CN103062057B - A kind of screw-type vacuum pump - Google Patents
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Abstract
本发明公开一种螺杆式真空泵。一种螺杆式真空泵,所述螺杆式真空泵包括两个形状相同、旋向相反的转子,所述转子中心对称;所述转子由两个中心对称的叶片组成,每个叶片的端面型线包括依次连接的第一型线、第二型线、第三型线、第四型线和第五型线,所述第五型线跟另一叶片的第一型线连接。本发明由减少了许多设计、加工等方面的工作量,减少了转子的加工周期,有利于螺杆式真空泵的推广应用和工作性能的提高。另外,本发明的转子只有两个对称的叶片,每个叶片只有五条型线,转子结构也相对简单,进一步减少了设计和加工的工作量。
The invention discloses a screw type vacuum pump. A screw vacuum pump, the screw vacuum pump includes two rotors with the same shape and opposite rotation directions, the rotors are center-symmetric; the rotors are composed of two center-symmetric blades, and the end surface profile of each blade includes sequential Connected first profile, second profile, third profile, fourth profile and fifth profile, said fifth profile being connected to the first profile of another blade. The invention reduces the workload of many aspects of design and processing, reduces the processing cycle of the rotor, and is beneficial to the popularization and application of screw vacuum pumps and the improvement of work performance. In addition, the rotor of the present invention has only two symmetrical blades, each blade has only five molding lines, and the rotor structure is relatively simple, which further reduces the workload of design and processing.
Description
技术领域 technical field
本发明涉及泵体制造领域,更具体的说,涉及一种螺杆式真空泵。The invention relates to the field of pump body manufacture, and more specifically relates to a screw vacuum pump.
背景技术 Background technique
螺杆式真空泵是20世纪90年代出现的一种比较理想的干泵,它具有较大的应用前景和发展潜力,在真空泵市场中占有很重要的地位。干式螺杆真空泵利用一对螺杆在泵壳中作同步高速反向旋转而产生吸气和排气作用。其主要优点是结构紧凑、寿命长、动平衡性好、无需润滑、抽速大。其主要应用于高纯净的真空工艺过程,真空度极高,可适应恶劣工况,具有抽取凝性、含颗粒物气体的能力,特别适应于电子、化工、医药等领域。The screw vacuum pump is an ideal dry pump that appeared in the 1990s. It has great application prospects and development potential, and occupies a very important position in the vacuum pump market. The dry screw vacuum pump uses a pair of screws to perform synchronous high-speed reverse rotation in the pump casing to generate suction and exhaust. Its main advantages are compact structure, long life, good dynamic balance, no need for lubrication and high pumping speed. It is mainly used in high-purity vacuum process. The vacuum degree is extremely high, and it can adapt to harsh working conditions. It has the ability to extract condensate and particle-containing gases, and is especially suitable for the fields of electronics, chemical industry, and medicine.
爪型干式真空泵是一种非接触式的干式真空泵,具有较大的压缩比,可直排大气,亦可处理固体颗粒。该泵是属于容积式真空泵,其工作循环可分吸气、压缩和排气三个过程。其核心元件是用作抽气作用的一双相互啮合转子,而转子型线的设计是关键技术。不同的齿形型线直接决定了真空泵的极限真空度、抽速、容积效率、振动等参数的技术性能。The claw-type dry vacuum pump is a non-contact dry vacuum pump with a large compression ratio, which can directly discharge the atmosphere and handle solid particles. The pump is a positive displacement vacuum pump, and its working cycle can be divided into three processes: suction, compression and exhaust. Its core element is a pair of intermeshing rotors used for air extraction, and the design of the rotor profile is the key technology. Different tooth profiles directly determine the technical performance of the vacuum pump's ultimate vacuum, pumping speed, volumetric efficiency, vibration and other parameters.
现有的一种爪型干式真空泵如图1所示,其转子端面型线是转子齿面与转子轴线垂直面的截交线。若令端面型线绕Z轴匀速转动,同时又沿着Z轴做匀速移动,这样端面型线在空间上形成的曲面就是螺杆转子齿面。An existing claw-type dry vacuum pump is shown in Fig. 1, and the profile line of the rotor end surface is the intersection line between the rotor tooth surface and the vertical plane of the rotor axis. If the profiled wire on the end surface rotates at a constant speed around the Z axis and moves at a constant speed along the Z axis, the curved surface formed by the profiled wire on the end surface in space is the tooth surface of the screw rotor.
特殊爪型真空泵的一对转子形状是不同的,其中第一个转子由圆弧、直线和摆线组成,第二个转子的轮廓型线是第一个转子的共轭型线。第一个转子型线的组成为:AB段为摆线,与第二转子上右侧的尖点共轭;BC段为圆弧,半径为R1,圆心在O1点;CD段为直线,平行于X轴且距X轴的距离为R1,与BC圆弧相切;DE段为圆弧,半径为R2,圆心O2点;EF段为直线,其与y轴平行,与圆弧DE相切;FG段也为摆线,与转子2上的F点共轭,与AB段中心对称。The shape of the pair of rotors of the special claw vacuum pump is different, in which the first rotor is composed of arcs, straight lines and cycloids, and the contour line of the second rotor is the conjugate line of the first rotor. The composition of the first rotor profile is: segment AB is a cycloid, which is conjugate to the sharp point on the right side of the second rotor; segment BC is a circular arc with a radius of R1, and the center of the circle is at point O1; segment CD is a straight line, parallel On the X-axis and the distance from the X-axis is R1, tangent to the BC arc; the DE segment is an arc, the radius is R2, and the center of the circle is O2; the EF segment is a straight line, which is parallel to the y-axis and tangent to the arc DE ; The FG section is also a cycloid, which is conjugate to the point F on the rotor 2 and symmetrical to the center of the AB section.
这种特殊爪型型线具有较高的容积利用系数和抽速,综合性能较好,但转子的设计复杂,加工过程麻烦,加大了转子的加工周期,影响了其推广应用和工作性能的提高。This special claw-shaped line has a high volume utilization coefficient and pumping speed, and has good overall performance, but the design of the rotor is complicated and the processing process is troublesome, which increases the processing cycle of the rotor and affects its popularization and application and working performance. improve.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种可简化设计、加工方便的螺杆式真空泵。The technical problem to be solved by the invention is to provide a screw type vacuum pump which can simplify the design and facilitate the processing.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种螺杆式真空泵,所述螺杆式真空泵包括两个形状相同、旋向相反的转子,所述转子中心对称;所述转子由两个中心对称的叶片组成,每个叶片的端面型线包括依次连接的第一型线、第二型线、第三型线、第四型线和第五型线,所述第五型线跟另一叶片的第一型线连接。A screw vacuum pump, the screw vacuum pump includes two rotors with the same shape and opposite directions of rotation, the rotors are center-symmetric; the rotors are composed of two center-symmetric blades, and the end surface profile of each blade consists Connected first profile, second profile, third profile, fourth profile and fifth profile, said fifth profile being connected to the first profile of another blade.
进一步的,设转子的两个叶片的交界线为X轴,转子的对称中心为第一交点;第五型线和X轴相交形成第二交点;所述第一交点在X轴上;所述第一型线是一段齿根圆弧,其围绕第一交点形成的夹角为α1;第二型线是由另一个转子的第三型线生成的包络线,其围绕第一交点形成的夹角为α2;第三型线为等变角螺旋线或圆弧,其围绕第一交点形成的夹角为α3;第四型线为齿顶圆弧,其围绕第一交点形成的夹角为α4;第五型线为摆线,其一端连接所述第四型线的端点,另一端连接到所述第二交点;所述α1+α2+α3+α4=180°。本技术方案转子的端面型线由摆线、轮廓线和转子内外圆等曲线连续而光滑的连接组成,这种型线与其啮合线不会出现干涉,该型线可以实现完全密封,密封线短。这种型线虽也有泄漏三角形,但级间泄漏较小,面积利用系数较高,所以抽气效率高。Further, it is assumed that the boundary line of the two blades of the rotor is the X axis, and the symmetrical center of the rotor is the first intersection point; the intersection of the fifth shape line and the X axis forms a second intersection point; the first intersection point is on the X axis; the The first profile is an arc of the dedendum, and the included angle formed around the first intersection point is α 1 ; the second profile is the envelope generated by the third profile of another rotor, which is formed around the first intersection point The included angle is α 2 ; the third type line is an equal-angle helix or arc, and the included angle formed around the first intersection point is α 3 ; the fourth type line is the addendum arc, which forms around the first intersection point The included angle is α 4 ; the fifth-type line is a cycloid, one end of which is connected to the endpoint of the fourth-type line, and the other end is connected to the second intersection point; the α 1 +α 2 +α 3 +α 4 = 180°. The profile line of the rotor in this technical solution is composed of cycloids, contour lines and the continuous and smooth connection of the inner and outer circles of the rotor. This profile will not interfere with the meshing line. This profile can achieve complete sealing and the sealing line is short. . Although this type of line also has leakage triangles, the leakage between stages is small and the area utilization factor is high, so the pumping efficiency is high.
整个转子齿面较难加工的位置是凹齿面部分,它要求要有较高的形状精度和位置精度,从而才能保证泵的抽气性能。而本技术方案转子的齿形结构较简单,除了第五型线对应的型线为凹齿面外(端面型线内凹,扫描形成的齿面),其他齿面均为直齿面,便于加工制造。The most difficult part of the entire rotor tooth surface is the concave tooth surface, which requires high shape accuracy and position accuracy, so as to ensure the pumping performance of the pump. However, the tooth profile structure of the rotor in this technical solution is relatively simple, except that the profile line corresponding to the fifth profile line is a concave tooth surface (the profile line of the end surface is concave, and the tooth surface formed by scanning), the other tooth surfaces are straight tooth surfaces, which is convenient Manufacturing.
进一步的,所述第一型线的方程为:Further, the equation of the first type of line is:
其中ζ为第一型线任意一点跟第一交点的连线与X轴的夹角;Rr是以第一交点为圆心的所述齿根圆弧的半径。Where ζ is the angle between any point on the first profile line and the first intersection point and the X-axis; R r is the radius of the dedendum arc with the first intersection point as the center.
进一步的,所述第二型线是由另一个转子的第三型线生成的包络线,其曲率半径ρ>0,其参数方程为:Further, the second profile is an envelope generated by the third profile of another rotor, its radius of curvature ρ>0, and its parameter equation is:
其中ζ为第二型线任意一点跟第一交点的连线与X轴的夹角;为转子转角,a为转子中心距;O1是第一交点,O11是第二交点;|O1O11|即为第一交点和第二交点之间的距离;Rt是齿顶圆半径,r1是啮合圆半径。Wherein ζ is the angle between any point of the second profile line and the first intersection point and the X-axis; is the rotor angle, a is the rotor center distance; O 1 is the first intersection point, O 11 is the second intersection point; |O 1 O 11 | is the distance between the first intersection point and the second intersection point; Rt is the radius of the addendum circle, and r 1 is the radius of the meshing circle.
进一步的,所述第三型线是以第二交点为圆心的圆弧,其参数方程为:Further, the third type line is a circular arc centered at the second intersection point, and its parameter equation is:
其中ζ为第三型线任意一点跟第二交点的连线与X轴的夹角;R′第三型线的圆弧半径。Among them, ζ is the angle between any point of the third model line and the second intersection point and the X axis; R' is the arc radius of the third model line.
进一步的,所述第四型线是以第一交点为圆心的齿顶圆上的一段圆弧,其参数方程为:Further, the fourth type line is an arc on the addendum circle centered at the first intersection point, and its parameter equation is:
其中ζ为第四型线任意一点跟第一交点的连线与X轴的夹角;Rt是齿顶圆半径。Where ζ is the angle between any point of the fourth profile and the first intersection point and the X-axis; Rt is the radius of the addendum circle.
进一步的,所述第五型线是以啮合圆为基圆,另一转子的啮合圆生成的摆线,其参数方程为:Further, the fifth type line is a cycloid generated by the meshing circle as the base circle and the meshing circle of another rotor, and its parameter equation is:
其中ζ为第五型线任意一点跟第一交点的连线与X轴的夹角;Rt是齿顶圆半径。Where ζ is the angle between any point on the fifth profile and the first intersection point and the X-axis; Rt is the radius of the addendum circle.
进一步的,所述第一型线的方程为:Further, the equation of the first type of line is:
所述第二型线是由另一个转子的第三型线生成的包络线,其曲率半径ρ>0,其参数方程为:The second profile is an envelope generated by the third profile of another rotor, its radius of curvature ρ>0, and its parameter equation is:
所述第三型线是以第二交点为圆心的圆弧,其参数方程为:The third type line is a circular arc with the second intersection point as the center, and its parameter equation is:
所述第四型线是以第一交点为圆心的齿顶圆上的一段圆弧,其参数方程为:The fourth profile is an arc on the addendum circle with the first intersection as the center, and its parameter equation is:
所述第五型线是以啮合圆为基圆,另一转子的啮合圆生成的摆线,其参数方程为:The fifth type line is a cycloid generated by the meshing circle as the base circle and the meshing circle of another rotor, and its parameter equation is:
其中第三型线的参数ζ为第三型线任意一点跟第二交点的连线与X轴的夹角,其余型线的参数ζ为相应型线任意一点跟第一交点的连线与X轴的夹角;Rr是以第一交点为圆心的所述齿根圆弧的半径;为转子转角,a为转子中心距;O1是第一交点,O11是第二交点;|O1O11|即为第一交点和第二交点之间的距离;Rt是齿顶圆半径,r1是啮合圆半径;R′第三型线的圆弧半径。Among them, the parameter ζ of the third profile is the angle between any point of the third profile and the second intersection point and the X-axis, and the parameter ζ of the other profile lines is the connection line between any point of the corresponding profile line and the first intersection point and X The included angle of the shaft; R r is the radius of the dedendum arc centered at the first intersection point; is the rotor angle, a is the rotor center distance; O 1 is the first intersection point, O 11 is the second intersection point; |O 1 O 11 | is the distance between the first intersection point and the second intersection point; Rt is the radius of the addendum circle, r 1 is the radius of the meshing circle; R' The arc radius of the tertiary line.
进一步的,所述螺杆Rt=60mm,Rr=20mm,r1=40mm,a=Rt+Rr=2r1=80mm,Po=60mm,抽速n=3000r/min,所述Po为螺纹节距。Further, the screw rod Rt=60mm, Rr=20mm, r1=40mm, a=Rt+Rr=2r1=80mm, Po=60mm, pumping speed n=3000r/min, and the Po is the thread pitch.
发明人研究发现,现有转子型线组成多样性,共轭曲线的计算求解较复杂,给设计工作带来诸多不便,同时两个共轭转子的型线不相同,转子的加工造成麻烦,加大了转子的加工周期,影响了其推广应用和工作性能的提高。本发明由于采用了两个形状完全相同的转子,且转子中心对称,因此只要设计出一个转子的对称的其中一部分的型线,即可获得另一部分的型线,从而得到整个转子的型线,大大减少许多设计、加工等方面的工作量,减少了转子的加工周期,有利于螺杆式真空泵的推广应用和工作性能的提高;另外,本发明的转子只有两个对称的叶片,每个叶片只有五条型线,转子结构也相对简单,进一步减少了设计和加工的工作量。The inventors have found that the existing rotor profiles are diverse, and the calculation and solution of the conjugate curve is more complicated, which brings a lot of inconvenience to the design work. At the same time, the profile lines of the two conjugate rotors are not the same, which causes troubles in the processing of the rotors. The processing cycle of the rotor is increased, which affects its popularization and application and the improvement of work performance. Since the present invention uses two rotors with exactly the same shape, and the center of the rotors is symmetrical, as long as the profile line of a symmetrical part of one rotor is designed, the profile line of the other part can be obtained, thereby obtaining the profile line of the entire rotor. Greatly reduce the workload of design, processing, etc., and reduce the processing cycle of the rotor, which is beneficial to the popularization and application of screw vacuum pumps and the improvement of work performance; in addition, the rotor of the present invention has only two symmetrical blades, and each blade has only Five molding lines, the rotor structure is relatively simple, which further reduces the workload of design and processing.
附图说明 Description of drawings
图1是现有的一种螺杆式真空泵的转子示意图;Fig. 1 is the rotor schematic diagram of existing a kind of screw vacuum pump;
图2是本发明实施例转子的型线示意图;Fig. 2 is a profile schematic diagram of the rotor of the embodiment of the present invention;
图4是本发明实施例转子的转子齿面示意图;Fig. 4 is a schematic diagram of a rotor tooth surface of a rotor according to an embodiment of the present invention;
图3是本发明实施例转子的面积利用示意图。Fig. 3 is a schematic diagram of area utilization of the rotor according to the embodiment of the present invention.
具体实施方式 Detailed ways
一种螺杆式真空泵,螺杆式真空泵包括两个形状相同、旋向相反的转子,转子中心对称。A screw vacuum pump comprises two rotors with the same shape and opposite directions of rotation, and the rotors are center symmetrical.
发明人研究发现,现有转子型线组成多样性,共轭曲线的计算求解较复杂,给设计工作带来诸多不便,同时两个共轭转子的型线不相同,转子的加工造成麻烦,加大了转子的加工周期,影响了其推广应用和工作性能的提高。本发明由于采用了两个形状完全相同的转子,且转子中心对称,因此只要设计出一个转子的对称的其中一部分的型线,即可获得另一部分的型线,从而得到整个转子的型线,大大减少许多设计、加工等方面的工作量,减少了转子的加工周期,有利于螺杆式真空泵的推广应用和工作性能的提高。The inventors have found that the existing rotor profiles are diverse, and the calculation and solution of the conjugate curves is more complicated, which brings a lot of inconvenience to the design work. At the same time, the profile lines of the two conjugate rotors are different, causing troubles in the processing of the rotors, and adding The processing cycle of the rotor is increased, which affects its popularization and application and the improvement of work performance. Since the present invention uses two rotors with exactly the same shape, and the center of the rotors is symmetrical, as long as the profile line of a symmetrical part of one rotor is designed, the profile line of the other part can be obtained, thereby obtaining the profile line of the entire rotor. It greatly reduces the workload of many aspects of design and processing, reduces the processing cycle of the rotor, and is beneficial to the popularization and application of screw vacuum pumps and the improvement of work performance.
下面结合附图和较佳的实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.
转子端面型线:转子齿面与转子轴线垂直面的截交线。Rotor end profile line: the intersection line between the rotor tooth surface and the vertical plane of the rotor axis.
转子齿面:若令端面型线绕Z轴匀速转动,同时又沿着Z轴做匀速移动,这样端面型线在空间上形成的曲面就是螺杆转子齿面。Rotor tooth surface: If the end surface profile is rotated at a constant speed around the Z axis, and at the same time moves along the Z axis at a constant speed, the curved surface formed by the end surface profile in space is the screw rotor tooth surface.
共轭曲线:共轭曲线保证两曲线在啮合过程连续相切,互为包络。Conjugate curve: The conjugate curve ensures that the two curves are continuously tangent and envelope each other during the meshing process.
包络线:在几何学中,某个曲线族的包络线(Envelope),是跟该曲线族的每条线都有至少一点相切的一条曲线。(曲线族即一些曲线的无穷集,它们有一些特定的关系。在土力学由多个极限莫尔应力圆所确定的土的应力应变关系是一条直线。)Envelope: In geometry, the envelope of a family of curves is a curve that is tangent to every line of the family of curves at least at one point. (The curve family is an infinite set of some curves, and they have some specific relationships. In soil mechanics, the stress-strain relationship of soil determined by multiple limit Mohr stress circles is a straight line.)
面积利用系数:所谓面积利用系数或面积利用率是指从泵腔的截面观察,转子的表面曲线与泵内腔表面之间所包含的截面积与泵内腔截面面积之比。Area utilization coefficient: The so-called area utilization coefficient or area utilization refers to the ratio of the cross-sectional area contained between the surface curve of the rotor and the surface of the pump inner chamber to the cross-sectional area of the pump chamber when viewed from the cross-section of the pump chamber.
如图2所示,螺杆式真空泵包括两个形状相同、旋向相反的转子,转子中心对称。转子由两个中心对称的叶片组成,每个叶片的端面型线包括依次连接的第一型线、第二型线、第三型线、第四型线和第五型线,第五型线跟另一叶片的第一型线连接;As shown in Figure 2, the screw vacuum pump includes two rotors with the same shape and opposite rotation, and the rotors are center-symmetric. The rotor is composed of two centrally symmetrical blades, and the end surface profile of each blade includes the first profile, the second profile, the third profile, the fourth profile and the fifth profile, the fifth profile connected with the first type line of another blade;
设转子的两个叶片的交界线为X轴,转子的对称中心为第一交点;第五型线和X轴相交形成第二交点;第一交点在X轴上;第一型线是一段齿根圆弧,其围绕第一交点形成的夹角为α1;第二型线是由另一个转子的第三型线生成的包络线,其围绕第一交点形成的夹角为α2;第三型线为等变角螺旋线或圆弧,其围绕第一交点形成的夹角为α3;第四型线为齿顶圆弧,其围绕第一交点形成的夹角为α4;第五型线为摆线,其一端连接第四型线的端点,另一端连接到第二交点;α1+α2+α3+α4=180°。Let the intersection line of the two blades of the rotor be the X-axis, and the symmetrical center of the rotor be the first intersection point; the second intersection point is formed by the intersection of the fifth shape line and the X-axis; the first intersection point is on the X-axis; the first shape line is a section of tooth The root arc, the angle formed around the first intersection point is α 1 ; the second profile is the envelope generated by the third profile line of another rotor, and the angle formed around the first intersection point is α 2 ; The third type line is an equal-angle helix or arc, and the included angle formed around the first intersection point is α 3 ; the fourth type line is the addendum arc, and the included angle formed around the first intersection point is α 4 ; The fifth-type line is a cycloid, one end of which is connected to the end point of the fourth-type line, and the other end is connected to the second intersection point; α 1 +α 2 +α 3 +α 4 =180°.
第一型线a1-b1段的方程为:The equation of section a1-b1 of the first molded line is:
第二型线b1-c1段是由另一转子的第三曲线生成的包络线,此段型线是根据与转子2的c2d2段啮合原理得到。为了保证b1c1段包络曲线光滑,与转子2上c2d2段共轭的曲线应是外凸的,即其曲率半径ρ>0。转子2的型线c2d2段的参数方程为The second profile b1-c1 section is an envelope generated by the third curve of another rotor, and this section of profile line is obtained according to the principle of meshing with the c2d2 section of the rotor 2. In order to ensure that the envelope curve of section b1c1 is smooth, the curve conjugated to section c2d2 on rotor 2 should be convex, that is, its radius of curvature ρ>0. The parameter equation of section c2d2 of profile line of rotor 2 is
式中,R′=|O11c1|为c2d2段圆弧半径, In the formula, R'=|O 11 c 1 | is the arc radius of c2d2 section,
对公式(2)坐标变换得Transform the coordinates of formula (2) to get
公式中,为转子转角,a为转子中心距。公式(3)为曲线簇方程,包络补充条件formula, is the rotor angle, a is the rotor center distance. Equation (3) is the curve family equation, and the envelope supplementary condition
由公式(3)(4)整理得Arranged by formula (3) (4)
把公式(3)和(5)联立就是型线段b1c1的方程。Combining formulas (3) and (5) is the equation of the type line segment b1c1.
第三型线c1-d1段是以第二交点为圆心的圆弧,其参数方程为:The c1-d1 segment of the third molded line is a circular arc with the second intersection point as the center, and its parameter equation is:
第四型线d1-e1段是以第一交点为圆心的齿顶圆上的一段圆弧,其参数方程为:The fourth profile line d1-e1 is an arc on the addendum circle centered at the first intersection point, and its parameter equation is:
第五型线e1-f1段是以啮合圆为基圆,另一转子的啮合圆生成的摆线,其参数方程为:The segment e1-f1 of the fifth type line is a cycloid generated by the meshing circle as the base circle and the meshing circle of another rotor, and its parameter equation is:
其中第三型线的参数ζ为第三型线任意一点跟第二交点的连线与X轴的夹角,其余型线的参数ζ为相应型线任意一点跟第一交点的连线与X轴的夹角;Rr是以第一交点为圆心的齿根圆弧的半径;为转子转角,a为转子中心距;O1是第一交点,O11是第二交点;|O1O11|即为第一交点和第二交点之间的距离;Rt是齿顶圆半径,r1是啮合圆半径;R′第三型线的圆弧半径。Wherein the parameter ζ of the third profile is the angle between any point of the third profile and the second intersection point and the X-axis, and the parameter ζ of the other profile lines is the connection line between any point of the corresponding profile line and the first intersection point and X The included angle of the axis; R r is the radius of the dedendum arc centered at the first intersection point; is the rotor angle, a is the rotor center distance; O 1 is the first intersection point, O 11 is the second intersection point; |O 1 O 11 | is the distance between the first intersection point and the second intersection point; Rt is the radius of the addendum circle, r 1 is the radius of the meshing circle; R' The arc radius of the tertiary line.
本实施例转子的端面型线由摆线、轮廓线和转子内外圆等曲线连续而光滑的连接组成,这种型线与其啮合线不会出现干涉,该型线可以实现完全密封,密封线短。这种型线虽也有泄漏三角形,但级间泄漏较小,面积利用系数较高,所以抽气效率高。The profile line of the end surface of the rotor in this embodiment is composed of cycloids, contour lines, and the continuous and smooth connection of the inner and outer circles of the rotor. This profile will not interfere with the meshing line. This profile can achieve complete sealing, and the sealing line is short. . Although this type of line also has leakage triangles, the leakage between stages is small and the area utilization factor is high, so the pumping efficiency is high.
如图3所示,整个转子齿面较难加工的位置是凹齿面部分,它要求要有较高的形状精度和位置精度,从而才能保证泵的抽气性能。而本技术方案转子的齿形结构较简单,除了第五型线对应的型线为凹齿面外(端面型线内凹,扫描形成的齿面),其他齿面均为直齿面,便于加工制造。As shown in Figure 3, the most difficult part of the entire rotor tooth surface is the concave tooth surface, which requires high shape accuracy and position accuracy, so as to ensure the pumping performance of the pump. However, the tooth structure of the rotor in this technical solution is relatively simple, except that the profile line corresponding to the fifth profile line is a concave tooth surface (the profile line of the end surface is concave, and the tooth surface formed by scanning), the other tooth surfaces are straight tooth surfaces, which is convenient Manufacturing.
下面通过分析论证来说明采用本发明的螺杆式真空泵的性能。The performance of the screw vacuum pump of the present invention will be illustrated through analysis and demonstration below.
一、面积利用系数和抽速1. Area utilization factor and pumping speed
如图4所示,阴影部分表示螺杆式真空泵的内腔截面面积,其余非阴影部分为转子的表面曲线与泵内腔表面之间所包含的截面积,非阴影部分和阴影部分的面积比为面积利用系数,用字母K表示,它体现了转子直径范围内总面积的利用程度,即面积利用率越大,泵内腔有效利用程度越高。As shown in Figure 4, the shaded part represents the cross-sectional area of the inner cavity of the screw vacuum pump, and the rest of the non-shaded part is the cross-sectional area included between the surface curve of the rotor and the surface of the pump inner cavity. The area ratio of the unshaded part and the shaded part is The area utilization coefficient, represented by the letter K, reflects the utilization degree of the total area within the diameter range of the rotor, that is, the greater the area utilization ratio, the higher the effective utilization degree of the pump cavity.
参见图4可知:Referring to Figure 4, we can see that:
A2,A3和A5均为扇形,面积分别为A2, A3, and A5 are all fan-shaped, and the areas are
A3=γ3R′2/2A 3 =γ 3 R′ 2 /2
其中γ2,γ3和γ5分别为扇形对应的弧度。Among them, γ 2 , γ 3 and γ 5 are the radians corresponding to the sector respectively.
将端面型线e1f1段方程积分可得到其对应的面积The corresponding area can be obtained by integrating the equation of the e1f1 section of the end surface profile
其中
将方程(3)积分可得到其对应的面积Integrate equation (3) to get its corresponding area
其中, in,
理论抽速S:是单位时间内泵所排出的气体体积,即螺杆转子转动一周所排出一个齿间容积的气体。因为有两根螺杆啮合转动,所以需要乘以系数2,故理论抽速为Theoretical pumping speed S: It is the volume of gas discharged by the pump per unit time, that is, the gas of a volume between the teeth discharged by the screw rotor rotating one revolution. Because there are two screws meshing and rotating, it needs to be multiplied by a factor of 2, so the theoretical pumping speed is
S=2nπPKRt 2(10)S=2nπPKR t 2 (10)
式中,n为螺杆转子转速,P为螺杆导程。In the formula, n is the screw rotor speed, and P is the screw lead.
一、转子端面型线参数的定量举例1. Quantitative example of rotor end profile parameters
现举一例定量说明本发明转子端面型线的优越性:螺杆Rt=60mm,Rr=20mm,r1=40mm,a=Rt+Rr=2r1=80mm,Po=60mm,抽速n=3000r/min,根据以上公式可求得螺杆导程P=360mm,A1=345.4mm,A2=936mm,A3=1204.9mm,A4=381.5mm,A5=104mm,按公式(9)求得面积利用系数Now give an example to quantitatively illustrate the superiority of the rotor end profile of the present invention: screw rod Rt=60mm, Rr=20mm, r1=40mm, a=Rt+Rr=2r1=80mm, Po=60mm, pumping speed n=3000r/min, According to the above formula, the screw lead P=360mm, A1=345.4mm, A2=936mm, A3=1204.9mm, A4=381.5mm, A5=104mm can be obtained, and the area utilization factor can be obtained according to the formula (9)
由于转子齿根圆直径与齿顶圆直径的比值,即转子内外径比ρ是理论抽速的重要影响因素,它的范围应该在0.30-0.65之间。ρ越小,理论抽速S越大,效率越高。本例中取ρ=0.33。这种型线的面积利用系数有了很大提高,达到60%,同步提升了其理论抽速。Since the ratio of the diameter of the rotor root circle to the diameter of the addendum circle, that is, the ratio of the inner and outer diameters of the rotor ρ, is an important factor affecting the theoretical pumping speed, its range should be between 0.30 and 0.65. The smaller the ρ, the larger the theoretical pumping speed S and the higher the efficiency. In this example, ρ=0.33. The area utilization factor of this type of line has been greatly improved, reaching 60%, and its theoretical pumping speed has been simultaneously improved.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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Effective date of registration: 20190529 Address after: 211100 Dixiu Road 742, Jiangning Binjiang Economic Development Zone, Nanjing City, Jiangsu Province Patentee after: NANJING VACUUM PUMP FACTORY CO.,LTD. Address before: 510640 2414-2416 of the main building 371, five mountain road, Tianhe District, Guangzhou, Guangdong. Patentee before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20190529 Address after: 510640 2414-2416 of the main building 371, five mountain road, Tianhe District, Guangzhou, Guangdong. Patentee after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 226000 Jiangsu city of Nantong province sik Road No. 9 Patentee before: Nantong University |