid or liquid contaminants from the gas under pumping, e.g. by filtering or deposition; Purging; Scrubbing; Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
- F04C29/042—Heating; Cooling; Heat insulation by injecting a fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
- F04C29/045—Heating; Cooling; Heat insulation of the electric motor in hermetic pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/20—Manufacture essentially without removing material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/20—Manufacture essentially without removing material
- F04C2230/23—Manufacture essentially without removing material by permanently joining parts together
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/20—Manufacture essentially without removing material
- F04C2230/24—Manufacture essentially without removing material by extrusion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/60—Assembly methods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/60—Assembly methods
- F04C2230/601—Adjustment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/20—Rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
- F04C2240/402—Plurality of electronically synchronised motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/50—Bearings
- F04C2240/51—Bearings for cantilever assemblies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/50—Bearings
- F04C2240/52—Bearings for assemblies with supports on both sides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/60—Shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/02—Light metals
- F05C2201/021—Aluminium
Definitions
- the invention relates to a vacuum pump, preferably with a pumping speed of less than 50 m 3 / h, with a screw pump unit with two helical, intermeshing rotors in a suitably shaped pump chamber of a screw pump stator having a suction side with an inlet and a pressure side with an outlet , and with a two-shaft synchronous drive with two magnetized, non-contacting cylinders which are mounted on the rotor bearing rotor shafts and synchronize them in opposite directions due to their mutual magnetic interaction, and one or more, the two magnetized cylinder surrounding windings of a motor stator, the magnetic fields traveling through suitable current supply generate such that the two magnetized cylinders and thus the rotor shafts rotate in opposite directions synchronously, the bearing of the two rotor shafts being provided only on the drive, in particular therefore no bearing the remote from the drive side of the pump chamber is present.
- the invention thus relates to a vacuum pump with a screw pump unit running oil-free and non-contact in the pump chamber.
- a vacuum pump is regularly provided for a final vacuum range 10 2 Pa to 10 -2 Pa (fine vacuum).
- membrane vacuum pumps are very advantageous because the pumping chamber is hermetically separated from the drive range by the gas-tight clamped membrane. Due to the limited compression ratio and the normally operated only by the gas flow valves, however, pressures below 50 Pa are difficult to achieve.
- screw vacuum pumps short: screw pumps
- two helical rotors mesh with each other without contact in a suitably shaped pump chamber of a screw pump stator, so that their counter rotation rotates gas from an inlet to an outlet.
- Screw pumps An advantage of screw pumps is a high possible compression, as screw pumps can be built intrinsically multi-stage, because each thread acts as a stage. Screw pumps thus offer the possibility of achieving a good final vacuum with only one pair of rotors.
- the EP 0 811 766 B1 shows a vacuum pump with two screw pump units and in between the drive of the rotor shafts, which serve for both screw pump units as a carrier of the helical, intermeshing rotors. Both pairs of rotors are each mounted on the fly.
- Abrasive seals are disadvantageous because they wear. Gap seals with labyrinth and external purge gas supply are complex, require a lot of space and require an external purge gas supply. For the typical use of conventional, large-scale screw pumps, for example in production plants, this is not a significant problem. Even with this aspect, however, different requirements arise for compact screw pumps with a pumping speed below 50 m 3 / h.
- the drive of the rotors in two-shaft pumps (such as Roots, claw and screw pumps), for example, by two synchronously running motors or by a means for driving and synchronizing the rotors from a single drive shaft such as a transmission.
- Mechanical transmissions are large, noisy, expensive and heavy, and require sealing the gear lubricant out and to the pump chamber.
- Conventional known drives with two motors, which are synchronized electronically, are expensive due to the necessary precise angle measurement and control electronics and are worthwhile, at best, for very large screw pumps.
- a vacuum pump with a screw pump unit and such a two-shaft synchronous drive shows the DE 195 22 560 A1 from which the present invention starts.
- the rotor shafts are provided with cooperating gears, which cause the synchronization of the rotor shafts or in addition to an electronic synchronization enable emergency synchronization.
- Each rotor shaft is connected to a rotor of a drive motor whose stator is arranged in a motor housing.
- the gears of the known vacuum pump can also serve as pulser discs, which are scanned by sensors. These sensors are connected to a control device which monitors the respective rotational position of the rotors relative to a desired value and corrects them via the drive. It is a synchronization of the rotors by electronic means.
- a transmission may also be designed as a so-called magnetic transmission.
- the synchronization of the two rotor shafts takes place by contactless passing cylinders, disks or the like ..
- the associated cylinders are kept in synchronization. Since the cylinders do not touch, a magnetic gearbox runs quietly, free of wear and lubricant. The disadvantage is that between the cylinders high magnetic attraction forces must act.
- a synchronous two-shaft drive with magnetized cylinders on the rotor shafts carrying rotor is very compact and therefore very suitable for vacuum pumps with low flow rate of less than 50 m 3 / h. It is disadvantageous if the drive and the bearings are in the area touched by the conveyed gas are located. Such a construction is disadvantageous for many applications, as gases with a certain dust or vapor content or even corrosive gases and vapors often have to be conveyed. Even if the vapors are not corrosive per se, they can in condensed form, for example, damage the bearings by washing out the bearing greases or causing rusting of the bearings. Even pumping out containers filled with ambient air may cause the humidity in the vacuum pump to cause further consequential damage.
- the pressure side of the screw pump - at the atmospheric pressure prevails - to put on the drive side, and to keep the storage / drive range to atmospheric pressure, so that on the drive side no sliding seals - apart from lubricant seals within the bearing - are required and a good cooling of the two-shaft synchronous motor is possible. Since, however, due to the flying bearing of the rotors and on the gas inlet side no rotary joints and thus no sliding seals are required, it is possible to design the entire pump for virtually non-contact operation of the rotors. Such a pump contains no wearing parts per se. It can be practically called maintenance-free.
- a compact construction of the type described above places considerable demands on the precision of the bearing and on the orientation of the rotors.
- the dimensions of the total pump are correspondingly small, so that the allowable gaps between the rotors and the housing are extremely narrow. They are typically only in the range 0.02 mm to 0.07 mm. Accordingly, the rotors have to be guided extremely precisely, the screw pump stator must be aligned correctly relative to the rotors, and the angular orientation of the rotors relative to one another must be exactly adjustable.
- purge gas supplies as described above. This is helpful on the drive side not only for protecting the drive and storage area of the pump from pumped media, but also for cooling the gas and screws in the area of the pressure end of the screw. In this area a large part of the compression heat is released. By the gas delivery device permanently cool purge gas is conveyed past this area, so that hot gas is discharged and the area is cooled.
- the teaching of the present invention is based on the problem arising from the DE 195 22 560 A1 Known vacuum pump with a screw pump unit in such a way and further develop that it can be made compact and precise guidance of the rotors or rotor shafts allows, but they can be manufactured and assembled despite the resulting high demands on the manufacturing accuracy of the components with conventional manufacturing methods.
- a vacuum pump with the features of claim 1. This is preferably a vacuum pump with a pumping speed of less than 50 m 3 / h.
- the screw pump according to the invention has a bearing of the two rotor shafts, for example in radial or thrust ball bearings.
- the rotor shafts each have a so-called fixed bearing in which an outer ring fixedly mounted in the housing and an inner ring fixed to the rotor shaft, and a so-called floating bearing, in which an outer ring and / or inner ring is mounted axially displaceable to the housing or to the rotor shaft.
- Such an arrangement is advantageous to provide i.a. to compensate for the different thermal expansions of rotor shafts and housing parts.
- the two fixed bearings are arranged closer to the pump chamber, so that the rotor shafts are guided here with the least possible play.
- the two movable bearings are housed according to the invention on the side facing away from the pumping chamber side of the pump, wherein the floating bearings have an axial bias by means of resilient elements in order to achieve a backlash-free operation.
- the spring force acts parallel and in the same direction as the gas force on the rotors at final vacuum, so that under varying suction - and thus changing gas forces on the rotors - the rotors can not be moved axially within the bearing clearance.
- This arrangement ensures an exact and play-free guidance of the rotor shafts, a compensation of the thermal expansion of the rotor shafts and housing parts, a cheap and easy installation and the ability to disassemble the drive-side mounting without much effort, for example, for a repair.
- the magnetized cylinders of the drive are arranged on the rotor shafts in each case between rotor shaft bearings spaced apart from one another.
- the vacuum pump is constructed so that between the drive and the pump chamber, a one-piece or multi-part housing bearing shield is provided, which receives a respective bearing of the two rotor shafts.
- the respective fixed bearing Preferably, the respective fixed bearing.
- the bearings of the rotor shafts in this housing bearing shield are preferably arranged on the side facing away from the pump chamber of the housing bearing shield.
- a one-piece or multi-part motor bearing plate each receiving a further bearing of the two rotor shafts, preferably the respective floating bearing with the biasing arrangement described above by means of resilient elements.
- Between the two is the lentenpumpenstator, so the component of the pump housing, which forms the suction chamber.
- the cylinders of the two-shaft synchronous drive are advantageously arranged between the bearings of the two rotor shafts, so that the occurring magnetic forces can be transmitted with a short path into the bearings.
- the construction of the vacuum pump according to the invention makes it possible to dispense with grinding seals as far as possible or completely.
- the housing bearing shield has means for exact alignment of the screw pump stator on one side and a motor bearing shield on the other side.
- the position of the motor bearing plate to the housing bearing shield determines the orientation of the two rotors, since in these elements, the bearing of the rotor shafts takes place. These must run exactly parallel to each other and centrally in the screw pump stator.
- the screw pump stator must therefore be aligned exactly centric and parallel to the alignment of the housing bearing shield and the motor end shield.
- the housing bearing shield is preferably designed so that at least a part of this alignment determining mechanical means at the same time serves for the exact positioning of the screw pump stator and the motor end shield.
- these mechanical elements are designed so that their formation - for example by machining the housing bearing shield - from one side, i. can be done without rotation of the housing bearing shield during the formation of these mechanical elements.
- this mechanical means is in line with the receiving bores for the rotor shaft bearings.
- these mechanical elements in the form of a pinning thus the holes for the pins are arranged in a line with the two shaft bearing bores, so that the machining device must be moved from one hole to the next in one direction only. The precision is further improved and the demands on the processing machine are reduced. At the same time, the travel paths of the processing machine are minimized in this arrangement.
- Such an arrangement also implies that the corresponding elements, such as pin bores, in the counterparts of the housing bearing shield, that is the engine bearing shield and the screw pump stator, are in line with the bearing bores in the engine bearing shield or with the main axis of the pump chamber, with corresponding advantages the production of these components.
- both rotor shafts each have two axially spaced-apart bearings
- the axial spacing of these rotor shaft bearings is 0.3 times to 2 times, preferably 0.05 times to 1.5 times, the free length the rotor waves in the pump chamber is.
- the lateral spacing of the axes of rotation of the rotor shafts is a measure of the compact construction of the vacuum pump according to the invention.
- the vacuum pump according to the invention is a very compact screw pump unit Has.
- the lateral spacing of the axes of rotation of the rotor shafts is 20 mm to 100 mm, preferably 25 mm to 60 mm.
- the upper limit of the lateral distances of the rotor shafts is assigned to the upper limit of the pumping speed for the vacuum pumps according to the invention.
- a typical value for an exemplary vacuum pump according to the invention has a lateral spacing of the axes of rotation of the rotor shafts of about 40 mm at a pumping speed of about 10 m 3 / h.
- the vacuum pump on the drive side even further simplify and optimize their dimensional stability, that you a motor stator comprehensive motor housing together with the housing bearing plate cup-shaped executes one piece and attaches only the engine mount plate separately.
- the motor bearing plate together with the motor stator comprehensive motor housing together pot-shaped run in one piece and then connect this cup-shaped unit with the housing bearing plate, in particular spigot (see the above explanations of a preferred variant of the vacuum pump according to the invention).
- Fig. 1 This consists essentially of a screw pump unit 2, a drive part 3 and an intermediate housing bearing plate 4.
- the screw pump unit 2 here has two mutually engaged helical rotors 5, 5 ', in this case in one piece represented with the rotor shafts 6, 6 '.
- the rotors 5, 5 ' run without contact in a screw pump stator 7 with an essentially 8-shaped pump chamber 7 "and cooling ribs 36.
- the pump chamber 7" is closed off by a cover 8 having an inlet 9. Due to the counter-synchronous rotation of the two rotors 5, 5 ', gas is conveyed from the inlet 9 to an outlet 10 (not shown here) on the drive side of the rotors 5, 5'.
- the drive part 3 has non-contact magnetized cylinders 11, 11 '.
- a motor stator 12 surrounds the magnetized cylinders 11, 11 'in an essentially 8-shaped manner.
- the existing of a permanent magnet material with suitable properties cylinder 11, 11 ' are suitably magnetized, so that their magnetic interaction causes the synchronization of the two rotor shafts 6, 6' in the form of a magnetic transmission.
- the winding contained in the motor stator 12 (not shown separately) can be energized by a suitable controller (not shown), so that the magnetized cylinder 11, 11 '- and thus the rotor shafts 6, 6' and the rotors 5, 5 '- in offset in opposite synchronous rotation.
- the rotor shafts 6, 6 ' have no bearings in the region of the pump chamber 7 ", but rather a first bearing pair 13, 13' is accommodated in the housing bearing shield 4.
- These bearings 13, 13 'are seated in bearing bores 14, 14' ie outer rings of the bearings 13, 13 'are fixed in the bearing bores 14, 14', and inner rings are fixedly mounted on the rotor shafts 6, 6 'A second bearing pair 15, 15' is mounted in bearing bores 16, 16 ', which are in a motor bearing plate 17 shown in one piece here are arranged.
- the axial distance between the bearings 13, 15 or 13 ', 15' assigned to a rotor shaft 6 or 6 ' is similar to the free rotor wavelength (protruding into the pump chamber 7 from the bearings 13, 13').
- the second bearing 15, 15 ' are designed as a floating bearing. In the case shown here sit respective outer rings of the bearings 15, 15 'axially displaceable but with little play in the bearing bores 16, 16', wherein springs 18, 18 ', the bearings 15, 15' suitably bias, so that the storage and thus the Rotor shafts 6, 6 'run free of play.
- the springs 18, 18 ' press the bearings 15, 15' and thus the rotor shafts 6, 6 'with the rotors 5, 5' in the direction of the inlet 9.
- the gas force acts on the Rotors 5, 5 'due to the pressure difference from the inlet 9 to the outlet 10 in the same direction as the spring force.
- the bearings 13, 13 ' are provided on the side facing away from the pump chamber 7 "side of the housing bearing plate 4, and between these bearings 13, 13' and the pump chamber 7" no sliding seals are present.
- these means in the form of pins 19, 19 'and 20, 20', which sit in exactly mounted holes 21, 21 'executed.
- the illustrated and preferred embodiment shows in Fig. 1 in that here the drive 3 has a motor housing 17 'comprising the motor stator 12, which in this case is designed in one piece with the motor bearing plate 17 in the form of a cup.
- the motor bearing plate 17 In addition to the precisely machined contact surfaces for screw pump stator 7 and motor bearing plate 17 on the housing bearing plate 4, the pinnacles 19, 20, 21 ensure the exact alignment of the motor bearing plate 17 - and thus on the bearing of the rotor shafts 6, 6 '.
- the holes 21, 21' are arranged continuously and thus introduced from one side into the housing bearing plate 4.
- these holes 21, 21 ' are in line with the bearing bores 14, 14 'executed (in the direction of view parallel to the rotor shafts, see also Fig. 2 and 4 ), so that in the manufacture of the housing bearing plate 4, the machining device for attaching this crucial for the alignment of the rotor shafts 6, 6 'of the screw pump stator 7 and the motor bearing plate 17 elements must be moved only in one dimension.
- the vacuum pump can be very compact, with few parts and comparatively easy to manufacture and assemble.
- gas delivery devices 22, 22 ' which are mounted on the rotor shafts 6, 6' and by their rotation suck gas from feeds 23 for purge gas and blow in the direction of the pump chamber 7.
- conveyed medium should be kept away from the storage / drive area
- the purge gas stream constantly supplies cool gas to the hot region at the pressure-side end of the rotors 5, 5 ', and the gas which is particularly heated by the compression is permanently exchanged and the pump chamber 7 "is cooled from the inside.
- markings are provided on the end faces of the rotors 5, 5 ', which allow the exact alignment of the rotors 5, 5' during pump assembly without manual alignment.
- the holders of the magnetized cylinders 11, 11 'each consist of a first soft-magnetic, substantially cylindrical portion 26, 26', on which the magnetized cylinders 11, 11 'are fixed, for example by gluing.
- the power transmission from the inner parts 27, 27 'of the brackets for the magnetized cylinders 11, 11' on the rotor shafts 6, 6 ' takes place in the illustrated and preferred embodiment by means of at least one tolerance ring 29, 29', each in a suitable groove the associated rotor shaft 6, 6 'is arranged.
- tolerance ring 29, 29 ' Results in a press fit of the inner parts 27, 27' on the rotor shaft 6, 6 'and thus a rotationally fixed connection.
- This can be done by means of a suitable device, for example with the aid of markings on the rotors 5, 5 ', which indicate the exact alignment of the screw threads.
- the preassembled units of the outer parts 26, 26' with the cylinders 11, 11 'and the inner parts 27, 27' are mounted on the rotor shafts 6, 6 '.
- the outer parts 26, 26 ' can still easily be rotated on the inner parts 27, 27' at this time, so that the magnetized cylinders 11, 11 'can align relative to each other (north to south pole).
- the cylinders 11, 11 'with their own brackets, namely the outer parts 26, 26' for example by screwing on the inner parts 27, 27 ', fixed.
- Fig. 1 one sees only one fixing screw 30, 30 'of the screw connections on the two rotor shafts 6, 6'. More details can be seen in Fig. 4 , the Stim view from the drive side with removed motor housing 17, 17 'and motor end plate 17.
- the fixing screws 30, 30' are provided with disc-shaped plates 31, 31 '(washers) for power distribution.
- Fig. 2b shows a cut in Fig. 1 identified with II-II. It can be seen here the structure of the brackets for the magnetized cylinders 11, 11 'very well. Inside are the rotor shafts 6, 6 '. On these are the there permanently arranged inner cylindrical parts 27, 27 'of the holder. Coaxially arranged thereon are the outer parts 26, 26 ', which then in turn support the magnetized cylinders 11, 11'.
- the second magnetized cylinder can then be aligned and fixed relative to the first magnetized cylinder by means of its adjustable holder.
- Fig. 2a shows a further embodiment, compared to the in Fig. 1 and Fig. 2b illustrated embodiment with respect to the holder of the magnetized cylinder 11, 11 'is modified.
- brackets 32, 32 'of the magnetized cylinder 11, 11' which are provided for the purpose of correct assembly already from the outset with marks 33, 33 'in the form of transverse notches.
- the advantage of such a construction lies in the smaller number of individual components of the brackets. However, the assembly only with alignment of the notches 33, 33 'is somewhat more difficult.
- Fig. 3a and 3b show schematic exterior views of the vacuum pump 1 according to the invention with the main external components housing bearing shield 4, engine mounting plate 17 and motor housing 17 'and screw pump stator 7, once from the drive side ( Fig. 3a ) and once from the pump chamber side ( Fig. 3b , Ribs 36 partially cut off) ago.
- Fig. 3a Incidentally stud bolts 17 ", with which the cup-shaped motor housing 17 'integral with the motor bearing plate 17 is fastened to the housing bearing shield 4.
- a suitable cooling air flow generated for example by a fan (not shown), which is axially parallel in the extension of the rotor shafts 6, 6 'on the motor bearing plate 17 and blows on the engine mounting plate 17, air flows through the openings 34 in the motor housing 17' and there cools the magnetized cylinder 11, 11 'on the rotor shafts 6, 6' and the motor stator 12, wherein the cooling air can also flow through the gap between the magnetized cylinders 11, 11 'and the motor stator 12.
- the housing bearing plate 4 to the motor bearing plate 17 matching openings 35 so that the cooling air can flow through there.
- the cooling air thus the drive 3 and the housing bearing plate 4 are effectively cooled.
- the cooling air flow is dimensioned so that a part thereof passes outside on the engine mount plate 17, on the housing bearing shield 4 and on the screw pump stator 7 and thus also cools these components. Possibly. Means are provided to direct the flow of cooling air along the pump.
- the openings 34 in the engine mount plate 17 at the same time allow access to the brackets of the cylinder 11, 11 'and their fasteners 30, 30', if present.
- the screw pump stator 7 is designed as an extruded profile made of an aluminum alloy and that the extruder profile forming the screw pump stator 7 has longitudinal grooves and / or external means 36 for improved heat transfer to the ambient air, for example.
- the means 36 for improved heat transfer to the ambient air which are referred to here, cooling fins 36 extending in the longitudinal direction of the screw pump stator 7 are concerned in the illustrated exemplary embodiment.
- the illustrated embodiment is preferably a vacuum pump with a capacity of about 10 m 3 / h.
- the lateral distance of the axes of rotation of the rotor shafts 6, 6 ' is about 40 mm.
- the lateral spacing of the axes of rotation of the rotor shafts 6, 6 ' is at most 100 mm. Values below 20 mm for this lateral distance are difficult to realize.
- the vacuum pump according to the invention is very compact. It is particularly suitable for laboratory applications.
- Longitudinal rib cooling fins 7
- Stator pump stator 7 " suction chamber 8th End cover 9 inlet 10 outlet 11, 11 ' magnetized cylinder 12 motor stator 13, 13 ' 1st bearing of 6, 6 ' 14, 14 ' 1st bearing bore 15, 15 ' 2nd bearing of 6, 6 ' 16, 16 ' 2nd bearing bore 17
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Description
Die Erfindung betrifft eine Vakuumpumpe, vorzugsweise mit einem Saugvermögen unter 50 m3/h, mit einem Schraubenpumpenaggregat mit zwei schraubenförmigen, in gegenseitigem Eingriff stehenden Rotoren in einem geeignet geformten Schöpfraum eines Schraubenpumpenstators, der eine Saugseite mit einem Einlass und eine Druckseite mit einem Auslass aufweist, und mit einem Zwei-Wellen-Synchronantrieb mit zwei magnetisierten, sich nicht berührenden Zylindern, die auf die Rotoren tragenden Rotorwellen befestigt sind und diese infolge ihrer gegenseitigen magnetischen Wechselwirkung gegenläufig synchronisieren, und einer oder mehreren, die beiden magnetisierten Zylinder umgebenden Wicklungen eines Motorstators, die durch geeignete Bestromung wandernde Magnetfelder erzeugen dergestalt, dass sich die beiden magnetisierten Zylinder und damit die Rotorwellen gegenläufig synchron drehen, wobei die Lagerung der beiden Rotorwellen nur am Antrieb vorgesehen ist, insbesondere also keine Lagerung auf der vom Antrieb fernen Seite des Schöpfraums vorhanden ist.The invention relates to a vacuum pump, preferably with a pumping speed of less than 50 m 3 / h, with a screw pump unit with two helical, intermeshing rotors in a suitably shaped pump chamber of a screw pump stator having a suction side with an inlet and a pressure side with an outlet , and with a two-shaft synchronous drive with two magnetized, non-contacting cylinders which are mounted on the rotor bearing rotor shafts and synchronize them in opposite directions due to their mutual magnetic interaction, and one or more, the two magnetized cylinder surrounding windings of a motor stator, the magnetic fields traveling through suitable current supply generate such that the two magnetized cylinders and thus the rotor shafts rotate in opposite directions synchronously, the bearing of the two rotor shafts being provided only on the drive, in particular therefore no bearing the remote from the drive side of the pump chamber is present.
Die Erfindung betrifft damit also eine Vakuumpumpe mit einem Schraubenpumpenaggregat, das im Schöpfraum ölfrei und berührungslos läuft. Eine solche Vakuumpumpe ist regelmäßig für ein Endvakuumbereich 102 Pa bis 10-2 Pa vorgesehen (Feinvakuum).Thus, the invention thus relates to a vacuum pump with a screw pump unit running oil-free and non-contact in the pump chamber. Such a vacuum pump is regularly provided for a
Zahlreiche Prozesse in Forschung und Industrie erfordern ein Vakuum im Bereich 102 Pa bis 10-2 Pa, wobei häufig auch kondensierende und/oder aggressive Dämpfe oder Gase gefördert werden müssen. Zur Erzeugung eines Unterdrucks in diesem Bereich werden oft flüssigkeitsgedichtete oder -geschmierte Vakuumpumpen wie beispielsweise ölgedichtete Drehschieberpumpen eingesetzt. Die Verwendung von solchen Pumpen, bei denen das gepumpte Medium mit Öl oder anderen Flüssigkeiten in Berührung kommt, hat zahlreiche Nachteile. So können die gepumpten Medien den Schmierstoff verunreinigen oder mit ihm reagieren, was die Schmier-und Dichtwirkung herabsetzt. Rückströmung von gasförmigen Komponenten oder Zersetzungsprodukten des Schmierstoffes in die Prozessanlage kann die dortigen Prozesse empfindlich stören.Numerous processes in research and industry require a vacuum in the range of 10 2 Pa to 10 -2 Pa, which often also condensing and / or aggressive vapors or gases must be promoted. To generate a negative pressure in this area, liquid-sealed or lubricated vacuum pumps such as oil-sealed rotary vane pumps are often used. The use of such pumps, in which the pumped medium comes into contact with oil or other liquids, has numerous disadvantages. Thus, the pumped media can contaminate or react with the lubricant, which reduces the lubricity and sealing effect. Backflow of gaseous components or decomposition products of the lubricant in the process plant can interfere with the processes there sensitive.
Aus diesem Grund wird seit langem an der Entwicklung sogenannter "trockener" Vakuumpumpen gearbeitet, also von Pumpen, bei denen die gepumpten Medien nicht mit einer Flüssigkeit in Berührung kommen.For this reason, the development of so-called "dry" vacuum pumps, ie pumps in which the pumped media does not come into contact with a liquid, has long been the subject of much work.
Bei höheren Drücken, d.h. im Bereich 105 Pa bis 102 Pa, sind Membranvakuumpumpen sehr vorteilhaft, da der Schöpfraum durch die gasdicht eingespannte Membran hermetisch vom Antriebsbereich abgetrennt ist. Durch das begrenzte Verdichtungsverhältnis und die normalerweise nur durch die Gasströmung betätigten Ventile lassen sich jedoch Drücke unterhalb 50 Pa nur schwer erreichen.At higher pressures, ie in the
Neben Feinvakuumpumpen wie Kolbenpumpen, Scrollpumpen, Klauenpumpen und Rootspumpen sind auch Schraubenvakuumpumpen bekannt.In addition to fine vacuum pumps such as piston pumps, scroll pumps, claw pumps and Roots pumps also screw vacuum pumps are known.
Bei Schraubenvakuumpumpen (kurz: Schraubenpumpen) kämmen zwei schraubenförmige Rotoren berührungslos in einem geeignet geformten Schöpfraum eines Schraubenpumpenstators miteinander, so dass durch ihre gegenläufige Drehung Gas von einem Einlass zu einem Auslass gefördert wird.In screw vacuum pumps (short: screw pumps), two helical rotors mesh with each other without contact in a suitably shaped pump chamber of a screw pump stator, so that their counter rotation rotates gas from an inlet to an outlet.
Ein Vorteil von Schraubenpumpen ist eine hohe mögliche Verdichtung, da Schraubenpumpen intrinsisch vielstufig aufgebaut werden können, weil jeder Schraubengang als Stufe wirkt. Damit bieten Schraubenpumpen die Möglichkeit, mit nur einem Rotorpaar ein gutes Endvakuum zu erzielen.An advantage of screw pumps is a high possible compression, as screw pumps can be built intrinsically multi-stage, because each thread acts as a stage. Screw pumps thus offer the possibility of achieving a good final vacuum with only one pair of rotors.
Bei Schraubenpumpen ist eine sogenannte fliegende Lagerung des Rotorpaars möglich. Bei einer fliegenden Lagerung erfolgt die Lagerung nur von einer Seite des Rotorpaars aus. Der Schraubenpumpenstator selbst hat keine Lagerung des Rotorpaars. Das erlaubt eine einfache Demontage des Schraubenpumpenstators z.B. für Wartungs- und Reinigungszwecke.With screw pumps a so-called flying bearing of the rotor pair is possible. In a flying storage, storage takes place only from one side of the rotor pair. The screw pump stator itself has no bearing of the rotor pair. This allows easy disassembly of the screw pump stator, e.g. for maintenance and cleaning purposes.
Die
Nachteile einer fliegenden Lagerung der Rotoren sind ein höherer baulicher Aufwand sowie höhere Anforderungen bezüglich Stabilität und Genauigkeit der einzelnen Bauteile. Für Anwendungen mit kondensierenden oder korrosiven Medien überwiegen jedoch die Vorteile einer liegenden Lagerung der Rotoren.Disadvantages of a flying bearing of the rotors are a higher structural complexity and higher requirements in terms of stability and accuracy of the individual components. For applications with condensing or corrosive media, however, outweigh the benefits of a horizontal bearing of the rotors.
Bisher bekannte Schraubenpumpen mit fliegend gelagerten Rotoren weisen meist ein Saugvermögen von über 100 m3/h auf und sind daher deutlich größer als für Laboranwendungen einsetzbar. Bei derartigen Pumpen ist die Lagerung mitunter in den Rotoren untergebracht. Für kompakte Schraubenpumpen mit einem Saugvermögen von deutlich unter 50 m3/h lässt sich dies kaum anwenden, da die Rotoren dafür zu klein sind. Kompakte Schraubenpumpen erfordern also andere technologische Ansätze.Previously known screw pumps with overhung rotors usually have a pumping speed of over 100 m 3 / h and are therefore significantly larger than for laboratory applications. In such pumps, the storage is sometimes in housed the rotors. For compact screw pumps with a pumping speed of well below 50 m 3 / h, this can hardly be used because the rotors are too small for that. Compact screw pumps therefore require other technological approaches.
Andere bekannte Bauformen von Schraubenpumpen mit fliegend gelagerten Rotoren sehen konventionelle Zahnrad-Getriebe mit Lagerung außerhalb der Rotoren und des Schöpfraums vor. Mitunter befindet sich zwischen diesen Lagern und dem Schöpfraum noch eine Abdichtung mit schleifenden Dichtungen, z.B. Wellendichtringen, oder mit Spaltdichtungen, oft mit Labyrinth und externer Spülgaszuführung.Other known types of screw pump with floating rotors provide conventional gear transmissions with bearings outside the rotors and the pumping chamber. Sometimes there is still a seal between these bearings and the pump chamber with abrasive seals, e.g. Shaft seals, or with gap seals, often with labyrinth and external purge gas supply.
Schleifende Dichtungen sind nachteilig, da verschleißend. Spaltdichtungen mit Labyrinth und externer Spülgaszuführung sind aufwendig, benötigen viel Platz und erfordern eine externe Spülgasversorgung. Für den typischen Einsatz herkömmlicher, groß bauender Schraubenpumpen, beispielsweise in Produktionsanlagen, stellt dies kein nennenswertes Problem dar. Auch durch diesen Aspekt ergeben sich aber für kompakte Schraubenpumpen mit einem Saugvermögen unter 50 m3/h andere Anforderungen.Abrasive seals are disadvantageous because they wear. Gap seals with labyrinth and external purge gas supply are complex, require a lot of space and require an external purge gas supply. For the typical use of conventional, large-scale screw pumps, for example in production plants, this is not a significant problem. Even with this aspect, however, different requirements arise for compact screw pumps with a pumping speed below 50 m 3 / h.
Der Antrieb der Rotoren bei Zwei-Wellen-Pumpen (wie Roots-, Klauen- und Schraubenpumpen) erfolgt beispielsweise durch zwei synchron laufende Motoren oder durch ein Mittel zum Antrieb und zur Synchronisation der Rotoren ausgehend von einer einzelnen Antriebswelle wie beispielsweise ein Getriebe. Mechanische Getriebe sind groß, laut, teuer und schwer und erfordern eine Abdichtung des Zahnrad-Schmiermittels nach außen und zum Schöpfraum. Herkömmliche bekannte Antriebe mit zwei Motoren, die elektronisch synchronisiert sind, sind aufgrund der notwendigen präzisen Drehwinkelmessung und Steuerungselektronik aufwändig und lohnen sich bestenfalls für sehr groß bauende Schraubenpumpen.The drive of the rotors in two-shaft pumps (such as Roots, claw and screw pumps), for example, by two synchronously running motors or by a means for driving and synchronizing the rotors from a single drive shaft such as a transmission. Mechanical transmissions are large, noisy, expensive and heavy, and require sealing the gear lubricant out and to the pump chamber. Conventional known drives with two motors, which are synchronized electronically, are expensive due to the necessary precise angle measurement and control electronics and are worthwhile, at best, for very large screw pumps.
Eine Vakuumpumpe mit einem Schraubenpumpenaggregat und einem derartigen Zwei-Wellen-Synchronantrieb zeigt die
Die Zahnräder der bekannten Vakuumpumpe können auch als Impulsgeberscheiben dienen, die von Sensoren abgetastet werden. Diese Sensoren stehen mit einer Regeleinrichtung in Verbindung, die die jeweilige Drehstellung der Rotoren gegenüber einem Sollwert überwacht und über den Antrieb korrigiert. Es handelt sich dabei um eine Synchronisation der Rotoren auf elektronischem Wege.The gears of the known vacuum pump can also serve as pulser discs, which are scanned by sensors. These sensors are connected to a control device which monitors the respective rotational position of the rotors relative to a desired value and corrects them via the drive. It is a synchronization of the rotors by electronic means.
Alternativ zu dem Antrieb der aus der
Umgibt man ein solches magnetisches Getriebe mit geeignet angeordneten Spulen zur Erzeugung wandernder Magnetfelder und bestromt diese geeignet und ggf. entsprechend der Stellung der magnetisierten Zylinder, so erhält man einen synchronen Zwei-Wellen-Antrieb analog zu einem bürstenlosen DC-Antrieb oder Synchronmotor. Die magnetisierten Zylinder des Getriebes dienen dabei als Motor-Rotoren (
Die aus der
Eine ähnliche Konstruktion einer Vakuumpumpe ergibt sich aus der
Grundsätzlich ist ein synchroner Zwei-Wellen-Antrieb mit magnetisierten Zylindern auf den die Rotoren tragenden Rotorwellen sehr kompakt und daher für Vakuumpumpen mit geringer Förderleistung von unter 50 m3/h sehr geeignet. Nachteilig ist es, wenn sich der Antrieb und die Lager im vom geförderten Gas berührten Bereich befinden. Eine solche Konstruktion ist für viele Anwendungen nachteilig, da häufig Gase mit gewissem Staub- oder Dampfanteil oder sogar korrosive Gase und Dämpfe gefördert werden müssen. Selbst wenn die Dämpfe an sich nicht korrosiv sind, können sie in kondensierter Form z.B. die Lager schädigen, indem die Lagerfette ausgewaschen werden oder ein Rosten der Lager verursacht wird. Sogar das Abpumpen von Behältern, die mit Umgebungsluft gefüllt waren, kann in der Vakuumpumpe zu Kondensation der Luftfeuchtigkeit führen, die weitere Folgeschäden verursacht.Basically, a synchronous two-shaft drive with magnetized cylinders on the rotor shafts carrying rotor is very compact and therefore very suitable for vacuum pumps with low flow rate of less than 50 m 3 / h. It is disadvantageous if the drive and the bearings are in the area touched by the conveyed gas are located. Such a construction is disadvantageous for many applications, as gases with a certain dust or vapor content or even corrosive gases and vapors often have to be conveyed. Even if the vapors are not corrosive per se, they can in condensed form, for example, damage the bearings by washing out the bearing greases or causing rusting of the bearings. Even pumping out containers filled with ambient air may cause the humidity in the vacuum pump to cause further consequential damage.
Bei korrosiven Medien lassen sich Anordnungen wie oben offenbart nicht verwenden. Auch für Anwendungen, bei denen die geförderten Medien Partikel enthalten, sind solche Anordnungen nicht geeignet.For corrosive media, arrangements as disclosed above can not be used. Also, for applications in which the conveyed media contain particles, such arrangements are not suitable.
Deshalb ist gemäß Anspruch 1 vorgesehen, die Druckseite der Schraubenpumpe - auf der Atmosphärendruck herrscht - auf die Antriebsseite zu legen, und den Lagerungs-/Antriebsbereich auf Atmosphärendruck zu halten, so dass auf der Antriebsseite keine schleifenden Dichtungen - abgesehen von Schmiermittelabdichtungen innerhalb der Lager - erforderlich sind und eine gute Kühlung des Zwei-Wellen-Synchronmotors möglich ist. Da aber aufgrund der fliegenden Lagerung der Rotoren auch auf der Gaseinlassseite keine Drehdurchführungen und damit keine schleifenden Dichtungen erforderlich sind, ist es möglich, die gesamte Pumpe für praktisch berührungslosen Betrieb der Rotoren auszulegen. Eine solche Pumpe enthält an sich keine Verschleißteile. Sie kann praktisch als wartungsfrei bezeichnet werden.Therefore, it is provided according to
Eine ähnliche Konstruktion zeigt wiederum die aus der
Die für die leichte Demontierbarkeit des Schraubenpumpenstators vorteilhafte fliegende Lagerung der Rotoren bedingt, dass die Lagerung auf der Antriebsseite erfolgt und zwar außerhalb der Rotoren, da - wie oben erläutert - diese bei kompakten Pumpen, insbesondere solche mit einem Saugvermögen kleiner als 50 m3/h, zu klein sind für eine Lagerung innerhalb der Rotoren. Ein wesentlicher Parameter für die Größe einer Vakuumpumpe mit einem Schraubenpumpenaggregat ist der seitliche Abstand der Rotorwellen. Bei den hier im Fokus stehenden kompakten Pumpen liegt dieser bevorzugt zwischen 20 mm und 100 mm. Die weiteren Abmessungen einer solchen Vakuumpumpe ergeben sich dann konstruktiv aus diesem grundlegenden Abstandsmaß.The advantageous for the easy disassembly of Schraubenpumpenstators flying mounting of the rotors requires that the storage takes place on the drive side and that outside the rotors, there - as explained above - this in compact pumps, especially those with a pumping capacity less than 50 m 3 / h too small for storage inside the rotors. An important parameter for the size of a vacuum pump with a screw pump unit is the lateral spacing of the rotor shafts. In the focus here are compact Pumps this is preferably between 20 mm and 100 mm. The further dimensions of such a vacuum pump then result structurally from this basic distance measure.
Ein kompakter Aufbau der zuvor beschriebenen Art stellt an die Präzision der Lagerung und an die Ausrichtung der Rotoren erhebliche Anforderungen. Die Dimensionen der Gesamtpumpe sind entsprechend klein, Damit sind die zulässigen Spalte zwischen den Rotoren und zum Gehäuse extrem eng. Sie liegen typischerweise nur im Bereich 0,02 mm bis 0,07 mm. Dementsprechend müssen die Rotoren außerordentlich präzise geführt sein, der Schraubenpumpenstator relativ zu den Rotoren korrekt ausgerichtet und auch die Winkelausrichtung der Rotoren zueinander exakt einstellbar sein.A compact construction of the type described above places considerable demands on the precision of the bearing and on the orientation of the rotors. The dimensions of the total pump are correspondingly small, so that the allowable gaps between the rotors and the housing are extremely narrow. They are typically only in the range 0.02 mm to 0.07 mm. Accordingly, the rotors have to be guided extremely precisely, the screw pump stator must be aligned correctly relative to the rotors, and the angular orientation of the rotors relative to one another must be exactly adjustable.
Bei einer kompakten Vakuumpumpe der in Rede stehenden Art ist auch die Wärmeausdehnung der einzelnen Teile der Vakuumpumpe kritisch. Die Kompressionswärme und die Abwärme des Antriebs lässt die einzelnen Bauteile der Vakuumpumpe sehr heiß werden. Dies stellt hohe Anforderungen an die Maßgenauigkeit der Teile und insbesondere an die Lagerung der Rotorwellen. Hier muss man gegebenenfalls mit besonders aufwändigen Fertigungsmethoden arbeiten, um bei derart kompakten Vakuumpumpen die Anforderungen erfüllen zu können.In a compact vacuum pump of the type in question, the thermal expansion of the individual parts of the vacuum pump is critical. The compression heat and the waste heat of the drive makes the individual components of the vacuum pump very hot. This places high demands on the dimensional accuracy of the parts and in particular on the bearing of the rotor shafts. Here one may have to work with particularly complex production methods in order to be able to meet the requirements with such compact vacuum pumps.
Etwas Erleichterung schafft die Verwendung von Spülgaszuführungen (wie oben beschrieben). Diese ist auf der Antriebsseite nicht nur für den Schutz des Antriebsund Lagerungsbereichs der Pumpe vor gepumpten Medien hilfreich, sondern auch zur Kühlung des Gases und der Schrauben im Bereich des druckseitigen Schraubenendes. In diesem Bereich wird ein Großteil der Kompressionswärme freigesetzt. Durch die Gasförderungsvorrichtung wird permanent kühles Spülgas an diesem Bereich vorbei gefördert, so dass heißes Gas abgeführt und der Bereich gekühlt wird.Some relief is provided by the use of purge gas supplies (as described above). This is helpful on the drive side not only for protecting the drive and storage area of the pump from pumped media, but also for cooling the gas and screws in the area of the pressure end of the screw. In this area a large part of the compression heat is released. By the gas delivery device permanently cool purge gas is conveyed past this area, so that hot gas is discharged and the area is cooled.
Der Lehre der vorliegenden Erfindung liegt das Problem zugrunde, die aus der
Das zuvor aufgezeigte Problem wird bei einer Vakuumpumpe mit den Merkmalen des Anspruchs 1 gelöst. Hierbei handelt es sich vorzugsweise um eine Vakuumpumpe mit einem Saugvermögen unter 50 m3/h.The aforementioned problem is solved in a vacuum pump with the features of
Für die Gestaltung einer kompakten Vakuumpumpe beispielsweise für den Einsatz in Laboranwendungen, bei denen es auf kompakten Aufbau, flexiblen Einsatz und möglichst universelle Chemikalien- und/oder hohe Kondensatverträglichkeit ankommt, ergibt sich erfindungsgemäß als optimale Bauweise eine Schraubenpumpe mit fliegenden Rotoren, mit Synchronisation und Antrieb der beiden Wellen durch ein magnetisches Getriebe mit integriertem Synchronantrieb in Form von Spulen, die die magnetisierten Zylinder des Magnetgetriebes mittels geeigneter Bestromung direkt antreiben.For the design of a compact vacuum pump, for example, for use in laboratory applications, where it depends on compact design, flexible use and universal chemical and / or high condensate compatibility, according to the invention results in the optimal design a screw pump with flying rotors, with synchronization and drive the two waves by a magnetic gearbox with integrated synchronous drive in the form of coils that directly drive the magnetized cylinders of the magnetic transmission by means of suitable current supply.
Zur Realisierung einer weitgehend spielfreien und exakten Lagerung der Schraubenrotoren weist die erfindungsgemäße Schraubenpumpe eine Lagerung der beiden Rotorwellen beispielsweise in Radial- oder Axialkugellagern auf. Die Rotorwellen haben je ein sogenanntes Festlager, bei dem ein Außenring fest im Gehäuse und ein Innenring fest auf der Rotorwelle montiert ist, sowie je ein sogenanntes Loslager, bei dem ein Außenring und/oder Innenring axial zum Gehäuse bzw. zur Rotorwelle verschiebbar montiert ist. Eine derartige Anordnung ist vorteilhaft, um u.a. die unterschiedlichen Wärmeausdehnungen von Rotorwellen und Gehäuseteilen zu kompensieren.To realize a largely backlash-free and exact mounting of the screw rotors, the screw pump according to the invention has a bearing of the two rotor shafts, for example in radial or thrust ball bearings. The rotor shafts each have a so-called fixed bearing in which an outer ring fixedly mounted in the housing and an inner ring fixed to the rotor shaft, and a so-called floating bearing, in which an outer ring and / or inner ring is mounted axially displaceable to the housing or to the rotor shaft. Such an arrangement is advantageous to provide i.a. to compensate for the different thermal expansions of rotor shafts and housing parts.
Bei der erfindungsgemäßen Schraubenpumpe sind die beiden Festlager näher am Schöpfraum angeordnet, so dass die Rotorwellen hier mit möglichst geringem Spiel geführt sind. Die beiden Loslager sind erfindungsgemäß an der vom Schöpfraum abgewandeten Seite der Pumpe untergebracht, wobei die Loslager eine axiale Vorspannung mittels federnder Elemente aufweisen, um einen spielfreien Betrieb zu erreichen. Bevorzugt wirkt die Federkraft dabei parallel und in der gleichen Richtung wie die Gaskraft auf die Rotoren bei Endvakuum, so dass bei wechselnden Ansaugdrücken - und damit wechselnden Gaskräften auf die Rotoren - die Rotoren keinesfalls innerhalb des Lagerspiels axial verschoben werden können.In the screw pump according to the invention, the two fixed bearings are arranged closer to the pump chamber, so that the rotor shafts are guided here with the least possible play. The two movable bearings are housed according to the invention on the side facing away from the pumping chamber side of the pump, wherein the floating bearings have an axial bias by means of resilient elements in order to achieve a backlash-free operation. Preferably, the spring force acts parallel and in the same direction as the gas force on the rotors at final vacuum, so that under varying suction - and thus changing gas forces on the rotors - the rotors can not be moved axially within the bearing clearance.
Diese Anordnung gewährleistet eine exakte und spielfreie Führung der Rotorwellen, eine Kompensation der thermischen Ausdehnung der Rotorwellen und Gehäuseteile, eine preiswerte und einfache Montage sowie die Möglichkeit, beispielsweise für eine Reparatur die antriebsseitige Lagerung ohne großen Aufwand wieder zu zerlegen.This arrangement ensures an exact and play-free guidance of the rotor shafts, a compensation of the thermal expansion of the rotor shafts and housing parts, a cheap and easy installation and the ability to disassemble the drive-side mounting without much effort, for example, for a repair.
Nach einer bevorzugten Ausgestaltung der hier beschriebenen Lehre der Erfindung sind die magnetisierten Zylinder des Antriebs auf den Rotorwellen jeweils zwischen voneinander beabstandeten Rotorwellenlagern angeordnet.According to a preferred embodiment of the teaching of the invention described here, the magnetized cylinders of the drive are arranged on the rotor shafts in each case between rotor shaft bearings spaced apart from one another.
Nach weiter bevorzugter Lehre ist die Vakuumpumpe so konstruiert, dass zwischen dem Antrieb und dem Schöpfraum ein einteiliges oder mehrteiliges Gehäuselagerschild vorgesehen ist, das jeweils ein Lager der beiden Rotorwellen aufnimmt. Bevorzugt ist das jeweilige Festlager. Die Lager der Rotorwellen in diesem Gehäuselagerschild sind bevorzugt auf der vom Schöpfraum abgewandten Seite des Gehäuselagerschildes angeordnet. Ferner findet man antriebsseitig ein einteiliges oder mehrteiliges Motorlagerschild, das jeweils ein weiteres Lager der beiden Rotorwellen aufnimmt, bevorzugt das jeweilige Loslager mit der zuvor beschriebenen Vorspannungsanordnung mittels federnder Elemente. Zwischen beiden befindet sich der Schraubenpumpenstator, also das Bauteil des Pumpengehäuses, das den Schöpfraum ausbildet. Die Zylinder des Zwei-Wellen-Synchronantriebes sind vorteilhaft zwischen den Lagern der beiden Rotorwellen angeordnet, so dass die auftretenden magnetischen Kräfte mit kurzem Weg in die Lager übertragen werden können.According to a further preferred teaching, the vacuum pump is constructed so that between the drive and the pump chamber, a one-piece or multi-part housing bearing shield is provided, which receives a respective bearing of the two rotor shafts. Preferably, the respective fixed bearing. The bearings of the rotor shafts in this housing bearing shield are preferably arranged on the side facing away from the pump chamber of the housing bearing shield. Furthermore, one finds on the drive side, a one-piece or multi-part motor bearing plate, each receiving a further bearing of the two rotor shafts, preferably the respective floating bearing with the biasing arrangement described above by means of resilient elements. Between the two is the Schraubenpumpenstator, so the component of the pump housing, which forms the suction chamber. The cylinders of the two-shaft synchronous drive are advantageously arranged between the bearings of the two rotor shafts, so that the occurring magnetic forces can be transmitted with a short path into the bearings.
Weiter oben ist schon darauf hingewiesen worden, dass die erfindungsgemäße Konstruktion der Vakuumpumpe es erlaubt, auf schleifende Dichtungen weitestgehend oder vollständig zu verzichten. Insbesondere ist es nicht erforderlich, zwischen den Rotorwellenlagern im zentralen Gehäuselagerschild und dem Schöpfraum schleifende Dichtungen vorzusehen, da hier ohnehin Atmosphärendruck herrscht.It has already been pointed out above that the construction of the vacuum pump according to the invention makes it possible to dispense with grinding seals as far as possible or completely. In particular, it is not necessary to provide sliding seals between the rotor shaft bearings in the central housing bearing shield and the pump chamber, since atmospheric pressure prevails here anyway.
Nach einer bevorzugten Variante weist das Gehäuselagerschild Mittel zur exakten Ausrichtung von Schraubenpumpenstator auf der einen Seite sowie Motorlagerschild auf der anderen Seite auf. Die Position des Motorlagerschildes zum Gehäuselagerschild bestimmt die Ausrichtung der beiden Rotoren, da in diesen Elementen die Lagerung der Rotorwellen erfolgt. Diese müssen exakt parallel zueinander und mittig im Schraubenpumpenstator laufen. Der Schraubenpumpenstator muss daher exakt zentrisch und parallel zur Flucht aus Gehäuselagerschild und Motorlagerschild ausgerichtet sein.According to a preferred variant, the housing bearing shield has means for exact alignment of the screw pump stator on one side and a motor bearing shield on the other side. The position of the motor bearing plate to the housing bearing shield determines the orientation of the two rotors, since in these elements, the bearing of the rotor shafts takes place. These must run exactly parallel to each other and centrally in the screw pump stator. The screw pump stator must therefore be aligned exactly centric and parallel to the alignment of the housing bearing shield and the motor end shield.
Um eine exakte Ausrichtung von Schraubenpumpenstator zu Motorlagerschild zu gewährleisten, ist das Gehäuselagerschild bevorzugt so ausgelegt, dass zumindest ein Teil der diese Ausrichtung bestimmenden mechanischen Mittel gleichzeitig zur exakten Positionierung des Schraubenpumpenstators und des Motorlagerschildes dient.In order to ensure an exact alignment of screw pump stator to motor bearing plate, the housing bearing shield is preferably designed so that at least a part of this alignment determining mechanical means at the same time serves for the exact positioning of the screw pump stator and the motor end shield.
Beispielsweise ist zumindest ein Teil dieser mechanischen Elemente so ausgeführt, dass deren Ausformung - beispielsweise durch mechanische Bearbeitung des Gehäuselagerschildes - von einer Seite, d.h. ohne Drehung des Gehäuselagerschildes während der Ausformung dieser mechanischen Elemente, erfolgen kann.For example, at least a portion of these mechanical elements are designed so that their formation - for example by machining the housing bearing shield - from one side, i. can be done without rotation of the housing bearing shield during the formation of these mechanical elements.
Dies kann beispielsweise dadurch erfolgen, dass Schraubenpumpenstator und Motorlagerschild mit Hilfe von Stiften relativ zum Gehäuselagerschild ausgerichtet werden, wobei die entscheidenden Elemente im Gehäuselagerschild - die Bohrungen für die Stifte - durchgehend sind und somit von einer Seite in das Gehäuselagerschild eingebracht werden können. Somit muss das Gehäuselagerschild während der Bearbeitung dieser mechanischen Elemente nicht umgedreht werden, was sich sehr positiv auf die Präzision dieser mechanischen Elemente auswirkt. Dadurch kann eine aufwendige Spezialbearbeitung entfallen.This can be done, for example, by aligning the screw pump stator and motor end shield relative to the housing bearing shield by means of pins, wherein the crucial elements in the housing bearing shield - the bores for the pins - are continuous and can thus be introduced from one side into the housing bearing shield. Thus, the housing bearing shield does not have to be turned over during the machining of these mechanical elements, which has a very positive effect on the precision of these mechanical elements. As a result, a complex special processing can be omitted.
Eine weitere Möglichkeit für solche mechanischen Elemente, die sowohl Schraubenpumpenstator als auch Motorlagerschild positionieren, wäre ein Zentrierrand am Gehäuselagerschild, doch sind auch andere Ausführungsformen denkbar.Another possibility for such mechanical elements that position both screw pump stator and motor end shield would be a centering on the housing bearing shield, but other embodiments are conceivable.
In einer weiteren beispielhaften Variante liegt zumindest ein Teil dieser mechanischen Mittel auf einer Linie mit den Aufnahmebohrungen für die Rotorwellenlager. In der bevorzugten Ausführung dieser mechanischen Elemente in Form einer Verstiftung sind somit die Bohrungen für die Stifte in einer Linie mit den beiden Wellenlagerbohrungen angeordnet, so dass die Bearbeitungsvorrichtung von einer Bohrung zur nächsten nur in einer Richtung bewegt werden muss. Die Präzision wird weiter verbessert und die Anforderungen an die Bearbeitungsmaschine sind verringert. Gleichzeitig werden die Verfahrwege der Bearbeitungsmaschine bei dieser Anordnung minimiert.In a further exemplary variant, at least part of this mechanical means is in line with the receiving bores for the rotor shaft bearings. In the preferred embodiment of these mechanical elements in the form of a pinning thus the holes for the pins are arranged in a line with the two shaft bearing bores, so that the machining device must be moved from one hole to the next in one direction only. The precision is further improved and the demands on the processing machine are reduced. At the same time, the travel paths of the processing machine are minimized in this arrangement.
Eine derartige Anordnung beinhaltet auch, dass die entsprechenden Elemente, wie beispielsweise Stiftbohrungen, in den Gegenstücken des Gehäuselagerschildes, dies sind das Motorlagerschild und der Schraubenpumpenstator, auf einer Linie mit den Lagerbohrungen im Motorlagerschild bzw. mit der Hauptachse des Schöpfraums liegen, mit entsprechenden Vorteilen für der Fertigung dieser Komponenten.Such an arrangement also implies that the corresponding elements, such as pin bores, in the counterparts of the housing bearing shield, that is the engine bearing shield and the screw pump stator, are in line with the bearing bores in the engine bearing shield or with the main axis of the pump chamber, with corresponding advantages the production of these components.
Weiter ist es zweckmäßig, dass, da beide Rotorwellen jeweils zwei axial voneinander beabstandete Lager aufweisen, der axiale Abstand dieser Rotorwellenlager das 0,3-fache bis 2-fache, vorzugsweise das 05,-fache bis 1,5-fache, der freien Länge der Rotorwellen im Schöpfraum beträgt.Furthermore, it is expedient that, since both rotor shafts each have two axially spaced-apart bearings, the axial spacing of these rotor shaft bearings is 0.3 times to 2 times, preferably 0.05 times to 1.5 times, the free length the rotor waves in the pump chamber is.
Die zuvor geschilderten Verhältnisse schaffen eine Voraussetzung für eine exakte Lagerung der Rotorwellen bei einem kompakten Aufbau der Vakuumpumpen.The previously described conditions create a prerequisite for an exact bearing of the rotor shafts in a compact construction of the vacuum pumps.
Weiter oben ist bereits darauf hingewiesen worden, dass der seitliche Abstand der Rotationsachsen der Rotorwellen ein Maß für die kompakte Bauweise der erfindungsgemäßen Vakuumpumpe ist. Nach bevorzugter Lehre ist vorgesehen, dass die erfindungsgemäße Vakuumpumpe ein sehr kompakt bauendes Schraubenpumpenaggregat hat. Dafür ist vorgesehen, dass der seitliche Abstand der Rotationsachsen der Rotorwellen 20 mm bis 100 mm, vorzugsweise 25 mm bis 60 mm, beträgt.It has already been pointed out above that the lateral spacing of the axes of rotation of the rotor shafts is a measure of the compact construction of the vacuum pump according to the invention. According to a preferred teaching, it is provided that the vacuum pump according to the invention is a very compact screw pump unit Has. For this purpose, it is provided that the lateral spacing of the axes of rotation of the rotor shafts is 20 mm to 100 mm, preferably 25 mm to 60 mm.
Die Obergrenze der seitlichen Abstände der Rotorwellen ist der Obergrenze des Saugvermögens für die erfindungsgemäßen Vakuumpumpen zugeordnet. Ein typischer Wert für eine beispielhafte Vakuumpumpe gemäß der Erfindung hat einen seitlichen Abstand der Rotationsachsen der Rotorwellen von etwa 40 mm bei einem Saugvermögen von etwa 10 m3/h.The upper limit of the lateral distances of the rotor shafts is assigned to the upper limit of the pumping speed for the vacuum pumps according to the invention. A typical value for an exemplary vacuum pump according to the invention has a lateral spacing of the axes of rotation of the rotor shafts of about 40 mm at a pumping speed of about 10 m 3 / h.
Nach weiter bevorzugter Lehre der Erfindung kann man die Vakuumpumpe antriebsseitig noch weiter dadurch vereinfachen und in ihrer Maßhaltigkeit optimieren, dass man ein den Motorstator umfassendes Motorgehäuse mit dem Gehäuselagerschild zusammen topfförmig einstückig ausführt und nur das Motorlagerschild separat anbringt. Als weiter bevorzugte Alternative wird man das Motorlagerschild mit dem den Motorstator umfassenden Motorgehäuse zusammen topfförmig einstückig ausführen und dieses topfförmige Einheit dann mit dem Gehäuselagerschild verbinden, insbesondere verzapfen (siehe die obigen Erläuterungen einer bevorzugten Variante der erfindungsgemäßen Vakuumpumpe).According to a further preferred teaching of the invention, the vacuum pump on the drive side even further simplify and optimize their dimensional stability, that you a motor stator comprehensive motor housing together with the housing bearing plate cup-shaped executes one piece and attaches only the engine mount plate separately. As a further preferred alternative, the motor bearing plate together with the motor stator comprehensive motor housing together pot-shaped run in one piece and then connect this cup-shaped unit with the housing bearing plate, in particular spigot (see the above explanations of a preferred variant of the vacuum pump according to the invention).
Im Folgenden wird die Erfindung nun anhand einer lediglich Ausführungsbeispiele darstellenden Zeichnung näher erläutert. In der Zeichnung zeigt
- Fig. 1
- ein erstes bevorzugtes Ausführungsbeispiel einer erfindungsgemäßen Vakuumpumpe im Schnitt,
- Fig. 2a
- in perspektivischer Ansicht die Vakuumpumpe aus
Fig. 1 , das Motorgehäuse abgenommen, in einer Ausführung mit einer einteiligen Magnethalterung auf jeder Rotorwelle, - Fig. 2b
- einen Schnitt durch die Vakuumpumpe gemäß
Fig. 1 entlang der dortigen Schnittlinie II - II, - Fig. 3a
- in perspektivischer Ansicht die Vakuumpumpe aus
Fig. 1 von der Antriebsseite her, - Fig. 3b
- in perspektivischer Ansicht die Vakuumpumpe aus
Fig. 1 von der Seite des Schöpfraums her, - Fig. 4
- in einer Stirnansicht die Vakuumpumpe aus
Fig. 1 und 3 , Ansicht von der Antriebsseite her bei abgenommenem Motorgehäuse.
- Fig. 1
- a first preferred embodiment of a vacuum pump according to the invention in section,
- Fig. 2a
- in a perspective view of the vacuum pump
Fig. 1 , the motor housing removed, in a version with a one-piece magnet holder on each rotor shaft, - Fig. 2b
- a section through the vacuum pump according to
Fig. 1 along the section line II - II, - Fig. 3a
- in a perspective view of the vacuum pump
Fig. 1 from the drive side, - Fig. 3b
- in a perspective view of the vacuum pump
Fig. 1 from the side of the scoop, - Fig. 4
- in an end view of the vacuum pump
Fig. 1 and3 , View from the drive side with the motor housing removed.
Die im Folgenden beschriebenen Abbildungen zeigen schematisch und beispielhaft mögliche Ausführungen und Details der erfindungsgemäßen Vakuumpumpe.The figures described below show schematically and by way of example possible embodiments and details of the vacuum pump according to the invention.
Der Antriebsteil 3 weist berührungslos laufende magnetisierte Zylinder 11, 11' auf. Ein Motorstator 12 umgibt die magnetisierten Zylinder 11, 11' im wesentlich 8-förmig. Die aus einem Permanentmagnet-Material mit geeigneten Eigenschaften bestehenden Zylinder 11, 11' sind geeignet magnetisiert, so dass ihre magnetische Wechselwirkung die Synchronisation der beiden Rotorwellen 6, 6' in Form eines magnetischen Getriebes bewirkt. Die im Motorstator 12 enthaltene Wicklung (nicht separat dargestellt) kann durch eine geeignete Steuerung (nicht dargestellt) bestromt werden, so dass die magnetisierten Zylinder 11, 11' - und somit die Rotorwellen 6, 6' sowie die Rotoren 5, 5' - in gegenläufige synchrone Rotation versetzt werden.The
Die Rotorwellen 6, 6' weisen keine Lagerungen im Bereich des Schöpfraums 7" auf. Vielmehr ist ein erstes Lagerpaar 13, 13' im Gehäuselagerschild 4 untergebracht. Diese Lager 13, 13' sitzen in Lagerbohrungen 14, 14'. Sie sind als Festlager ausgeführt, d.h. Außenringe der Lager 13, 13' sind fest in den Lagerbohrungen 14, 14', und Innenringe sind fest auf den Rotorwellen 6, 6' montiert. Ein zweites Lagerpaar 15, 15' ist in Lagerbohrungen 16, 16' montiert, welche in einem hier einstückig dargestellten Motorlagerschild 17 angeordnet sind.The
Im hier dargestellten Beispiel ist der axiale Abstand zwischen den einer Rotorwelle 6 bzw. 6' zugeordneten Lagern 13, 15 bzw. 13', 15' ähnlich groß wie die freie Rotorwellenlänge (ab den Lagern 13, 13' in den Schöpfraum 7" ragend).In the example illustrated here, the axial distance between the
Die zweiten Lager 15, 15' sind als Loslager ausgelegt. In dem hier dargestellten Fall sitzen jeweilige Außenringe der Lager 15, 15' axial verschiebbar aber mit geringem Spiel in den Lagerbohrungen 16, 16', wobei Federn 18, 18' die Lager 15, 15' geeignet vorspannen, so dass die Lagerung und damit die Rotorwellen 6, 6' spielfrei laufen. Die Federn 18, 18' drücken die Lager 15, 15' und damit die Rotorwellen 6, 6' mit den Rotoren 5, 5' in Richtung des Einlasses 9. Bei Unterdruck am Einlass 9 - also dem üblichen Betriebszustand - wirkt die Gaskraft auf die Rotoren 5, 5' infolge der Druckdifferenz vom Einlass 9 zum Auslass 10 in der selben Richtung wie die Federkraft.The
In der hier dargestellten bevorzugten Ausführungsform sind die Lager 13, 13' auf der vom Schöpfraum 7" abgewandten Seite des Gehäuselagerschildes 4 vorgesehen, und zwischen diesen Lagern 13, 13' und dem Schöpfraum 7" sind keine schleifenden Dichtungen vorhanden.In the preferred embodiment shown here, the
Bevorzugt weist das Gehäuselagerschild 4 auf der einen Seite Mittel 19 zur exakten Positionierung des Schraubenpumpenstators 7 und auf der anderen Seite Mittel 20 zur exakten Positionierung des Motorlagerschildes 17 auf, wobei zumindest ein Teil dieser Mittel 19, 20 gleichzeitig zur exakten Positionierung für beide Hauptkomponenten dient. In diesem Beispiel sind diese Mittel in Form von Stiften 19, 19' sowie 20, 20', die in exakt angebrachten Bohrungen 21, 21' sitzen, ausgeführt.Preferably, the
Das dargestellte und bevorzugte Ausführungsbeispiel zeigt in
Durch die erfindungsgemäße Ausführung des Gehäuselagerschildes 4 und der damit verbundenen Teile lässt sich die Vakuumpumpe sehr kompakt, mit wenigen Teilen und vergleichsweise einfach herstellen und montieren.Due to the inventive design of the
In
Beispielhaft sind auf den Stirnseiten der Rotoren 5, 5' Markierungen (nicht explizit dargestellt) angebracht, die die exakte Ausrichtung der Rotoren 5, 5' bei der Pumpenmontage ohne manuelle Ausrichtung erlauben.By way of example, markings (not explicitly shown) are provided on the end faces of the
In der hier dargestellten Ausführungsform bestehen die Halterungen der magnetisierten Zylinder 11, 11' jeweils aus einem ersten weichmagnetischen, im wesentlichen zylinderförmigen Teil 26, 26', auf dem die magnetisierten Zylinder 11, 11' befestigt sind, beispielsweise durch Klebung. Diese äußeren Teile 26, 26' sitzen passgenau, aber an sich leicht drehbar, auf inneren, im wesentlichen zylinderförmigen Teilen 27, 27', welche beispielsweise mittels Passungen 28, 28' zur Rotorwelle 6, 6' exakt geführt sind. Die Kraftübertragung von den inneren Teilen 27, 27' der Halterungen für die magnetisierten Zylinder 11, 11' auf die Rotorwellen 6, 6' erfolgt im dargestellten und bevorzugten Ausführungsbeispiels mittels mindestens jeweils eines Toleranzringes 29, 29', der jeweils in einem geeigneten Einstich auf der zugeordneten Rotorwelle 6, 6' angeordnet ist. Durch den Toleranzring 29, 29' ergibt sich eine Presspassung der inneren Teile 27, 27' auf der Rotorwelle 6, 6' und somit eine drehfeste Verbindung.In the embodiment shown here, the holders of the
Für die Montage werden die beiden Rotoren 5, 5' mit ihren Rotorwellen 6, 6' exakt passend zueinander ausgerichtet, fixiert und im Gehäuselagerschild 4 montiert. Dies kann mittels einer geeigneten Vorrichtung erfolgen, beispielsweise unter Zuhilfenahme von Markierungen auf den Rotoren 5, 5', die die exakte Ausrichtung der Schraubengänge anzeigen. Zur Montage der Zylinder 11, 11' werden die vormontierten Einheiten aus den äußeren Teilen 26, 26' mit den Zylindern 11, 11' und den inneren Teilen 27, 27' auf den Rotorwellen 6, 6' montiert. Die äußeren Teile 26, 26' können zu diesem Zeitpunkt noch leicht auf den inneren Teilen 27, 27' gedreht werden, so dass sich die magnetisierten Zylinder 11, 11' relativ zueinander ausrichten können (Nord- zu Südpol). In dieser Lage werden die Zylinder 11, 11' mit ihren eigenen Halterungen, nämlich den äußeren Teilen 26, 26', beispielsweise durch Verschraubungen an den inneren Teilen 27, 27', fixiert.For assembly, the two
In
In einer alternativen Weise, die hier nicht dargestellt ist, kann man die relative Einstellbarkeit auch auf eine der beiden Halterungen beschränken. In einem solchen Fall wird man zuerst den magnetisierten Zylinder mit einer einteiligen festen Halterung auf seiner Rotorwelle montieren.In an alternative manner, which is not shown here, one can limit the relative adjustability to one of the two brackets. In such a case, one will first mount the magnetized cylinder with a one-piece fixed support on its rotor shaft.
Anschließend kann dann der zweite magnetisierte Zylinder relativ zu dem ersten magnetisierten Zylinder mittels seiner einstellbaren Halterung ausgerichtet und fixiert werden.Subsequently, the second magnetized cylinder can then be aligned and fixed relative to the first magnetized cylinder by means of its adjustable holder.
Die in
Im dargestellten Beispiel weist das hier mit dem Motorgehäuse 17' einstückig dargestellte Motorlagerschild 17 Öffnungen 34 für einen Kühllufteintritt sowie Öffnungen 35 für einen Kühlluftaustritt auf. Durch einen geeigneten Kühlluftstrom, erzeugt beispielsweise durch ein Gebläse (nicht dargestellt), das achsparallel in der Verlängerung der Rotorwellen 6, 6' am Motorlagerschild 17 angeordnet ist und auf das Motorlagerschild 17 bläst, strömt Luft durch die Öffnungen 34 in das Motorgehäuse 17' und kühlt dort die magnetisierten Zylinder 11, 11' auf den Rotorwellen 6, 6' sowie den Motorstator 12, wobei die Kühlluft auch durch den Spalt zwischen den magnetisierten Zylindern 11, 11' und den Motorstator 12 strömen kann. Zudem strömt Luft außen am Motorstator 12 im Spalt zum Motorgehäuse 17' vorbei. Die erwärmte Kühlluft tritt an den Öffnungen 35 wieder aus.In the example shown, the motor bearing housing 17 'integrally shown here
Im hier gezeigten Beispiel weist auch das Gehäuselagerschild 4 zum Motorlagerschild 17 passende Öffnungen 35 auf, so dass die Kühlluft dort hindurchströmen kann. Durch die Kühlluft werden somit der Antrieb 3 und das Gehäuselagerschild 4 effektiv gekühlt. Praktischerweise wird der Kühlluftstrom so dimensioniert, dass ein Teil davon außen am Motorlagerschild 17, am Gehäuselagerschild 4 sowie am Schraubenpumpenstator 7 vorbeistreicht und somit auch diese Komponenten kühlt. Ggf. sind Mittel vorgesehen, um den Kühlluftstrom an der Pumpe entlang zu leiten.In the example shown here also has the
Die Öffnungen 34 im Motorlagerschild 17 erlauben gleichzeitig einen Zugriff auf die Halterungen der Zylinder 11, 11' sowie deren Befestigungselemente 30, 30', so vorhanden.The
Man kann vorsehen, dass der Schraubenpumpenstator 7 als Strangpressprofil aus einer Aluminiumlegierung ausgeführt ist und dass das den Schraubenpumpenstator 7 bildende Strangpressprofil beispielsweise im Innenbereich Längsnuten und/oder außen Mittel 36 zur verbesserten Wärmeübertragung an die Umgebungsluft aufweist. Bei den hier genannten Mitteln 36 zur verbesserten Wärmeübertragung an die Umgebungsluft handelt es sich im dargestellten Ausführungsbeispiel um in Längsrichtung des Schraubenpumpenstators 7 verlaufende Kühlrippen 36.It can be provided that the
Bei dem dargestellten Ausführungsbeispiel handelt es sich bevorzugt um eine Vakuumpumpe mit einer Förderleistung von etwa 10 m3/h. Bei dieser ist vorgesehen, dass der seitliche Abstand der Rotationsachsen der Rotorwellen 6, 6' etwa 40 mm beträgt.In the illustrated embodiment, it is preferably a vacuum pump with a capacity of about 10 m 3 / h. In this it is provided that the lateral distance of the axes of rotation of the
Typischerweise ist für Vakuumpumpen mit einer Förderleistung von weniger als 50 m3/h der seitliche Abstand der Rotationsachsen der Rotorwellen 6, 6' maximal 100 mm. Werte unter 20 mm für diesen seitlichen Abstand sind kaum zu realisieren.Typically, for vacuum pumps with a capacity of less than 50 m 3 / h, the lateral spacing of the axes of rotation of the
Insgesamt baut die erfindungsgemäße Vakuumpumpe sehr kompakt. Sie ist für Laboranwendungen ganz besonders geeignet.
Claims (8)
- Vacuum pump, preferably with a suction capacity of below 50 m3/h, with a screw-pump assembly (2) having two screw-like mutually engaged rotors (5; 5') in a suction chamber (7") of a screw-pump stator (7) which has a suction side with an inlet (9) and a delivery side with an outlet (10), and with a two-shaft synchronous drive (3) with two cylinders (11, 11') which are fastened to rotor shafts (6, 6') carrying the rotors (5, 5') and synchronizable in opposition by the two cylinders (11, 11'), and with one or more windings of a motor stator (12) which surround the two cylinders (11, 11'), the mounting of the two rotor shafts (6, 6') being provided only on the drive (3), that is to say there is no mounting on that side of the suction chamber (7") which is remote from the drive (3), and the delivery side of the screw-pump assembly (2) lying on that side of the suction chamber (7") which faces the drive (3), and the mounting of the rotor shafts (6, 6') and the drive (3) being under atmospheric pressure, characterized in that the two cylinders (11, 11') are magnetized and do not touch one another, in that the rotor shafts (6, 6') are synchronizable in opposition as a result of a mutual magnetic interaction of the two cylinders (11, 11'), in that, by current being applied to the windings of the motor stator (12), travelling magnetic fields can be generated and the two cylinders (11, 11') and consequently the rotor shafts (6, 6') can thereby be rotated synchronously in opposition, in that the two rotor shafts (6, 6') have in each case a fixed bearing (13, 13'), in which an outer ring is fixedly mounted in a housing and an inner ring is fixedly mounted on the rotor shaft (6, 6'), and in each case a loose bearing (15, 15'), in which an outer ring and/or an inner ring are/is mounted axially displaceably in relation to the housing and in relation to the rotor shaft (6, 6') respectively, in that the fixed bearings (13, 13') are arranged nearer to the suction chamber (7'') than the loose bearings (15, 15'), in that the loose bearings (15, 15') have axial prestress by means of resilient elements (18, 18'), and in that the resilient elements (18, 18') are arranged such that the spring force acts parallel to and in the same direction as the gas force upon the rotors (5, 5') under final vacuum.
- Vacuum pump according to Claim 1, characterized in that the magnetized cylinders (11, 11') are arranged on the rotor shafts (6, 6') in each case between the fixed bearings (13, 13') and loose bearings (15, 15') spaced axially apart from one another.
- Vacuum pump according to one of the preceding claims, characterized in that a one-part or multipart housing bearing plate (4) is provided between the drive (3) and the suction chamber (7'') and receives the fixed bearings (13, 13') of the two rotor shafts (6, 6'), in that a one-part or multipart motor bearing plate (17) is provided on the drive side and receives the loose bearings (15, 15') of the two rotor shafts (6, 6'), and in that, preferably, the fixed bearings (13, 13') of the rotor shafts (6, 6') in the housing bearing plate (4) are arranged on that side of the housing bearing plate (4) which faces away from the suction chamber (7'').
- Vacuum pump according to one of the preceding claims, characterized in that a one-part or multi-part housing bearing plate (4) is arranged between the drive (3) and the suction chamber (7'') and a one-part or multi-part motor bearing plate (17) is arranged on the drive side, in that means (19) for positioning the screw-pump stator (7) and means (20) for positioning the motor bearing plate (17) are provided on the housing bearing plate (4), and in that the housing bearing plate (4) is designed such that at least some of these means (19, 20) serve at the same time for positioning the screw-pump stator (7) and the motor bearing plate (17).
- Vacuum pump according to Claim 4, characterized in that at least some of the means (19, 20) for simultaneously positioning the screw-pump stator (7) and motor bearing plate (17) consist of pins (19, 20) which engage into bores (21), the bores (21) preferably being arranged in the housing bearing plate (4) and preferably, further, being formed as through-bores.
- Vacuum pump according to one of the preceding claims, characterized in that the axial spacing between the fixed bearings (13, 13') and the loose bearings (15, 15') amounts to 0.3 times to twice, preferably 0.5 times to 1.5 times, the free length of the rotor shafts (6, 6') in the suction chamber (7'').
- Vacuum pump according to one of the preceding claims, characterized in that the lateral spacing of the axes of rotation of the rotor shafts (6, 6') amounts to 20 mm to 100 mm, preferably 25 mm to 60 mm.
- Vacuum pump according to one of the preceding claims, characterized in that the drive (3) has a motor housing (17') surrounding the motor stator (12), and in that the motor housing (17') is formed, pot-shaped, in one piece together with the housing bearing plate (4) or, preferably, with the motor bearing plate (17).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13002962.2A EP2642127B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
EP20110004566 EP2532895B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20110004566 EP2532895B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13002962.2A Division-Into EP2642127B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
EP13002962.2A Division EP2642127B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
Publications (2)
Publication Number | Publication Date |
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EP2532895A1 EP2532895A1 (en) | 2012-12-12 |
EP2532895B1 true EP2532895B1 (en) | 2014-02-26 |
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP20110004566 Active EP2532895B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
EP13002962.2A Active EP2642127B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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EP13002962.2A Active EP2642127B1 (en) | 2011-06-06 | 2011-06-06 | Vacuum pump with pump rotor bearings on a single side |
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CN103062057B (en) * | 2013-01-06 | 2015-11-25 | 南通大学 | A kind of screw-type vacuum pump |
DE102014104161A1 (en) | 2014-03-26 | 2015-10-01 | Pfeiffer Vacuum Gmbh | Roots |
DE202014007298U1 (en) * | 2014-09-12 | 2015-12-16 | Vacuubrand Gmbh + Co Kg | Gasdruckmessvorichtung |
DE102015213527A1 (en) * | 2015-07-17 | 2017-01-19 | Leybold Gmbh | pump system |
DE102016211260A1 (en) * | 2016-06-23 | 2017-12-28 | Leybold Gmbh | Vacuum pump rotor housing, vacuum pump housing and method for producing a vacuum pump rotor housing |
DE102016112555B4 (en) | 2016-07-08 | 2021-11-25 | Pierburg Pump Technology Gmbh | Automotive auxiliary equipment vacuum pump |
WO2018024050A1 (en) * | 2016-08-05 | 2018-02-08 | 北京朗禾科技有限公司 | Bi-motor composite-rotor double-shaft transmission device |
CN106050664A (en) * | 2016-08-05 | 2016-10-26 | 北京朗禾科技有限公司 | Composite rotor vacuum pump |
CN106151031A (en) * | 2016-09-30 | 2016-11-23 | 北京艾岗科技有限公司 | A kind of oil free screw air compressor machine |
CN107786051B (en) * | 2017-11-23 | 2023-08-29 | 苏州工业职业技术学院 | Riveting tool for floating positioning shell |
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JP7141332B2 (en) * | 2018-12-28 | 2022-09-22 | 株式会社荏原製作所 | vacuum pump equipment |
DE102020103384A1 (en) * | 2020-02-11 | 2021-08-12 | Gardner Denver Deutschland Gmbh | Screw compressor with rotors mounted on one side |
DE102020119335A1 (en) * | 2020-03-31 | 2021-09-30 | Vacuubrand Gmbh + Co Kg | Electric motor and vacuum pump |
CN111946616A (en) * | 2020-08-05 | 2020-11-17 | 蚌埠艾普压缩机制造有限公司 | Double-screw structure of compressor |
CN114483576A (en) * | 2022-03-01 | 2022-05-13 | 绍兴威格隆泵业有限公司 | External magnetic driving double-screw pump |
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2011
- 2011-06-06 EP EP20110004566 patent/EP2532895B1/en active Active
- 2011-06-06 EP EP13002962.2A patent/EP2642127B1/en active Active
Also Published As
Publication number | Publication date |
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EP2642127A1 (en) | 2013-09-25 |
EP2532895A1 (en) | 2012-12-12 |
EP2642127B1 (en) | 2019-01-09 |
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